CN115055556A - A metal material belt groove wheel folding mechanism - Google Patents
A metal material belt groove wheel folding mechanism Download PDFInfo
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- CN115055556A CN115055556A CN202210779968.3A CN202210779968A CN115055556A CN 115055556 A CN115055556 A CN 115055556A CN 202210779968 A CN202210779968 A CN 202210779968A CN 115055556 A CN115055556 A CN 115055556A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 239000007769 metal material Substances 0.000 title claims description 28
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000003825 pressing Methods 0.000 claims abstract description 47
- 239000000872 buffer Substances 0.000 claims description 69
- 210000000078 claw Anatomy 0.000 claims 2
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 18
- 238000006073 displacement reaction Methods 0.000 abstract description 12
- 239000002184 metal Substances 0.000 description 10
- 230000007774 longterm Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009414 blockwork Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/16—Folding; Pleating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Description
技术领域technical field
本发明涉及五金料带加工技术领域,具体为一种五金料带槽轮折料机构。The invention relates to the technical field of metal material belt processing, in particular to a metal material belt groove wheel folding mechanism.
背景技术Background technique
五金料带是一种合金材质的料带,因五金材料的硬度较大,这使得五金料带在生产的过程中,通常需要使用折料机构对其进行弯折,使其形成规定的形状。The metal strip is a kind of alloy material strip. Due to the high hardness of the hardware material, the metal strip usually needs to be bent by a folding mechanism during the production process to form a specified shape.
多数折料机构的动力采用压缩空气驱动气缸上下往复运动从而带动上下折料板运动实现对五金料带的折料,采用气缸作为折料机构的动力,理论上完全可以实现,但在实际运用中存在着许多问题:机构在使用过程中压缩空气无法保持在一个稳定的数值,导致气缸在运行过程中出现速度不一致的现象、气缸长期高频往复动作,气缸发热严重,气缸活塞使用时间大幅减少,导致气缸频繁更换、采用气缸作为动力,电磁阀往复动作频繁,使用寿命减短以及采用气缸作为动力,需要增加缓冲和硬限位装置对气缸进行限位,导致设备的噪音很大。The power of most folding mechanisms uses compressed air to drive the cylinder to reciprocate up and down, thereby driving the movement of the upper and lower folding plates to realize the folding of the metal strip. Using the cylinder as the power of the folding mechanism can be achieved in theory, but in practice There are many problems: the compressed air cannot be maintained at a stable value during the use of the mechanism, resulting in inconsistent speed of the cylinder during operation, the long-term high-frequency reciprocating action of the cylinder, serious heating of the cylinder, and a significant reduction in the use time of the cylinder piston. As a result, the cylinder is frequently replaced, the cylinder is used as the power, the solenoid valve is frequently reciprocated, the service life is shortened, and the cylinder is used as the power. It is necessary to increase the buffer and hard limit device to limit the cylinder, resulting in high noise of the equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种五金料带槽轮折料机构,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a metal material belt groove wheel folding mechanism to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种五金料带槽轮折料机构,包括底板、伺服电机和滑动板,所述底板的前部外侧设置有固定面板,所述伺服电机安置于固定面板的顶部后段,所述伺服电机的输出端连接有偏心槽轮,且偏心转轮的前部外侧连接有升降板,所述升降板的后部两侧设置有衔接座,所述固定面板的中部两侧连接有往复滑轨,所述滑动板安置于升降板的前端,且滑动板的顶部外侧连接有上压料气缸,所述上压料气缸的底部外侧安置有上缓冲块,所述滑动板的前部两侧设置有压料滑轨,所述上缓冲块的前部外侧连接有上折料夹抓,所述固定面板的中部两侧安置有油压缓冲器。In order to achieve the above purpose, the present invention provides the following technical solutions: a metal material belt groove wheel folding mechanism, including a base plate, a servo motor and a sliding plate, the front outer side of the base plate is provided with a fixed panel, and the servo motor is arranged on the The top rear section of the fixed panel, the output end of the servo motor is connected with an eccentric sheave, and the front outer side of the eccentric runner is connected with a lifting plate, and the two sides of the rear of the lifting plate are provided with connecting seats. Reciprocating sliding rails are connected on both sides of the middle part of the panel, the sliding plate is arranged at the front end of the lifting plate, and the top outer side of the sliding plate is connected with an upper pressing material cylinder, and the bottom outer side of the upper pressing material cylinder is arranged with an upper buffer block, Both sides of the front part of the sliding plate are provided with pressing slide rails, the outer side of the front part of the upper buffer block is connected with an upper folding material gripper, and two sides of the middle part of the fixed panel are arranged with oil pressure buffers.
