CN115067088A - Built-in grass cutting rubbing crusher that increases inertia of counter weight - Google Patents
Built-in grass cutting rubbing crusher that increases inertia of counter weight Download PDFInfo
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- CN115067088A CN115067088A CN202210767805.3A CN202210767805A CN115067088A CN 115067088 A CN115067088 A CN 115067088A CN 202210767805 A CN202210767805 A CN 202210767805A CN 115067088 A CN115067088 A CN 115067088A
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- 244000025254 Cannabis sativa Species 0.000 title description 25
- 238000010298 pulverizing process Methods 0.000 claims description 65
- 239000004459 forage Substances 0.000 claims description 60
- 238000005192 partition Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 2
- 238000013459 approach Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 3
- 239000010902 straw Substances 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 23
- 230000009286 beneficial effect Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 244000144972 livestock Species 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
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- 230000007613 environmental effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241001494496 Leersia Species 0.000 description 1
- 241000282849 Ruminantia Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/10—Feeding devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明属于农作物粉碎装置技术领域,特别涉及一种配重内置增加转动惯量的铡草粉碎机。The invention belongs to the technical field of crop crushing devices, in particular to a guillotine crusher with a built-in counterweight to increase the moment of inertia.
背景技术Background technique
牧草和作物秸秆等不仅含有家畜必需的各种营养物质,还含有对维持反刍家畜健康特别重要的粗纤维,这是粮食与其它饲料所不能替代的。另一方面,牧草品种的优劣以及粉碎加工的质量对家畜的食用、吸收等有重要影响,进而影响家畜产业的发展。Forage grass and crop straw not only contain various nutrients necessary for livestock, but also contain crude fiber which is particularly important for maintaining the health of ruminant livestock, which cannot be replaced by grain and other feeds. On the other hand, the pros and cons of pasture varieties and the quality of crushing and processing have an important impact on the consumption and absorption of livestock, which in turn affects the development of the livestock industry.
目前,一般采用牧草粉碎机来加工收割后的牧草。为了能提高牧草的粉碎效果,需要功率较大的电机才能带轮粉碎装置,能耗大、成本高。对于很多农户来说,他们更希望能配套220V的小型电机。现有的牧草粉碎机当采用功率小的电机带动时,如果牧草进料较多,很容易出现死机现象,影响粉碎机的正常运转。At present, forage grinders are generally used to process the harvested forage. In order to improve the pulverizing effect of forage grass, a motor with higher power is required to bring a wheel pulverizing device, which has high energy consumption and high cost. For many farmers, they prefer to support small 220V motors. When the existing forage pulverizer is driven by a motor with low power, if the forage feeds a lot, it is easy to crash, which affects the normal operation of the pulverizer.
另一方面,现有的牧草粉碎机在粉碎腔的前方设置送料装置,所述送料装置一般包括上下相对设置的送料辊轮和主动辊轮,送料辊轮和主动辊轮分别由电机带动,相互配合,将牧草夹紧并输送至粉碎腔。即牧草粉碎机的电机不仅要带动粉碎腔内的粉碎装置转动、粉碎牧草,还要带动送料装置的送料辊轮和主动辊轮转动,能耗较大。On the other hand, in the existing forage pulverizer, a feeding device is installed in front of the pulverizing cavity, and the feeding device generally includes a feeding roller and a driving roller that are oppositely arranged up and down. With cooperation, the forage is clamped and transported to the crushing cavity. That is, the motor of the forage pulverizer not only drives the pulverizing device in the pulverizing cavity to rotate and pulverizes the forage, but also drives the feeding roller and the driving roller of the feeding device to rotate, which consumes a lot of energy.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服上述缺陷,提供一种配重内置增加转动惯量的铡草粉碎机,通过在粉碎腔内设置配重,使粉碎机不易出现死机现象,同时能进一步减少粉碎机的能耗。The object of the present invention is to overcome the above-mentioned defects, and provide a guillotine pulverizer with a built-in counterweight to increase the moment of inertia. By setting a counterweight in the pulverizing cavity, the pulverizer is less likely to crash, and at the same time, the energy consumption of the pulverizer can be further reduced. .
