CN115055847A - Flexible positioning and clamping device for making gaps in large and medium-sized arc-shaped thin-walled parts and method for making gaps - Google Patents
Flexible positioning and clamping device for making gaps in large and medium-sized arc-shaped thin-walled parts and method for making gaps Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
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Abstract
Description
技术领域technical field
本发明属于航天各类薄壁件成形后的加工领域,特别涉及一种用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置及缺口的制作方法。The invention belongs to the field of processing after forming various thin-walled parts in aerospace, and particularly relates to a flexible positioning and clamping device for making gaps in large and medium-sized arc-shaped thin-walled parts and a method for making the gaps.
背景技术Background technique
在航天装备领域,“几”字形薄壁件是箭体重要的径向承力件之一,其结构特点是壁薄、弧形、截面为“几”字形,宽度尺寸各不相同,顺径向分布有大小类型不同的缺口和下陷,以便通过型材类零件。长期以来,“几”字形薄壁件缺口的加工采用切钻、样板钻定位孔和冲模冲切的加工方式,该方法零件变形大,缺口位置精度差,冲切时易产生裂纹,产品一致性和质量稳定性差,制造效率低,对操作者的技能水平要求高,而且每一种缺口均配有相对应的缺口冲模,每一个不同的零件均配有相应的切钻样板,数量多,使用频繁但使用率低,给模具和样板管理带来困难,并且此类使用年限已长,已导致该类零件不良率和报废率提高,已不适应生产需求,需重新生产缺口冲模和切钻样板,但数量多,成本高。In the field of aerospace equipment, the "ji"-shaped thin-walled parts are one of the important radial load-bearing parts of the rocket body. Its structural characteristics are thin wall, arc-shaped, "ji"-shaped cross-section, different widths and sizes, and the diameter There are notches and sags of different sizes and types in the direction to pass through the profile parts. For a long time, the processing methods of cutting and drilling, template drilling positioning holes and punching punching of "ji"-shaped thin-walled parts have been used. This method has large deformation of parts, poor notch position accuracy, easy to produce cracks during punching, and product consistency. And the quality stability is poor, the manufacturing efficiency is low, and the skill level of the operator is high, and each type of notch is equipped with a corresponding notch die, and each different part is equipped with a corresponding cutting template. Frequent but low use rate brings difficulties to the management of molds and templates, and the long service life of such parts has led to an increase in the defective rate and scrap rate of such parts, which are no longer suitable for production needs, and need to re-produce notched dies and cutting templates. , but the quantity is large and the cost is high.
三维五轴激光切割机床是近年来针对钣金冲压行业发展起来的一种高端装备,主要用于立体形钣金构件的激光切割加工,具有高效、高精度的特点,能够应用于最终产品外形及孔的加工,能够满足高质量和高效率加工的要求。“几”字形弧形薄壁件缺口激光切割的难度在于零件宽度尺寸不尽相同,给零件定位、控制切割变形和找正带来困难。Three-dimensional five-axis laser cutting machine is a high-end equipment developed for the sheet metal stamping industry in recent years. It is mainly used for laser cutting of three-dimensional sheet metal components. It has the characteristics of high efficiency and high precision, and can be applied to the shape and shape of the final product. The processing of holes can meet the requirements of high quality and high efficiency processing. The difficulty of laser cutting of "ji"-shaped arc thin-walled parts is that the width and size of the parts are not the same, which brings difficulties to the positioning, control of cutting deformation and alignment of the parts.
经检索,目前国内未有机构或学者公开“几”字形薄壁件缺口三维五轴激光切割加工相关专利,相近的现有技术均为缺口冲模加工方法,主要围绕冲模结构改进、切钻样板模块化结构设计和工艺优化所开展的研究,相关文章有:郭建军等在期刊《锻压技术》发表了一篇名为《制件零件成形工艺改进及缺口冲模设计》的文章,单超等在《航天制造技术》发表了一篇名为《典型制件缺口切钻样板模块化结构设计与应用》。After searching, no institution or scholar in China has published patents related to three-dimensional five-axis laser cutting processing of "ji"-shaped thin-walled parts. The research carried out by the chemical structure design and process optimization, related articles are: Guo Jianjun et al. published an article in the journal "Forging Technology" entitled "Parts Forming Process Improvement and Notch Die Design", Shan Chao et al. in "Aerospace" "Manufacturing Technology" published an article entitled "Modular Structure Design and Application of Typical Part Notch Cutting and Drilling Models".
