CN115070373A - Medical reagent card assembling equipment and assembling method thereof - Google Patents
Medical reagent card assembling equipment and assembling method thereof Download PDFInfo
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- CN115070373A CN115070373A CN202210796428.6A CN202210796428A CN115070373A CN 115070373 A CN115070373 A CN 115070373A CN 202210796428 A CN202210796428 A CN 202210796428A CN 115070373 A CN115070373 A CN 115070373A
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- upper cover
- lower cover
- conveying channel
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- linear conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/065—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates for thin material, e.g. for sheets, strips or the like
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- Investigating Or Analysing Biological Materials (AREA)
Abstract
The invention provides a medical reagent card assembling device and an assembling method thereof, wherein the assembling device comprises a first feeding mechanism, a second feeding mechanism and an assembling mechanism, the medical reagent card assembling device conveys an upper cover by arranging a first linear conveying channel, and a second linear conveying channel is arranged to convey the lower cover, so that the conveying of the upper cover and the lower cover is more efficient, the test paper is cut into test paper strips by a test paper cutting device, and transferring the test strip into a lower cover on the second linear conveying channel by a test strip transferring manipulator, and the upper cover is transferred and covered on the lower cover provided with the test paper strip through the assembling mechanism so as to realize the supply and linear delivery of the upper cover and the lower cover, and the automatic cutting of the test paper and the transfer of the test paper are carried out, and the upper cover is covered on the lower cover provided with the test paper, so that the automatic and efficient assembly of the reagent card is realized, and the production efficiency and the automation degree of the medical reagent card are improved.
Description
Technical Field
The invention relates to the technical field of medical article processing, in particular to medical reagent card assembling equipment and an assembling method thereof.
Background
The medical reagent card generally comprises an upper cover, a lower cover and a test strip, wherein when the medical reagent card is assembled, the test strip is usually firstly arranged on the lower cover, and then the upper cover is covered on the lower cover, so that the test strip is limited in a shell formed by the upper cover and the lower cover to form the reagent card.
Disclosure of Invention
In view of the above, it is desirable to provide a medical reagent card assembly apparatus and an assembly method thereof that can efficiently assemble a reagent card.
The present invention provides a medical reagent card assembly apparatus, comprising:
a first feeding mechanism for continuously supplying the upper and lower covers, the first feeding mechanism comprising:
the first material rack is used for stacking the upper cover;
the first linear conveying channel is arranged below the first material rack and used for conveying the upper cover backwards;
the second material rack is used for stacking the lower covers;
the second linear conveying channel is arranged below the second material rack, is arranged in parallel with the first linear conveying channel and is used for conveying the lower cover backwards;
the second feeding mechanism is arranged on one side of the second linear conveying channel and used for placing a test strip in the lower cover on the second linear conveying channel, and the second feeding mechanism comprises:
the test paper cutting device comprises a cutter, and the cutter is used for cutting the test paper to obtain the test paper;
the test paper transferring mechanical arm is arranged behind the test paper cutting device and used for placing the test paper on the lower cover;
and the assembling mechanism is arranged behind the test paper transferring mechanical arm and is used for covering the upper cover on the lower cover provided with the test paper.
Further, the direction adjusting mechanism is arranged behind the direction recognizer and used for adjusting the upper cover or the lower cover to the specified orientation in the non-specified orientation recognized by the direction recognizer.
Furthermore, two sides of the first linear conveying channel are respectively provided with the second linear conveying channel.
Further, the assembling mechanism comprises an upper cover transferring mechanical arm and a pressing device, the upper cover transferring mechanical arm is used for transferring the upper cover from the first linear conveying channel and pre-covering the upper cover on the lower cover provided with the test strip, the pressing device is arranged on one side of the second linear conveying channel and is positioned behind the upper cover transferring mechanical arm, the pressing device comprises a supporting seat, a first driving device, a pressing plate, a second driving device and a pushing block, the supporting seat is provided with a limiting groove, the second linear driving device is provided with a notch corresponding to the limiting groove, the pressing plate is arranged right above the limiting groove, the pushing block penetrates through the notch from the second linear conveying channel through the second driving device to be conveyed to the limiting groove, and the pushing block is provided with a limiting hole for the pressing plate to penetrate through, when the push block is positioned at the position of the limiting groove, the first driving device drives the pressing plate to penetrate through the limiting hole to press the upper cover on the lower cover.
