CN115055303A - A glass bottle spray paint coloring system - Google Patents
A glass bottle spray paint coloring system Download PDFInfo
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- CN115055303A CN115055303A CN202210766059.6A CN202210766059A CN115055303A CN 115055303 A CN115055303 A CN 115055303A CN 202210766059 A CN202210766059 A CN 202210766059A CN 115055303 A CN115055303 A CN 115055303A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及玻璃瓶加工技术领域,更具体地说,涉及一种玻璃瓶喷漆上色系统。The invention relates to the technical field of glass bottle processing, and more particularly, to a glass bottle spray paint coloring system.
背景技术Background technique
玻璃瓶常用于对各种酒类和饮料的包装存贮,而有些酒类和饮料不宜阳光照射,或者工厂为了区分不同的产品,往往需要对透明的玻璃瓶进行喷漆上色处理。Glass bottles are often used for packaging and storage of various wines and beverages, and some wines and beverages are not suitable for sunlight, or factories often need to paint and color transparent glass bottles in order to distinguish different products.
现有的玻璃瓶喷漆上色工艺一般是上瓶,擦瓶,火焰处理,静电除尘,喷涂,预热,固化,冷却,下瓶,包装,在过程中往往会遇到瓶身固定不稳、除尘不尽、喷漆不均匀和工艺成本高的问题,另外对于加工过程产生的污水处理方式往往也是简单的过滤然后直接排放,不利于环境保护,所以需要设计一种新型的喷漆上色系统,以解决上述问题。The existing glass bottle spraying and coloring process is generally bottle loading, bottle cleaning, flame treatment, electrostatic dust removal, spraying, preheating, curing, cooling, bottle loading, and packaging. In addition to the problems of inexhaustible dust removal, uneven painting and high process cost, the sewage treatment method generated during processing is often simple filtration and then directly discharged, which is not conducive to environmental protection. Therefore, it is necessary to design a new type of painting and coloring system. Solve the above problem.
发明内容SUMMARY OF THE INVENTION
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种玻璃瓶喷漆上色系统,本方案通过对瓶口插槽、除尘方面、喷漆方面和加工过程中的污水处理方案进行改进,解决了玻璃瓶加工过程中瓶身固定不稳、除尘不尽、喷漆不均匀和工艺成本高等问题,并且实现了对污水的循环利用,利于环境保护。In view of the problems existing in the prior art, the purpose of the present invention is to provide a glass bottle spraying and coloring system. This solution improves the bottle mouth slot, dust removal, painting and sewage treatment during processing. It solves the problems of unstable fixing of the bottle body, endless dust removal, uneven painting and high process cost during the processing of glass bottles, and realizes the recycling of sewage, which is beneficial to environmental protection.
2.技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种玻璃瓶喷漆上色系统,包括上瓶区、初除尘区、精除尘室、预热室、底漆喷涂室、第一缓冲室、面漆喷涂室、第二缓冲室、烘干室和冷却室,所述上瓶区、初除尘区、精除尘室、预热室、底漆喷涂室、第一缓冲室、面漆喷涂室、第二缓冲室、烘干室和冷却室之间通过用于输送玻璃瓶的玻璃瓶输送链相连通;A glass bottle spraying and coloring system, comprising a bottle loading area, a primary dust removal area, a fine dust removal room, a preheating room, a primer spraying room, a first buffer room, a topcoat spraying room, a second buffer room, a drying room and Cooling room, passing between the bottle upper area, the primary dust removal area, the fine dust removal room, the preheating room, the primer spraying room, the first buffer room, the topcoat spraying room, the second buffer room, the drying room and the cooling room The glass bottle conveyor chain for conveying glass bottles is connected;
所述上瓶区内设置有上瓶台,所述上瓶台的台顶部开设有用于玻璃瓶输送链穿过的上瓶输送链槽,所述玻璃瓶输送链的链条顶部固定连接有用于放置玻璃瓶的瓶架;The bottle loading area is provided with a bottle loading table, the top of the bottle loading table is provided with a bottle loading chain groove for the glass bottle transport chain to pass through, and the top of the chain of the glass bottle transport chain is fixedly connected with a container for placing the bottle. bottle holder for glass bottles;
所述初除尘区内设置有初除尘台,所述初除尘台的台顶部开设有用于玻璃瓶输送链穿过的初除尘输送链槽,所述初除尘台的正上方固定安装有初除尘架,所述初除尘架的顶部安装有初除尘电机组,所述初除尘电机组的每个电机轴输出端均通过联轴器连接有初除尘转轴,所述初除尘台的顶部对应初除尘转轴的位置均嵌有初除尘轴承,且初除尘转轴的下轴端与初除尘轴承的内环固定连接,所述初除尘转轴的轴体上通过固定螺栓和固定螺母固定连接有用于擦拭玻璃瓶的初除尘布;The primary dust removal area is provided with a primary dust removal table, the top of the primary dust removal table is provided with a primary dust removal conveyor chain groove for the glass bottle conveyor chain to pass through, and a primary dust removal rack is fixed directly above the primary dust removal table. The top of the primary dust removal rack is installed with a primary dust removal motor unit, each motor shaft output end of the primary dust removal motor unit is connected with a primary dust removal shaft through a coupling, and the top of the primary dust removal table corresponds to the primary dust removal shaft A primary dust removal bearing is embedded in the position of the primary dust removal shaft, and the lower shaft end of the primary dust removal shaft is fixedly connected with the inner ring of the primary dust removal bearing. Initial dust cloth;