综上所述,在加工大中型几字弧形薄壁件时,亟待解决以下技术问题:In summary, when processing large and medium-sized arc-shaped thin-walled parts, the following technical problems need to be solved urgently:
实现截面成“几”字形,弧度小于95度的薄壁件一次装夹即可完成所有缺口的激光切割加工;解决原方案缺口超差,冲切破裂,制造效率低下,合格率偏低的问题;解决按原方案新制冲模和切钻样板投入大的问题;解决宽度尺寸不同的“几”字弧形薄壁件缺口的加工,实现柔性制作特点;保证“几”字弧形薄壁件缺口位置与理论线的极限偏差±1mm,达到质量稳定、可控的要求;实现径向压紧可靠,解决“几”字弧形薄壁件弧度精度差异性导致缺口偏差大的问题,降低修正的难度。Realize that the cross-section is in the shape of a "ji", and the thin-walled parts with an arc less than 95 degrees can complete the laser cutting of all gaps in one clamping; solve the problems of excessive gaps, punching cracks, low manufacturing efficiency and low pass rate in the original solution ; Solve the problem of large investment in the new die and cutting model according to the original plan; solve the processing of the gap of the "ji" arc thin-walled parts with different widths and sizes, and realize the characteristics of flexible production; ensure the gap of the "ji" arc thin-walled parts The limit deviation between the position and the theoretical line is ±1mm, which meets the requirements of stable and controllable quality; realizes reliable radial compression, solves the problem of large gap deviation caused by the difference in the radian accuracy of the "ji" arc thin-walled parts, and reduces the correction difficulty.
发明内容SUMMARY OF THE INVENTION
为解决“几”字弧形薄壁件缺口加工质量稳定性控制可靠性差、合格率低、耗时费力、钻定位孔工序比较繁琐,新制冲模和切钻样板投入大的问题,本发明在充分应用三维五轴激光切割机柔性的同时,并提供了一种“几”字弧形薄壁件柔性定位夹紧装置,实现了不同宽度“几”字弧形薄壁件一次定位夹紧即可完成所有缺口和孔的加工,并提供了含下陷产品的定位装置、径向压紧装置、不同宽度的定位装置和夹紧装置,通过本发明可显著提升加工效率,减少投入,降低劳动强度,产品一致性和质量稳定性得到有效控制,显著提升产品质量和合格率。In order to solve the problems of poor quality control reliability, low pass rate, time-consuming and laborious process of drilling positioning holes, and large investment in newly-made punching dies and cutting and drilling templates, the present invention is fully While applying the flexibility of the three-dimensional five-axis laser cutting machine, it also provides a flexible positioning and clamping device for "ji"-shaped arc thin-walled parts, which realizes one-time positioning and clamping of "ji" arc-shaped thin-walled parts with different widths. The processing of all notches and holes is completed, and the positioning device, the radial pressing device, the positioning device and the clamping device with different widths are provided. The invention can significantly improve the processing efficiency, reduce the investment, and reduce the labor intensity. Product consistency and quality stability are effectively controlled, significantly improving product quality and qualification rate.
