CN115066165A - Heat radiation structure and centralized contravariant all-in-one of outdoor equipment - Google Patents

Heat radiation structure and centralized contravariant all-in-one of outdoor equipment Download PDF

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Publication number
CN115066165A
CN115066165A CN202210841670.0A CN202210841670A CN115066165A CN 115066165 A CN115066165 A CN 115066165A CN 202210841670 A CN202210841670 A CN 202210841670A CN 115066165 A CN115066165 A CN 115066165A
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Prior art keywords
inverter
cavity
copper bar
transformer
heat dissipation
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CN202210841670.0A
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Chinese (zh)
Inventor
胡雷雷
张融森
周俊杰
包鑫
赵渊
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TBEA Xinjiang Sunoasis Co Ltd
TBEA Xian Electric Technology Co Ltd
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TBEA Xinjiang Sunoasis Co Ltd
TBEA Xian Electric Technology Co Ltd
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Priority to CN202210841670.0A priority Critical patent/CN115066165A/en
Publication of CN115066165A publication Critical patent/CN115066165A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20909Forced ventilation, e.g. on heat dissipaters coupled to components
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • H02M1/327Means for protecting converters other than automatic disconnection against abnormal temperatures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/493Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode the static converters being arranged for operation in parallel
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/32Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20145Means for directing air flow, e.g. ducts, deflectors, plenum or guides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20172Fan mounting or fan specifications
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/56Power conversion systems, e.g. maximum power point trackers

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inverter Devices (AREA)

Abstract

The invention discloses a heat dissipation structure of outdoor equipment and a centralized inversion all-in-one machine. The heat dissipation problem of connecting the copper bar and connecting the cavity between inverter and the transformer has not only been solved, but also the cross-sectional dimension of copper bar can be reduced simultaneously. The temperature of the connecting copper bar and the connecting cavity between the inverter and the transformer is reduced, and the service life of internal devices is prolonged.

Description

一种户外设备的散热结构及集中式逆变一体机A heat dissipation structure for outdoor equipment and a centralized inverter integrated machine

技术领域technical field

本发明属于输变电设备技术领域,具体涉及一种户外设备的散热结构及集中式逆变一体机。The invention belongs to the technical field of power transmission and transformation equipment, and in particular relates to a heat dissipation structure for outdoor equipment and a centralized inverter integrated machine.

背景技术Background technique

随着1500V户外逆变器的发展,集中式逆变器单机的功率等级基本上已经到顶,无法满足大方阵光伏电站的容量需求,因此在逆集中式逆变器的设计中大部分厂家开始转变设计理念,借鉴组串式逆变器的设计思路,采用模块化并联的方式,将大功率集中式逆变器进行单机模块化设计,通过多台并联以实现更大功率等级。逆变器单机的模块化设计,采用多台并联方式可满足大方阵光伏电站对大功率集中式逆变器的需求。With the development of 1500V outdoor inverters, the power level of a single centralized inverter has basically reached its peak, which cannot meet the capacity requirements of a large square-array photovoltaic power station. Therefore, most manufacturers begin to design reverse centralized inverters. Change the design concept, learn from the design idea of the string inverter, adopt the modular parallel method, carry out the single-unit modular design of the high-power centralized inverter, and achieve a higher power level by connecting multiple units in parallel. The modular design of a single inverter can meet the needs of large-scale photovoltaic power stations for high-power centralized inverters by using multiple parallel devices.

