CN115055905A - Welding tool for centrifugal fan support - Google Patents
Welding tool for centrifugal fan support Download PDFInfo
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- CN115055905A CN115055905A CN202210769787.2A CN202210769787A CN115055905A CN 115055905 A CN115055905 A CN 115055905A CN 202210769787 A CN202210769787 A CN 202210769787A CN 115055905 A CN115055905 A CN 115055905A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—External pipe alignment clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
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Abstract
本发明提供了一种离心风机支架的焊接工装,属于离心风机技术领域。它解决了现有离心风机支架焊接后精度低等技术问题。本离心风机支架的焊接工装的底座上设有将法兰或螺杆固定的定位装置,立柱的上部固连有用于放置安装面板的顶板,顶板的上方设有用于将弯管压紧固定于安装面板上的压板,压板的两端均设有弯管焊接孔,弯管的中部位于弯管焊接孔的下方。本焊接工装能够先对离心风机支架的弯管、安装面板和法兰或螺杆进行定位,然后再进行焊接,通过焊接工装的辅助定位,能够使定位后的离心风机支架的对称性更好、精度更高,还能够有效避免焊接过程中离心风机支架的各个零部件之间发生位移,从而进一步提高焊接精度。
The invention provides a welding tool for a bracket of a centrifugal fan, belonging to the technical field of centrifugal fans. It solves the technical problems of low precision after welding of the existing centrifugal fan bracket. The base of the welding tool of the centrifugal fan support is provided with a positioning device for fixing the flange or the screw rod, the top plate for placing the installation panel is fixedly connected to the upper part of the column, and the top plate is provided for pressing and fixing the elbow to the installation panel. Both ends of the pressure plate are provided with elbow welding holes, and the middle of the elbow is located below the elbow welding holes. The welding tool can firstly locate the elbow, installation panel, flange or screw of the centrifugal fan bracket, and then perform welding. Through the auxiliary positioning of the welding tool, the symmetry and accuracy of the positioned centrifugal fan bracket can be improved. It can also effectively avoid the displacement between the various parts of the centrifugal fan bracket during the welding process, thereby further improving the welding accuracy.
Description
技术领域technical field
本发明属于离心风机技术领域,特指一种离心风机支架的焊接工装。The invention belongs to the technical field of centrifugal fans, and particularly relates to a welding tool for a bracket of a centrifugal fan.
背景技术Background technique
离心风机广泛应用于通风、制冷等行业,离心风机工作时是电机带动风轮高速旋转,会产生很大的离心力,应用产品对风机的动平衡有较高的要求,若动平衡不达标,风机会产生很大的震动,损坏风机乃至其它相关设备;因此,安装离心风机时一般都先将离心风机的电机安装于支架上,支架固定连接于底板上,然后将风轮与电机相连,底板上设有集风罩,集风罩的内端与风轮的进风口连接。Centrifugal fans are widely used in ventilation, refrigeration and other industries. When the centrifugal fan is working, the motor drives the wind wheel to rotate at a high speed, which will generate a large centrifugal force. The application products have higher requirements on the dynamic balance of the fan. It may cause great vibration and damage the fan and other related equipment; therefore, when installing a centrifugal fan, the motor of the centrifugal fan is generally first installed on the bracket, and the bracket is fixedly connected to the bottom plate, and then the wind wheel is connected to the motor. An air collecting hood is provided, and the inner end of the air collecting hood is connected with the air inlet of the wind wheel.
目前,市场上出现了一种新型的离心风机支架,该支架包括两根弯管和一个安装面板,安装面板的中部设有供电机穿过的电机孔以及用于固定电机的电机安装孔,安装面板的左右两侧向上弯折形成连接围边,弯管的两端向下弯折形成支撑部,每个支撑部的下端均固定连接有法兰或螺杆,弯管的中部为连接部,连接部置于安装面板的上侧并且连接围边的上侧面与连接部的外侧面抵靠;优选的,连接部向内弯折呈圆弧状,安装面板的左右两侧也呈与连接部形状配合的圆弧状。上述的弯管、安装面板和法兰均焊接固定,上述支架具有强度高,质量轻,风阻小,结构紧凑,安装方便,外侧能加装防护网,安全性较高等优点。At present, a new type of centrifugal fan bracket has appeared on the market. The bracket includes two elbows and a mounting panel. The middle of the mounting panel is provided with a motor hole for the motor to pass through and a motor mounting hole for fixing the motor. The left and right sides of the panel are bent upward to form the connecting edge, the two ends of the elbow are bent downward to form a support part, the lower end of each support part is fixedly connected with a flange or a screw, and the middle part of the elbow is a connecting part, which connects The connecting part is placed on the upper side of the installation panel and the upper side of the connecting edge is in contact with the outer side of the connecting part; preferably, the connecting part is bent inwardly in an arc shape, and the left and right sides of the installation panel are also in the shape of the connecting part. Matching arc shape. The above-mentioned elbows, installation panels and flanges are all welded and fixed. The above-mentioned brackets have the advantages of high strength, light weight, small wind resistance, compact structure, convenient installation, and a protective net can be installed on the outside, and the safety is high.