进一步的,所述伺服电机与偏心槽轮转动连接,且偏心槽轮与升降板套接连接。Further, the servo motor is rotatably connected to the eccentric sheave, and the eccentric sheave is sleeved and connected to the lift plate.
进一步的,所述升降板与衔接座为一体化,且衔接座与往复滑轨滑动连接。Further, the lifting plate is integrated with the connecting seat, and the connecting seat is slidably connected with the reciprocating slide rail.
进一步的,所述滑动板与升降板通过螺栓固定连接,且滑动板与压料滑轨为一体化。Further, the sliding plate and the lifting plate are fixedly connected by bolts, and the sliding plate and the pressing slide rail are integrated.
进一步的,所述上缓冲块与上折料夹抓为一体化,且上缓冲块与压料滑轨滑动连接。Further, the upper buffer block is integrated with the upper folding clip, and the upper buffer block is slidably connected to the pressing slide rail.
进一步的,所述固定面板的底部外侧设置有固定板,且固定板的底部外侧连接有下压料气缸,所述下压料气缸的顶部外侧连接有下缓冲块,且下缓冲块的前部外侧连接有下折料夹抓。Further, a fixing plate is arranged on the outer side of the bottom of the fixing panel, and a lower pressing material cylinder is connected to the outer side of the bottom of the fixing plate, and a lower buffer block is connected to the top outer side of the lower pressing material cylinder, and the front part of the lower buffer block is connected. The outer side is connected with a lower folding material clip.
进一步的,所述下缓冲块的大小形状与上缓冲块的大小形状一致,且下缓冲块与下折料夹抓为一体化。Further, the size and shape of the lower buffer block is consistent with the size and shape of the upper buffer block, and the lower buffer block and the lower folding clip are integrated.
进一步的,所述油压缓冲器沿固定面板的中心线对称分布,且油压缓冲器与上缓冲块、下缓冲块外端面相贴合。Further, the oil pressure buffers are symmetrically distributed along the center line of the fixed panel, and the oil pressure buffers are in contact with the outer end surfaces of the upper buffer block and the lower buffer block.
本发明提供了一种五金料带槽轮折料机构,具备以下有益效果:The invention provides a metal material belt groove wheel folding mechanism, which has the following beneficial effects:
1、本发明偏心槽轮在旋转的过程中,能带动升降板通过后端的衔接座在往复滑轨上进行往复上下位移,因滑动板与升降板通过螺栓固定连接,这使得升降板在进行升降的过程中,能带动滑动板一同进行位移,而滑动板在位移的过程中,能使上折料夹抓对固定的五金料带进行按压,从而能实现设备对五金料带的折料,设备在整个折料的过程中,通过偏心槽轮的应用,能使伺服电机沿着一个方向整圈旋转即可完成升降板的往复升降,能免去伺服电机来回往复旋转对电机使用寿命产生的影响,这能提升设备的使用寿命。1. During the rotation process of the eccentric sheave of the present invention, the lifting plate can be driven to reciprocate up and down on the reciprocating slide rail through the connecting seat at the rear end. Because the sliding plate and the lifting plate are fixedly connected by bolts, this makes the lifting plate move up and down. In the process of moving, it can drive the sliding plate to displace together, and during the displacement process of the sliding plate, the upper folding clip can press the fixed metal strip, so that the equipment can fold the metal strip. In the whole folding process, through the application of the eccentric sheave, the servo motor can be rotated in one direction to complete the reciprocating lifting of the lifting plate, which can avoid the influence of the reciprocating rotation of the servo motor on the service life of the motor. , which can increase the service life of the equipment.