所述精除尘室内设置有精除尘台,所述精除尘台的台顶部开设有用于玻璃瓶输送链穿过的精除尘输送链槽,所述精除尘台的正上方固定安装有精除尘架,所述精除尘架的顶部安装有精除尘电机组,所述精除尘电机组的每个电机轴输出端均通过联轴器连接有精除尘转轴,所述精除尘台的顶部对应精除尘转轴的位置均嵌有精除尘轴承,且精除尘转轴的下轴端与精除尘轴承的内环固定连接,所述精除尘转轴的轴体上固定连接有用于扫刷玻璃瓶的精除尘毛刷;The fine dust removal chamber is provided with a fine dust removal table, the top of the fine dust removal table is provided with a fine dust removal conveyor chain groove for the glass bottle conveyor chain to pass through, and a fine dust removal rack is fixedly installed directly above the fine dust removal table. The top of the fine dust removal rack is installed with a fine dust removal motor unit, each motor shaft output end of the fine dust removal motor unit is connected with a fine dust removal shaft through a coupling, and the top of the fine dust removal table corresponds to the fine dust removal shaft. Fine dust removal bearings are embedded in all positions, and the lower shaft end of the fine dust removal shaft is fixedly connected with the inner ring of the fine dust removal bearing, and the fine dust removal brush for cleaning glass bottles is fixedly connected to the shaft body of the fine dust removal shaft;
所述底漆喷涂室内设置有底漆台,所述底漆台的台顶部开设有用于玻璃瓶输送链穿过的底漆室输送链槽,所述底漆台的台顶一侧等间距固定安装有三个底漆普通喷架,所述底漆台的台顶另一侧固定安装有底漆静电喷架,所述底漆喷涂室的顶部后侧固定安装有底漆室喷淋头组,所述底漆喷涂室的室内后侧开设有底漆室滤水池;The primer spraying chamber is provided with a primer table, the top of the primer table is provided with a primer chamber conveyor chain groove for the glass bottle conveyor chain to pass through, and the top side of the primer table is fixed at equal intervals Three primer common spray racks are installed, the primer electrostatic spray rack is fixedly installed on the other side of the top of the primer table, and the primer room spray head group is fixedly installed on the top rear side of the primer spray booth. A primer room filter tank is opened on the indoor rear side of the primer spraying room;
所述面漆喷涂室内设置有面漆台,所述面漆台的台顶部开设有用于玻璃瓶输送链穿过的面漆室输送链槽,所述面漆台的台顶一侧等间距固定安装有三个面漆普通喷架,所述面漆台的台顶另一侧固定安装有面漆静电喷架,所述面漆喷涂室的顶部后侧固定安装有面漆室喷淋头组,所述面漆喷涂室的室内后侧开设有面漆室滤水池;The top paint spraying room is provided with a top paint table, the top of the top paint table is provided with a top paint room conveyor chain groove for the glass bottle conveyor chain to pass through, and one side of the top of the top paint table is fixed at equal intervals. Three topcoat common spraying racks are installed, the topcoat electrostatic spraying rack is fixedly installed on the other side of the top of the topcoating table, and the topcoating room spray head group is fixedly installed on the top rear side of the topcoating spraying room. The interior rear side of the topcoat spraying room is provided with a topcoat room filter pool;
所述烘干室内设置有烘干台,所述烘干台的台顶部开设有用于玻璃瓶输送链穿过的烘干输送链槽,所述烘干室的室内顶部固定安装有用于加热室内温度的制热电阻丝组;The drying chamber is provided with a drying table, the top of the drying table is provided with a drying conveyor chain slot for the glass bottle conveyor chain to pass through, and the indoor top of the drying chamber is fixedly installed for heating the indoor temperature. The heating resistance wire group;
所述冷却室内设置有冷却台,所述冷却台的台顶部开设有用于玻璃瓶输送链穿过的冷却输送链槽,所述冷却室的室内顶部固定安装有固定吊板,所述固定吊板的底部固定安装风扇固定架,所述风扇固定架的底部固定安装有冷却风扇组;The cooling chamber is provided with a cooling table, the top of the cooling table is provided with a cooling conveyor chain slot for the glass bottle conveyor chain to pass through, a fixed hanging plate is fixedly installed on the indoor top of the cooling chamber, and the fixed hanging plate is A fan fixing frame is fixedly installed at the bottom of the fan fixing frame, and a cooling fan group is fixedly installed at the bottom of the fan fixing frame;
所述底漆室滤水池的底部连接有底漆室出污水管,所述面漆室滤水池的底部连接有面漆室出污水管,所述底漆室出污水管和面漆室出污水管的出口部连接有沉淀池,所述沉淀池的出水口部连接有第一水泵,所述第一水泵的输出端口连接有循环池,所述循环池的出水口部连接有第二水泵,所述第二水泵的输出端口连接有全自动压滤机,所述全自动压滤机的正下方设置有净水池,所述净水池的底部开设有净水出口,所述净水出口的端部连接有第三水泵,所述第三水泵的输出端口连接有底漆室进水管和面漆室进水管,所述底漆室进水管的出水端口与底漆室喷淋头组相连通,所述面漆室进水管的出水端口与面漆室喷淋头组相连通。The bottom of the primer chamber filter tank is connected with a primer chamber outlet pipe, the bottom of the topcoat chamber filter tank is connected with a finish paint chamber outlet pipe, the primer chamber outlet pipe and the finish paint chamber outlet sewage The outlet of the pipe is connected with a sedimentation tank, the water outlet of the sedimentation tank is connected with a first water pump, the output port of the first water pump is connected with a circulation tank, and the water outlet of the circulation tank is connected with a second water pump, The output port of the second water pump is connected with a fully automatic filter press, a water purification pool is arranged directly below the fully automatic filter press, and a purified water outlet is opened at the bottom of the purified water pool, and the purified water outlet The end of the paint chamber is connected with a third water pump, the output port of the third water pump is connected with the primer chamber water inlet pipe and the finish paint chamber water inlet pipe, and the water outlet port of the primer chamber water inlet pipe is connected with the primer chamber sprinkler head group The water outlet port of the water inlet pipe of the topcoat room is communicated with the spray head group of the topcoat room.