但由于弯管的特殊结构,如果焊接之前没有定位,焊接后两根弯管与安装面板的安装角度可能会存在偏差,导致弯管的支撑部相互间不是平行的,四个法兰的下侧面也不是位于同一平面内,这些偏差会影响风机的动平衡,导致离心风机工作时产生的震动比较大,影响离心风机工作时的稳定性和安全性。However, due to the special structure of the elbow, if there is no positioning before welding, the installation angle of the two elbows and the installation panel may deviate after welding, resulting in that the supporting parts of the elbows are not parallel to each other, and the undersides of the four flanges They are not located in the same plane. These deviations will affect the dynamic balance of the fan, resulting in relatively large vibration when the centrifugal fan is working, affecting the stability and safety of the centrifugal fan when it is working.
因此,如何提供一种离心风机支架的焊接工装,使焊接后的离心风机支架精度更高,成为亟需解决的技术问题。Therefore, how to provide a welding tool for a bracket of a centrifugal fan, so that the accuracy of the bracket of the centrifugal fan after welding is higher, has become a technical problem that needs to be solved urgently.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种能够提高离心风机支架焊接精度的焊接工装。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a welding tool which can improve the welding precision of the centrifugal fan support.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种离心风机支架的焊接工装,其特征在于:包括底座和设于底座中部的立柱,A welding tool for a bracket of a centrifugal fan is characterized in that: it comprises a base and a column arranged in the middle of the base,
所述底座上固定连接有四个定位装置,每个定位装置均与对应支撑部下端的法兰或螺杆可拆卸连接,所述定位装置与底座固定连接;Four positioning devices are fixedly connected to the base, each positioning device is detachably connected to the flange or screw at the lower end of the corresponding support portion, and the positioning device is fixedly connected to the base;
所述立柱的上部固定连接有用于放置安装面板的顶板,所述顶板平行于底座的上侧面,所述顶板的上方设有用于将弯管压紧固定于安装面板上的压板,所述压板连接有驱动压板上下移动的压板驱动件,所述压板的两端均设有弯管焊接孔,所述弯管的中部位于弯管焊接孔的下方。The upper part of the column is fixedly connected with a top plate for placing the installation panel, the top plate is parallel to the upper side of the base, and a pressure plate is arranged above the top plate for pressing and fixing the elbow on the installation panel, and the pressure plate is connected There is a pressing plate driving member that drives the pressing plate to move up and down, both ends of the pressing plate are provided with elbow welding holes, and the middle part of the elbow is located below the elbow welding holes.
本焊接工装能够先将离心风机支架的安装面板和两个弯管固定,然后再进行焊接,能够使焊接后的离心风机支架的精度更高;上述顶板能够对安装面板起到支撑和固定的作用,装配时先将弯管放置于安装面板上并使弯管的连接部和安装面板的连接围边紧密抵靠,然后通过定位装置对支撑部下端安装的法兰或螺杆进行定位和固定,调整弯管的位置,使两根弯管左右对称设置,使装配后的离心风机支架前后对称,再通过压板驱动件驱动压板下移,使压板将弯管和安装面板压紧固定,然后再人工或机械对弯管和安装面板的连接处以及弯管与法兰或螺杆的连接处进行焊接固定;本焊接工装的设计能够使组装后的离心风机支架的对称性更好,能够避免焊接过程中弯管和安装面板之间发生位移,还能够是四个法兰的下侧面处于同一水平面上或者使四根螺杆相互平行,能够有效增加焊接后离心风机支架的精度,有利于提高安装后风机的动平衡。The welding tool can fix the installation panel and two elbows of the centrifugal fan support first, and then perform welding, which can make the welded centrifugal fan support more precise; the top plate can support and fix the installation panel. When assembling, first place the elbow on the installation panel and make the connection part of the elbow and the connection edge of the installation panel closely abut, and then use the positioning device to locate and fix the flange or screw installed at the lower end of the support part, adjust The position of the elbow is so that the two elbows are arranged symmetrically on the left and right, so that the assembled centrifugal fan bracket is symmetrical in the front and back, and then the pressure plate is driven down by the pressure plate driver, so that the pressure plate presses and fixes the elbow and the installation panel, and then manually or The connection between the elbow and the installation panel and the connection between the elbow and the flange or screw are welded and fixed mechanically; the design of this welding tool can make the symmetry of the assembled centrifugal fan support better, and can avoid bending during the welding process. There is displacement between the pipe and the installation panel, and the lower sides of the four flanges can also be on the same horizontal plane or the four screws can be parallel to each other, which can effectively increase the accuracy of the centrifugal fan bracket after welding, and is conducive to improving the dynamic performance of the fan after installation. balance.