Further, the upper cover shifts manipulator includes first link, the bottom interval certain distance of first link is provided with two adsorption component, one adsorption component includes a mounting panel, an at least first suction nozzle, a plurality of spacer pin, first suction nozzle is located be used for absorbing on the mounting panel the upper cover, a plurality of spacer pins are located on the mounting panel, work as first suction nozzle absorbs one during the upper cover, a plurality of spacer pins are located week side of upper cover, just the tip of a plurality of spacer pins is partly stretched out at least the inner face of upper cover, wherein, two distance between the adsorption component with first straight line transfer passage with distance between the second straight line transfer passage equals.
Further, first straight line transfer passage includes first support frame and first conveyer belt, first conveyer belt is located on the first support frame, second straight line transfer passage includes second support frame and second conveyer belt, the second conveyer belt is located on the second support frame, first feed mechanism still includes third drive arrangement, third drive arrangement's output is connected with a plurality of drive wheels, one the drive wheel drive first conveyer belt motion, and another the drive wheel drive is one the motion of second conveyer belt.
Further, the test paper transferring mechanical arm comprises a fourth driving device, a fifth driving device, a second connecting frame and two second suction nozzles, the fifth driving device achieves transverse movement through the fourth driving device, the second connecting frame achieves lifting through the fifth driving device, the two second suction nozzles are arranged at the bottom of the second connecting frame at a certain interval, and the distance between the two second suction nozzles is equal to the distance between the first linear conveying channel and the second linear conveying channel.
The invention also provides a medical reagent card assembling method, which is applied to any one of the medical reagent card assembling devices, and the assembling method comprises the following steps:
conveying the upper covers stacked on the first material frame backwards through a first linear conveying channel;
conveying the lower cover stacked on the second material rack backwards through a second linear conveying channel;
placing a test strip in the lower cover on the second linear conveying channel through the second feeding mechanism;
and the upper cover is covered on the lower cover provided with the test strip through an assembling mechanism.
Further, the step of covering the upper cover on the lower cover with the test strip by an assembling mechanism comprises:
transferring and pre-covering an upper cover on the first linear conveying channel on the lower cover provided with the test strip by the upper cover transferring manipulator;
the upper cover pre-covered on the lower cover is pressed on the lower cover through the pressing device.
Further, before a test strip is placed in the lower cover on the second linear conveying channel by the second feeding mechanism, the assembling method further comprises the following steps:
identifying whether the orientation of the upper cover on the first linear conveying channel and the orientation of the lower cover on the second linear conveying channel are the designated orientation or not through a direction identifier;
when the direction recognizer recognizes that the orientation of the upper cover or the lower cover is not a designated orientation, the upper cover or the lower cover of the non-designated orientation recognized by the direction recognizer is adjusted to a designated orientation by a direction adjustment mechanism.
Compared with the prior art, the invention has the beneficial effects that: the invention conveys the upper cover by arranging the first linear conveying channel and conveys the lower cover by arranging the second linear conveying channel, so that the conveying of the upper cover and the lower cover is more efficient, test paper is cut into test paper strips by the test paper cutting device, the test paper strips are transferred into the lower cover on the second linear conveying channel by the test paper transferring mechanical arm, the upper cover is covered on the lower cover provided with the test paper strips by the assembling mechanism, the application can realize the supply and the linear conveying of the upper cover and the lower cover, the automatic cutting of the test paper, the transfer and the placement of the cut test paper strips in the lower cover, and the covering of the upper cover on the lower cover provided with the test paper strips, thereby realizing the automatic and efficient assembling of a reagent card, thereby, the production efficiency and the automation degree of the medical reagent card are improved.
Drawings
FIG. 1 is a general schematic diagram of an embodiment of the present invention.
FIG. 2 is a general schematic view of a first embodiment of a feeding mechanism according to the present invention.
FIG. 3 is a general schematic diagram of a second embodiment of a feeding mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of a test paper cutting device and a test paper separating mechanism according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a test paper transfer manipulator according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of an embodiment of the lid transfer robot according to the present invention.
Fig. 7 is a schematic structural diagram of an embodiment of the compressing device of the present invention.
Fig. 8 is an enlarged view of a portion a in fig. 2.