2、本发明设备对五金料带进行折弯是利用伺服电机转动时的位移力进行的,上压料气缸和下压料气缸仅作用于上折料夹抓和下压料气缸对五金料带的固定,相较于传统的采用气缸直接进行按压成型的方式,能免去气缸在运行过程中出现速度不一致、电磁阀往复动作频繁,使用寿命减短、气缸长期高频往复动作,气缸发热严重,气缸活塞使用时间大幅减少,导致气缸频繁更换等情况发生。2. The equipment of the present invention bends the metal material belt by using the displacement force when the servo motor rotates. The upper and lower material pressing cylinders only act on the upper folding material clamping and the lower pressing material cylinder to the metal material belt. Compared with the traditional method of directly pressing and forming the cylinder, it can avoid the inconsistent speed of the cylinder during operation, the frequent reciprocating action of the solenoid valve, the shortened service life, the long-term high-frequency reciprocating action of the cylinder, and the serious heating of the cylinder. , the use time of the cylinder piston is greatly reduced, resulting in frequent replacement of the cylinder.
3、本发明通过采用伺服电机来回往复旋转带动升降板的往复升降进行折料,能免去使用气缸工作时产生的较大噪音,而固定面板两侧的油压缓冲器能分别对上缓冲块和下缓冲块的位移进行缓冲,这使得上缓冲块和下缓冲块工作时产生的噪音更小,这能极大的降低噪音对设备周围工作人员产生的干扰。3. The present invention uses the servo motor to reciprocate and rotate to drive the reciprocating lifting of the lifting plate to fold the material, which can avoid the large noise generated when the cylinder is used, and the oil pressure buffers on both sides of the fixed panel can be respectively on the upper buffer block. Buffer with the displacement of the lower buffer block, which makes the noise generated by the upper buffer block and the lower buffer block work smaller, which can greatly reduce the noise interference to the staff around the equipment.
4、本发明设备在工作的过程中,通过调节伺服电机的转速,便可使升降板的升降速度进行调节,进而能对上折料夹抓下压时的力度进行调节,这使得设备可通过简单的转速调节来调整设备的按压力度,这能极大大幅度减短作业人员的调试工作量。4. During the working process of the device of the present invention, by adjusting the speed of the servo motor, the lifting speed of the lifting plate can be adjusted, and then the strength of the upper folding clip can be adjusted when it is grasped and pressed down, which makes the device can pass Simple speed adjustment to adjust the pressing force of the equipment, which can greatly reduce the operator's debugging workload.
附图说明Description of drawings
图1为本发明一种五金料带槽轮折料机构的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of metal material belt groove wheel folding mechanism of the present invention;
图2为本发明一种五金料带槽轮折料机构的侧视整体结构示意图;Figure 2 is a schematic side view of the overall structure of a metal material belt groove wheel folding mechanism of the present invention;
图3为本发明一种五金料带槽轮折料机构的正视结构示意图;Fig. 3 is the front view structure schematic diagram of a kind of metal material belt groove wheel folding mechanism of the present invention;
图4为本发明一种五金料带槽轮折料机构的俯视结构示意图。FIG. 4 is a schematic top-view structural diagram of a metal material belt groove wheel folding mechanism according to the present invention.
图中:1、底板;2、固定面板;3、伺服电机;4、偏心槽轮;5、升降板;6、衔接座;7、往复滑轨;8、滑动板;9、上压料气缸;10、上缓冲块;11、压料滑轨;12、上折料夹抓;13、固定板;14、下压料气缸;15、下缓冲块;16、下折料夹抓;17、油压缓冲器。In the picture: 1. Bottom plate; 2. Fixed panel; 3. Servo motor; 4. Eccentric sheave; 5. Lifting plate; 6. Connecting seat; 7. Reciprocating slide rail; ;10. Upper buffer block; 11. Pressing slide rail; 12. Upper folding material clamping; 13. Fixing plate; 14. Lower pressing material cylinder; 15. Lower buffer block; 16. Lower folding material clamping; 17. Oil pressure buffer.