本发明的具体方案为:The specific scheme of the present invention is:
用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,所述夹紧装置包括底座、弧形定位板、斜支撑组成,所述弧形定位板上部圆弧面的弧度与弧形薄壁件的弧度保持一致,弧形定位板通过斜支撑垂直固定在底座上;所述弧形定位板上还设置有横向固定装置和径向固定装置,所述横向固定装置用于制件在厚度方向的定位和夹紧,所述径向固定装置用于将制件在径向的固定;所述弧形定位板的两侧面设置有弧形凹槽,弧形凹槽内间隔的设置有若干对定位垫板,在定位垫板与弧形凹槽之间设置有石棉板。A flexible positioning and clamping device for making gaps in large and medium-sized arc-shaped thin-walled parts. The clamping device includes a base, an arc-shaped positioning plate, and an inclined support. The arc of the upper arc surface of the arc-shaped positioning plate is the same as the The arcs of the arc-shaped thin-walled parts are kept the same, and the arc-shaped positioning plate is vertically fixed on the base through the diagonal support; the arc-shaped positioning plate is also provided with a lateral fixing device and a radial fixing device, and the lateral fixing device is used for The positioning and clamping of the parts in the thickness direction, the radial fixing device is used to fix the parts in the radial direction; the two sides of the arc-shaped positioning plate are provided with arc-shaped grooves, and the arc-shaped grooves are spaced apart from each other. Several pairs of positioning pads are arranged, and asbestos plates are arranged between the positioning pads and the arc groove.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,在每组所述定位垫板中,一侧定位垫板设有台阶孔,相对的另一侧设有螺纹孔,并在弧形定位板的对应位置设有通孔,并通过螺栓将两侧的定位垫板固定于弧形凹槽,且所述定位垫板设置有不同的厚度规格,可根据制件的不同内形尺寸进行匹配。In the flexible positioning and clamping device of the present invention for making gaps in large and medium-sized arc-shaped thin-walled parts, in each set of positioning pads, one side of the positioning pad is provided with a stepped hole, and the opposite side is provided with a stepped hole. There are threaded holes and through holes at the corresponding positions of the arc-shaped positioning plates, and the positioning pads on both sides are fixed to the arc-shaped grooves by bolts, and the positioning pads are provided with different thickness specifications, which can be Match according to the different inner dimensions of the parts.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,在每组定位垫板处还配套设置有弓形夹,可将几字形制件紧压固定在弧形定位板上;所述弓形夹的一端夹脚设有加宽的平面,可紧贴几字形制件的一侧外表面;弓形夹的另一端夹脚设置有横向的螺栓孔,并配套设置有宽脚螺栓,通过调节宽脚螺栓从另一侧压紧几字形制件。The flexible positioning and clamping device of the present invention used for the manufacture of gaps in large and medium-sized arc-shaped thin-walled parts is also equipped with an arcuate clamp at each group of positioning pads, which can press and fix the arc-shaped parts on the arc-shaped part. one end of the bow-shaped clip is provided with a widened flat surface, which can be closely attached to the outer surface of one side of the zigzag part; the other end of the bow-shaped clip is provided with a horizontal bolt hole, and is matched with There are wide foot bolts, which can be pressed from the other side by adjusting the wide foot bolts.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,所述径向压紧装置包括支撑杆、拉力板和钢棒,安装时将所述钢棒从弧形定位板的弧形凹槽下方横向穿过,将压紧垫板置于几字形制件上,支撑杆置于压紧垫板上,拉力板将钢棒和支撑杆从两侧同时套住,并从径向压紧制件。The flexible positioning and clamping device of the present invention is used for the manufacture of gaps in large and medium-sized arc-shaped thin-walled parts. The radial pressing device includes a support rod, a tension plate and a steel rod. The arc groove of the arc positioning plate is crossed horizontally, and the pressing pad is placed on the figure-shaped part, the support rod is placed on the pressing pad, and the tension plate covers the steel rod and the supporting rod from both sides at the same time. Hold and compress the parts radially.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,所述拉力板上端设置有挂孔,下端设置有挂钩,支撑杆的两端分别套入两根拉力板的挂孔,两根拉力板下端的挂钩勾住钢棒两端以径向固定制件。In the flexible positioning and clamping device of the present invention, which is used for making gaps in large and medium-sized arc-shaped thin-walled parts, the tension plate is provided with hanging holes at the upper end and hooks at the lower end, and two ends of the support rod are respectively sleeved into two The hanging holes of the tension plate, the hooks at the lower ends of the two tension plates hook the ends of the steel bars to radially fix the parts.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,所述径向压紧装置还包括压紧垫板和顶压螺栓,所述压紧垫板置于支撑杆和制件之间,支撑杆中部设置有横向的螺孔,顶压螺栓从支撑杆螺孔中向下旋入顶住压紧垫板实现对制件的径向压紧。In the flexible positioning and clamping device used for the manufacture of gaps in large and medium-sized arc-shaped thin-walled parts according to the present invention, the radial pressing device further comprises a pressing pad and a top pressing bolt. Between the support rod and the workpiece, a horizontal screw hole is arranged in the middle of the support rod, and the pressing bolt is screwed down from the screw hole of the support rod to bear against the pressing pad to achieve radial compression of the workpiece.