Fig. 9 is a schematic structural view of an embodiment of the separation preventing mechanism of the present invention.
Fig. 10 is a schematic view of a part of the structure of the separation preventing mechanism according to the present invention.
FIG. 11 is a schematic view of an embodiment of a direction adjustment mechanism according to the present invention.
Fig. 12 is a flow chart of the first embodiment of the present invention.
Fig. 13 is a flow chart of a second embodiment of the present invention.
Fig. 14 is a flow chart of a third embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention. It is to be understood that the drawings are provided solely for the purposes of reference and illustration and are not intended as a definition of the limits of the invention. The connection relationships shown in the drawings are for clarity of description only and do not limit the manner of connection.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; either mechanically or electrically, and may be internal to both elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
It should be noted that in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and operate, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1-2, the present invention provides an assembling apparatus for a medical reagent card, which includes a first feeding mechanism 10, a second feeding mechanism 20 and an assembling mechanism 30 disposed on a working table 100.
The first feeding mechanism 10 is used for continuously supplying an upper cover 1 and a lower cover 2, the second feeding mechanism 20 is arranged on one side of the first feeding mechanism 10 and used for placing a test strip 3 in the lower cover 2, and the assembling mechanism 30 is arranged behind the second feeding mechanism 20 and used for covering the upper cover 1 on the lower cover 2 containing the test strip 3 to form the reagent card 4.
The first feeding mechanism 10 includes a first stack 11, a second stack 12, a first linear conveying path 13, a second linear conveying path 14, and a third driving device 15.
The first material rest 11 is arranged above the first linear conveying channel 13 and used for stacking the upper covers 1 and placing the upper covers 1 on the first linear conveying channel 13 one by one.
The first linear conveyance path 13 is used to convey the upper cover 1 rearward.
The second rack 12 is arranged above the second linear conveying channel 14 and used for stacking the lower covers 2 and placing the lower covers 2 on the second linear conveying channel 14 one by one.
The second linear conveyance path 14 is arranged in parallel with the first linear conveyance path 13, and is used for conveying the lower cover 2 rearward.
The first linear conveying channel 13 includes a first support frame 131 and a first conveying belt 132, and the first conveying belt 132 is disposed on the first support frame 131.
The second linear conveying path 14 includes a second supporting frame 141 and a second conveying belt 142, and the second conveying belt 142 is disposed on the second supporting frame 141.
A plurality of driving wheels 16 are connected to the output end of the third driving device 15, one driving wheel 16 drives one first conveying belt 132 to move, and the other driving wheel 16 drives one second conveying belt 142 to move.
Specifically, the first material frame 11 is disposed above the feeding end of the first conveying belt 132, a limiting member 17 is disposed at the bottom of the first material frame 11 in a penetrating manner, and the limiting member 17 is used for limiting the upper cover 1 stacked on the first material frame 11.
By releasing the stoppers 17, the upper covers 1 stacked one on top of another are placed one by one on the first conveyor belt 132, and are continuously conveyed backward on the first conveyor belt 132 by the third driving device 15.
The second rack 12 is disposed above the feeding end of the second conveying belt 142, another limiting member 17 is disposed at the bottom of the second rack 12 in a penetrating manner, and the limiting member 17 is used for limiting the lower cover 2 stacked on the second rack 12.
By releasing the stoppers 17, the stacked lower caps 2 are placed one by one on the second conveyor belt 142 and are continuously conveyed backward on the second conveyor belt 142 by the third driving device 15.
The driving wheels 16 are connected to each other by a coupling 18.
In one embodiment, each of the first stack 11, the first linear conveying path 13, the second stack 12, and the second linear conveying path 14 is provided with one set.
In another embodiment, two sides of the first linear conveying channel 13 are respectively provided with one second linear conveying channel 14, and one second rack 12 is correspondingly arranged above each second linear conveying channel 14.
Since the upper cover 1 only needs to be covered on the lower cover 2 provided with one test strip 3 during the assembly process, the supply speed of the upper cover 1 during the whole assembly process is faster compared with that of the lower cover 2, and therefore, the supply speeds of the upper cover 1 and the lower cover 2 can be matched by arranging the two second linear conveying channels 14 and the two second material racks 12, so that the upper cover 1 and the lower cover 2 can be supplied more uniformly.