为实现上述目的,本发明提供了一种配重内置增加转动惯量的铡草粉碎机,包括机架、电机、粉碎装置和送料装置,所述机架设有粉碎腔,所述粉碎腔设有进料口和出料口,所述粉碎装置设于所述粉碎腔内,所述送料装置设于所述进料口前方、远离所述粉碎腔一侧,所述电机设于所述粉碎腔外侧的机架上,所述电机带动所述粉碎装置和送料装置运行,所述粉碎装置包括转轴、刀盘、飞盘、动刀、锤片、叶片和配重,所述转轴贯穿所述粉碎腔并由所述电机带动,所述转轴两端分别通过轴承座与所述机架固定,所述刀盘和飞盘间隔套设在所述粉碎腔内的所述转轴上,所述刀盘上设置有送料穿孔,所述送料穿孔一侧固定有所述动刀,所述动刀将所述送料穿孔部分遮挡,所述刀盘和飞盘之间设置有所述锤片和叶片,所述锤片和叶片沿所述转轴外周间隔设置,所述配重设于两端的轴承座之间的转轴上或者固定在所述飞盘上。In order to achieve the above purpose, the present invention provides a guillotine pulverizer with built-in counterweight to increase the moment of inertia, including a frame, a motor, a pulverizing device and a feeding device, the frame is provided with a pulverizing cavity, and the pulverizing cavity is provided with an inlet. A material port and a material outlet, the pulverizing device is located in the pulverizing cavity, the feeding device is located in front of the feeding port, away from the pulverizing cavity, and the motor is located outside the pulverizing cavity On the frame of the machine, the motor drives the crushing device and the feeding device to run. The crushing device includes a rotating shaft, a cutter head, a flying disc, a moving knife, a hammer, a blade and a counterweight. The rotating shaft runs through the crushing cavity and Driven by the motor, the two ends of the rotating shaft are respectively fixed with the frame through bearing seats, the cutter disc and the flying disc are sleeved on the rotating shaft in the crushing cavity at intervals, and the cutter disc is provided with a Feeding perforation, the movable knife is fixed on one side of the feeding perforation, the movable knife partially blocks the feeding perforation, the hammer and the blade are arranged between the cutter disc and the flying disc, and the hammer and the The blades are arranged at intervals along the outer circumference of the rotating shaft, and the counterweight is arranged on the rotating shaft between the bearing seats at both ends or fixed on the flying disc.
所述配重可以做成圆环状,也可以是弧形、多边形或其它形状。所述配重可以焊接或者通过其他方式固定在飞盘上,也可以是与飞盘一体成型直接固定在转轴上。如将飞盘进行加厚加重设计从而形成配重。相比于配重外置,配重设于两个轴承座之间,并紧挨粉碎装置设计,若单次放料较多,粉碎装置变慢或者卡停时,配重对转轴产生的扭矩较小,而一般位于两轴承间的轴转轴径都是比位于轴承外的转轴轴径大,故不易将转动轴搞坏,可减少维护成本。同时,配重安装在机架的壳体内,若转动轴发生断裂或者其它情况,配重不会飞出伤到人,安全系数更高。The counterweight can be in the form of a circular ring, arc, polygon or other shapes. The counterweight can be welded or fixed on the flying disc by other means, or can be integrally formed with the flying disc and directly fixed on the rotating shaft. For example, the Frisbee is thickened and weighted to form a counterweight. Compared with the external counterweight, the counterweight is placed between the two bearing seats and is designed close to the crushing device. If there are too many materials discharged at a time, the crushing device will slow down or stop, and the torque generated by the counterweight on the rotating shaft will be The diameter of the shaft between the two bearings is generally larger than that of the shaft outside the bearing, so it is not easy to damage the rotating shaft, which can reduce the maintenance cost. At the same time, the counterweight is installed in the shell of the rack. If the rotating shaft is broken or other conditions, the counterweight will not fly out and hurt people, and the safety factor is higher.
使用时,牧草通过送料装置输送至进料口,并由所述进料口输送至粉碎腔,刀盘随着转轴转动,并带动动刀转动,对牧草进行初步粉碎,初步粉碎的草料穿过送料穿孔进入刀盘与飞盘之间,锤片对草料进一步粉碎,叶片则提供风力,使草料由刀盘端向飞盘端移动。可在所述叶片靠近所述飞盘一端、且远离所述转轴的外端设置缺口,有利于草料的排出。优选的,可设置多个飞盘,使牧草经过多级粉碎后再从出料口排出。通过在两轴承座之间的转动轴上或者在所述飞盘上设置配重,可增加所述转轴的转动惯量,可采用较低的电机来带动粉碎装置而不易出现粉碎装置卡死的现象。配重内置于所述粉碎腔内,与配重外置于所述粉碎腔外相比,不仅美观,且安装方便,使用也更安全。When in use, the forage is conveyed to the feeding port through the feeding device, and then conveyed to the crushing cavity from the feeding port. The cutter head rotates with the rotating shaft and drives the moving knife to rotate, and the forage is initially crushed, and the preliminarily crushed forage passes through. The feeding perforation enters between the cutter head and the flying disc, the hammer further smashes the forage, and the blades provide wind power to move the forage from the cutter head to the flying disc. A notch can be provided at the outer end of the blade close to the flying disc and away from the rotating shaft, which is beneficial to the discharge of the forage. Preferably, a plurality of flying discs can be set, so that the forage grass is discharged from the discharge port after being crushed in multiple stages. By arranging a counterweight on the rotating shaft between the two bearing seats or on the flying disc, the rotational inertia of the rotating shaft can be increased, and a lower motor can be used to drive the pulverizing device, so that the pulverizing device is less likely to be stuck. The counterweight is built into the pulverizing cavity, which is not only beautiful, but also easy to install and safer to use compared with the outside of the pulverizing cavity.
