CN115045059B - Residual liquid recovery device for fabric processing and recovery method thereof - Google Patents
Residual liquid recovery device for fabric processing and recovery method thereof Download PDFInfo
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- CN115045059B CN115045059B CN202210679132.6A CN202210679132A CN115045059B CN 115045059 B CN115045059 B CN 115045059B CN 202210679132 A CN202210679132 A CN 202210679132A CN 115045059 B CN115045059 B CN 115045059B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
本发明公开了面料残液回收技术领域的一种面料加工用残液回收装置及其回收方法,包括生产箱,所述生产箱内侧壁上固定连接有第一分隔板,所述第一分隔板右侧与生产箱之间形成染色腔;本发明通过在每次对面料的染色时,利用刮液机构先将面料上携带的残液进行及时的刮动排出,避免面料上的残液在后续输送过程中的滴落污染环境和残液的浪费,在刮液机构刮液过程中,残液集中落在过滤机构内,过滤机构交替过滤位置对残液进行过滤,从而能将持续刮落的残液进行及时的除毛屑,在配合收集机构和回收机构将处理后的残液进行再次配色和输送至染色腔内,对同一批次的面料进行染色,对残液进行回收利用,节省面料染色成本。
The invention discloses a raffinate recovery device for fabric processing and a recovery method thereof in the technical field of fabric raffinate recovery, comprising a production box, the inner side wall of the production box is fixedly connected with a first dividing A dyeing chamber is formed between the right side of the partition and the production box; the invention uses the scraping mechanism to scrape and discharge the residual liquid carried on the fabric in time to avoid the residual liquid on the fabric every time the fabric is dyed. During the subsequent conveying process, the dripping pollutes the environment and wastes the residual liquid. During the scraping process of the scraping mechanism, the residual liquid falls concentratedly in the filter mechanism, and the filter mechanism alternately filters the residual liquid, so that the continuous scraping The falling residual liquid is removed in time, and the processed residual liquid is re-colored and transported to the dyeing chamber in cooperation with the collection mechanism and recycling mechanism, and the same batch of fabrics is dyed, and the residual liquid is recycled. Save fabric dyeing costs.
Description
技术领域technical field
本发明涉及面料残液回收技术领域,具体为一种面料加工用残液回收装置及其回收方法。The invention relates to the technical field of fabric residual liquid recovery, in particular to a residual liquid recovery device for fabric processing and a recovery method thereof.
背景技术Background technique
面料在生产过程中,需要进行染色处理,染色残液是指上染刚结束排出的染色废水,不包括洗水。在染色残液中,尤其是活性染料染色残液,污染物浓度高,主要成分是未完全反应的染料及其水解产物,以及作为促染剂和匀染剂的纯碱和盐。该残液含盐6%,色度4~5万倍,难以降解,是印染行业废水治理的难点。During the production process of fabrics, dyeing treatment is required, and the dyeing residue refers to the dyeing wastewater discharged just after dyeing, excluding washing water. In the dyeing residue, especially the dyeing residue of reactive dyes, the concentration of pollutants is high, and the main components are incompletely reacted dyes and their hydrolyzates, as well as soda ash and salt as dyeing accelerators and leveling agents. The raffinate contains 6% salt and has a chroma of 40,000 to 50,000 times, which is difficult to degrade and is a difficult point in the treatment of wastewater in the printing and dyeing industry.
现有技术中在对面料进行染色时,面料被持续向一侧进行输送,在经过染色液的过程中,会携带走部分染色液在面料的内部,在面料继续向后输送的过程中,部分染色的残液会持续地滴落,造成染色残液的浪费,且染色残液内携带有大量的污染物,滴落在地面上会造成严重的环境污染,本发明旨在设计一种能及时将染色后的面料上的残液进行回收,并将回收后的染色残液进行处理后再次配色送回染色缸内进行再次使用的回收装置。In the prior art, when the fabric is dyed, the fabric is continuously conveyed to one side. During the process of passing through the dyeing liquid, part of the dyeing liquid will be carried away inside the fabric. When the fabric continues to be conveyed backward, part of the dyeing liquid will be carried away. The dyed residual liquid will drip continuously, resulting in the waste of the dyed residual liquid, and the dyed residual liquid carries a large amount of pollutants, which will cause serious environmental pollution when dripped on the ground. The present invention aims to design a It is a recovery device that recovers the residual liquid on the dyed fabrics, processes the recovered dyeing residual liquid, and sends the color matching back to the dyeing vat for reuse.