Of course, the two second linear transportation paths 14 may also be disposed on the same side of the first linear transportation path 13.
Referring to fig. 3 to 5, second feeding mechanism 20 includes a test strip cutter 21, a test strip separating mechanism 22, and a test strip transfer robot 23. The test paper separating mechanism 22 is disposed behind the test paper cutting device 21 and used for separating the test paper strips 3 cut by the test paper cutting device 21, and the test paper transferring manipulator 23 is disposed behind the test paper separating mechanism 22 and used for clamping the test paper strips 3 separated by the test paper separating mechanism 22 one by one and placing the test paper strips in the lower cover 2.
The test paper cutting device 21 includes a cutter 211, a sixth driving device 212, and a first mounting seat 213, where the cutter 211 includes an upper cutter 2111 and a lower cutter 2112, the upper cutter 2111 and the lower cutter 2112 are both disposed on the first mounting seat 213, and the upper cutter 2111 is disposed above the lower cutter 2112.
The sixth driving device 212 is configured to drive a test strip 5 to move toward the cutter 211, so that the test strip 5 is at least partially located between the upper cutter 2111 and the lower cutter 2112, and the upper cutter 2111 moves downward to cooperate with the lower cutter 2112 to cut the test strip 5 to obtain the test strip 3.
The test paper separating mechanism 22 comprises a flow guide plate 221 and a seventh driving device 222, wherein a feed groove 2211 and a flow distribution groove 2212 are arranged on one side of the flow guide plate 221, and the feed groove 2211 is communicated with the flow distribution groove 2212 in a T shape.
Specifically, the feeding slot 2211 is located behind the cutting knife 211, the cut test strips 3 pass through the feeding slot 2211 one by one to reach the communication position, the seventh driving device 222 is connected with a push plate 223, the push plate 223 is at least partially arranged in the dividing slot 2212 and driven by the seventh driving device 222 to reciprocate in the dividing slot 2212, so that the test strips 3 located at the communication position are divided one by one towards two ends of the dividing slot 2212.
The test paper transferring manipulator 23 comprises a fourth driving device 231, a fifth driving device 232, a second connecting frame 233 and two second suction nozzles 234, the fifth driving device 232 moves transversely through the fourth driving device 231, the second connecting frame 233 moves up and down through the fifth driving device 232, the second suction nozzles 234 comprise two second suction nozzles 234, the two second suction nozzles 234 are arranged at the bottom of the second connecting frame 233 at a certain interval, and the distance between the two second suction nozzles 234 is equal to the distance between the first linear conveying channel 13 and the second linear conveying channel 14.
Specifically, the test paper transfer manipulator 23 further includes a second mounting seat 235. The fourth driving device 231 is disposed on the second mounting seat 235, and the two second suction nozzles 234 suck the test strips 3 at the two ends of the diversion plate 221 simultaneously or one by one and transfer the test strips 3 to the lower cover 2 under the driving of the fourth driving device 231 and the fifth driving device 232.
Referring to fig. 6-8 in conjunction with fig. 1, the assembling mechanism 30 includes an upper cover transferring manipulator 31 and a pressing device 32, wherein the upper cover transferring manipulator 31 is used for transferring the upper cover 1 from the first linear conveying channel 13 and pre-covering the upper cover on the lower cover 2 with the test strip 3.
The pressing device 32 is disposed at one side of the second linear conveying channel 14 and behind the upper cover transferring robot 31, and is used for pressing down the upper cover 1 pre-covered on the lower cover 2 to make the upper cover 1 tightly covered on the lower cover 2 so as to complete the assembly of the reagent card 4, so that the test strip 3 is fixed between the upper cover 1 and the lower cover 2.
The upper lid transfer robot 31 includes a first link frame 311, a third mount 313, and a moving mechanism 314. The moving mechanism 314 is disposed on the third mounting seat 313, the first connecting frame 311 moves through the moving mechanism 314, two adsorption components 312 are disposed at a certain distance from the bottom of the first connecting frame 311, and one adsorption component 312 is used for adsorbing one upper cover 1.
Specifically, the suction assembly 312 includes a mounting plate 3121, at least one first suction nozzle 3122, and a plurality of limit pins 3123, the first suction nozzle 3122 is disposed on the mounting plate 3121 for sucking the upper cover 1, and the plurality of limit pins 3123 are disposed on the mounting plate 3121.