本发明所述的用于大中型几字弧形薄壁件缺口制作的柔性定位夹紧装置,所述斜支撑为直角三角形状,其两直角边设置有连接固定用裙边,并在连接固定用裙边处通过螺栓与底座和弧形定位板进行固定连接;所述底座上设置有定位销孔,可通过定位销固定在机床工作台上。In the flexible positioning and clamping device of the present invention, which is used for the manufacture of gaps in large and medium-sized arc-shaped thin-walled parts, the oblique support is in the shape of a right-angled triangle, and the two right-angled sides are provided with skirts for connection and fixation. The skirt is fixedly connected with the base and the arc-shaped positioning plate by bolts; the base is provided with positioning pin holes, which can be fixed on the machine tool table through the positioning pins.
一种利用柔性定位夹紧装置用于大中型几字弧形薄壁件缺口的制作方法,包括如下步骤:A manufacturing method of using a flexible positioning and clamping device for the notch of large and medium-sized arc-shaped thin-walled parts, comprising the following steps:
步骤1:用制件缺口检测样板划出首件产品缺口形状线;根据制件内形尺寸选取相应厚度的定位垫板;将制件放在弧形定位板上,确定定位垫板和径向压紧装置的安装位置和数量,定位垫板和径向压紧装置安装位置应在两个待加工的相邻缺口之间;Step 1: Use the workpiece notch detection template to draw the notch shape line of the first product; select the positioning pad with the corresponding thickness according to the inner size of the workpiece; place the workpiece on the arc positioning plate to determine the positioning pad and radial The installation position and quantity of the pressing device, the installation position of the positioning pad and the radial pressing device should be between the two adjacent notches to be processed;
步骤2:取下制件,在弧形定位板两侧的弧形凹槽内安装石棉板;然后在弧形定位板的弧形凹槽内安装定位垫板;Step 2: Remove the parts and install asbestos plates in the arc grooves on both sides of the arc positioning plate; then install the positioning pads in the arc grooves of the arc positioning plate;
步骤3:将径向压紧装置的钢棒插入弧形定位板弧形凹槽下方的圆孔内;将制件再次放在弧形定位板上,取径向压紧装置将制件压紧在弧形定位板之上;用弓形夹在定位垫板位置实施制件厚度方向的夹紧;Step 3: Insert the steel rod of the radial pressing device into the round hole under the arc groove of the arc-shaped positioning plate; place the workpiece on the arc-shaped positioning plate again, and take the radial pressing device to compress the workpiece On the arc positioning plate; use the bow clamp to clamp the thickness direction of the workpiece at the position of the positioning pad;
步骤4:制件三维建模;生成激光切割程序,坐标转换,查找激光切割头与该发明装置是否有干涉并修改激光切割程序;Step 4: 3D modeling of parts; generate laser cutting program, coordinate transformation, find out whether there is interference between the laser cutting head and the invented device, and modify the laser cutting program;
步骤5:以步骤1所划的缺口外形线进行程序定位,并记录坐标点,手动运行切割程序,查找激光切割头与该发明装置是否有干涉并修改激光切割程序;Step 5: Position the program with the outline of the notch drawn in step 1, record the coordinate points, run the cutting program manually, check whether the laser cutting head interferes with the inventive device and modify the laser cutting program;
步骤6:回到激光切割程序起割点位置,启动激光切割程序完成首件加工,并将激光切割头回到激光机绝对坐标原点;取下制件并检测缺口的正确性,按需调整切割程序;Step 6: Return to the starting point of the laser cutting program, start the laser cutting program to complete the first piece processing, and return the laser cutting head to the absolute coordinate origin of the laser machine; remove the workpiece and check the correctness of the gap, and adjust the cutting as needed program;
步骤7:取第二件制件并自动完成切割及后续产品的加工;Step 7: Take the second piece and automatically complete the cutting and processing of subsequent products;
本发明所述的一种利用柔性定位夹紧装置用于大中型几字弧形薄壁件缺口的制作方法,当加工含下陷的制件时,在步骤1中,还包括根据制件下陷尺寸选取相应下陷定位块和数量,并将下陷定位块安装在弧形定位板前后相对应的位置的步骤;并将制件放在弧形定位板上,产品下陷与下陷定位块对齐。In the method for manufacturing a notch of a large and medium-sized arc-shaped thin-walled part by using a flexible positioning and clamping device according to the present invention, when processing a sag-containing part, in step 1, the method further comprises: according to the sag size of the part. The steps of selecting the corresponding sag positioning block and quantity, and installing the sag positioning block on the corresponding position before and after the arc positioning plate; and placing the workpiece on the arc positioning plate, and the product sag is aligned with the sag positioning block.