具体实施方式Detailed ways
请参阅图1-4,本发明提供一种技术方案:一种五金料带槽轮折料机构,包括底板1、伺服电机3和滑动板8,底板1的前部外侧设置有固定面板2,伺服电机3安置于固定面板2的顶部后段,伺服电机3的输出端连接有偏心槽轮4,且偏心转轮4的前部外侧连接有升降板5,升降板5的后部两侧设置有衔接座6,固定面板2的中部两侧连接有往复滑轨7,滑动板8安置于升降板5的前端,且滑动板8的顶部外侧连接有上压料气缸9,上压料气缸9的底部外侧安置有上缓冲块10,滑动板8的前部两侧设置有压料滑轨11,上缓冲块10的前部外侧连接有上折料夹抓12,固定面板2的中部两侧安置有油压缓冲器17。1-4, the present invention provides a technical solution: a metal material belt groove wheel folding mechanism, including a
请参阅图1-4,伺服电机3与偏心槽轮4转动连接,且偏心槽轮4与升降板5套接连接,升降板5与衔接座6为一体化,且衔接座6与往复滑轨7滑动连接,滑动板8与升降板5通过螺栓固定连接,且滑动板8与压料滑轨11为一体化,上缓冲块10与上折料夹抓12为一体化,且上缓冲块10与压料滑轨11滑动连接,固定面板2的底部外侧设置有固定板13,且固定板13的底部外侧连接有下压料气缸14,下压料气缸14的顶部外侧连接有下缓冲块15,且下缓冲块15的前部外侧连接有下折料夹抓16,下缓冲块15的大小形状与上缓冲块10的大小形状一致,且下缓冲块15与下折料夹抓16为一体化,油压缓冲器17沿固定面板2的中心线对称分布,且油压缓冲器17与上缓冲块10、下缓冲块15外端面相贴合;Please refer to Fig. 1-4, the
具体操作如下,将需要进行折弯的五金料带安置在上折料夹抓12和下折料夹抓16之间后,通过上压料气缸9进行工作,能使上缓冲块10在滑动板8前端的压料滑轨11内进行滑动,这使得上缓冲块10能带动上折料夹抓12向五金料带的方向进行,同时固定板13上的下压料气缸14进行工作,能使下缓冲块15带动下折料夹抓16向五金料带的方向进行位移,在折料夹抓12和下折料夹抓16均与五金料带贴合后,两者能对该五金料带进行夹持固定,此时固定面板2后端的伺服电机3进行工作,能使偏心槽轮4进行旋转,而偏心槽轮4在旋转的过程中,能带动升降板5通过后端的衔接座6在往复滑轨7上进行往复上下位移,因滑动板8与升降板5通过螺栓固定连接,这使得升降板5在进行升降的过程中,能带动滑动板8一同进行位移,而滑动板8在位移的过程中,能使上折料夹抓12对固定的五金料带进行按压,从而能实现设备对五金料带的折料,设备在整个折料的过程中,通过偏心槽轮4的应用,能使伺服电机3沿着一个方向整圈旋转即可完成升降板5的往复升降,能免去伺服电机3来回往复旋转对电机使用寿命产生的影响,这能提升设备的使用寿命,此外本设备对五金料带进行折弯是利用伺服电机3转动时的位移力进行的,上压料气缸9和下压料气缸14仅作用于上折料夹抓12和下压料气缸14对五金料带的固定,相较于传统的采用气缸直接进行按压成型的方式,能免去气缸在运行过程中出现速度不一致、电磁阀往复动作频繁,使用寿命减短、气缸长期高频往复动作,气缸发热严重,气缸活塞使用时间大幅减少,导致气缸频繁更换等情况发生,此外通过采用伺服电机3来回往复旋转带动升降板5的往复升降进行折料,能免去使用气缸工作时产生的较大噪音,而固定面板2两侧的油压缓冲器17能分别对上缓冲块10和下缓冲块15的位移进行缓冲,这使得上缓冲块10和下缓冲块15工作时产生的噪音更小,这能极大的降低噪音对设备周围工作人员产生的干扰,设备在工作的过程中,通过调节伺服电机3的转速,便可使升降板5的升降速度进行调节,进而能对上折料夹抓下压时的力度进行调节,这使得设备可通过简单的转速调节来调整设备的按压力度,这能极大大幅度减短作业人员的调试工作量。The specific operation is as follows. After placing the metal strip to be bent between the