优选的,所述配重为圆环状,圆环状配重设置,安装方便简单,重量也更均衡。优选的,所述配重与所述转轴距离大于所述飞盘半径的一半;配重设于所述飞盘中部以外,有利于增加转动惯量。Preferably, the counterweight is annular, and the annular counterweight is arranged, which is convenient and simple to install and has a more balanced weight. Preferably, the distance between the counterweight and the rotating shaft is greater than half of the radius of the flying disc; the counterweight is arranged outside the middle of the flying disc, which is beneficial to increase the moment of inertia.
优选的,所述配重外侧还设置有扇叶或刮片。所述扇叶或刮片可沿圆环状的配重外周间隔均设。所述扇叶或刮片可通过焊接与所述配重固定,也可以通过螺栓等现有方式实现与配重的固定。扇叶或刮片的设置有利于草料的排出。Preferably, the outer side of the counterweight is also provided with a fan blade or a scraper. The fan blades or scrapers can be arranged at intervals along the outer circumference of the annular counterweight. The fan blade or the scraper can be fixed to the counterweight by welding, or can be fixed to the counterweight by existing methods such as bolts. The arrangement of fan blades or scrapers is beneficial to the discharge of forages.
优选的,所述配重为方形、弧形或多边形,并沿所述转轴的圆周方向间隔设置。所述配重可仅设于所述飞盘的外周,并间隔围成环形,也可以由飞盘的外周向转轴一端延伸,呈发散性排布。Preferably, the counterweights are square, arc or polygon, and are arranged at intervals along the circumferential direction of the rotating shaft. The counterweights can be arranged only on the outer circumference of the flying disc and are spaced to form an annular shape, or can be extended from the outer circumference of the flying disc to one end of the rotating shaft and are arranged in a divergent manner.
优选的,所述粉碎腔内设有隔板,所述隔板将所述粉碎腔分隔成第一腔和第二腔,所述转轴贯穿所述隔板,所述配重置于所述第二腔内,其余粉碎装置设于所述第一腔内。即配重与粉碎分隔开来。Preferably, the pulverizing cavity is provided with a partition, the partition divides the pulverizing cavity into a first cavity and a second cavity, the rotating shaft penetrates the partition, and the matching position is located in the first cavity and the second cavity. In the second cavity, the other crushing devices are arranged in the first cavity. That is, the counterweight is separated from the crushing.
优选的,还包括定刀和倒L型支撑架,所述定刀通过所述倒L型支撑架与所述机架固定,所述倒L型支撑架包括垂直相连的固定片和夹持片,所述夹持片上设有定刀放置槽,所述定刀安装在所述定刀放置槽处,所述固定片和所述机架上分别设有螺孔,所述固定片通过螺栓与所述机架固定。Preferably, it also includes a fixed knife and an inverted L-shaped support frame, the fixed knife is fixed to the frame through the inverted L-shaped support frame, and the inverted L-shaped support frame includes a vertically connected fixing piece and a clamping piece , the clamping piece is provided with a fixed knife placement slot, the fixed knife is installed at the fixed knife placement slot, the fixing piece and the frame are respectively provided with screw holes, and the fixing piece is connected to the fixing piece by bolts. The frame is fixed.
在粉碎腔进料口下方安装定刀,在刀盘上安装动刀,当所述动刀与所述定刀的刀刃垂直后,开始切割牧草,所述动刀随刀盘转动,动刀与定刀的刀刃间的夹角逐渐变小,进一步对牧草进行切割。动刀与定刀相结合,相比于常规的只设置动刀,粉碎效果更好。同时,定刀通过倒L型支撑架与机架固定,固定更稳,有利于延长定刀的使用寿命。A fixed knife is installed under the feeding port of the crushing chamber, and a moving knife is installed on the cutter head. When the moving knife is perpendicular to the blade of the fixed knife, the grass starts to be cut. The moving knife rotates with the cutter head, and the moving knife and the moving knife The angle between the blades of the fixed knife gradually decreases to further cut the grass. The combination of the movable knife and the fixed knife has better crushing effect than the conventional only movable knife. At the same time, the fixed knife is fixed with the frame through the inverted L-shaped support frame, which is more stable and is beneficial to prolong the service life of the fixed knife.
优选的,所述转轴贯穿所述机架的轴承孔与所述电机相连,所述刀盘上还设有切割块,所述切割块向所述轴承孔一侧凸起,且所述切割块远离所述转轴的外侧面与所述轴承孔的内侧面靠近或者抵接。当牧草向轴承孔汇集过程中,被旋转的切割块切碎,可减少牧草对转轴的缠绕,减少因牧草缠绕摩擦发然而引起的转轴损坏,延长转轴的使用寿命,减少粉碎机的维护成本。Preferably, the rotating shaft is connected to the motor through the bearing hole of the frame, the cutter head is further provided with a cutting block, the cutting block protrudes to the side of the bearing hole, and the cutting block The outer side surface away from the rotating shaft is close to or in contact with the inner side surface of the bearing hole. When the grass is collected in the bearing hole, it is chopped by the rotating cutting block, which can reduce the winding of the grass on the rotating shaft, reduce the damage of the rotating shaft caused by the friction of the grass winding, prolong the service life of the rotating shaft, and reduce the maintenance cost of the grinder.