基于此,本发明设计了一种面料加工用残液回收装置及其回收方法,以解决上述问题。Based on this, the present invention designs a residual liquid recovery device for fabric processing and a recovery method thereof to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种面料加工用残液回收装置及其回收方法,以解决上述背景技术中提出了现有技术中在对面料进行染色时,面料被持续向一侧进行输送,在经过染色液的过程中,会携带走部分染色液在面料的内部,在面料继续向后输送的过程中,部分染色的残液会持续地滴落,造成染色残液的浪费,且染色残液内携带有大量的污染物,滴落在地面上会造成严重的环境污染,本发明旨在设计一种能及时将染色后的面料上的残液进行回收,并将回收后的染色残液进行处理后再次配色送回染色缸内进行再次使用的回收装置的问题。The purpose of the present invention is to provide a residual liquid recovery device for fabric processing and its recovery method, to solve the problem in the prior art that when fabrics are dyed in the prior art, the fabrics are continuously conveyed to one side, and after passing through During the process of dyeing liquid, part of the dyeing liquid will be carried away inside the fabric. As the fabric continues to be conveyed backward, part of the dyed residual liquid will continue to drip, resulting in waste of dyed residual liquid, and the dyed residual liquid will Carrying a large amount of pollutants, dripping on the ground will cause serious environmental pollution. The purpose of this invention is to design a method that can recover the residual liquid on the dyed fabric in time and process the recovered dyeing residual liquid. After the color matching is sent back to the recycling device for reuse in the dyeing vat.
为实现上述目的,本发明提供如下技术方案:一种面料加工用残液回收装置,包括生产箱,所述生产箱内侧壁上固定连接有第一分隔板,所述第一分隔板右侧与生产箱之间形成染色腔,所述生产箱内侧壁上转动连接有若干用于输送面料的输送辊,所述生产箱内侧壁上固定连接有用于将染色后的面料进行刮液的刮液机构,所述生产箱内侧壁上连接有用于对刮液机构排出的染色残液进行分段过滤取出毛屑的过滤机构,所述过滤机构能够分层交替过滤位置,所述过滤机构位于刮液机构的下方,所述生产箱底部连接有用于收集经过过滤机构处理后的染色残液的收集机构,所述收集机构右侧连接有用于对染色残液进行再次配色并将其再次回收至染色腔内的回收机构;In order to achieve the above object, the present invention provides the following technical solutions: a residual liquid recovery device for fabric processing, including a production box, the inner wall of the production box is fixedly connected with a first partition plate, and the right side of the first partition plate A dyeing cavity is formed between the side and the production box. The inner wall of the production box is rotatably connected with a number of conveying rollers for conveying fabrics, and the inner wall of the production box is fixedly connected with a scraper for scraping the dyed fabric. Liquid mechanism, the inner wall of the production box is connected with a filter mechanism for segmentally filtering the dyeing residual liquid discharged from the scraper mechanism to remove dander. The filter mechanism can alternately filter positions in layers. Below the liquid mechanism, the bottom of the production box is connected to a collection mechanism for collecting the dyeing residue after being processed by the filter mechanism. The recovery mechanism in the cavity;
所述刮液机构包括第一固定板,所述第一固定板固定连接在生产箱的内侧壁上,所述第一固定板内部螺纹连接有螺纹杆,所述螺纹杆底端转动连接有刮液板,所述刮液板位于面料的上方,所述刮液板前后两端与生产箱内侧壁接触,所述生产箱内侧壁上固定连接有第一支撑板,所述第一支撑板位于刮液板的正下方,所述刮液板用于挤压面料贴合在第一支撑板顶部对面料进行刮液处理;The scraper mechanism includes a first fixed plate, which is fixedly connected to the inner side wall of the production box, and a threaded rod is threaded inside the first fixed plate, and the bottom end of the threaded rod is rotatably connected to a scraper. Liquid plate, the liquid scraper is located above the fabric, the front and rear ends of the liquid scraper are in contact with the inner wall of the production box, the inner wall of the production box is fixedly connected with a first support plate, and the first support plate is located on the Directly below the scraper, the scraper is used to extrude the fabric and attach it to the top of the first support plate to scrape the fabric;