目前国内市场上以大功率集中式逆变一体机(逆变器和变压器出厂时放置在一起)产品为主,集中式一体机包含一台多或多台集中式逆变器单元及一台匹配的变压器。业主为了节省电站的建设成本与物料成本,要求逆变器与变压器放置在一个底座上,之间采用铜排连接。逆变器与变压器采用铜排连接虽节省了项目建设及物料成本,但对带来了新的问题,即,三相铜排放置在一个密闭的空间内无发散热,铜排及腔体的温度会持续的升高,其内部安装的互感器、线缆等如长期工作在高温的环境中会使绝缘材料加剧老化,长时间可能出现着火风险。因此如何散掉逆变器与变压器处连接铜排及腔体内部的废热,是面临的一个新的问题。目前对于户外大功率逆变一体机连接铜排及连接腔体的散热主要有以下几种形式。At present, the high-power centralized inverter integrated machine (inverter and transformer are placed together when leaving the factory) are mainly products in the domestic market. The centralized integrated machine includes one or more centralized inverter units and a matching transformer. In order to save the construction cost and material cost of the power station, the owner requires the inverter and the transformer to be placed on a base and connected by copper bars. The use of copper bars to connect the inverter and the transformer saves project construction and material costs, but it brings new problems, that is, the three-phase copper bars are placed in a closed space without heat dissipation, and the copper bars and the cavity are not radiated. The temperature will continue to rise. If the transformers and cables installed inside it work in a high-temperature environment for a long time, the insulation material will deteriorate more rapidly, and there may be a risk of fire for a long time. Therefore, how to dissipate the waste heat in the connecting copper bars of the inverter and the transformer and inside the cavity is a new problem. At present, the heat dissipation of the connecting copper bars and connecting cavities of the outdoor high-power inverter all-in-one machine mainly includes the following forms.

(1)增加逆变器与变压器连接铜排的尺寸减小铜排的电阻,从而降低发热量;(1) Increase the size of the copper bar connecting the inverter and the transformer to reduce the resistance of the copper bar, thereby reducing the heat generation;

(2)在逆变器与变压器连接腔体外部增加风机,采用强迫风冷方式散热;(2) Add a fan outside the connection cavity between the inverter and the transformer, and use forced air cooling to dissipate heat;

(3)在逆变器与变压器连接腔体上部位置增加弯头,使连接腔体与外部环境联通,利用“烟囱效应”,对腔体进行自然对流散热;(3) An elbow is added to the upper part of the connection cavity between the inverter and the transformer to connect the connection cavity with the external environment, and use the "chimney effect" to dissipate heat by natural convection;

(4)在逆变器与变压器连接铜排上增加小的散热器,散热铜排上的热量。(4) Add a small radiator to the copper bar connecting the inverter and the transformer to dissipate the heat on the copper bar.

以上及种散热方式存在以下问题。The above and other heat dissipation methods have the following problems.

(1)采用增加铜排尺寸虽可以解决铜排的发热问题、进而降低连接腔体内部温度,但铜排的成本比较高,会使整机成本增加;(1) Although increasing the size of the copper bar can solve the heating problem of the copper bar and thereby reduce the internal temperature of the connection cavity, the cost of the copper bar is relatively high, which will increase the cost of the whole machine;

(2)在逆变器与变压器连接腔体下部增加散热风机或在上部增加弯头对流散热,会使连接腔体与外部联通,导致整个连接腔体内部的防护等级无法满足要求;(2) Adding a cooling fan at the lower part of the connection cavity of the inverter and the transformer or adding an elbow convection heat dissipation at the upper part will make the connection cavity communicate with the outside, so that the protection level inside the entire connection cavity cannot meet the requirements;

(3)在连接铜排上增加小的散热器虽可降低铜排的热量,但铜排所产生的热量仍然会聚集在连接腔体内部无法散掉,整个连接腔体温度会不断升高。(3) Although adding a small heat sink to the connecting copper bar can reduce the heat of the copper bar, the heat generated by the copper bar will still accumulate inside the connecting cavity and cannot be dissipated, and the temperature of the entire connecting cavity will continue to rise.

发明内容SUMMARY OF THE INVENTION

本发明提供了一种户外设备的散热结构及集中式逆变一体机,在不增加铜排成本的前提下,对逆变器与变压器处连接铜排及腔体内部进行散热。The invention provides a heat dissipation structure for outdoor equipment and a centralized inverter integrated machine, which can dissipate heat from the copper bars connected to the inverter and the transformer and inside the cavity without increasing the cost of the copper bars.