When the first suction nozzle 3122 takes one of the upper covers 1, the plurality of limit pins 3123 are located on the peripheral side of the upper cover 1, and the end portions of the plurality of limit pins 3123 at least partially protrude out of the inner surface of the upper cover 1, so that when the upper cover transfer robot 31 transfers and pre-covers the upper cover 1 on the lower cover 2, the upper cover 1 can be guided and positioned by the plurality of limit pins 3123, so that the upper cover 1 is pre-covered on the lower cover 2 more accurately and efficiently.
Preferably, the distance between the two suction assemblies 312 is equal to the distance between the first linear conveying channel 13 and the second linear conveying channel 14, so that when one suction assembly 312 sucks one upper cap 1 from the first linear conveying channel 13 and places the upper cap on one lower cap 2 of the second linear conveying channel 14, the other suction assembly 312 can suck another upper cap 1 from the first linear conveying channel 13 at the same time, so that the two suction assemblies 312 alternately transfer the upper caps 1, and the transfer efficiency of the upper cap transfer robot 31 is improved.
The pressing device 32 includes a supporting base 321, a first driving device 322, a pressing plate 323, a second driving device 324, and a pushing block 325.
The supporting seat 321 is provided with a limiting groove 3211, the second linear conveying channel 14 is provided with a notch 143 corresponding to the limiting groove 3211, the pressing plate 323 is arranged right above the limiting groove 3211, the pushing block 325 pushes the reagent card 4 to be pressed from the second linear conveying channel 14 through the notch 143 to the limiting groove 3211 through the second driving device 324, the pushing block 325 is provided with a limiting hole 3251 through which the pressing plate 323 passes, and when the pushing block 325 reaches the limiting groove 3211, the first driving device 322 drives the pressing plate 323 to pass through the limiting hole 3251 to press the upper cover 1 onto the lower cover 2.
Referring to fig. 9-10 in combination with fig. 2, the assembling apparatus further includes a plurality of blocking and separating mechanisms 40, where the plurality of blocking and separating mechanisms 40 are respectively disposed on the side surfaces of the first linear conveying channel 13 and the second linear conveying channel 14, and are respectively used for blocking and separating the upper cover 1 on the first linear conveying channel 13 and the lower cover 2 on the second linear conveying channel 14, so as to cooperate with the second feeding mechanism 20 and the assembling mechanism 30 to block and separate the upper cover 1 and the lower cover 2.
The blocking and separating mechanism 40 includes an eighth driving device 41, a fourth mounting seat 42, a stop lever 43, a top bar 44, a first slider 45, and a second slider 46.
Be equipped with spout 421 on the fourth mount pad 42, first slider 45 with second slider 46 all locates in the spout 421, just first slider 45 with second slider 46 swing joint, pin 43 with first slider 45 swing joint, ejector pin 44 with second slider 46 swing joint, eighth drive arrangement 41 with first slider 45 or second slider 46 is connected, and drives first slider 45 drives second slider 46 moves or drives second slider 46 drives first slider 45 moves.
When the first sliding block 45 moves, the stop lever 43 is driven to extend or retract into the fourth mounting seat 42, and the second sliding block 46 moves synchronously to drive the push rod 44 to extend or retract into the fourth mounting seat 42.
Specifically, when the blocking rod 43 extends out of the fourth mounting seat 42, the blocking rod 43 at least partially extends into the first supporting frame 131 or the second supporting frame 141 to block the frontmost upper cover 1 or the lower cover 2, and the push rod 44 retracts into the fourth mounting seat 42 and does not abut against the upper cover 1 or the lower cover 2.
When the stop lever 43 retracts into the fourth mounting seat 42, the push rod 44 at least partially extends out of the fourth mounting seat 42 and abuts against the next upper cover 1 or lower cover 2, so that the foremost upper cover 1 or lower cover 2 is separated and released and is conveyed backwards continuously.
Specifically, the blocking and separating mechanism 40 is disposed at the position of the second linear conveying channel 14 corresponding to the test paper transferring manipulator 23.