进一步的,所述瓶架包括固定于玻璃瓶输送链上的齿轮,所述齿轮的顶部固定连接有支柱,所述支柱的顶部固定连接有瓶口插槽,所述瓶口插槽的内部固定连接有瓶口插柱,所述瓶口插柱的柱体上套有橡胶圈。Further, the bottle rack includes a gear fixed on the glass bottle conveying chain, the top of the gear is fixedly connected with a pillar, the top of the pillar is fixedly connected with a bottle mouth slot, and the inside of the bottle mouth slot is fixed. A bottle opening post is connected, and a rubber ring is sleeved on the cylinder body of the bottle opening post.
进一步的,所述初除尘架的顶部一侧安装有气泵,所述初除尘台的一侧顶部固定连接有固定柱,所述固定柱靠近玻璃瓶输送链的一侧固定连接有喷气管,所述喷气管的进气口通过连接管与气泵的出气口相连通。Further, an air pump is installed on one side of the top of the primary dust removal rack, a fixed column is fixedly connected to the top of one side of the primary dust removal table, and a jet pipe is fixedly connected to the side of the fixed column close to the glass bottle conveying chain, so The air inlet of the jet pipe is communicated with the air outlet of the air pump through a connecting pipe.
进一步的,所述精除尘架的架体顶部左右两侧均安装有抽风机和集尘箱,所述抽风机的出风口通过抽尘管与集尘箱相连通。Further, an exhaust fan and a dust collection box are installed on the left and right sides of the top of the frame body of the fine dust removal rack, and the air outlet of the exhaust fan is communicated with the dust collection box through a dust extraction pipe.
进一步的,所述底漆普通喷架包括固定于底漆台上的第一立柱,所述第一立柱的柱体上套有第一高度调节块,所述第一高度调节块的块体上螺纹连接有用于固定第一高度调节块位置的第一高度固定栓,所述第一高度调节块的一侧固定连接有第一夹块,所述第一夹块的内部夹持有第一喷头连接杆,所述第一夹块的顶部螺纹连接用于固定第一喷头连接杆的第一连接杆固定栓,所述第一喷头连接杆靠近玻璃瓶输送链的一端通过第一铰接件铰接有底漆普通喷头,所述底漆静电喷架的结构与底漆普通喷架的结构相同,且底漆静电喷架上夹持的是底漆静电喷头,所述底漆普通喷头和底漆静电喷头上均连接有用于与喷漆机连接的第一进漆管。Further, the primer common spray rack includes a first column fixed on the primer table, the column body of the first column is covered with a first height adjustment block, and the block body of the first height adjustment block is covered. A first height fixing bolt for fixing the position of the first height adjusting block is threadedly connected, a first clamping block is fixedly connected to one side of the first height adjusting block, and a first nozzle is clamped inside the first clamping block A connecting rod, the top of the first clamping block is threadedly connected to a first connecting rod fixing bolt used to fix the first spray head connecting rod, and one end of the first spray head connecting rod close to the glass bottle conveying chain is hinged with a first hinge piece. The primer ordinary nozzle, the structure of the primer electrostatic spray rack is the same as that of the primer ordinary spray rack, and the primer electrostatic spray rack clamps the primer electrostatic nozzle, the primer ordinary nozzle and the primer electrostatic sprayer Each of the spray heads is connected with a first paint inlet pipe for connecting with the paint sprayer.