优选的,所述粉碎腔内壁沿圆周方向设有齿板,所述齿板上间隔设置有齿槽,所述齿槽为波浪状。波浪状齿槽与传统的单一方向齿槽或者在齿板上间隔设置凸起的结构相比,不管是含水量少的老牧草还是含水量多的鲜牧草,均不易出现堵料,且粉碎得更细碎均匀。Preferably, the inner wall of the crushing cavity is provided with a tooth plate along the circumferential direction, and the tooth plate is provided with tooth grooves at intervals, and the tooth grooves are wave-shaped. Compared with the traditional single-direction gullet or the structure where the protrusions are arranged at intervals on the tooth plate, the wavy tooth groove is not easy to block the material, no matter it is the old forage with low water content or the fresh forage with high water content, and it can be crushed. More finely shredded evenly.
优选的,所述飞盘有2-6个,所述飞盘沿所述转轴的长度方向间隔设置,相邻两个所述飞盘之间间隔设置有所述锤片和叶片;Preferably, there are 2-6 flying discs, the flying discs are arranged at intervals along the length direction of the rotating shaft, and the hammers and blades are arranged at intervals between two adjacent flying discs;
还包括支轴,所述支轴两端分别与所述刀盘和所述飞盘固定,所述支轴上间隔设置有所述锤片,所述锤片与所述支轴铰接。锤片与支轴铰接,并能相对所述支轴转动,有利于提高粉碎装置的转动惯量,更有利于牧草的粉碎。优选的,所述配重设于距离所述刀盘最远的一个飞盘上。It also includes a support shaft, two ends of the support shaft are respectively fixed with the cutter head and the flying disc, the support shaft is provided with the hammer pieces at intervals, and the hammer pieces are hinged with the support shaft. The hammer piece is hinged with the support shaft and can rotate relative to the support shaft, which is beneficial to improve the moment of inertia of the crushing device and is more conducive to the crushing of pasture. Preferably, the counterweight is arranged on a flying disc farthest from the cutter disc.
优选的,所述叶片包括第一叶片和第二叶片,所述第一叶片和第二叶片两侧分别与所述刀盘和所述飞盘固定,所述第一叶片远离所述转轴一端、且靠近所述飞盘一侧设有缺口,所述第二叶片远离所述转轴一端为锯齿状。叶片既能对牧草进行一定程度的粉碎,还能产生风力、对牧草进行筛选。其中,锯齿状的叶片有利于牧草的粉碎,缺口的设置有利于牧草的传送。Preferably, the blade includes a first blade and a second blade, two sides of the first blade and the second blade are respectively fixed with the cutter head and the flying disc, one end of the first blade away from the rotating shaft, and A notch is provided on the side close to the flying disc, and the end of the second blade away from the rotating shaft is serrated. The blades can not only crush the grass to a certain extent, but also generate wind and screen the grass. Among them, the sawtooth-shaped leaves are conducive to the crushing of the forage grass, and the setting of the gap is conducive to the transmission of the forage grass.
优选的,所述送料装置包括送料辊轮和从动辊轮,所述送料辊轮由所述电机带动,所述从动辊轮设于所述送料辊轮上方,并与所述机架铰接,所述从动辊轮与送料辊轮配合,将牧草夹紧输送至进料口。本申请的从动辊轮随牧草的移动而自转,无需专门设置动力来带动,既能降低粉碎机的成本,也能降低粉碎机使用时的能耗,更有利于环保。Preferably, the feeding device includes a feeding roller and a driven roller, the feeding roller is driven by the motor, and the driven roller is arranged above the feeding roller and is hinged with the frame , the driven roller cooperates with the feeding roller to clamp and transport the forage to the feeding port. The driven roller of the present application rotates with the movement of the forage, and no special power is required to drive it, which can not only reduce the cost of the pulverizer, but also reduce the energy consumption of the pulverizer when it is used, which is more conducive to environmental protection.