本发明所述的一种利用柔性定位夹紧装置用于大中型几字弧形薄壁件缺口的制作方法,对90度左右弧长的制件,垫板数量取4~5对,径向压紧装置数量应为3~4处。The present invention provides a method for making gaps in large and medium-sized arc-shaped thin-walled parts by using a flexible positioning and clamping device. The number of pressing devices should be 3 to 4.
装置组成及原理:Device composition and principle:
该装置由底座、弧形定位板、斜支撑、定位垫板、径向压紧装置、专用下陷定位块、石棉板和弓形夹等组成。The device consists of a base, an arc-shaped positioning plate, an oblique support, a positioning backing plate, a radial pressing device, a special subsidence positioning block, an asbestos plate and a bow-shaped clamp.
底座的作用是支撑该发明装置和零件,下与机床相连,底座采用平板构件,设凹槽、螺纹孔和圆柱销孔,弧形定位板设通孔和螺纹孔,斜支撑设通孔,三者用螺栓连接成一个整体,圆柱销孔用于该发明装置在机床工作台上的定位,保证该发明装置在每一次使用时位置的一致性。The function of the base is to support the device and parts of the invention, and the lower part is connected to the machine tool. The device is connected into a whole by bolts, and the cylindrical pin hole is used for the positioning of the inventive device on the machine tool table, so as to ensure the consistency of the position of the inventive device in each use.
弧形定位板圆弧面为定位面,用于零件的径向定位,定位面下方设弧形凹槽,凹槽内制通孔,厚度方向的定位垫板、石棉板安装在弧形凹槽内,定位垫板用于零件厚度方向的定位和夹紧,石棉板起隔热作用,防止激光损伤弧形定位板和装置受热变形,专用下陷定位块安装在凹槽下方,用于缺口处含有下陷的“几”字弧形薄壁件缺口的弧向定位,位置按产品图样确定。The arc surface of the arc-shaped positioning plate is the positioning surface, which is used for the radial positioning of the parts. There is an arc-shaped groove under the positioning surface, and through holes are made in the groove. The positioning pad and asbestos plate in the thickness direction are installed in the arc-shaped groove. Inside, the positioning pad is used for positioning and clamping in the thickness direction of the parts, and the asbestos plate acts as a heat insulation to prevent laser damage to the arc positioning plate and the device from thermal deformation. The arc positioning of the notch of the sagging "ji" arc-shaped thin-walled part shall be determined according to the product drawing.
径向压紧装置采用顶压结构,由顶压螺栓、支撑杆、压紧垫板、拉力板和钢棒组成,通过顶压螺栓和压紧垫板将零件压紧在弧形定位板定位面之上。通过压紧,可减小零件与弧形定位板定位面之间的误差,避免零件切割过程中径向发生变形,起到有效控制产品质量的作用。The radial pressing device adopts a top-pressing structure, which consists of top-pressing bolts, support rods, pressing pads, tension plates and steel bars. The parts are pressed on the positioning surface of the arc-shaped positioning plate through the top-pressing bolts and the pressing pads. above. By pressing, the error between the part and the positioning surface of the arc-shaped positioning plate can be reduced, the radial deformation of the part can be avoided during the cutting process, and the product quality can be effectively controlled.
弓形夹为外购件,使用时与前后定位垫板配合,从零件外侧厚度方向实施零件的夹紧,起到切割过程中防止零件厚度方向变形的作用。The bow clamp is an outsourced part. It cooperates with the front and rear positioning pads when in use, and clamps the part from the outer side of the part in the thickness direction to prevent the part from being deformed in the thickness direction during the cutting process.