为达到上述目的,本发明一种户外设备的散热结构,包括散热风机和连接腔体,连接腔体用于容置连接铜排,连接腔体的一端和逆变器连通,逆变器上安装有热交换器;散热风机设置在逆变器内和连接腔体连接的一侧,散热风机下方设置有回风孔。In order to achieve the above purpose, the present invention provides a heat dissipation structure for outdoor equipment, including a heat dissipation fan and a connection cavity, the connection cavity is used to accommodate the connection copper bars, one end of the connection cavity is communicated with the inverter, and the inverter is installed on the inverter. There is a heat exchanger; the cooling fan is arranged on the side connected with the connecting cavity in the inverter, and a return air hole is arranged under the cooling fan.

进一步的,连接腔体中设置有隔板,隔板的长度小于连接腔体的长度,隔板上方为上腔体,下方为下腔体,上腔体与散热风机的水平轴线在同一平面上,下腔体与回风孔的水平轴线在同一平面上。Further, the connecting cavity is provided with a baffle, the length of the baffle is less than the length of the connecting cavity, the upper part of the baffle is the upper cavity, the lower part is the lower cavity, and the upper cavity and the horizontal axis of the cooling fan are on the same plane. , the lower cavity and the horizontal axis of the air return hole are on the same plane.

进一步的,上腔体的高度大于下腔体的高度。Further, the height of the upper cavity is greater than the height of the lower cavity.

进一步的,连接铜排位于上腔体。Further, the connecting copper bars are located in the upper cavity.

进一步的,连接腔体的主体部分为两端开口的壳体,包括依次首尾相连接的四个侧板,主体两端外侧设置有一圈连接板,连接板上开设有螺纹孔。Further, the main part of the connecting cavity is a shell with two ends open, including four side plates connected end to end in sequence, a circle of connecting plates are arranged on the outer sides of both ends of the main body, and the connecting plates are provided with threaded holes.

一种集中式逆变一体机,包括一台或多台并联的逆变器、一台变压器和连接铜排;逆变器上安装有热交换器;连接铜排外设置有连接腔体,连接铜排一端与逆变器三相交流输出铜排连接,另一端与变压器三相输入铜排连接;连接腔体第一端与逆变器连通,第二端与变压器连接;逆变器和连接腔体连接的内壁设置有散热风机,散热风机下方设置有回风孔。A centralized inverter integrated machine, comprising one or more parallel inverters, a transformer and a connecting copper bar; a heat exchanger is installed on the inverter; a connecting cavity is arranged outside the connecting copper bar, and the connecting copper One end of the row is connected to the three-phase AC output copper bar of the inverter, and the other end is connected to the three-phase input copper bar of the transformer; the first end of the connection cavity is connected to the inverter, and the second end is connected to the transformer; the inverter is connected to the connection cavity A cooling fan is arranged on the inner wall of the body connection, and a return air hole is arranged under the cooling fan.

进一步的,散热风机有两个,分别设置在逆变器三相交流输出铜排两侧。Further, there are two cooling fans, which are respectively arranged on both sides of the three-phase AC output copper bars of the inverter.

进一步的,回风孔为矩形孔。Further, the air return hole is a rectangular hole.

进一步的,连接腔体第一端与逆变器对接法兰固定连接,第二端与变压器对接法兰固定连接。Further, the first end of the connection cavity is fixedly connected with the inverter docking flange, and the second end is fixedly connected with the transformer docking flange.

与现有技术相比,本发明至少具有以下有益的技术效果:Compared with the prior art, the present invention has at least the following beneficial technical effects:

本发明包括连接腔体、散热风机和回风孔,铜排所产生的热量排放到逆变器内部,散热风机和回风孔进入热交换器,通过热交换器将废热排至外部,解决了逆变器与变压器之间连接铜排及连接腔体的散热问题,连接铜排及连接腔体温度的降低,提高了内部器件的使用寿命,同时可使得接铜排用量更少,使整机成本进一步降低。The invention includes a connecting cavity, a cooling fan and a return air hole, the heat generated by the copper bars is discharged into the inverter, the cooling fan and the return air hole enter the heat exchanger, and the waste heat is discharged to the outside through the heat exchanger, thereby solving the problem of solving the problem. The heat dissipation problem of the connecting copper bars and the connecting cavity between the inverter and the transformer, the decrease of the temperature of the connecting copper bars and the connecting cavity, improves the service life of the internal components, and at the same time reduces the amount of the connecting copper bars, making the whole machine Costs are further reduced.