优选的,还包括送粉装置,所述送粉装置包括干粉料斗、送粉筒、送粉螺杆、送粉电机和通气管,所述粉碎腔远离所述进料口一侧还设置有进粉口,所述进粉口与所述送粉筒连通,所述送粉筒内设置有由所述送粉电机驱动的送粉螺杆,所述送粉筒上部设有送粉口,所述送粉口处设置有所述干粉料斗,所述通气管一端设于所述送粉口处、另一端延伸至所述干粉料斗上部外侧,并与空气联通。通过设置送粉装置,可以在粉碎牧草的同时添加木糠等其它干粉,均匀混合后的物料可直接用于家畜的喂养。其中,通气管的设置,可使送粉口处的压强与大气的压强均衡,有利于干粉的均匀喂入,且无需专人操作,节省人工。Preferably, a powder feeding device is also included, and the powder feeding device includes a dry powder hopper, a powder feeding cylinder, a powder feeding screw, a powder feeding motor and a ventilation pipe, and a powder feeding device is also provided on the side of the pulverizing cavity away from the feeding port. The powder feeding port is communicated with the powder feeding barrel. The powder feeding barrel is provided with a powder feeding screw driven by the powder feeding motor. The upper part of the powder feeding barrel is provided with a powder feeding port. The dry powder hopper is arranged at the powder port, one end of the ventilation pipe is arranged at the powder feeding port, and the other end extends to the outer side of the upper part of the dry powder hopper and communicates with the air. By setting the powder feeding device, other dry powders such as wood bran can be added while the forage is crushed, and the uniformly mixed materials can be directly used for feeding livestock. Among them, the setting of the ventilation pipe can balance the pressure at the powder feeding port with the atmospheric pressure, which is conducive to the uniform feeding of dry powder, and does not require special personnel to operate, saving labor.
与现有的技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1. 本粉碎机的粉碎装置包括转轴、刀盘、飞盘、动刀、锤片、叶片和配重,通过将配重内置在两轴承座之间的转轴上或者固定在飞盘上,可增加所述转轴的转动惯量,可降低粉碎机能耗,采用功率较低的电机来带动粉碎装置而不易出现粉碎装置卡死的现象。相比于配重外置,配重设于两个轴承座之间,并紧挨粉碎装置设计,若单次放料较多,粉碎装置变慢或者卡停时,配重对转轴产生的扭矩较小,而一般位于两轴承间的轴转轴径都是比位于轴承外的转轴轴径大,故不易将转动轴搞坏,可减少维护成本。同时,配重安装在机架的壳体内,若转动轴发生断裂或者其它情况,配重不会飞出伤到人,安全系数更高。本申请的配重也可以是圆环,也可以是间隔设置的配重块,配重内置于所述粉碎腔内,安装方便、扭矩小、美观且安全。1. The crushing device of this crusher includes a rotating shaft, a cutter head, a flying disc, a moving knife, a hammer blade, a blade and a counterweight. The moment of inertia of the rotating shaft can reduce the energy consumption of the pulverizer, and a motor with lower power is used to drive the pulverizing device, so that the pulverizing device is less likely to be stuck. Compared with the external counterweight, the counterweight is placed between the two bearing seats and is designed close to the crushing device. If there are too many materials discharged at a time, the crushing device will slow down or stop, and the torque generated by the counterweight on the rotating shaft will be The diameter of the shaft between the two bearings is generally larger than that of the shaft outside the bearing, so it is not easy to damage the rotating shaft, which can reduce the maintenance cost. At the same time, the counterweight is installed in the shell of the rack. If the rotating shaft is broken or other conditions, the counterweight will not fly out and hurt people, and the safety factor is higher. The counterweight of the present application may also be a ring, or a counterweight block arranged at intervals. The counterweight is built in the crushing cavity, which is easy to install, has a small torque, is beautiful and safe.
2.本申请的粉碎装置在刀盘和飞盘之间设置锤片和叶片,其中,锤片与固定于刀盘和飞盘之间的支轴铰接,可相对支轴转动,有利于提高粉碎装置的转动惯量,更有利于牧草的粉碎。所述叶片包括第一叶片和第二叶片,第一叶片和第二叶片两侧分别与所述刀盘和所述飞盘固定,所述第一叶片远离所述转轴一端、且靠近所述飞盘一侧设有缺口,所述第二叶片远离所述转轴一端为锯齿状;叶片既能对牧草进行一定程度的粉碎,还能产生风力、对牧草进行筛选;其中,锯齿状的叶片有利于牧草的粉碎,缺口的设置有利于牧草的传送。2. The pulverizing device of the present application is provided with hammers and blades between the cutter disc and the flying disc, wherein the hammers are hinged with the fulcrum fixed between the cutter disc and the flying disc, and can rotate relative to the pivot, which is beneficial to improve the performance of the pulverizing device. The moment of inertia is more conducive to the crushing of pasture. The blade includes a first blade and a second blade, the two sides of the first blade and the second blade are respectively fixed with the cutter head and the flying disc, and the first blade is away from one end of the rotating shaft and is close to one end of the flying disc. There is a gap on the side, and one end of the second blade away from the rotating shaft is serrated; the blade can not only pulverize the grass to a certain extent, but also generate wind power and screen the grass; among them, the saw-toothed blade is conducive to the growth of the grass. Crushing, the setting of the gap is conducive to the transmission of the forage.