通过上述柔性定位夹紧装置以及相关的加工方法,可达到以下有益效果:Through the above-mentioned flexible positioning and clamping device and related processing methods, the following beneficial effects can be achieved:
本发明装置结构合理、定位和夹紧可靠、排焰排渣和控制热变形有效,使用方便,通用性强;The device of the invention has reasonable structure, reliable positioning and clamping, effective flame and slag discharge and thermal deformation control, convenient use and strong versatility;
本发明显著提升产品质量:经生产验证,零件变形小,一致性好,质量稳定可控,与原方案比对,批生产未出现缺口超差现象;The invention significantly improves product quality: after production verification, the parts have small deformation, good consistency, stable and controllable quality, and compared with the original plan, there is no gap and out-of-tolerance phenomenon in batch production;
本发明显著提升生产效率:与原方案比对,取消了钻孔工序,取消了二次冲切工序,取消了频繁装拆冲模和切钻样板借用时间,零件缺口加工效率提高约80%;The invention significantly improves the production efficiency: compared with the original scheme, the drilling process, the secondary punching process, the frequent assembling and disassembling the punching die and the borrowing time of the drilling template are cancelled, and the machining efficiency of the part notch is increased by about 80%;
本发明显著降低生产成本:与原方案比对,取消了切钻样板,取消了缺口冲模,节约了新制切钻样板和缺口冲模的成本,经统计,常用的六套缺口冲模需新制,大幅度降低了制造成本。The invention significantly reduces the production cost: compared with the original plan, the cutting and drilling template and the notch die are eliminated, which saves the cost of new cutting and drilling template and notch punching die. Reduced manufacturing costs.
本发明加工过程一键启动,程序控制,劳动强度低,安全可靠,对操作人员技能水平的要求低。The processing process of the present invention can be started with one key, program control, low labor intensity, safety and reliability, and low requirements on the skill level of operators.
附图说明Description of drawings
图1-1为本发明定位夹紧装置的使用状态图一;Figure 1-1 is the first use state diagram of the positioning and clamping device of the present invention;
图1-2为本发明定位夹紧装置的使用状态图二;Figure 1-2 is the second use state of the positioning and clamping device of the present invention;
图1-3为本发明定位夹紧装置的使用状态图三;Figures 1-3 are Figure 3 of the use state of the positioning and clamping device of the present invention;
图2-1为本发明定位夹紧装置的横向固定装置的局部放大图一;Fig. 2-1 is a partial enlarged view 1 of the lateral fixing device of the positioning and clamping device of the present invention;
图2-2为本发明定位夹紧装置的横向固定装置的局部放大图二;Fig. 2-2 is a partial enlarged view of the lateral fixing device of the positioning and clamping device of the present invention;
图3-1为本发明定位夹紧装置的径向固定装置的局部放大图一;Fig. 3-1 is a partial enlarged view 1 of the radial fixing device of the positioning and clamping device of the present invention;
图3-2为本发明定位夹紧装置的径向固定装置的局部放大图二;Fig. 3-2 is a partial enlarged view of the radial fixing device of the positioning and clamping device of the present invention;
图4为本发明定位夹紧装置的下陷定位装置及安装局部示意图;FIG. 4 is a partial schematic diagram of the subsidence positioning device and installation of the positioning and clamping device of the present invention;
图5为本发明无下陷典型制件产品示意图;5 is a schematic diagram of a typical product without subsidence of the present invention;
图6为本发明有下陷典型制件产品示意图。FIG. 6 is a schematic diagram of a typical product with sag according to the present invention.