进一步的,在连接腔体中设置隔板,使气流按照最佳散热路径流通,提高散热效果。Further, a baffle is arranged in the connection cavity, so that the air flows according to the optimal heat dissipation path, and the heat dissipation effect is improved.

进一步的,在逆变器下部设置有两个散热风机,有效将连接腔体内的气流抽至逆变器中,使其进入热交换器,进行散热。Further, two cooling fans are arranged at the lower part of the inverter, which can effectively pump the air flow in the connecting cavity to the inverter, so that it enters the heat exchanger for heat dissipation.

本发明大功率集中式逆变一体机中,将逆变器与变压器之间连接铜排、连接腔体与逆变器交流侧内部腔体连通,铜排所产生的热量排放到逆变器内部,充分利用逆变器内部的热交换器将废热排至外部环境。不仅解决了逆变器与变压器之间连接铜排及连接腔体的散热问题,同时也可以降低铜排的截面尺寸。逆变器与变压器之间连接铜排及连接腔体温度的降低,提高了内部器件的使用寿命。且整个大功率集中式逆变一体机中,逆变器与变压器之间的连接腔体与外部无直接气流交换,防护性能更高。In the high-power centralized inverter integrated machine of the present invention, the copper bars are connected between the inverter and the transformer, and the connection cavity is communicated with the internal cavity of the AC side of the inverter, and the heat generated by the copper bars is discharged into the inverter. , make full use of the heat exchanger inside the inverter to discharge the waste heat to the external environment. It not only solves the heat dissipation problem of the connecting copper bar between the inverter and the transformer and the connecting cavity, but also reduces the cross-sectional size of the copper bar. The reduction of the temperature of the connecting copper bars and the connecting cavity between the inverter and the transformer improves the service life of the internal devices. And in the whole high-power centralized inverter integrated machine, there is no direct airflow exchange between the connection cavity between the inverter and the transformer and the outside, and the protection performance is higher.

附图说明Description of drawings

图1为本发明整体布局图;Fig. 1 is the overall layout diagram of the present invention;

图2a为本发明逆变器与连接腔体连接一侧示意图;Figure 2a is a schematic diagram of one side of the connection between the inverter and the connection cavity of the present invention;

图2b为本发明逆变器内部散热图示意图;Fig. 2b is a schematic diagram of the internal heat dissipation diagram of the inverter of the present invention;

图3为本发明变压器三相输入端子及连接法兰图示意图;Fig. 3 is the schematic diagram of the three-phase input terminal and the connection flange of the transformer according to the present invention;

图4为本发明逆变器与变压器连接铜排及连接腔体图;FIG. 4 is a diagram showing the connection between the inverter and the transformer and the connection of the copper bar and the connection cavity;

图5为本发明逆变器与变压器连接铜排及腔体散热图。FIG. 5 is a diagram showing the heat dissipation of the connecting copper bars and the cavity of the inverter and the transformer of the present invention.

附图中:1、变压器,2、逆变器,3、连接腔体,4、连接铜排,5、热交换器,6、散热风机,7、逆变器三相交流输出铜排,8、变压器三相输入铜排,9、逆变器对接法兰,10、变压器对接法兰,11、回风孔,31、上腔体,32、下腔体,33、隔板,34、侧板,35、连接板。In the drawings: 1. Transformer, 2. Inverter, 3. Connecting cavity, 4. Connecting copper bar, 5. Heat exchanger, 6. Cooling fan, 7. Inverter three-phase AC output copper bar, 8 , Transformer three-phase input copper bar, 9, Inverter docking flange, 10, Transformer docking flange, 11, Return air hole, 31, Upper chamber, 32, Lower chamber, 33, Partition, 34, Side board, 35, connecting board.