3. 本申请的送料装置包括上下设置的送料辊轮和从动辊轮,所述从动辊轮与送料辊轮配合,将牧草夹紧输送至进料口,可防止牧草打滑、掉落。其中,从动辊轮随牧草的移动而自转,无需专门设置动力来带动,既能降低粉碎机的成本,也能降低粉碎机使用时的能耗,更有利于环保。3. The feeding device of the present application includes a feeding roller and a driven roller arranged up and down. The driven roller cooperates with the feeding roller to clamp and transport the forage to the feeding port, which can prevent the forage from slipping and falling. Among them, the driven roller rotates with the movement of the pasture, and no special power is needed to drive it, which can not only reduce the cost of the pulverizer, but also reduce the energy consumption of the pulverizer when it is used, which is more conducive to environmental protection.
附图说明Description of drawings
图1是本发明粉碎机的侧面结构示意图。Fig. 1 is the side structure schematic diagram of the pulverizer of the present invention.
图2是本发明粉碎装置的结构示意图。Figure 2 is a schematic structural diagram of the pulverizing device of the present invention.
图3是本发明粉碎腔的平面结构示意图。FIG. 3 is a schematic plan view of the pulverizing chamber of the present invention.
图4是本发明刀盘的结构示意图。FIG. 4 is a schematic view of the structure of the cutter head of the present invention.
图5是本发明粉碎腔进料口内侧的平面结构示意图。FIG. 5 is a schematic plan view of the inner side of the feed opening of the pulverizing cavity of the present invention.
图6是定刀的侧面安装结构示意图。Figure 6 is a schematic view of the side installation structure of the fixed knife.
图7是本发明第三飞盘的平面结构示意图。FIG. 7 is a schematic plan view of the third flying disc of the present invention.
图8是本发明粉碎装置的工作原理图。Fig. 8 is a working principle diagram of the pulverizing device of the present invention.
图9是本发明送料装置的侧面结构示意图。FIG. 9 is a schematic view of the side structure of the feeding device of the present invention.
图10是本发明转轴的局部侧面结构示意图。FIG. 10 is a schematic side view of a partial side structure of the rotating shaft of the present invention.
图11是本发明齿板的平面结构示意图。Fig. 11 is a schematic plan view of the tooth plate of the present invention.
图12是本发明另一实施例粉碎腔的平面结构示意图。FIG. 12 is a schematic plan view of a pulverizing chamber according to another embodiment of the present invention.
主要附图标记说明:Description of main reference signs:
1、机架;101、轴承孔;2、电机;3、粉碎腔;31、第一腔;32、第二腔;4、进料口;5、出料口;6、转轴;7、刀盘;71、送料穿孔;8、飞盘;81、第一飞盘;82、第二飞盘;83、第三飞盘;9、动刀;10、锤片;11、叶片;111、第一叶片;112、第二叶片; 12、配重;13、定刀;14、倒L型支撑架;141、固定片; 142、夹持片;1421、定刀放置槽;15、支轴;16、刮片;17、送料辊轮;18、从动辊轮;19、切割块;20、齿板;201、齿槽;21隔板。1. Frame; 101. Bearing hole; 2. Motor; 3. Grinding cavity; 31. First cavity; 32. Second cavity; 4. Feed port; Disc; 71, Feeding perforation; 8, Frisbee; 81, First Frisbee; 82, Second Frisbee; 83, Third Frisbee; 9, Moving knife; 10, Hammer; 11, Blade; 111, First blade; 112 , second blade; 12, counterweight; 13, fixed knife; 14, inverted L-shaped support frame; 141, fixed piece; 142, clamping piece; 1421, fixed knife placement groove; ; 17, feeding roller; 18, driven roller; 19, cutting block; 20, tooth plate; 201, tooth slot;
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. Based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operates in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
如图1-6所示,一种配重内置增加转动惯量的铡草粉碎机,包括机架1、电机2、粉碎装置和送料装置,所述机架1设有粉碎腔3,所述粉碎腔3设有进料口4和出料口5,所述粉碎装置设于所述粉碎腔3内,所述送料装置设于所述进料口4前方、远离所述粉碎腔3一侧,所述电机2设于所述粉碎腔3外侧的机架1上,所述电机2带动所述粉碎装置和送料装置运行。具体的,所述粉碎装置包括转轴6、刀盘7、飞盘8、动刀9、锤片10、叶片11和配重 12。As shown in Figures 1-6, a guillotine pulverizer with built-in counterweight to increase the moment of inertia includes a
使用时,牧草通过送料装置输送至进料口4,并由所述进料口4输送至粉碎腔3,刀盘7随着转轴6转动,并带动动刀9转动,对牧草进行初步粉碎,初步粉碎的草料穿过送料穿孔71进入刀盘7与第一飞盘81之间,锤片10对草料进一步粉碎,叶片11则提供风力,使草料由刀盘7端向飞盘8端移动。When in use, the forage is transported to the feeding
结合图2、图3和图7,所述转轴6贯穿所述粉碎腔3并由所述电机2带动,所述刀盘7和飞盘8间隔套设在所述转轴6上,所述飞盘8包括间隔设置的第一飞盘81、第二飞盘82和第三飞盘83。所述第一飞盘81和第二飞盘82的外周为凹齿状,第一飞盘81和第二飞盘82的外周直径与所述刀盘7及第三飞盘83的直径相等,第一飞盘81和第二飞盘82凹齿的直径小于所述刀盘7及第三飞盘83的直径。牧草可从凹齿处向后传送。优选的,所述第二飞盘82上设有过孔。部分粉碎细碎的牧草可从过处向后传送。2 , 3 and 7 , the
在其它实施例中,所述飞盘8也可以根据需要设置成不同的数量。In other embodiments, the flying discs 8 can also be set in different numbers as required.