When a test strip 3 needs to be placed in a lower cover 2, the lower cover 2 which is continuously conveyed is blocked by the blocking and separating mechanism 40, and after a test strip 3 is placed in the blocked lower cover 2 which is positioned at the forefront, the lower cover 2 which is placed with the test strip 3 is released and separated, so that the lower cover 2 continues to be conveyed backwards, and the next lower cover 2 continues to be blocked, so that the test strip 3 can be placed on the lower cover 2.
The blocking and separating mechanism 40 is arranged at the position of the second linear conveying channel 14 corresponding to the upper cover transferring mechanical hand 31.
When an upper cover 1 needs to be covered on the lower cover 2 on which the test strip 3 is placed, the blocking and separating mechanism 40 blocks the lower cover 2 which is continuously conveyed, and after the upper cover 1 is pre-covered on the blocked lower cover 2 which is positioned at the forefront, the lower cover 2 which is pre-covered on the upper cover 1 is released and separated, so that the lower cover 2 is continuously conveyed backwards, and the next lower cover 2 is continuously blocked, so that the upper cover 1 is pre-covered on the lower cover 2.
The blocking and separating mechanism 40 is arranged at the position of the second linear conveying channel 14 corresponding to the pressing device 32.
When the reagent cards 4 pre-covered by the upper cover 1 need to be pressed, the reagent cards 4 which are continuously conveyed and are to be pressed are blocked by the blocking and separating mechanism 40, the reagent cards 4 to be pressed are pushed onto the supporting seat 321 by the push block 325, and the pressing plate 323 is driven by the first driving device 322 to penetrate through the push block 325 to press the upper cover 1 onto the lower cover 2, so that the assembly of the reagent cards 4 is completed.
Referring to fig. 11 in combination with fig. 2, the assembling apparatus further includes a direction identifier 50 and a direction adjusting mechanism 60, wherein the direction adjusting mechanism 60 is disposed behind the direction identifier 50 and is configured to adjust the upper cover 1 or the lower cover 2, which is identified by the direction identifier 50 and has a non-designated orientation, to a designated orientation.
One of the direction identifiers 50 is disposed above the first linear conveyance path 13 to identify whether the orientation of the upper cover 1 is a designated orientation, and the other direction identifier 50 is disposed above the second linear conveyance path 14 to identify whether the orientation of the lower cover 2 is a designated orientation.
The direction adjusting mechanism 60 includes a ninth driving device 61, a rotating device 62 and a third suction nozzle 63, the rotating device 62 is disposed on a mounting bracket 64, the mounting bracket 64 is disposed on the workbench 100, the ninth driving device 61 is disposed on the rotating device 62, and the third suction nozzle 63 is lifted by the ninth driving device 61.
When the direction identifier 50 identifies that the orientation of the upper cover 1 or the lower cover 2 is not the designated orientation, the ninth driving device 61 drives the third suction nozzle 63 to move downwards and suck the upper cover 1 or the lower cover 2, and when the third suction nozzle 63 sucks the upper cover 1 or the lower cover 2 with the non-designated orientation, the ninth driving device 61 drives the third suction nozzle 63 to move upwards for a certain distance, and then drives the ninth driving device 61 to rotate through the rotating device 62, so that the upper cover 1 or the lower cover 2 rotates to the designated orientation.
When the upper cover 1 or the lower cover 2 is rotated to a designated orientation, the rotation device 62 stops rotating, and the ninth driving device 61 drives the third suction nozzle 63 to move downward again and replaces the upper cover 1 or the lower cover 2, which has been subjected to the orientation correction, onto the first linear transportation path 13 or the second linear transportation path 14 again.
Preferably, a direction adjusting mechanism 60 is disposed directly above each of the first linear conveying path 13 and the second linear conveying path 14.
Specifically, the blocking and separating mechanism 40 is respectively disposed at the first linear conveying path 13 and the second linear conveying path 14 corresponding to the direction adjusting mechanism 60, and the blocking and separating mechanism 40 is configured to cooperate with the direction identifier 50 and the direction adjusting mechanism 60 to block the upper cover 1 or the lower cover 2 in the non-specified direction and release the upper cover 1 or the lower cover 2 corrected to the specified direction.
In one embodiment, the direction identifier 50 is an infrared sensor, and since the structures of the two ends of the upper cover 1 are different from each other and the structures of the two ends of the lower cover 2 are different from each other, when the upper cover 1 or the lower cover 2 passes by the sensor, the sensor determines whether the orientation of the upper cover 1 or the lower cover 2 is the designated orientation by comparing the data monitored when the upper cover 1 or the lower cover 2 passes with the data monitored when the upper cover 1 or the lower cover 2 passes.