具体实施方式Detailed ways

为了使本发明的目的和技术方案更加清晰和便于理解。以下结合附图和实施例,对本发明进行进一步的详细说明,此处所描述的具体实施例仅用于解释本发明,并非用于限定本发明。In order to make the purpose and technical solutions of the present invention clearer and easier to understand. The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more. In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

为了克服现有大功率集中式逆变一体机中逆变器与变压器之间连接铜排及连接腔体的散热问题,本发明专利提供了一种结构简单、设计巧妙、性能可靠、防护性好、散热效率高的散热方案。In order to overcome the heat dissipation problem of connecting copper bars and connecting cavities between the inverter and the transformer in the existing high-power centralized inverter integrated machine, the patent of the present invention provides a simple structure, ingenious design, reliable performance and good protection. , Heat dissipation scheme with high heat dissipation efficiency.

本发明所述的大功率集中逆变一体机布局图,本发明专利提供了一种结构简单、设计巧妙、性能可靠、防护性好、散热效率高的散热结构。The layout diagram of the high-power centralized inverter integrated machine described in the present invention provides a heat dissipation structure with simple structure, ingenious design, reliable performance, good protection and high heat dissipation efficiency.

实施例1Example 1

参照图1,本发明的大功率集中式逆变一体机主要由一台或多台并联的逆变器2、一台匹配的变压器1、逆变器2与变压器1之间的连接铜排4,以及和保护连接铜排的封闭式连接腔体3构成。逆变器2与变压器2之间的连接铜排4一端与逆变器三相交流输出铜排7连接,另一端与变压器三相输入铜排8连接,连接腔体3设置在逆变器2与变压器1之间,第一端与变压器1连通,第二端与逆变器2连通,第一端与逆变器对接法兰9采用螺钉固定连接,第二端与变压器对接法兰10采用螺钉固定连接,逆变器2与变压器1之间的连接铜排4设置在连接腔体3内部。Referring to FIG. 1 , the high-power centralized inverter integrated machine of the present invention is mainly composed of one or more parallel inverters 2 , a matching transformer 1 , and a connecting copper bar 4 between the inverter 2 and the transformer 1 . , and a closed connection cavity 3 that protects the connection copper bars. One end of the connecting copper bar 4 between the inverter 2 and the transformer 2 is connected to the three-phase AC output copper bar 7 of the inverter, and the other end is connected to the three-phase input copper bar 8 of the transformer. The connection cavity 3 is arranged in the inverter 2 Between the transformer 1, the first end is communicated with the transformer 1, the second end is communicated with the inverter 2, the first end is connected with the inverter docking flange 9 by screws, and the second end is connected with the transformer docking flange 10. Screw fixed connection, the connection copper bar 4 between the inverter 2 and the transformer 1 is arranged inside the connection cavity 3 .

参照图2a,逆变器交流侧设置有逆变器三相交流输出铜排7及与连接腔体3对接的逆变器对接法兰9,逆变器对接法兰9内侧逆变器三相交流输出铜排7两侧分别安装有一个散热风机6,散热风机6实现连接铜排4及连接腔体3内部的散热;散热风机6和三相交流输出铜排7下部开有两个回风孔11;逆变器对接法兰9与连接腔体3采用螺钉连接。Referring to Figure 2a, the inverter AC side is provided with an inverter three-phase AC output copper bar 7 and an inverter docking flange 9 docking with the connecting cavity 3, and the inverter docking flange 9 is inside the inverter three-phase inverter. A cooling fan 6 is installed on both sides of the AC output copper bar 7, and the cooling fan 6 realizes the heat dissipation of the connection copper bar 4 and the connection cavity 3; the cooling fan 6 and the lower part of the three-phase AC output copper bar 7 are provided with two return air Hole 11; the inverter docking flange 9 and the connection cavity 3 are connected by screws.

参照图2b,大功率户外逆变器内部腔体采用外加热交换器的方式对内部器件进行散热,在热交换器5内循环风机的作用下,气流在逆变器2内部循环,将热量传递至热交换器5上,热交换器5外循环将热量排出逆变器外部,实现散热。Referring to Figure 2b, the internal cavity of the high-power outdoor inverter uses an external heat exchanger to dissipate heat from the internal devices. Under the action of the circulating fan in the heat exchanger 5, the airflow circulates inside the inverter 2 to transfer heat. To the heat exchanger 5, the heat exchanger 5 circulates the heat outside the inverter to realize heat dissipation.