附图标记:1斜支撑,2底座,3弓形夹,4弧形定位板,5定位垫板,6石棉板,7弧形定位板与底座连接螺钉,8钢棒,9弧形压板,10支撑杆,11顶压螺栓,12拉力板,13下陷定位块,14下陷定位块与弧形定位板连接螺钉,15产品外形轮廓,16斜支撑与弧形定位板连接螺钉和底座的连接螺钉,17定位销孔,18起吊螺栓,19产品待切割轮廓,41弧形凹槽,42用于安装定位垫板的通孔,43为用于钢棒8穿过的通孔,31与弓形夹3配套的宽脚螺栓。Reference numerals: 1 inclined support, 2 base, 3 bow clip, 4 arc positioning plate, 5 positioning pad, 6 asbestos plate, 7 connecting screw between the arc positioning plate and the base, 8 steel rod, 9 arc pressure plate, 10 Support rod, 11 top pressure bolt, 12 tension plate, 13 sunken positioning block, 14 connecting screw of sunken positioning block and arc positioning plate, 15 product outline, 16 inclined support and arc positioning plate connecting screw and base connecting screw, 17 Positioning pin holes, 18 Lifting bolts, 19 Product contours to be cut, 41 Arc grooves, 42 Through holes for installing positioning pads, 43 Through holes for
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明技术进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technology of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
该发明装置在充分考虑激光切割机床的切割范围、发明装置的制造成本、生产周期、质量控制和操作便捷的基础上,采用了立式结构设计。该装置的主体结构由底座2、弧形定位板4、斜支撑1组成,三者之间采用圆柱头内六方螺栓连接方式组合成一个整体,还配有起吊螺栓18和定位销孔17,用于安装在机床工作台上移动和定位;在弧形定位板4上装有厚度方向定位垫板5、石棉板6、径向压紧装置、专用下陷定位块13和弓形夹3,都是该发明装置的关键附件,起到零件的定位、夹紧、防护和排渣的作用,主体结构见图1所示。The inventive device adopts a vertical structure design on the basis of fully considering the cutting range of the laser cutting machine, the manufacturing cost, production cycle, quality control and convenient operation of the inventive device. The main structure of the device is composed of a
底座2为基础,将夹紧装置在激光切割机工作台上调整到位,使得定位销孔17与工作台上的销孔对应,再插入定位销进行固定,避免产生位移,提高加工精度。底座的侧边装有四个对应的起吊螺栓18,在底座2的上表面按照弧形定位板4的轮廓设置有凹槽(图中未示出),凹槽内装弧形定位板4,有利于稳定弧形定位板4。弧形定位板4侧面装斜支撑1,弧形定位板4、斜支撑1与底座2之间用螺栓连接,组合后底座2应与弧形定位板4相互垂直;Based on the
弧形定位板4主要用于安装定位装置、径向压紧装置和防护用的石棉板6,实现零件径向和厚度方向的定位,实现支撑和压紧零件的作用,实现零件在激光切割机工作台上空间位置的一致性,保证产品定位精度可控,控制切割变形有效。The arc-shaped
弧形定位板4为平板结构,厚度按制件最小内形尺寸与产品和弧形定位板4厚度方向之间的距离来确定,上表面为弧面,作为制件的定位面,用于制件的径向定位、支撑和夹紧,弧面四周边缘倒圆角,防止啃伤制件,弧形定位板4两侧面制弧形凹槽41,弧形凹槽41下圆弧倒角,便于熔渣落下,弧形凹槽41内间隔的设置有通孔42,以用于安装定位垫板5和石棉板6,靠弧形凹槽41外侧设置有螺纹孔(图中未示出),用于安装下陷定位块13,这对于加工有下陷的制件时才能用到。螺纹孔的位置按产品图样下陷位置设计,弧形凹槽41下方设通孔43,通孔43内用于穿过钢棒8,用于安装径向压紧装置。The arc-shaped
定位垫板5为平板构件,在弧形定位板4两侧的弧形凹槽41内对称布置,一件制有台阶孔51,另一件制有螺纹孔52,用圆柱头内六方螺钉安装在弧形定位板4两侧的弧形凹槽41内,其作用是与弓形夹3配合,实现零件厚度方向的定位和夹紧,结构如图2所示,定位垫板5需按不同零件的内形尺寸配置不同厚度的定位垫板5,体现该发明装置柔性制造的特点。The
在每组定位垫板5处还配套设置有弓形夹3,可将几字形制件紧压固定在弧形定位板4上;所述弓形夹3的一端夹脚设有加宽的平面,可紧贴几字形制件的一侧外表面;弓形夹3的另一端夹脚设置有横向的螺栓孔(图中未示出),并配套设置有宽脚螺栓31,通过调节宽脚螺栓31从另一侧压紧几字形制件。A bow-shaped
下陷定位块13专为含有下陷的缺口配置,是该发明装置功能的扩展,其作用是用于含有下陷的“几”字弧形薄壁件的周向定位,用圆柱头内六方螺钉安装在弧形定位板4两侧弧形凹槽41内的螺纹孔上,其位置根据产品图样确定。The