进一步的,所述面漆普通喷架包括固定于面漆台上的第二立柱,所述第二立柱的柱体上套有第二高度调节块,所述第二高度调节块的块体上螺纹连接有用于固定第二高度调节块位置的第二高度固定栓,所述第二高度调节块的一侧固定连接有第二夹块,所述第二夹块的内部夹持有第二喷头连接杆,所述第二夹块的顶部螺纹连接用于固定第二喷头连接杆的第二连接杆固定块,所述第二喷头连接杆靠近玻璃瓶输送链的一端通过第二铰接件铰接有面漆普通喷头,所述面漆静电喷架的结构与面漆普通喷架的结构相同,且面漆静电喷架上夹持的是面漆静电喷头,所述面漆普通喷头和面漆静电喷头上均连接有用于与喷漆机连接的第二进漆管。Further, the common spray rack for topcoat includes a second column fixed on the topcoat table, the column of the second column is covered with a second height adjustment block, and the block of the second height adjustment block is covered. A second height fixing bolt for fixing the position of the second height adjusting block is threadedly connected, a second clamping block is fixedly connected to one side of the second height adjusting block, and a second nozzle is clamped inside the second clamping block A connecting rod, the top of the second clamping block is threadedly connected to a second connecting rod fixing block for fixing the second spray head connecting rod, and one end of the second spray head connecting rod close to the glass bottle conveying chain is hinged with a second hinge piece. Ordinary topcoat nozzle, the structure of the topcoat electrostatic spraying rack is the same as that of the topcoat common spraying rack, and the topcoat electrostatic spraying rack clamps the topcoat electrostatic nozzle, the topcoat common nozzle and the topcoat electrostatic sprayer Each of the spray heads is connected with a second paint inlet pipe for connecting with the paint sprayer.
进一步的,所述底漆喷涂室的室内后侧顶部固定安装有底漆室水帘布条,所述面漆喷涂室的室内后侧顶部固定安装有面漆室水帘布条。Further, a primer room water curtain cloth strip is fixedly installed on the indoor rear top of the primer spraying room, and a finish paint room water curtain cloth strip is fixedly installed on the indoor rear top of the topcoat spraying room.
进一步的,所述净水池的一侧开设有可以开合的池门,所述净水池的池内设置有色块滤板,所述色块滤板的底部固定连接有连接架,所述连接架的底部固定安装有滚轮,所述色块滤板靠近池门的一端固定连接有拉手。Further, one side of the water purification pool is provided with a pool door that can be opened and closed, a color block filter plate is arranged in the pool of the water purification pool, and a connecting frame is fixedly connected to the bottom of the color block filter plate. A roller is fixedly installed at the bottom of the rack, and a handle is fixedly connected to one end of the color block filter plate close to the pool door.
进一步的,所述烘干输送链槽、冷却输送链槽和风扇固定架均为连续S型结构,且冷却输送链槽和风扇固定架的上下位置相对应。Further, the drying conveying chain groove, the cooling conveying chain groove and the fan fixing frame are all continuous S-shaped structures, and the upper and lower positions of the cooling conveying chain groove and the fan fixing frame are corresponding.
3.有益效果3. Beneficial effects
相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本系统方案通过对瓶口插槽进行改进,在瓶口插槽内设置瓶口插柱,使玻璃瓶口可以受到内外双向支力,使其在输送加工过程中更加稳定,不易倾斜和摔倒,并且瓶口插柱上的橡胶圈可以增加与瓶口内侧的摩擦力,一方面起到保护瓶口不易被磨损的作用,另一方面也减小了瓶身脱离输送轨道的可能性,大大提高了加工的稳定性。(1) This system scheme improves the bottle mouth slot, and sets the bottle mouth plug in the bottle mouth slot, so that the glass bottle mouth can be supported by both internal and external forces, making it more stable during the conveying process and not easy to tilt and fall, and the rubber ring on the bottle mouth pin can increase the friction with the inside of the bottle mouth, on the one hand, it protects the bottle mouth from being worn out, and on the other hand, it also reduces the possibility of the bottle body falling off the conveying track. It greatly improves the stability of processing.
(2)本系统方案对除尘方面进行了改进,分为初除尘和精除尘两部分,初除尘通过电机带动转轴上的初除尘布转动来对瓶身进行初步的除尘,精除尘通过电机带动转轴上的精除尘毛刷转动来对瓶身进行更加精细的除尘处理,两次除尘可以大大减少瓶身上沾染的灰尘和杂质,提高了瓶身后续的喷漆上色的稳定性已经上色的质量。(2) The system scheme has improved the dust removal, which is divided into two parts: primary dust removal and fine dust removal. The primary dust removal is driven by the motor to drive the primary dust removal cloth on the rotating shaft to perform preliminary dust removal on the bottle body, and the fine dust removal is driven by the motor. The fine dust removal brush on the top rotates to perform more fine dust removal treatment on the bottle body. Two times of dust removal can greatly reduce the dust and impurities contaminated on the bottle body, and improve the stability of subsequent spray painting and coloring of the bottle body. The quality of the color.
(3)本系统方案对喷漆方面进行了改进,底漆和面漆均分为两部分,一部分是普通喷漆,另一部分是静电喷漆,可以在消除瓶身静电的同时,减少加工的成本,并且普通喷漆通过三个喷架对瓶身上中下三个位置进行喷涂,保证了喷涂的漆色均匀,而且喷架上的喷头位置方便调整,可以适应不同款式大小的玻璃瓶加工,免去了工厂加工不同的玻璃瓶需要更换设备的风险,节省了一定的成本。(3) This system scheme improves the spray painting. The primer and topcoat are divided into two parts, one part is ordinary spray paint, and the other part is electrostatic spray paint, which can eliminate the static electricity of the bottle and reduce the processing cost, and Ordinary spray paint sprays the middle and lower three positions on the bottle body through three spray racks, which ensures the sprayed paint color is uniform, and the position of the nozzles on the spray rack is easy to adjust, which can adapt to the processing of glass bottles of different styles and sizes, eliminating the need for factories Processing different glass bottles requires the risk of changing equipment, saving a certain cost.