图3为本发明变压器三相输入铜排8及变压器对接法兰10示意图,变压器三相输入铜排8与连接铜排4第二端连接,变压器对接法兰10与连接腔体3采用螺钉连接。3 is a schematic diagram of the transformer three-phase input copper bar 8 and the transformer docking flange 10 of the present invention, the transformer three-phase input copper bar 8 is connected to the second end of the connecting copper bar 4, and the transformer docking flange 10 and the connection cavity 3 are connected by screws .

图4为本发明逆变器与变压器之间的连接铜排4及连接腔体3示意图,逆变器2与变压器1之间的连接铜排4设置在连接腔体3内部,一端与逆变器三相交流输出铜排7连接,一端与变压器三相输入铜排8连接;连接腔体3一端与逆变器对接法兰9连接,另一端与变压器对接法兰10连接。连接腔体3的主体部分为两端开口的壳体,包括依次首尾相连接的四个侧板34,主体两端外侧设置有一圈连接板35,所述连接板上开设有螺纹孔,用于与逆变器对接法兰9或变压器对接法兰10采用螺钉进行连接。连接腔体3中设置有隔板33,隔板33上方为上腔体31,下方为下腔体32,上腔体31的高度大于下腔体32的高度。连接铜排4位于上腔体31,上腔体31与逆变器法兰内侧风机及逆变器三相交流输出铜排7对齐后与逆变器交流侧相通,下腔体32与逆变器三相交流输出铜排7下部的回风孔11对其后与逆变器交流侧相通;隔板33的长度小于连接腔体3的长度,为气流流出流动通道,当散热风机6运行时可实现连接铜排4腔体内部的空气流动,从而达到散热的目的。4 is a schematic diagram of the connection copper bar 4 and the connection cavity 3 between the inverter and the transformer of the present invention. The connection copper bar 4 between the inverter 2 and the transformer 1 is arranged inside the connection cavity 3, and one end is connected to the inverter. The three-phase AC output copper bar 7 of the inverter is connected, and one end is connected to the three-phase input copper bar 8 of the transformer; The main part of the connection cavity 3 is a shell with two ends open, including four side plates 34 connected end to end in sequence, and a circle of connecting plates 35 are provided on the outer sides of both ends of the main body. The connecting plates are provided with threaded holes for It is connected with the inverter docking flange 9 or the transformer docking flange 10 by screws. The connecting cavity 3 is provided with a partition 33 . The upper cavity 31 is located above the partition 33 and the lower cavity 32 is located below. The height of the upper cavity 31 is greater than that of the lower cavity 32 . The connecting copper bar 4 is located in the upper cavity 31. The upper cavity 31 is aligned with the fan inside the inverter flange and the three-phase AC output copper bar 7 of the inverter and communicates with the AC side of the inverter. The lower cavity 32 is connected to the inverter. The return air hole 11 at the lower part of the three-phase AC output copper bar 7 of the inverter is connected to the AC side of the inverter; the length of the partition plate 33 is less than the length of the connecting cavity 3, which is the flow channel for the air to flow out. When the cooling fan 6 is running The air flow inside the cavity connecting the copper bars 4 can be realized, so as to achieve the purpose of heat dissipation.