所述过滤机构包括两个第一连接板,两个所述第一连接板分别固定连接在生产箱的内侧前后两侧,两个所述第一连接板内部均贯穿有若干与其滑动连接的第一滑杆,同水平两个所述第一滑杆右端共同固定连接有密集网板,每个所述第一滑杆外表面上均套设有位于第一连接板与密封网板之间的第一弹簧,所述生产箱内侧滑动连接有位于密集网板与第一分隔板之间的引导板,所述引导板的左端底部固定连接有阻挡板,所述阻挡板用于密封密集网板右侧,所述引导板底部固定连接有第一电缸,所述第一电缸固定连接在生产箱的内部,所述生产箱的内部底面上固定连接有两个检测板,所述检测板位于第一滑杆的左侧,所述第一滑杆在触碰检测板时第一电缸启动将引导板向上推动一个密集网板的距离;The filter mechanism includes two first connecting plates, the two first connecting plates are respectively fixedly connected to the inner side, the front and the rear sides of the production box, and a number of first connecting plates slidingly connected to the two first connecting plates are penetrated inside. A sliding rod, the right ends of the two first sliding rods at the same level are jointly fixedly connected with a dense mesh plate, and the outer surface of each of the first sliding rods is sleeved with a seal between the first connecting plate and the sealing mesh plate. The first spring, the inside of the production box is slidably connected with a guide plate between the dense mesh plate and the first partition plate, and the left end bottom of the guide plate is fixedly connected with a blocking plate, and the blocking plate is used to seal the dense mesh On the right side of the plate, the bottom of the guide plate is fixedly connected with the first electric cylinder, the first electric cylinder is fixedly connected inside the production box, and two detection boards are fixedly connected on the inner bottom surface of the production box, the detection The plate is located on the left side of the first slide bar, and when the first slide bar touches the detection plate, the first electric cylinder starts to push the guide plate upward for a distance of a dense mesh plate;
所述收集机构包括收集箱,所述收集箱固定连通在生产箱的左侧底部,所述生产箱内侧壁上固定连接有过滤膜,所述过滤膜位于若干密集网板的左侧用于再次处理染色液,所述生产箱底部固定连接有支撑箱,所述支撑箱包围收集箱用于保证生产箱的水平;The collection mechanism includes a collection box, the collection box is fixedly connected to the left bottom of the production box, and the inner wall of the production box is fixedly connected with a filter membrane, and the filter membrane is located on the left side of several dense net plates for re-use. To process the dyeing solution, a support box is fixedly connected to the bottom of the production box, and the support box surrounds the collection box to ensure the level of the production box;
所述回收机构包括第二固定板,所述第二固定板固定连接在支撑箱的内侧壁上,所述第二固定板与收集箱之间形成配色腔,所述收集箱侧壁上固定连接有第一抽水机,所述第一抽水机通过第一通管连通收集箱和配色腔,所述支撑箱前侧壁上固定连接有若干加料管,所述加料管用于向配色腔内加料,所述生产箱后侧壁上固定连接有第二抽水机,所述第二抽水机通过第二通管将配色腔内的液体抽入至染色腔内,所述配色腔内连接有若干搅拌叶;The recovery mechanism includes a second fixed plate, which is fixedly connected to the inner side wall of the support box, a color matching cavity is formed between the second fixed plate and the collection box, and the side wall of the collection box is fixedly connected There is a first water pump, the first water pump communicates with the collection box and the color matching chamber through the first through pipe, and a number of feeding pipes are fixedly connected to the front side wall of the support box, and the feeding pipes are used to feed the color matching chamber. A second water pump is fixedly connected to the rear side wall of the production box, and the second water pump pumps the liquid in the color matching chamber into the dyeing chamber through the second through pipe, and a number of stirring blades are connected in the color matching chamber;