In another embodiment, the direction recognizer 50 is a camera, and the camera directly recognizes the orientation of the upper cover 1 or the lower cover 2 to determine whether the orientation is a specific orientation.
Referring to fig. 12, the present invention further provides a method for assembling a medical reagent card, wherein the method is applied to the above-mentioned apparatus for assembling a medical reagent card, and the method comprises the following steps:
conveying the upper caps 1 stacked on the first stack 11 backward through the first linear conveyance path 13 (S10);
conveying the lower caps 2 stacked on the second stacks 12 backward through the second linear conveying path 14 (S20);
placing a test strip 3 in the lower cover 2 on the second linear transport path 14 by the second feeding mechanism 20 (S30);
the upper cover 1 is closed to the lower cover 2 containing the test strip 3 by an assembling mechanism 30 (S40).
Referring to fig. 13, the step of covering the upper cover on the lower cover 2 with the test strip 3 by an assembly mechanism (S40) includes:
transferring and pre-capping an upper cap 1 on the first linear transportation path 13 on the lower cap 2 loaded with a test strip 3 by the upper cap transfer robot 31 (S41);
the upper lid 1 previously covered on the lower lid 2 is pressed against the lower lid 2 by the pressing means 32 (S42).
Referring to fig. 14, before placing a test strip 3 in the lower cover 2 on the second linear transport path 14 by the second feeding mechanism 20 (S30), the assembling method further includes the following steps:
recognizing by the direction recognizer 50 whether the orientations of the upper caps 1 positioned on the first rectilinear conveyance route 13 and the lower caps 2 positioned on the second rectilinear conveyance route 14 are the designated orientations (S50);
when the direction identifier 50 identifies that the orientation of the upper cover 1 or the lower cover 2 is not the designated orientation, the upper cover 1 or the lower cover 2 of the non-designated orientation identified by the direction identifier 50 is adjusted to the designated orientation by the direction adjustment mechanism 60 (S60).
Throughout the description and claims of this application, the words "comprise/comprises" and the words "have/includes" and variations of these are used to specify the presence of stated features, values, steps or components but do not preclude the presence or addition of one or more other features, values, steps, components or groups thereof.
Some features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, certain features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable combination in different embodiments.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A medical reagent card assembly apparatus, comprising:
a first feeding mechanism for continuously supplying the upper and lower covers, the first feeding mechanism comprising:
the first material frame is used for stacking the upper cover;
the first linear conveying channel is arranged below the first material rack and used for conveying the upper cover backwards;
the second material rack is used for stacking the lower covers;
the second linear conveying channel is arranged below the second material rack, is arranged in parallel with the first linear conveying channel and is used for conveying the lower cover backwards;
the second feeding mechanism is arranged on one side of the second linear conveying channel and used for placing a test strip in the lower cover on the second linear conveying channel, and the second feeding mechanism comprises:
the test paper cutting device comprises a cutter, and the cutter is used for cutting the test paper to obtain the test paper;
the test paper transferring mechanical arm is arranged behind the test paper cutting device and used for placing the test paper on the lower cover;
and the assembling mechanism is arranged behind the test paper transferring mechanical arm and is used for covering the upper cover on the lower cover provided with the test paper.
2. The medical reagent card assembling apparatus according to claim 1, further comprising a direction identifier provided above the first linear transport path for identifying whether the upper cover is oriented in a specified direction, and a direction adjustment mechanism provided behind the direction identifier for adjusting the upper cover or the lower cover, which is not oriented in the specified direction and identified by the direction identifier, to a specified direction, and provided above the second linear transport path for identifying whether the lower cover is oriented in the specified direction.
3. The medical reagent card assembly apparatus of claim 1, wherein one of the second linear transport channels is disposed on each side of the first linear transport channel.