图5本发明逆变器与变压器连接铜排4及腔体散热图,大功率户外逆变器内部腔体采用外加热交换方式对内部器件进行散热,在热交换器5内循环风机的作用下,气流在逆变器内部循环,将热量传递至热交换器5上,热交换器5外循环将热量排出逆变器外部;逆变器交流端设置有三相交流输出铜排及逆变器对接法兰9,逆变器对接法兰9内侧上部安装有散热风机6,下部开有回风孔11,连接腔体3内部有一块隔板33,将连接腔体3分为上下两部分,连接铜排4位于上腔体31,上腔体31与逆变器法兰内侧风机及三相交流输出铜排对齐后与逆变器交流侧相通,下腔体32与风机和逆变器三相交流输出铜排7下部的回风孔11对其后与逆变器交流侧相通;连接腔体3中部隔板33靠近变压器一侧开有孔,当逆变器法兰内侧的风机运行时,可实现连接腔体3内部的空气流动,从而达到对连接铜排4和连接腔体3散热的目的。Fig. 5 is the heat dissipation diagram of the inverter and the transformer connected to the copper bar 4 and the cavity of the present invention. The internal cavity of the high-power outdoor inverter adopts the external heating exchange method to dissipate heat from the internal devices. Under the action of the circulating fan in the heat exchanger 5 , the air circulates inside the inverter to transfer the heat to the heat exchanger 5, and the heat exchanger 5 circulates the heat outside the inverter; the AC end of the inverter is provided with three-phase AC output copper bars and the inverter is connected Flange 9, the upper part of the inner side of the inverter docking flange 9 is installed with a cooling fan 6, and the lower part is provided with a return air hole 11. There is a partition 33 inside the connection cavity 3, which divides the connection cavity 3 into upper and lower parts. The copper bar 4 is located in the upper cavity 31, the upper cavity 31 is aligned with the fan inside the inverter flange and the three-phase AC output copper bar and communicates with the AC side of the inverter, and the lower cavity 32 is connected with the fan and the three-phase inverter. The return air hole 11 at the lower part of the AC output copper bar 7 communicates with the AC side of the inverter; the middle partition 33 of the connection cavity 3 has a hole on the side close to the transformer. When the fan inside the inverter flange is running, The air flow inside the connection cavity 3 can be realized, so as to achieve the purpose of dissipating heat to the connection copper bar 4 and the connection cavity 3 .

实施例2Example 2

一种逆变一体机用散热结构,包括热交换器5、散热风机6和连接腔体3,逆变一体机包括一台多或多台集中式逆变器2及一台匹配的变压器1,变压器1和逆变器通过连接铜排4连接;连接腔体3第一端和逆变器2连接,第二端和变压器1连接。A heat dissipation structure for an inverter integrated machine, comprising a heat exchanger 5, a cooling fan 6 and a connection cavity 3, the inverter integrated machine includes one or more centralized inverters 2 and a matching transformer 1, The transformer 1 and the inverter are connected by connecting copper bars 4 ; the first end of the connecting cavity 3 is connected with the inverter 2 , and the second end is connected with the transformer 1 .

连接腔体3的主体部分为两端开口的壳体,包括依次首尾相连接的四个侧板,主体两端外侧设置有一圈连接板,所述连接板上开设有螺纹孔,用于与逆变器或变压器进行连接。逆变器2下部设置有两个散热风机6,散热风机6下方设置有两个矩形的回风孔11。连接腔体3中设置有隔板33,隔板33上方为上腔体31,下方为下腔体32。连接铜排4位于上腔体31,上腔体31与逆变器内的散热风机及逆变器三相交流输出铜排7对齐后与逆变器交流侧相通,下腔体32与逆变器三相交流输出铜排7下部的回风孔11对其后与逆变器交流侧相通;隔板33的长度小于连接腔体3的长度,为气流流出流动通道,当散热风机6运行时,逆变器的气流从回风孔11进入下腔体32,流动至连接腔体3靠近变压器的一侧后,通过隔板与变压器侧壁之间的通道流动至上腔体31,再在散热风机的作用下从上腔体31流动至热交换器,通过热交换器进行散热。The main part of the connection cavity 3 is a shell with two ends open, including four side plates connected end to end in sequence, a circle of connecting plates are arranged on the outer sides of the two ends of the main body, and the connecting plates are provided with threaded holes for connecting with the reverse. inverter or transformer for connection. Two cooling fans 6 are arranged at the lower part of the inverter 2 , and two rectangular air return holes 11 are arranged below the cooling fans 6 . The connecting cavity 3 is provided with a partition 33 , the upper cavity 31 is located above the partition 33 , and the lower cavity 32 is located below. The connecting copper bar 4 is located in the upper cavity 31, the upper cavity 31 is aligned with the cooling fan in the inverter and the three-phase AC output copper bar 7 of the inverter and communicates with the AC side of the inverter, and the lower cavity 32 is connected to the inverter. The return air hole 11 at the lower part of the three-phase AC output copper bar 7 of the inverter is connected to the AC side of the inverter; the length of the partition plate 33 is less than the length of the connecting cavity 3, which is the flow channel for the air to flow out. When the cooling fan 6 is running , the air flow of the inverter enters the lower cavity 32 from the return air hole 11, flows to the side of the connecting cavity 3 close to the transformer, and flows to the upper cavity 31 through the channel between the partition plate and the side wall of the transformer, and then dissipates heat. Under the action of the fan, it flows from the upper cavity 31 to the heat exchanger, and dissipates heat through the heat exchanger.