径向压紧装置由顶压螺栓11、支撑杆10、拉力板12、弧形压板9和钢棒8组成,与弓形夹3一起安装在制件的外部,安装位置应在两相邻缺口之间,该装置的作用是实现制件的径向压紧、防止切割过程中发生径向变形和消除制件弧度的制造误差,保证制件可靠定位和夹紧,编程时应避让该装置,避免与激光切割头发生干涉碰触。The radial pressing device is composed of top
石棉板6为分段式弧形构件,径向宽度尺寸略小于弧形定位板4弧形凹槽41的槽宽,用螺钉螺母安装在相邻定位垫板5的弧形凹槽内,用于隔热和阻断激光损伤该发明装置,防止装置受热变形影响制件定位精度和切割质量,在每一个需切割的缺口和孔的下方均需装石棉板6。The
针对无下陷制件,利用柔性定位夹紧装置用于大中型几字弧形薄壁件缺口的制作方法为:For parts without sag, the flexible positioning and clamping device is used to make the gap of large and medium-sized arc-shaped thin-walled parts as follows:
1、用制件缺口检测样板划出首件产品缺口形状线;1. Use the workpiece notch detection template to draw the notch shape line of the first product;
2、根据制件内形尺寸选取相应厚度的定位垫板5;2. Select the
3、将制件放在弧形定位板4上,确定定位垫板5和径向压紧装置的安装位置和数量,定位垫板5和径向压紧装置安装位置应在两个相邻缺口之间,对90度左右弧长的制件,垫板数量取4~5对,径向压紧装置数量应为3~4处;3. Place the workpiece on the arc-shaped
4、取下制件,在弧形定位板4弧形凹槽41内安装定位垫板5,将径向压紧装置的钢棒8插入弧形定位板4弧形凹槽下方的通孔43内;4. Remove the part, install the
5、在弧形定位板4两侧弧形凹槽41内安装石棉板6;5. Install the
6、将制件放在弧形定位板4上,取径向压紧装置将制件压紧在弧形定位板4之上;6. Put the workpiece on the arc-shaped
7、用弓形夹3在定位垫板5位置实施制件厚度方向的夹紧;7. Use the
8、制件三维建模;生成激光切割程序,坐标转换,查找激光切割头与该装置是否有干涉并修改激光切割程序;以步骤1所划的缺口外形线进行程序定位,并记录坐标点,手动运行切割程序,查找激光切割头与该发明装置是否有干涉并修改激光切割程序;8. 3D modeling of parts; generate laser cutting program, coordinate conversion, find out whether there is any interference between the laser cutting head and the device and modify the laser cutting program; perform program positioning with the outline of the gap drawn in step 1, and record the coordinate points, Manually run the cutting program to find out whether the laser cutting head interferes with the invented device and modify the laser cutting program;
9、回到激光切割程序起割点位置,启动激光切割程序完成首件加工,并将激光切割头回到激光机绝对坐标原点;9. Return to the starting point of the laser cutting program, start the laser cutting program to complete the first piece processing, and return the laser cutting head to the origin of the absolute coordinates of the laser machine;
10、取件并检测缺口的正确性,按需调整切割程序;10. Pick up and check the correctness of the notch, and adjust the cutting procedure as needed;
11、取第二件制件并自动完成切割及后续产品的加工。11. Take the second piece and automatically complete the cutting and processing of subsequent products.
针对含下陷制件的加工方式,区别在于:For the processing methods of workpieces with sag, the difference is:
在步骤3中还包括:根据制件下陷尺寸选取相应下陷定位块13和数量,并将下陷定位块13相对应的安装在弧形定位板4两侧;将制件放在弧形定位板4上,产品下陷处与下陷定位块对齐。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,应当指出的是,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. It should be pointed out that any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall include within the protection scope of the present invention.
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