在上述的一种离心风机支架的焊接工装中,所述底座上设有四个将底座上下贯穿的焊接窗,所述定位装置设于对应焊接窗的上方,所述定位装置包括定位块和螺栓,所述定位块的中部设有与法兰的法兰孔同轴的法兰焊接孔,所述法兰焊接孔的直径大于法兰孔的直径,所述法兰焊接孔位于焊接窗正上方,所述定位块的上侧面上固定连接有与法兰的连接孔配合的法兰定位销,所述法兰定位销能够插入法兰的连接孔内,所述定位块与底座通过螺栓固定连接。In the above-mentioned welding tool for a bracket of a centrifugal fan, the base is provided with four welding windows that penetrate the base up and down, and the positioning device is arranged above the corresponding welding window, and the positioning device includes a positioning block and a bolt , the middle of the positioning block is provided with a flange welding hole coaxial with the flange hole of the flange, the diameter of the flange welding hole is larger than the diameter of the flange hole, and the flange welding hole is located directly above the welding window , the upper side of the positioning block is fixedly connected with a flange positioning pin that cooperates with the connecting hole of the flange, the flange positioning pin can be inserted into the connecting hole of the flange, and the positioning block and the base are fixedly connected by bolts .
本离心风机支架的法兰呈圆盘状,所述法兰的中部设有与弯管连接的法兰孔,法兰的上侧面设有至少两个将法兰上下贯穿的连接孔,所述连接孔以法兰的中轴线为中心呈环形阵列设置;The flange of the centrifugal fan support is in the shape of a disc, the middle of the flange is provided with a flange hole connected with the elbow, and the upper side of the flange is provided with at least two connection holes that penetrate the flange up and down. The connecting holes are arranged in an annular array with the central axis of the flange as the center;
实际工作时,本焊接工装会固定于可翻转的平台上,需要对法兰和弯管进行焊接固定时,可以翻转本焊接工装,然后将焊枪穿过焊接窗和法兰焊接孔对法兰和支撑部的连接处进行焊接固定,焊接更加方便快捷;上述法兰定位销能够插入法兰的连接孔内并对法兰进行定位,避免法兰在焊接过程中转动,从而提高焊接精度。In actual work, the welding tool will be fixed on a reversible platform. When the flange and elbow need to be welded and fixed, the welding tool can be turned over, and then the welding torch will pass through the welding window and the flange welding hole to the flange and the flange. The connection of the support part is welded and fixed, and welding is more convenient and quick; the above-mentioned flange positioning pin can be inserted into the connecting hole of the flange and position the flange, so as to avoid the rotation of the flange during the welding process, thereby improving the welding accuracy.
在上述的一种离心风机支架的焊接工装中,所述焊接窗呈长条状,所述焊接窗的两侧沿焊接窗的长度方向间隔设置有若干个块定位孔,所述定位块上设有与块定位孔配合的块安装孔,所述螺栓能够穿过块安装孔和块定位孔。In the above-mentioned welding tool for a bracket of a centrifugal fan, the welding window is in the shape of a long strip, and a number of block positioning holes are arranged at intervals along the length direction of the welding window on both sides of the welding window. There are block mounting holes matched with the block positioning holes, and the bolts can pass through the block mounting holes and the block positioning holes.
条状的焊接窗和间隔设置的块定位孔使本焊接工装能够适配更多型号的离心风机支架,可以根据离心风机支架的尺寸调整定位孔在焊接窗长度方向上的位置。The strip-shaped welding window and the spaced block positioning holes enable the welding tool to adapt to more types of centrifugal fan brackets, and the position of the positioning holes in the length direction of the welding window can be adjusted according to the size of the centrifugal fan bracket.
在上述的一种离心风机支架的焊接工装中,所述底座上设有四个法兰压紧装置,所述法兰压紧装置包括压紧驱动件、定位杆、调节杆、夹紧钳和压紧杆,所述定位杆的上端与夹紧钳的一端可转动连接,所述定位杆的下端与底座固定连接,所述调节杆的一端与夹紧钳可转动连接,所述调节杆的另一端与压紧驱动件相连,所述压紧驱动件能够驱动调节杆上下移动并带动夹紧钳绕定位杆的上端旋转,所述夹紧钳的另一端设有与弯管配合的弧形槽,所述压紧杆固定连接于弧形槽的两侧,所述调节杆安装于压紧杆和定位杆之间并位于靠近定位杆的端部。In the above-mentioned welding tool for a bracket of a centrifugal fan, four flange pressing devices are provided on the base, and the flange pressing devices include a pressing driver, a positioning rod, an adjusting rod, a clamping pliers and A pressing rod, the upper end of the positioning rod is rotatably connected with one end of the clamping pliers, the lower end of the positioning rod is fixedly connected with the base, and one end of the adjusting rod is rotatably connected with the clamping pliers, and the The other end is connected with the pressing driver, which can drive the adjusting rod to move up and down and drive the clamping pliers to rotate around the upper end of the positioning rod. The pressing rod is fixedly connected to both sides of the arc-shaped groove, and the adjusting rod is installed between the pressing rod and the positioning rod and is located near the end of the positioning rod.