4. The medical reagent card assembling apparatus according to claim 3, wherein the assembling mechanism comprises an upper cover transferring manipulator and a pressing device, the upper cover transferring manipulator is used for transferring the upper cover from the first linear conveying channel and pre-covering the upper cover on the lower cover with the test strip, the pressing device is arranged at one side of the second linear conveying channel and is located at the rear of the upper cover transferring manipulator, the pressing device comprises a supporting seat, a first driving device, a pressing plate, a second driving device and a pushing block, the supporting seat is provided with a limiting groove, the second linear driving mechanism is provided with a notch corresponding to the limiting groove, the pressing plate is arranged right above the limiting groove, the pushing block conveys the reagent card to be pressed from the second linear conveying channel to the limiting groove through the notch by the second driving device, the push block is provided with a limiting hole for the press plate to pass through, and when the push block is located at the limiting groove, the first driving device drives the press plate to pass through the limiting hole to tightly press the upper cover on the lower cover.
5. The medical reagent card assembling apparatus according to claim 4, wherein the upper cover transferring robot includes a first connecting frame, two suction assemblies are disposed at a distance from a bottom of the first connecting frame, one suction assembly includes a mounting plate, at least one first suction nozzle disposed on the mounting plate for sucking the upper cover, and a plurality of stopper pins disposed on the mounting plate, when the first suction nozzle sucks the upper cover, the stopper pins are located on a peripheral side of the upper cover, and end portions of the stopper pins at least partially protrude from an inner surface of the upper cover, wherein a distance between the two suction assemblies is equal to a distance between the first linear transport channel and the second linear transport channel.
6. The medical reagent card assembly apparatus of claim 3, wherein the first linear transport path includes a first support frame and a first conveyor belt, the first conveyor belt is disposed on the first support frame, the second linear transport path includes a second support frame and a second conveyor belt, the second conveyor belt is disposed on the second support frame, the first feeding mechanism further includes a third driving device, the output end of the third driving device is connected to a plurality of driving wheels, one driving wheel drives the first conveyor belt to move, and the other driving wheel drives the second conveyor belt to move.
7. The medical reagent card assembling device according to claim 1, wherein the test paper transferring robot includes a fourth driving device, a fifth driving device, a second connecting frame and two second suction nozzles, the fifth driving device is configured to move laterally through the fourth driving device, the second connecting frame is configured to move up and down through the fifth driving device, the two second suction nozzles are disposed at the bottom of the second connecting frame at a certain distance, and the distance between the two second suction nozzles is equal to the distance between the first linear conveying channel and the second linear conveying channel.
8. A medical reagent card assembling method applied to a medical reagent card assembling apparatus according to any one of claims 1 to 7, comprising the steps of:
conveying the upper covers stacked on the first material frame backwards through a first linear conveying channel;
conveying the lower cover stacked on the second material rack backwards through a second linear conveying channel;
placing a test strip in the lower cover on the second linear conveying channel through the second feeding mechanism;
and the upper cover is covered on the lower cover provided with the test strip through an assembling mechanism.
9. The method of claim 8, wherein the step of closing the upper cover to the lower cover with the test strip by an assembly mechanism comprises:
transferring and pre-covering an upper cover on the first linear conveying channel on the lower cover provided with the test strip by the upper cover transferring manipulator;
the upper cover pre-covered on the lower cover is pressed on the lower cover through the pressing device.
10. The method of claim 8, wherein prior to placing a strip of said test strip in said lower cover on said second linear transport path by said second feeding mechanism, said method further comprises the steps of:
identifying whether the orientation of the upper cover on the first linear conveying channel and the orientation of the lower cover on the second linear conveying channel are the designated orientation or not through a direction identifier;
when the direction recognizer recognizes that the orientation of the upper cover or the lower cover is not a designated orientation, the upper cover or the lower cover of the non-designated orientation recognized by the direction recognizer is adjusted to a designated orientation by a direction adjustment mechanism.
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| CN202210796428.6A CN115070373B (en) | 2022-07-06 | 2022-07-06 | Medical reagent card assembly equipment and assembly method thereof |
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| CN202210796428.6A CN115070373B (en) | 2022-07-06 | 2022-07-06 | Medical reagent card assembly equipment and assembly method thereof |
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| CN118744334A (en) * | 2024-08-15 | 2024-10-08 | 广东国泰达鸣精密机件有限公司 | Automatic assembly equipment for connecting parts |
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| CN118744334A (en) * | 2024-08-15 | 2024-10-08 | 广东国泰达鸣精密机件有限公司 | Automatic assembly equipment for connecting parts |
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| CN115070373B (en) | 2024-07-09 |
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