结合图4,所述刀盘7上设置有送料穿孔71,所述送料穿孔71一侧固定有所述动刀9,所述动刀9将所述送料穿孔71部分遮挡。进一步结合图5,还包括定刀13和倒L型支撑架14,所述定刀13通过所述倒L型支撑架14与所述机架1固定,所述倒L型支撑架14包括垂直相连的固定片141和夹持片142,所述夹持片142上设有定刀放置槽1421,所述定刀13安装在所述定刀放置槽1421处,所述固定片141和所述机架1上分别设有螺孔,所述固定片141通过螺栓与所述机架1固定。当所述动刀9与所述定刀13的刀刃垂直后,开始切割牧草,所述动刀9随刀盘7转动,动刀9与定刀13的刀刃间的夹角逐渐变小,进一步对牧草进行切割。动刀9与定刀13相结合,相比于常规的只设置动刀9,粉碎效果更好。同时,定刀13通过倒L型支撑架14与机架1固定,固定更稳,有利于延长定刀13的使用寿命。Referring to FIG. 4 , the
结合图2和图3,所述刀盘7与所述第一飞盘81之间、所述第一飞盘81与所述第二飞盘82之间,以及所述第二飞盘82与所述第三飞盘83之间分别设置有锤片10和叶片11,锤片10和叶片11沿所述转轴6外周间隔设置。具体的,还包括支轴15,所述支轴15贯穿所述第一飞盘81和第二飞盘82,且支轴15的两端分别与所述刀盘7和所述第三飞盘83固定,所述支轴15上间隔设置有所述锤片10,所述锤片10一端与所述支轴15铰接。锤片10与支轴15铰接,并能相对所述支轴15转动,有利于提高粉碎装置的转动惯量,更有利于牧草的粉碎。进一步地,所述叶片11包括第一叶片111和第二叶片112,所述第一叶片111设于所述刀盘7和所述第一飞盘81之间,以及所述第一飞盘81与所述第二飞盘82之间,所述第一叶片111远离所述转轴6一端、且靠近所述飞盘8一侧设有缺口,所述第二叶片112设于所述第二飞盘82与第三飞盘83之间,所述第二叶片112远离所述转轴6一端为锯齿状。叶片11既能对牧草进行一定程度的粉碎,还能产生风力、对牧草进行筛选。其中,锯齿状的叶片11有利于牧草的粉碎,缺口的设置有利于牧草的传送。2 and 3, between the
结合图6,所述飞盘8上还固定有所述配重 12。所述配重 12为圆环状,且所述配重12设于所述飞盘8的中部或外部,所述配重12外侧还设置有刮片16。所述配重12外侧还焊接有刮片16,所述刮片16有若干个,并沿圆环状配重12的外周间隔均布。圆环状配重 12的设置,安装方便简单,重量也更均衡。刮片16的设置更有利于草料的排出。With reference to Fig. 6 , the
在其它实施例中,所述配重 12为圆环状,且所述配重 12设于所述飞盘8的外周。具体的,所述配重 12向远离所述刀盘7一侧凸起,所述配重 12与所述转轴6之间的所述飞盘8上还设有刮片。优选的,所述刮片沿所述转轴6的圆周方向呈螺旋状间隔排布,所述配重12的高度小于所述刮片的高度。In other embodiments, the
在其它实施例中,所述配重 12为方形、弧形或多边形,并沿所述转轴6的圆周方向间隔设置。所述配重 12可仅设于所述飞盘8的外周,并间隔围成环形,也可以由飞盘8的外周向转轴6一端延伸。In other embodiments, the
结合图8,所述送料装置包括送料辊轮17和从动辊轮18,所述送料辊轮17由所述电机2带动,所述从动辊轮18设于所述送料辊轮17上方,并与所述机架1铰接,所述从动辊轮18与送料辊轮17配合,将牧草夹紧输送至进料口4。本申请的从动辊轮18随牧草的移动而自转,无需专门设置动力来带动,既能降低粉碎机的成本,也能降低粉碎机使用时的能耗,更有利于环保。8, the feeding device includes a feeding
本实施例中,所述送料装置和粉碎装置共用一个电机2,在其它实施例中,所述送料装置和粉碎装置也可以分别采用不同的电机2来带动。In this embodiment, the feeding device and the pulverizing device share one motor 2. In other embodiments, the feeding device and the pulverizing device can also be driven by different motors 2 respectively.