上述法兰压紧装置能够将法兰压紧固定于定位块上,避免法兰在焊接工装翻转的时候沿轴向晃动,从而确保四个法兰的下侧面均位于同一平面上,有利于提高本焊接工装的焊接精度;上述法兰压紧装置的可转动的结构能够避免法兰压紧装置在离心风机支架装卸时产生干涉,使装卸更为方便;弧形槽的设计能够避免法兰压紧装置在压紧法兰时与弯管抵触。The above-mentioned flange pressing device can press and fix the flange on the positioning block, so as to prevent the flange from shaking in the axial direction when the welding tool is turned over, so as to ensure that the lower sides of the four flanges are all on the same plane, which is conducive to improving the performance of the flange. The welding accuracy of the welding tool; the rotatable structure of the above-mentioned flange pressing device can avoid the interference of the flange pressing device during the installation and disassembly of the centrifugal fan support, making the installation and disassembly more convenient; the design of the arc groove can avoid the flange pressure The tightening device interferes with the elbow when pressing the flange.
在上述的一种离心风机支架的焊接工装中,相对设置的两个焊接窗的中轴线重合,所述夹紧钳、定位杆和调节杆均设于对应的两个焊接窗的中轴线上,所述夹紧钳包括连接板和调节板,所述连接板的内端部分别与定位杆和调节杆可转动连接,所述调节板可移动安装于连接板的外端部,所述弧形槽和压紧杆均设于调节板的外端部。In the above-mentioned welding tool for a bracket of a centrifugal fan, the central axes of the two oppositely arranged welding windows are coincident, and the clamping tongs, the positioning rod and the adjusting rod are all arranged on the central axes of the corresponding two welding windows, The clamping pliers include a connecting plate and an adjusting plate, the inner ends of the connecting plate are rotatably connected with the positioning rod and the adjusting rod respectively, the adjusting plate is movably installed on the outer end of the connecting plate, and the arc-shaped Both the groove and the pressing rod are arranged on the outer end of the adjusting plate.
上述夹紧钳、定位杆和调节杆均设于对应的两个焊接窗的中轴线上的设计能够便于夹紧钳能够根据离心风机支架的尺寸调整调节板和连接板之间的位置关系,调节更加方便,有利于提高本焊接工装的适应性。The design that the above-mentioned clamping pliers, positioning rods and adjusting rods are all arranged on the central axis of the corresponding two welding windows can facilitate the clamping pliers to adjust the positional relationship between the adjusting plate and the connecting plate according to the size of the centrifugal fan support, and adjust the positional relationship between the adjusting plate and the connecting plate. It is more convenient and beneficial to improve the adaptability of the welding tool.
在上述的一种离心风机支架的焊接工装中,所述定位装置包括定位块、螺杆定位孔和螺栓,所述定位块的中部设有供螺杆的螺纹部穿过的螺杆定位孔,所述定位块与底座通过螺栓固定连接。In the above-mentioned welding tool for a bracket of a centrifugal fan, the positioning device includes a positioning block, a screw positioning hole and a bolt. The block and the base are fixedly connected by bolts.
本离心风机支架的螺杆包括螺纹部和焊接部,所述焊接部能够插入弯管的端部,弯管的端部沿周向间隔设置有若干个焊接口,所述螺纹部的直径小于焊接部的直径;螺杆定位孔的设计能够使定位装置更适合具有螺杆结构的离心风机支架。The screw of the centrifugal fan support includes a threaded part and a welded part, the welded part can be inserted into the end of the elbow, the end of the elbow is provided with a number of welding ports at intervals along the circumferential direction, and the diameter of the threaded part is smaller than the diameter of the welded part The diameter of the screw positioning hole can make the positioning device more suitable for the centrifugal fan bracket with screw structure.
在上述的一种离心风机支架的焊接工装中,所述顶板的上端面上设有至少两个定位槽或者至少两个定位柱,所述定位槽和安装面板的电机安装孔对应设置,所述定位槽通过穿过电机安装孔的定位销与安装面板相连;所述定位柱能够穿过安装面板的电机安装孔。In the above-mentioned welding tool for a bracket of a centrifugal fan, at least two positioning grooves or at least two positioning posts are provided on the upper end surface of the top plate, and the positioning grooves are correspondingly arranged with the motor mounting holes of the mounting panel, and the The positioning slot is connected to the installation panel through a positioning pin passing through the motor installation hole; the positioning column can pass through the motor installation hole of the installation panel.
本焊接工装他通过定位槽和定位销配合或者定位柱对安装面板进行定位,避免安装面板在平行于顶板的平面上相对于顶板移动,有利于提高焊接精度;进一步的,当定位槽或定位柱只有两个时,两个定位槽或两个定位柱对称设置。This welding tool locates the installation panel through the matching of the positioning groove and the positioning pin or the positioning column, so as to prevent the installation panel from moving relative to the top plate on the plane parallel to the top plate, which is beneficial to improve the welding accuracy; further, when the positioning groove or the positioning column When there are only two, the two positioning grooves or two positioning columns are symmetrically arranged.