所述阻挡板左侧壁上开设有第一凹槽,所述第一凹槽连接有输送带,所述输送带外表面上固定连接有若干第一刮板,所述第一刮板用于将密集网板右侧壁残留的毛屑向前侧刮动排出,所述生产箱前侧开设有第一排屑口,所述引导板顶部固定连接有限位板,所述限位板高于一个密集网板的高度用于阻挡残液从第一排屑口流出,所述输送带的转动轴外表面上固定连接有凸轮,所述凸轮用于推动密集网板左右的震动;A first groove is opened on the left side wall of the blocking plate, and a conveyor belt is connected to the first groove, and a plurality of first scrapers are fixedly connected to the outer surface of the conveyor belt, and the first scrapers are used for Scrape and discharge the dross remaining on the right side wall of the dense mesh plate to the front side, the first chip discharge port is opened on the front side of the production box, and the top of the guide plate is fixedly connected with the limiting plate, and the limiting plate is higher than The height of a dense mesh plate is used to prevent residual liquid from flowing out from the first chip discharge port, and a cam is fixedly connected to the outer surface of the rotating shaft of the conveyor belt, and the cam is used to push the dense mesh plate to vibrate left and right;
所述刮液板右侧壁上转动连接有第一丝杆,所述第一丝杆外表面上螺纹连接有拨动板,所述拨动板左侧与刮液板贴合,所述第一丝杆后端固定连接有第一电机,所述第一电机固定连接在刮液板的侧壁上The right side wall of the wiper plate is rotatably connected with a first threaded rod, the outer surface of the first threaded rod is threaded with a toggle plate, the left side of the toggle plate is attached to the scraper plate, and the second A first motor is fixedly connected to the rear end of the wire rod, and the first motor is fixedly connected to the side wall of the wiper plate
一种面料加工用残液回收方法,该方法的具体步骤为:A method for recovering raffinate for fabric processing, the specific steps of the method are:
步骤一:先将需要染色的面料通过若干输送辊在生产向内进行输送,先使面料经过染色腔,染色腔内的染色液对面料件染色,完成染色;Step 1: First, the fabric to be dyed is transported inward through several conveying rollers, and the fabric passes through the dyeing chamber first, and the dyeing liquid in the dyeing chamber dyes the fabric pieces to complete the dyeing;
步骤二:然后,继续带动染色完成的面料向左侧输送,启动刮液机构,刮液机构从上下两侧将面料夹紧,并对染色完成后的面料进行刮液处理,将面料内部携带的多余的染色液刮出;Step 2: Then, continue to drive the dyed fabric to the left, start the scraping mechanism, and the scraping mechanism clamps the fabric from the upper and lower sides, and performs scraping treatment on the dyed fabric, and the fabric carried inside Scrape off excess staining solution;
步骤三:刮下的残液落在刮液底部的过滤机构内,过滤机构对染色残液进行过滤,去除残液中的毛屑污染物;Step 3: The scraped residual liquid falls into the filter mechanism at the bottom of the scraped liquid, and the filter mechanism filters the dyed residual liquid to remove dander pollutants in the residual liquid;
步骤四:经过过滤机构的残液会在收集机构内进行存储,并进行静置;Step 4: The residual liquid after passing through the filter mechanism will be stored in the collection mechanism and allowed to stand still;