(4)本系统方案对加工过程中的污水处理方案进行了改进,在底漆喷漆室和面漆喷漆室安装喷淋头,喷漆过程中产生的多余雾状漆溶于喷淋头喷下的水中,污水经过沉淀池沉淀,再通过循环池净化,最后通过全自动压滤机将水中的油漆杂质过滤,然后利用水泵再将过滤后的水输送到喷淋头上,实现了污水的循环利用,同时也对环境保护起到了一定的作用。(4) This system plan improves the sewage treatment plan in the process of processing, and installs sprinkler heads in the primer spray room and the top paint spray room, and the excess mist paint generated during the painting process dissolves in the spray sprayed by the spray head. In the water, the sewage is precipitated in the sedimentation tank, and then purified by the circulation tank. Finally, the paint impurities in the water are filtered by the automatic filter press, and then the filtered water is transported to the sprinkler head by the water pump, realizing the recycling of the sewage. , but also play a certain role in environmental protection.
附图说明Description of drawings
图1为本发明的系统图;1 is a system diagram of the present invention;
图2为本发明的上瓶台主视图;Fig. 2 is the front view of the bottle loading table of the present invention;
图3为本发明的上瓶台俯视图;Fig. 3 is the top view of the bottle loading table of the present invention;
图4为本发明的瓶口插槽结构示意图;Fig. 4 is the bottle mouth slot structure schematic diagram of the present invention;
图5为本发明的初除尘台主视图;Fig. 5 is the front view of the initial dust removal table of the present invention;
图6为本发明的初除尘台右视图;Fig. 6 is the right side view of the initial dust removal table of the present invention;
图7为本发明的图6中A部放大图;Fig. 7 is the enlarged view of A part in Fig. 6 of the present invention;
图8为本发明的精除尘台主视图;Fig. 8 is the front view of the fine dust removal table of the present invention;
图9为本发明的精除尘台右视图;Fig. 9 is the right side view of the fine dust removal table of the present invention;
图10为本发明的底漆喷涂室主视图;Figure 10 is a front view of a primer spray booth of the present invention;
图11为本发明的底漆喷涂室内部俯视图;Figure 11 is a top view of the interior of the primer spray chamber of the present invention;
图12为本发明的面漆喷涂室主视图;Fig. 12 is the front view of the paint spraying chamber of the present invention;
图13为本发明的面漆喷涂室内部俯视图;Figure 13 is a top view of the interior of the paint spraying chamber of the present invention;
图14为本发明的烘干室主视图;Fig. 14 is the front view of the drying chamber of the present invention;
图15为本发明的烘干输送链槽部结构示意图;Figure 15 is a schematic structural diagram of the drying conveyor chain groove part of the present invention;
图16为本发明的冷却室主视图;16 is a front view of the cooling chamber of the present invention;
图17为本发明的冷却输送链槽部结构示意图;Figure 17 is a schematic diagram of the structure of the cooling conveyor chain groove part of the present invention;
图18为本发明的风扇固定架部结构示意图;FIG. 18 is a schematic structural diagram of the fan fixing frame part of the present invention;
图19为本发明的压滤池内部结构示意图;Figure 19 is a schematic diagram of the internal structure of the filter press of the present invention;
图20为本发明的压滤池内部结构右视图。Figure 20 is a right side view of the internal structure of the filter press of the present invention.
图中标号说明:Description of the labels in the figure:
1、上瓶区;101、上瓶台;102、上瓶输送链槽;103、瓶架;1031、齿轮;1032、支柱;1033、瓶口插槽;1034、瓶口插柱;1035、橡胶圈;2、初除尘区;201、初除尘台;202、初除尘输送链槽;203、初除尘架;204、初除尘电机组;205、初除尘转轴;206、初除尘轴承;207、固定螺栓;208、固定螺母;209、初除尘布;210、气泵;211、固定柱;212、喷气管;213、连接管;3、精除尘室;301、精除尘台;302、精除尘输送链槽;303、精除尘架;304、精除尘电机组;305、精除尘转轴;306、精除尘轴承;307、精除尘毛刷;308、抽风机;309、集尘箱;310、抽尘管;4、预热室;5、底漆喷涂室;501、底漆台;502、底漆室输送链槽;503、底漆普通喷架;5031、第一立柱;5032、第一高度调节块;5033、第一高度固定栓;5034、第一夹块;5035、第一喷头连接杆;5036、第一连接杆固定栓;5037、第一铰接件;5038、底漆普通喷头;5039、第一进漆管;504、底漆静电喷架;5041、底漆静电喷头;505、底漆室喷淋头组;506、底漆室滤水池;507、底漆室水帘布条;6、第一缓冲室;7、面漆喷涂室;701、面漆台;702、面漆室输送链槽;703、面漆普通喷架;7031、第二立柱;7032、第二高度调节块;7033、第二高度固定栓;7034、第二夹块;7035、第二喷头连接杆;7036、第二连接杆固定块;7037、第二铰接件;7038、面漆普通喷头;7039、第二进漆管;704、面漆静电喷架;7041、面漆静电喷头;705、面漆室喷淋头组;706、面漆室滤水池;707、面漆室水帘布条;8、第二缓冲室;9、烘干室;901、烘干台;902、烘干输送链槽;903、制热电阻丝组;10、冷却室;1001、冷却台;1002、冷却输送链槽;1003、固定吊板;1004、风扇固定架;1005、冷却风扇组;11、底漆室出污水管;12、沉淀池;13、面漆室出污水管;14、第一水泵;15、循环池;16、第二水泵;17、净水池;1701、净水出口;1702、色块滤板;1703、连接架;1704、滚轮;1705、拉手;1706、池门;18、第三水泵;19、底漆室进水管;20、面漆室进水管;21、玻璃瓶输送链;22、全自动压滤机。1. Bottle loading area; 101, bottle loading table; 102, bottle loading chain groove; 103, bottle rack; 1031, gear; 1032, pillar; 1033, bottle mouth slot; 1034, bottle mouth post; 1035, rubber circle; 2. Primary dust removal area; 201, Primary dust removal table; 202, Primary dust removal conveyor chain slot; 203, Primary dust removal frame; 204, Primary dust removal motor unit; 205, Primary dust removal shaft; 206, Primary dust removal bearing; 207, Fixed Bolt; 208, fixed nut; 209, primary dust removal cloth; 210, air pump; 211, fixed column; 212, jet pipe; 213, connecting pipe; 3, fine dust removal room; 301, fine dust removal table; 302, fine dust removal conveyor chain slot; 303, fine dust removal rack; 304, fine dust removal motor unit; 305, fine dust removal shaft; 306, fine dust removal bearing; 307, fine dust removal brush; 308, exhaust fan; 309, dust collection box; 310, dust extraction pipe ;4, preheating room; 5, primer spraying room; 501, primer table; 502, primer room conveyor chain slot; 503, primer common spray rack; 5031, first column; 5032, first height adjustment block 5033, the first height fixing bolt; 5034, the first clamping block; 5035, the first nozzle connecting rod; 5036, the first connecting rod fixing bolt; 5037, the first hinge; A paint inlet pipe; 504, primer electrostatic spray frame; 5041, primer electrostatic spray head; 505, primer room spray head group; 506, primer room filter tank; 507, primer room water curtain strip; 6, the first 1. Buffer room; 7. Topcoat spraying room; 701, Topcoat table; 702, Topcoat room conveyor chain slot; 703, Topcoat common spray rack; 7031, Second column; 7032, Second height adjustment block; 7033, The second height fixing bolt; 7034, the second clamping block; 7035, the second nozzle connecting rod; 7036, the second connecting rod fixing block; 7037, the second hinge; Tube; 704, electrostatic spraying rack for topcoat; 7041, electrostatic spraying head for topcoating; 705, spraying head group for topcoating room; 706, filter tank for topcoating room; 707, water curtain strip for topcoating room; 8.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the orientations shown in the accompanying drawings Or the positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as " Connection", which can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two components. of connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例一:Example 1:
请参阅图1-20,一种玻璃瓶喷漆上色系统,包括上瓶区1、初除尘区2、精除尘室3、预热室4、底漆喷涂室5、第一缓冲室6、面漆喷涂室7、第二缓冲室8、烘干室9和冷却室10,上瓶区1、初除尘区2、精除尘室3、预热室4、底漆喷涂室5、第一缓冲室6、面漆喷涂室7、第二缓冲室8、烘干室9和冷却室10之间通过用于输送玻璃瓶的玻璃瓶输送链21相连通,玻璃瓶输送链21为现有技术中常规的输送系统,本技术方案中未对其结构进行详细描述,玻璃瓶通过在玻璃瓶输送链21上移动,经过各个区室,完成上色加工的完整工艺;Please refer to Figure 1-20, a glass bottle spraying and coloring system, including bottle loading area 1, primary
上瓶区1内设置有上瓶台101,上瓶台101的台顶部开设有用于玻璃瓶输送链21穿过的上瓶输送链槽102,玻璃瓶输送链21的链条顶部固定连接有用于放置玻璃瓶的瓶架103;The bottle loading area 1 is provided with a bottle loading table 101. The top of the bottle loading table 101 is provided with a bottle
初除尘区2内设置有初除尘台201,初除尘台201的台顶部开设有用于玻璃瓶输送链21穿过的初除尘输送链槽202,初除尘台201的正上方固定安装有初除尘架203,初除尘架203的顶部安装有初除尘电机组204,初除尘电机组204的每个电机轴输出端均通过联轴器连接有初除尘转轴205,初除尘台201的顶部对应初除尘转轴205的位置均嵌有初除尘轴承206,且初除尘转轴205的下轴端与初除尘轴承206的内环固定连接,初除尘转轴205的轴体上通过固定螺栓207和固定螺母208固定连接有用于擦拭玻璃瓶的初除尘布209,固定螺栓207和固定螺母208方便对初除尘布209进行固定和拆卸,便于初除尘布209的更换;A primary dust removal table 201 is arranged in the primary
精除尘室3内设置有精除尘台301,精除尘台301的台顶部开设有用于玻璃瓶输送链21穿过的精除尘输送链槽302,精除尘台301的正上方固定安装有精除尘架303,精除尘架303的顶部安装有精除尘电机组304,精除尘电机组304的每个电机轴输出端均通过联轴器连接有精除尘转轴305,精除尘台301的顶部对应精除尘转轴305的位置均嵌有精除尘轴承306,且精除尘转轴305的下轴端与精除尘轴承306的内环固定连接,精除尘转轴305的轴体上固定连接有用于扫刷玻璃瓶的精除尘毛刷307;The fine
底漆喷涂室5内设置有底漆台501,底漆台501的台顶部开设有用于玻璃瓶输送链21穿过的底漆室输送链槽502,底漆台501的台顶一侧等间距固定安装有三个底漆普通喷架503,底漆台501的台顶另一侧固定安装有底漆静电喷架504,底漆喷涂室5的顶部后侧固定安装有底漆室喷淋头组505,底漆喷涂室5的室内后侧开设有底漆室滤水池506;The
面漆喷涂室7内设置有面漆台701,面漆台701的台顶部开设有用于玻璃瓶输送链21穿过的面漆室输送链槽702,面漆台701的台顶一侧等间距固定安装有三个面漆普通喷架703,面漆台701的台顶另一侧固定安装有面漆静电喷架704,面漆喷涂室7的顶部后侧固定安装有面漆室喷淋头组705,面漆喷涂室7的室内后侧开设有面漆室滤水池706;The top
烘干室9内设置有烘干台901,烘干台901的台顶部开设有用于玻璃瓶输送链21穿过的烘干输送链槽902,烘干室9的室内顶部固定安装有用于加热室内温度的制热电阻丝组903,制热温度在100~150℃;The drying
冷却室10内设置有冷却台1001,冷却台1001的台顶部开设有用于玻璃瓶输送链21穿过的冷却输送链槽1002,冷却室10的室内顶部固定安装有固定吊板1003,固定吊板1003的底部固定安装风扇固定架1004,风扇固定架1004的底部固定安装有冷却风扇组1005,冷却使用风扇模拟自然风吹玻璃瓶,避免出现瓶身爆裂;The cooling
底漆室滤水池506的底部连接有底漆室出污水管11,面漆室滤水池706的底部连接有面漆室出污水管13,底漆室出污水管11和面漆室出污水管13的出口部连接有沉淀池12,沉淀池12的出水口部连接有第一水泵14,第一水泵14的输出端口连接有循环池15,循环池15的出水口部连接有第二水泵16,第二水泵16的输出端口连接有全自动压滤机22,全自动压滤机22的型号为XMA1/450,全自动压滤机22的正下方设置有净水池17,净水池17的底部开设有净水出口1701,净水出口1701的端部连接有第三水泵18,第三水泵18的输出端口连接有底漆室进水管19和面漆室进水管20,底漆室进水管19的出水端口与底漆室喷淋头组505相连通,面漆室进水管20的出水端口与面漆室喷淋头组705相连通,底漆喷涂室5的室内后侧顶部固定安装有底漆室水帘布条507,面漆喷涂室7的室内后侧顶部固定安装有面漆室水帘布条707,底漆室水帘布条507和面漆室水帘布条707可以增加空气中漆雾的附着效果,再通过底漆室喷淋头组505和面漆室喷淋头组705的冲刷,可以增加除漆雾效果。The bottom of the primer
实施例二:Embodiment 2:
请参阅图2-4,为了增加瓶身的稳定效果,对瓶架103进行改进,瓶架103包括固定于玻璃瓶输送链21上的齿轮1031,齿轮1031用于玻璃瓶输送链21和输送电机配合实现玻璃瓶输送链21的移动,此为现有技术常规方案,齿轮1031的顶部固定连接有支柱1032,支柱1032的顶部固定连接有瓶口插槽1033,瓶口插槽1033的内部固定连接有瓶口插柱1034,瓶口插柱1034的柱体上套有橡胶圈1035;在瓶口插槽1033内设置瓶口插柱1034,使玻璃瓶口可以受到内外双向支力,使其在输送加工过程中更加稳定,不易倾斜和摔倒,并且瓶口插柱1034上的橡胶圈1035可以增加与瓶口内侧的摩擦力,一方面起到保护瓶口不易被磨损的作用,另一方面也减小了瓶身脱离输送轨道的可能性,大大提高了加工的稳定性。2-4, in order to increase the stabilization effect of the bottle body, the