在上述的一种离心风机支架的焊接工装中,所述立柱包括同轴设置的基座、调节部和安装部,所述基座的下端与底座固定连接,所述基座的上部与调节部的下部螺纹连接,所述调节部的外侧壁上固定有调节手柄,所述安装部与调节部的上端固定连接,所述安装部的直径小于调节部的直径;所述顶板的下侧面固定有导向柱,所述顶板上设有将顶板和导向柱贯穿的导向孔,所述安装部穿过导向孔,所述导向柱的下端面与调节部的上端面之间连接有平面轴承。In the above-mentioned welding tool for a centrifugal fan support, the upright column includes a coaxially arranged base, an adjustment part and an installation part, the lower end of the base is fixedly connected with the base, and the upper part of the base is connected with the adjustment part The lower part of the adjusting part is threadedly connected, an adjusting handle is fixed on the outer side wall of the adjusting part, the mounting part is fixedly connected with the upper end of the adjusting part, and the diameter of the mounting part is smaller than that of the adjusting part; the lower side of the top plate is fixed with a A guide column, the top plate is provided with a guide hole penetrating the top plate and the guide column, the mounting part passes through the guide hole, and a plane bearing is connected between the lower end surface of the guide column and the upper end surface of the adjusting part.
调节部和基座螺纹连接,通过调节手柄驱动调节部相对于基座转动,从而调整调节部的高度,从而使本焊接工装可以通过调整调节部的高度来调节顶板与底座之间的距离,使本焊接工装能够适配更多型号的离心风机支架,有利于提高本焊接工装的适配性。The adjustment part and the base are screwed together, and the adjustment handle drives the adjustment part to rotate relative to the base, so as to adjust the height of the adjustment part, so that the welding tool can adjust the distance between the top plate and the base by adjusting the height of the adjustment part. The welding tool can be adapted to more types of centrifugal fan brackets, which is beneficial to improve the adaptability of the welding tool.
在上述的一种离心风机支架的焊接工装中,所述压板驱动件为气缸,所述顶板的下方设有驱动件安装板,所述驱动件安装板的两端均固定连接有压板驱动件,所述压板驱动件的驱动杆穿过驱动件安装板并与顶板的下端面固定连接,所述安装部的上部套设有拉板,所述拉板和驱动件安装板之间通过至少两根拉杆固定连接,所述拉杆穿过顶板并能够相对顶板移动,所述拉板的下端面与压板的上端面抵靠并能够驱动压板下移。In the above-mentioned welding tool for a bracket of a centrifugal fan, the pressure plate driving member is a cylinder, a driving member mounting plate is arranged under the top plate, and the pressure plate driving member is fixedly connected to both ends of the driving member installation plate. The driving rod of the pressing plate driving member passes through the driving member mounting plate and is fixedly connected with the lower end surface of the top plate. The upper part of the mounting part is sleeved with a pulling plate, and at least two rods pass between the pulling plate and the driving member installation plate. The pull rod is fixedly connected, the pull rod passes through the top plate and can move relative to the top plate, the lower end face of the pull plate abuts against the upper end face of the pressing plate and can drive the pressing plate to move down.
本焊接工装的压板驱动件和驱动件安装板位于顶板的下侧,能够使本焊接工装的整体重心偏下,有利于提高翻转时焊接工装整体的稳定性,从而进一步提高焊接的精度;本焊接工装通过两个对称设置的气缸驱动所述的驱动件安装板下移,然后驱动件安装板带动与之通过拉杆固定连接的拉板同步下移,通过拉板下移使压板将弯管和安装面板压紧固定,结构简单,操作方便,并且稳定性较高。The pressing plate driving part and the driving part mounting plate of the welding tool are located on the lower side of the top plate, which can make the overall center of gravity of the welding tool lower, which is beneficial to improve the overall stability of the welding tool when it is turned over, thereby further improving the welding accuracy; The tooling drives the drive member mounting plate down through two symmetrically arranged cylinders, and then the drive member mounting plate drives the pull plate fixedly connected with the pull rod to move down synchronously. The panel is pressed and fixed, the structure is simple, the operation is convenient, and the stability is high.
在上述的一种离心风机支架的焊接工装中,所述压板呈长条状,所述弯管焊接孔分别设于压板的两端,所述压板的中部设有供安装部和拉杆穿过的通孔,所述弯管焊接孔的宽度B1大于通孔的宽度B2,其中一个弯管焊接孔的一端与通孔连通、另一端开口。In the above-mentioned welding tool for a bracket of a centrifugal fan, the pressing plate is in the shape of a long strip, the welding holes of the elbows are respectively provided at both ends of the pressing plate, and the middle part of the pressing plate is provided with a hole for the mounting part and the tie rod to pass through. A through hole, the width B1 of the elbow welding hole is greater than the width B2 of the through hole, one end of one elbow welding hole is communicated with the through hole, and the other end is open.
上述其中一个弯管焊接孔的一端与通孔连通、另一端开口的设计便于本焊接工装根据离心风机支架的型号更换对应的压板,并且进一步的,弯管焊接孔的外侧开口的设计更加方便焊接。One end of the above-mentioned elbow welding hole is connected to the through hole, and the other end is open to facilitate the welding tool to replace the corresponding pressure plate according to the model of the centrifugal fan bracket, and further, the design of the outer opening of the elbow welding hole is more convenient for welding. .