以上内容仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the present invention, and cannot limit the protection scope of the present invention. Any changes made on the basis of the technical solution according to the technical idea proposed by the present invention all fall within the scope of the claims of the present invention. within the scope of protection.

Claims (9)

1. The heat dissipation structure of the outdoor equipment is characterized by comprising a heat dissipation fan (6) and a connecting cavity (3), wherein the connecting cavity (3) is used for accommodating a connecting copper bar (4), one end of the connecting cavity (3) is communicated with an inverter (2), and a heat exchanger (5) is installed on the inverter (2); the heat dissipation fan (6) is arranged in the inverter (2) and on one side connected with the connecting cavity (3), and an air return hole (11) is formed below the heat dissipation fan (6).
2. The heat dissipation structure of outdoor equipment according to claim 1, wherein a partition (33) is disposed in the connection cavity (3), the length of the partition (33) is smaller than that of the connection cavity (3), an upper cavity (31) is above the partition (33), a lower cavity (32) is below the partition (33), the upper cavity (31) and the horizontal axis of the heat dissipation fan (6) are on the same plane, and the lower cavity (32) and the horizontal axis of the return air hole (11) are on the same plane.
3. A heat dissipating structure of an outdoor unit according to claim 2, characterized in that the height of the upper cavity (31) is greater than the height of the lower cavity (32).
4. The heat dissipation structure of an outdoor device according to claim 1 or 3, wherein the connecting copper bar (4) is located in the upper cavity (31).
5. The heat dissipation structure of outdoor equipment according to claim 1, wherein the main body portion of the connection cavity (3) is a shell with two open ends, and comprises four side plates (34) connected end to end in sequence, a circle of connection plate (35) is arranged outside the two ends of the main body, and the connection plate is provided with a threaded hole.
6. A centralized inversion all-in-one machine is characterized by comprising one or more inverters (2) connected in parallel, a transformer (1) and a connecting copper bar (4); a heat exchanger (5) is arranged on the inverter (2); a connecting cavity (3) is arranged outside the connecting copper bar (4), one end of the connecting copper bar (4) is connected with the inverter three-phase alternating current output copper bar (7), and the other end of the connecting copper bar is connected with the transformer three-phase input copper bar (8); the first end of the connecting cavity (3) is communicated with the inverter (2), and the second end of the connecting cavity is connected with the transformer (1); the inner wall that inverter (2) and connection cavity (3) are connected is provided with radiator fan (6), radiator fan (6) below is provided with return air hole (11).
7. The integrated centralized inversion all-in-one machine as claimed in claim 6, wherein two cooling fans (6) are respectively arranged on two sides of the inverter three-phase alternating current output copper bar (7).
8. A centralized inversion all-in-one machine as claimed in claim 6, wherein the return air hole (11) is a rectangular hole.
9. A centralized inversion integrated machine according to claim 6, wherein the first end of the connection cavity (3) is fixedly connected with the inverter docking flange (9), and the second end is fixedly connected with the transformer docking flange (10).
CN202210841670.0A 2022-07-18 2022-07-18 Heat radiation structure and centralized contravariant all-in-one of outdoor equipment Pending CN115066165A (en)

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