请参阅图5-7,为了增加初除尘效率,在初除尘架203的顶部一侧安装有气泵210,初除尘台201的一侧顶部固定连接有固定柱211,固定柱211靠近玻璃瓶输送链21的一侧固定连接有喷气管212,喷气管212的进气口通过连接管213与气泵210的出气口相连通;出气口对瓶口进行吹气,去除大颗粒杂质,增加除尘效率。Referring to Fig. 5-7, in order to increase the efficiency of primary dust removal, an
请参阅图8-9,精除尘架303的架体顶部左右两侧均安装有抽风机308和集尘箱309,抽风机308的出风口通过抽尘管310与集尘箱309相连通;抽风机308持续抽取室内灰尘,避免灰尘积累造成后续玻璃瓶污染,增加除尘效率,工作人员定期清理集尘箱309。Please refer to Fig. 8-9, the top left and right sides of the frame body of the fine
实施例三:Embodiment three:
请参阅图10-13,为了增加喷漆效率,底漆普通喷架503包括固定于底漆台501上的第一立柱5031,第一立柱5031的柱体上套有第一高度调节块5032,第一高度调节块5032的块体上螺纹连接有用于固定第一高度调节块5032位置的第一高度固定栓5033,第一高度调节块5032的一侧固定连接有第一夹块5034,第一夹块5034的内部夹持有第一喷头连接杆5035,第一夹块5034的顶部螺纹连接用于固定第一喷头连接杆5035的第一连接杆固定栓5036,第一喷头连接杆5035靠近玻璃瓶输送链21的一端通过第一铰接件5037铰接有底漆普通喷头5038,底漆静电喷架504的结构与底漆普通喷架503的结构相同,且底漆静电喷架504上夹持的是底漆静电喷头5041,底漆普通喷头5038和底漆静电喷头5041上均连接有用于与喷漆机连接的第一进漆管5039,面漆普通喷架703包括固定于面漆台701上的第二立柱7031,第二立柱7031的柱体上套有第二高度调节块7032,第二高度调节块7032的块体上螺纹连接有用于固定第二高度调节块7032位置的第二高度固定栓7033,第二高度调节块7032的一侧固定连接有第二夹块7034,第二夹块7034的内部夹持有第二喷头连接杆7035,第二夹块7034的顶部螺纹连接用于固定第二喷头连接杆7035的第二连接杆固定块7036,第二喷头连接杆7035靠近玻璃瓶输送链21的一端通过第二铰接件7037铰接有面漆普通喷头7038,面漆静电喷架704的结构与面漆普通喷架703的结构相同,且面漆静电喷架704上夹持的是面漆静电喷头7041,面漆普通喷头7038和面漆静电喷头7041上均连接有用于与喷漆机连接的第二进漆管7039;底漆和面漆均分为两部分,一部分是普通喷漆,另一部分是静电喷漆,可以在消除瓶身静电的同时,减少加工的成本,并且普通喷漆通过三个喷架对瓶身上中下三个位置进行喷涂,保证了喷涂的漆色均匀,而且喷架上的喷头位置方便调整,可以适应不同款式大小的玻璃瓶加工,免去了工厂加工不同的玻璃瓶需要更换设备的风险,节省了一定的成本。Please refer to FIGS. 10-13 , in order to increase the painting efficiency, the common
请参阅15、17和18,为了增加烘干和冷却效率,烘干输送链槽902、冷却输送链槽1002和风扇固定架1004均为连续S型结构,且冷却输送链槽1002和风扇固定架1004的上下位置相对应;连续S型结构可以节省室内空间,使玻璃瓶在有限的空间内烘干或者冷却更长的时间,增加加工效率。Please refer to 15, 17 and 18, in order to increase the drying and cooling efficiency, the drying
请参阅图19-20,为了方便工作人员处理全自动压滤机22产生的色块,净水池17的一侧开设有可以开合的池门1706,净水池17的池内设置有色块滤板1702,色块滤板1702的底部固定连接有连接架1703,连接架1703的底部固定安装有滚轮1704,色块滤板1702靠近池门1706的一端固定连接有拉手1705;色块掉落在色块滤板1702上后,打开池门1706既可以在滚轮1704的作用下将色块滤板1702拉出,方便省力。19-20, in order to facilitate the staff to handle the color blocks generated by the
原理及优点:工作人员在上瓶区1将玻璃瓶口倒插于瓶口插槽1033内的瓶口插柱1034进行瓶身固定,玻璃瓶随着玻璃瓶输送链21的移动进入初除尘区2,初除尘电机组204带动初除尘转轴205上的初除尘布209对玻璃瓶进行初步除尘,然后玻璃瓶进入精除尘室3,精除尘电机组304带动精除尘转轴305上的精除尘毛刷307对玻璃瓶进行精细除尘,进行了两次除尘的玻璃瓶进入预热室4进行预热,预热后的瓶身可以增加油漆的附着力,增加喷漆的喷涂效果,进入底漆喷漆室后,三组底漆普通喷架503事先调整好底漆普通喷头5038的喷涂位置,对瓶身的上中下三个不同的位置进行喷漆处理,然后再经过底漆静电喷架504上的底漆静电喷头5041喷漆,完成底漆喷涂,经过第一缓冲室6后进入面漆喷涂室7,与底漆喷漆室的工作步骤相同,对瓶身进行面漆喷涂,完成面漆喷涂之后玻璃瓶进入第二缓冲室8,然后进入烘干室9,制热电阻丝组903进行加热对瓶身进行油漆烘干处理,瓶身上的油漆烘干之后进入到冷却室10,冷却风扇组1005进行吹风,使得瓶身的温度下降,从而使瓶身上的油漆加速固化,牢牢地附着在瓶身上,玻璃瓶从冷却室10输送出之后工作人员即可包装处理;在喷漆过程中,底漆喷涂室5和面漆喷涂室7产生的污水会经过沉淀池12沉淀,通过第一水泵14将污水抽取到循环池15内进一步沉淀净化,然后通过第二水泵16将污水抽取到全自动压滤机22内进行压滤,全自动压滤机22将水中的油漆杂质过滤,然后利用第三水泵18再将过滤后的水输送到底漆室喷淋头组505和面漆室喷淋头组705上,实现了污水的循环利用。Principle and advantages: In the bottle loading area 1, the staff inserts the glass bottle mouth into the
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope of the present invention, according to the technical solution of the present invention and its improvement concept, equivalently replaces or changes, should be covered within the protection scope of the present invention.
Claims (9)
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Cited By (1)
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