与现有技术相比,本发明的技术效果为:Compared with the prior art, the technical effect of the present invention is:
本焊接工装能够先对离心风机支架的弯管、安装面板和法兰或螺杆进行定位,然后再进行焊接,通过焊接工装的辅助定位,能够使定位后的离心风机支架的对称性更好、精度更高,从而使安装后的离心风机具有更好的动平衡;同时先定位再焊接的方式还能够有效避免焊接过程中离心风机支架的各个零部件之间发生位移,从而进一步提高焊接精度。The welding tool can firstly position the elbow, installation panel and flange or screw of the centrifugal fan support, and then perform welding. Through the auxiliary positioning of the welding tool, the symmetry and precision of the positioned centrifugal fan support can be improved. higher, so that the installed centrifugal fan has better dynamic balance; at the same time, the method of positioning first and then welding can effectively avoid the displacement between the various parts of the centrifugal fan bracket during the welding process, thereby further improving the welding accuracy.
附图说明Description of drawings
图1是本发明安装离心风机支架后的立体图。FIG. 1 is a perspective view of the present invention after installing the centrifugal fan support.
图2是本发明的立体图。Fig. 2 is a perspective view of the present invention.
图3是本发明的右视图。Figure 3 is a right side view of the present invention.
图4是本发明的立柱和顶板的连接结构示意图。FIG. 4 is a schematic diagram of the connection structure of the column and the top plate of the present invention.
图5是本发明的立柱和顶板的爆炸结构示意图。FIG. 5 is a schematic diagram of the exploded structure of the column and the top plate of the present invention.
图6是本发明的顶板和定位销的结构示意图。FIG. 6 is a schematic structural diagram of the top plate and the positioning pin of the present invention.
图7是本发明的法兰压紧装置和定位装置的结构示意图。FIG. 7 is a schematic structural diagram of the flange pressing device and the positioning device of the present invention.
图8是本发明的焊接窗处的结构示意图。FIG. 8 is a schematic structural diagram of the welding window of the present invention.
图9是本发明的压板的结构示意图。FIG. 9 is a schematic view of the structure of the pressing plate of the present invention.
图10是本发明的离心风机支架的结构示意图。10 is a schematic structural diagram of the centrifugal fan support of the present invention.
图11是本发明的安装面板和弯管的焊缝位置的结构示意图。FIG. 11 is a schematic structural diagram of the welding position of the installation panel and the elbow of the present invention.
图12是本发明的离心风机支架的法兰的结构示意图。12 is a schematic structural diagram of the flange of the centrifugal fan support of the present invention.
图13是本发明的离心风机支架的弯管和螺杆连接处的局部剖视图。13 is a partial cross-sectional view of the connection between the elbow and the screw of the centrifugal fan support of the present invention.