综上,该五金料带槽轮折料机构,使用时,首先将需要进行折弯的五金料带安置在上折料夹抓12和下折料夹抓16之间后,通过上压料气缸9进行工作,能使上缓冲块10在滑动板8前端的压料滑轨11内进行滑动,这使得上缓冲块10能带动上折料夹抓12向五金料带的方向进行,同时固定板13上的下压料气缸14进行工作,能使下缓冲块15带动下折料夹抓16向五金料带的方向进行位移,在折料夹抓12和下折料夹抓16均与五金料带贴合后,两者能对该五金料带进行夹持固定,此时固定面板2后端的伺服电机3进行工作,能使偏心槽轮4进行旋转,而偏心槽轮4在旋转的过程中,能带动升降板5通过后端的衔接座6在往复滑轨7上进行往复上下位移;To sum up, when using the metal material belt groove wheel folding mechanism, first place the metal material belt that needs to be bent between the upper
然后因滑动板8与升降板5通过螺栓固定连接,这使得升降板5在进行升降的过程中,能带动滑动板8一同进行位移,而滑动板8在位移的过程中,能使上折料夹抓12对固定的五金料带进行按压,从而能实现设备对五金料带的折料,设备在整个折料的过程中,通过偏心槽轮4的应用,能使伺服电机3沿着一个方向整圈旋转即可完成升降板5的往复升降,能免去伺服电机3来回往复旋转对电机使用寿命产生的影响,这能提升设备的使用寿命;Then, because the sliding
接着因本设备对五金料带进行折弯是利用伺服电机3转动时的位移力进行的,上压料气缸9和下压料气缸14仅作用于上折料夹抓12和下压料气缸14对五金料带的固定,相较于传统的采用气缸直接进行按压成型的方式,能免去气缸在运行过程中出现速度不一致、电磁阀往复动作频繁,使用寿命减短、气缸长期高频往复动作,气缸发热严重,气缸活塞使用时间大幅减少,导致气缸频繁更换等情况发生,此外通过采用伺服电机3来回往复旋转带动升降板5的往复升降进行折料,能免去使用气缸工作时产生的较大噪音,而固定面板2两侧的油压缓冲器17能分别对上缓冲块10和下缓冲块15的位移进行缓冲,这使得上缓冲块10和下缓冲块15工作时产生的噪音更小,这能极大的降低噪音对设备周围工作人员产生的干扰;Then, because the equipment bends the metal strip by using the displacement force when the
最后设备在工作的过程中,通过调节伺服电机3的转速,便可使升降板5的升降速度进行调节,进而能对上折料夹抓下压时的力度进行调节,这使得设备可通过简单的转速调节来调整设备的按压力度,这能极大大幅度减短作业人员的调试工作量。Finally, during the working process of the equipment, by adjusting the speed of the
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| KR100922823B1 (en) * | 2009-08-28 | 2009-10-21 | 이창영 | Wing plate bending device of film |
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| CN113618476A (en) * | 2021-08-19 | 2021-11-09 | 襄阳华中科技大学先进制造工程研究院 | A material loading transport mechanism for torsion shaft rolling equipment |
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| KR100922823B1 (en) * | 2009-08-28 | 2009-10-21 | 이창영 | Wing plate bending device of film |
| CN204304202U (en) * | 2014-12-05 | 2015-04-29 | 华兆鼎泰科技(天津)有限公司 | One Seed packaged band breaking device |
| CN206951877U (en) * | 2017-07-11 | 2018-02-02 | 昆山佳沃通信技术有限公司 | A kind of folding material device of quick folding material |
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