在其它实施例中,所述粉碎腔3的内壁还还设置有凹凸状的齿板,齿板与粉碎装置结合,进一步提高牧草的粉碎效率。In other embodiments, the inner wall of the pulverizing
粉碎牧草时,启动电机2,使送料装置和粉碎装置运转。牧草在送料辊轮17和从动辊轮18的协作下将牧草夹紧并输送至进料口4,牧草进入粉碎腔3并在粉碎装置的作用下进行粉碎。结合图7,刀盘7带动动刀9转动,动刀9与进料口4下方的定刀13相互作用,对牧草进行初步粉碎,初步粉碎的草料穿过送料穿孔71进入刀盘7与第一飞盘81之间,锤片10对草料进一步粉碎,叶片11则提供风力,使草料由刀盘7端向第三飞盘83端移动,草料沿第一飞盘81外端的凹齿传送,第一飞盘81与粉碎腔3的腔壁相互作用,对草料进行二次粉碎,二次粉碎后的草料传送至第一飞盘81与第二飞盘82之间,锤片104再次对材料进行粉碎。二次粉碎后较为细碎的草料从第二飞盘82的过孔直接进入第二飞盘82与第三飞盘83之间的空间,二次粉碎后仍较粗的的草料从第二飞盘82外端的凹齿处传送,第二飞盘82与粉碎腔3的腔壁相互作用,对草料进行第三次粉碎,第二飞盘82与第三飞盘83之间的锤片10对草料再次进行粉碎,并将草料从出料口5排出。三级风力筛选粉碎,使粉碎后排出的草料超细粉。同时,通过在所述飞盘8上设置配重 12,可增加所述转轴6的转动惯量,可采用较低的电机2来带动粉碎装置而不易出现粉碎装置卡死的现象。When the forage is crushed, start the motor 2 to make the feeding device and the crushing device operate. Under the cooperation of the feeding
实施例2Example 2
本实施例的结构与实施例1的结构近似,其区别在于,本实施例的刀盘7的结构与实施例1的也有所不同。结合图10,所述转轴6贯穿所述机架1的轴承孔101与所述电机2相连,所述刀盘7上还设有切割块20,所述切割块20向所述轴承孔101一侧凸起,且所述切割块20远离所述转轴6的外侧面与所述轴承孔101的内侧面靠近或者抵接。所述切割块20可通过焊接与刀盘7固定。当牧草向轴承孔汇集过程中,被旋转的切割块20切碎,可减少牧草对转轴6的缠绕,减少因牧草缠绕摩擦发然而引起的转轴6损坏,延长转轴6的使用寿命,减少粉碎机的维护成本。The structure of this embodiment is similar to that of
本实施例的粉碎腔内壁沿圆周方向还设有齿板21,如图11所示,所述齿板21上间隔设置有齿槽211,所述齿槽211为波浪状。波浪状齿槽211与传统的单一方向齿槽或者在齿板上间隔设置凸起的结构相比,不管是含水量少的老牧草还是含水量多的鲜牧草,均不易出现堵料,且粉碎得更细碎均匀。In this embodiment, the inner wall of the pulverizing cavity is further provided with a
本实施例的粉碎腔内部的结构与实施例1的相比也略有不同,结合图12,所述粉碎腔3内设有隔板21,所述隔板21将所述粉碎腔3分隔成第一腔31和第二腔32,所述转轴6贯穿所述隔板21,所述配重12置于所述第二腔内32,其余粉碎装置设于所述第一腔31内。即配重与粉碎分隔开来。所述配重外侧无需设置刮片16。第二腔32远离所述刀盘7一端的端盖与所述粉碎腔3可拆卸式相连。第二腔32可以是密封腔也可以是不密封的。端盖可拆卸有利于安装。The internal structure of the pulverizing cavity in this embodiment is also slightly different from that in the first embodiment. Referring to FIG. 12 , the pulverizing
综上所述,本粉碎机的锤片10可进一步将牧草粉碎,叶片11既能对牧草进行一定程度的粉碎,还能产生风力、对牧草进行筛选。配重 12的设置,可增加所述转轴6的转动惯量,降低粉碎装置的能耗,可采用较低的电机2来带动粉碎装置而不易出现粉碎装置卡死的现象。本申请的粉碎机既然美观安全,又节能环保。To sum up, the
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many changes and modifications are possible in light of the above teachings. The exemplary embodiments were chosen and described for the purpose of explaining certain principles of the invention and their practical applications, to thereby enable one skilled in the art to make and utilize various exemplary embodiments and various different aspects of the invention. Choose and change. The scope of the invention is intended to be defined by the claims and their equivalents.
Claims (10)
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CN115885704A (en) * | 2022-11-16 | 2023-04-04 | 蓝杰生 | High-efficiency stepped pasture ultra-fine grinder |
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