图中,1、底座;11、焊接窗;12、块定位孔;2、立柱;21、基座;22、调节部;221、调节手柄;23、安装部;3、定位装置;31、定位块;311、法兰焊接孔;312、法兰定位销;313、块安装孔;32、螺栓;33、螺杆定位孔;4、法兰压紧装置;41、压紧驱动件;42、定位杆;43、调节杆;44、夹紧钳;441、连接板;442、调节板;443、弧形槽;45、压紧杆;5、顶板;51、定位槽;52、定位柱;53、定位销;54、导向柱;55、导向孔;6、压板;61、弯管焊接孔;62、通孔;7、压板驱动件;71、驱动件安装板;72、拉板;73、拉杆;8、平面轴承;9、离心风机支架;91、安装面板;911、电机孔;912、电机安装孔;913、连接围边;92、弯管;921、连接部;922、支撑部;923、焊接口;93、法兰;931、法兰孔;932、连接孔;94、螺杆;941、螺纹部;942、焊接部;95、焊缝。In the figure, 1, base; 11, welding window; 12, block positioning hole; 2, column; 21, base; 22, adjustment part; 221, adjustment handle; 23, installation part; 3, positioning device; 31, positioning Block; 311, flange welding hole; 312, flange positioning pin; 313, block mounting hole; 32, bolt; 33, screw positioning hole; 4, flange pressing device; 41, pressing driver; 42, positioning Rod; 43. Adjusting rod; 44. Clamping pliers; 441, Connecting plate; 442, Adjusting plate; , positioning pin; 54, guide column; 55, guide hole; 6, pressure plate; 61, elbow welding hole; 62, through hole; 7, pressure plate driver; 71, driver installation plate; 72, pull plate; 73, Pull rod; 8, plane bearing; 9, centrifugal fan bracket; 91, installation panel; 911, motor hole; 912, motor installation hole; 913, connecting edge; 92, elbow; 921, connecting part; 922, supporting part; 923, welding port; 93, flange; 931, flange hole; 932, connecting hole; 94, screw; 941, thread part; 942, welding part; 95, welding seam.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
本离心风机支架的焊接工装包括底座1和设于底座1中部的立柱2,底座1上固定连接有四个定位装置3,每个定位装置3均与对应支撑部922下端的法兰93或螺杆94可拆卸连接,定位装置3与底座1固定连接;立柱2的上部固定连接有用于放置安装面板91的顶板5,顶板5平行于底座1的上侧面,顶板5的上方设有用于将弯管92压紧固定于安装面板91上的压板6,压板6连接有驱动压板6上下移动的压板驱动件7,压板6的两端均设有弯管焊接孔61,弯管92的中部位于弯管焊接孔61的下方。本焊接工装能够先将离心风机支架9的安装面板91和两个弯管92固定,然后再进行焊接,能够使焊接后的离心风机支架9的精度更高;上述顶板5能够对安装面板91起到支撑和固定的作用,装配时先将弯管92放置于安装面板91上并使弯管92的连接部921和安装面板91的连接围边913紧密抵靠,然后通过定位装置3对支撑部922下端安装的法兰93或螺杆94进行定位和固定,调整弯管92的位置,使两根弯管92左右对称设置,使装配后的离心风机支架9前后对称,再通过压板驱动件7驱动压板6下移,使压板6将弯管92和安装面板91压紧固定,然后再人工或机械对弯管92和安装面板91的连接处以及弯管92与法兰93或螺杆94的连接处进行焊接固定;本焊接工装的设计能够使组装后的离心风机支架9的对称性更好,能够避免焊接过程中弯管92和安装面板91之间发生位移,还能够是四个法兰93的下侧面处于同一水平面上或者使四根螺杆94相互平行,能够有效增加焊接后离心风机支架9的精度,有利于提高安装后风机的动平衡。图11中的条纹处为弯管92和安装面板91的焊缝95。The welding tool of the centrifugal fan support includes a
如图1、图2和图8所示,底座1上设有四个将底座1上下贯穿的焊接窗11,定位装置3设于对应焊接窗11的上方,定位装置3包括定位块31和螺栓32,定位块31的中部设有与法兰93的法兰孔931同轴的法兰焊接孔311,法兰焊接孔311的直径大于法兰孔931的直径,法兰焊接孔311位于焊接窗11正上方,定位块31的上侧面上固定连接有与法兰93的连接孔932配合的法兰定位销312,法兰定位销312能够插入法兰93的连接孔932内,定位块31与底座1通过螺栓32固定连接;焊接窗11呈长条状,焊接窗11的两侧沿焊接窗11的长度方向间隔设置有若干个块定位孔12,定位块31上设有与块定位孔12配合的块安装孔313,螺栓32能够穿过块安装孔313和块定位孔12。As shown in FIG. 1 , FIG. 2 and FIG. 8 , the
本离心风机支架9的法兰93呈圆盘状,法兰93的中部设有与弯管92连接的法兰孔931,法兰93的上侧面设有至少两个将法兰93上下贯穿的连接孔932,连接孔932以法兰93的中轴线为中心呈环形阵列设置;实际工作时,本焊接工装会固定于可翻转的平台上,需要对法兰93和弯管92进行焊接固定时,可以翻转本焊接工装,然后将焊枪穿过焊接窗11和法兰焊接孔311对法兰93和支撑部922的连接处进行焊接固定,焊接更加方便快捷;上述法兰定位销312能够插入法兰93的连接孔932内并对法兰93进行定位,避免法兰93在焊接过程中转动,从而提高焊接精度;条状的焊接窗11和间隔设置的块定位孔12使本焊接工装能够适配更多型号的离心风机支架9,可以根据离心风机支架9的尺寸调整定位孔在焊接窗11长度方向上的位置。The
如图1-3和图7所示,底座1上设有四个法兰压紧装置4,法兰压紧装置4包括压紧驱动件41、定位杆42、调节杆43、夹紧钳44和压紧杆45,定位杆42的上端与夹紧钳44的一端可转动连接,定位杆42的下端与底座1固定连接,调节杆43的一端与夹紧钳44可转动连接,调节杆43的另一端与压紧驱动件41相连,压紧驱动件41能够驱动调节杆43上下移动并带动夹紧钳44绕定位杆42的上端旋转,夹紧钳44的另一端设有与弯管92配合的弧形槽443,压紧杆45固定连接于弧形槽443的两侧,调节杆43安装于压紧杆45和定位杆42之间并位于靠近定位杆42的端部;相对设置的两个焊接窗11的中轴线重合,夹紧钳44、定位杆42和调节杆43均设于对应的两个焊接窗11的中轴线上,夹紧钳44包括连接板441和调节板442,连接板441的内端部分别与定位杆42和调节杆43可转动连接,调节板442可移动安装于连接板441的外端部,弧形槽443和压紧杆45均设于调节板442的外端部。As shown in Figures 1-3 and 7, the
上述法兰压紧装置4能够将法兰93压紧固定于定位块31上,避免法兰93在焊接工装翻转的时候沿轴向晃动,从而确保四个法兰93的下侧面均位于同一平面上,有利于提高本焊接工装的焊接精度;上述法兰压紧装置4的可转动的结构能够避免法兰压紧装置4在离心风机支架9装卸时产生干涉,使装卸更为方便;弧形槽443的设计能够避免法兰压紧装置4在压紧法兰93时与弯管92抵触;上述夹紧钳44、定位杆42和调节杆43均设于对应的两个焊接窗11的中轴线上的设计能够便于夹紧钳44能够根据离心风机支架9的尺寸调整调节板442和连接板441之间的位置关系,调节更加方便,有利于提高本焊接工装的适应性。The above-mentioned flange pressing device 4 can press and fix the
作为另一种方案,定位装置3包括定位块31、螺杆定位孔33和螺栓32,定位块31的中部设有供螺杆94的螺纹部941穿过的螺杆定位孔33,定位块31与底座1通过螺栓32固定连接。本离心风机支架9的螺杆94包括螺纹部941和焊接部942,焊接部942能够插入弯管92的端部,弯管92的端部沿周向间隔设置有若干个焊接口923,螺纹部941的直径小于焊接部942的直径;螺杆定位孔33的设计能够使定位装置3更适合具有螺杆94结构的离心风机支架9。As another solution, the
如图4-6所示,顶板5的上端面上设有至少两个定位槽51或者至少两个定位柱52,定位槽51和安装面板91的电机安装孔912对应设置,定位槽51通过穿过电机安装孔912的定位销53与安装面板91相连;定位柱52能够穿过安装面板91的电机安装孔912。本焊接工装他通过定位槽51和定位销53配合或者定位柱52对安装面板91进行定位,避免安装面板91在平行于顶板5的平面上相对于顶板5移动,有利于提高焊接精度;进一步的,当定位槽51或定位柱52只有两个时,两个定位槽51或两个定位柱52对称设置。As shown in FIGS. 4-6 , at least two positioning
如图1-5所示,立柱2包括同轴设置的基座21、调节部22和安装部23,基座21的下端与底座1固定连接,基座21的上部与调节部22的下部螺纹连接,调节部22的外侧壁上固定有调节手柄221,安装部23与调节部22的上端固定连接,安装部23的直径小于调节部22的直径;顶板5的下侧面固定有导向柱54,顶板5上设有将顶板5和导向柱54贯穿的导向孔55,安装部23穿过导向孔55,导向柱54的下端面与调节部22的上端面之间连接有平面轴承8。调节部22和基座21螺纹连接,通过调节手柄221驱动调节部22相对于基座21转动,从而调整调节部22的高度,从而使本焊接工装可以通过调整调节部22的高度来调节顶板5与底座1之间的距离,使本焊接工装能够适配更多型号的离心风机支架9,有利于提高本焊接工装的适配性。As shown in FIGS. 1-5 , the
进一步的,压板驱动件7为气缸,顶板5的下方设有驱动件安装板71,驱动件安装板71的两端均固定连接有压板驱动件7,压板驱动件7的驱动杆穿过驱动件安装板71并与顶板5的下端面固定连接,安装部23的上部套设有拉板72,拉板72和驱动件安装板71之间通过至少两根拉杆73固定连接,拉杆73穿过顶板5并能够相对顶板5移动,拉板72的下端面与压板6的上端面抵靠并能够驱动压板6下移。本焊接工装的压板驱动件7和驱动件安装板71位于顶板5的下侧,能够使本焊接工装的整体重心偏下,有利于提高翻转时焊接工装整体的稳定性,从而进一步提高焊接的精度;本焊接工装通过两个对称设置的气缸驱动的驱动件安装板71下移,然后驱动件安装板71带动与之通过拉杆73固定连接的拉板72同步下移,通过拉板72下移使压板6将弯管92和安装面板91压紧固定,结构简单,操作方便,并且稳定性较高。Further, the
如图9所示,压板6呈长条状,弯管焊接孔61分别设于压板6的两端,压板6的中部设有供安装部23和拉杆73穿过的通孔62,弯管焊接孔61的宽度B1大于通孔62的宽度B2,其中一个弯管焊接孔61的一端与通孔62连通、另一端开口。上述其中一个弯管焊接孔61的一端与通孔62连通、另一端开口的设计便于本焊接工装根据离心风机支架9的型号更换对应的压板6,并且进一步的,弯管焊接孔61的外侧开口的设计更加方便焊接。As shown in FIG. 9 , the
本焊接工装能够先对离心风机支架9的弯管92、安装面板91和法兰93或螺杆94进行定位,然后再进行焊接,通过焊接工装的辅助定位,能够使定位后的离心风机支架9的对称性更好、精度更高,从而使安装后的离心风机具有更好的动平衡;同时先定位再焊接的方式还能够有效避免焊接过程中离心风机支架9的各个零部件之间发生位移,从而进一步提高焊接精度。The welding tool can firstly position the
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明权利要求所定义的保护范围之内。The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by the claims of the present invention. within the defined scope of protection.
Claims (10)
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| CN202210769787.2A CN115055905B (en) | 2022-06-30 | 2022-06-30 | A welding tool for centrifugal fan bracket |
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| CN115847018A (en) * | 2022-12-09 | 2023-03-28 | 福建省巨盾机械制造有限公司 | Processing technology and processing device for bridge head flange of heavy forklift drive axle |
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| CN115055905B (en) | 2024-11-05 |
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