步骤五:利用回收机构将收集机构内的上方部分残液进行抽吸至回收机构内,在回收机构内对残液继续再次调配,调配完成后,将残液再次输送至染色腔内对同一批次的面料进行染色使用。Step 5: Use the recovery mechanism to suck the upper part of the residual liquid in the collection mechanism into the recovery mechanism, and continue to adjust the residual liquid in the recovery mechanism. After the adjustment is completed, transport the residual liquid to the dyeing chamber again for the same batch The second fabric is used for dyeing.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过在每次对面料的染色时,利用刮液机构先将面料上携带的残液进行及时的刮动排出,避免面料上的残液在后续输送过程中的滴落污染环境和残液的浪费,在刮液机构刮液过程中,残液集中落在过滤机构内,过滤机构交替过滤位置对残液进行过滤,从而能将持续刮落的残液进行及时的除毛屑,在配合收集机构和回收机构将处理后的残液进行再次配色和输送至染色腔内,对同一批次的面料进行染色,对残液进行回收利用,节省面料染色成本。1. The present invention uses the scraping mechanism to scrape and discharge the residual liquid carried on the fabric in a timely manner every time the fabric is dyed, so as to avoid the dripping of the residual liquid on the fabric during the subsequent conveying process from polluting the environment and The waste of residual liquid, during the scraping process of the scraping mechanism, the residual liquid concentrates and falls in the filter mechanism, and the filter mechanism alternates filtering positions to filter the residual liquid, so that the residual liquid that is continuously scraped off can be removed in time. Cooperate with the collection mechanism and recycling mechanism to re-color the processed residual liquid and transport it to the dyeing chamber, dye the same batch of fabrics, recycle the residual liquid, and save fabric dyeing costs.
2.本发明通过在每次面料进行染色处理后,转动螺纹杆,将刮液板向下输送,将面料压紧在刮液板和第一支撑板之间,在面料向左侧输送过程中,刮液板与第一支撑板将面料内部携带的残液进行刮除,从而尽可能将面料上携带的残液刮动排除,残液被刮液板刮出后,在重力作用下落在过滤机构内件过滤处理,从而能有效、快速地将面料内部的残液排除。2. The present invention rotates the threaded rod after each dyeing treatment of the fabric, conveys the scraper downward, and compresses the fabric between the scraper and the first support plate, and the fabric is conveyed to the left , the liquid scraper and the first support plate scrape off the residual liquid carried inside the fabric, so as to scrape and remove the residual liquid carried on the fabric as much as possible. After the residual liquid is scraped off by the liquid scraper, it falls on the filter under the action of gravity The internal parts of the mechanism are filtered, so that the residual liquid inside the fabric can be effectively and quickly removed.
附图说明Description of drawings
图1为本发明的回收方法流程图;Fig. 1 is a recovery method flow chart of the present invention;
图2为本发明的总体结构第一立体视图;Fig. 2 is the first perspective view of the overall structure of the present invention;
图3为本发明的总体结构第二立体视图;Fig. 3 is the second perspective view of the overall structure of the present invention;
图4为本发明的总体结构第三立体剖视图;Fig. 4 is the third three-dimensional cross-sectional view of the overall structure of the present invention;
图5为本发明的总体结构第四立体剖视图;Fig. 5 is the fourth three-dimensional cross-sectional view of the overall structure of the present invention;
图6为本发明的刮液机构结构示意图;Fig. 6 is a structural schematic diagram of the wiper mechanism of the present invention;
图7为本发明的过滤机构结构示意图;Fig. 7 is a schematic structural view of the filter mechanism of the present invention;
图8为本发明的多个密集网板分布示意图;Fig. 8 is a schematic diagram of the distribution of multiple dense mesh panels of the present invention;
图9为本发明的引导板、阻挡板连接关系示意图;Fig. 9 is a schematic diagram of the connection relationship between the guide plate and the blocking plate of the present invention;
图10为图9中A处结构放大图。FIG. 10 is an enlarged view of the structure at A in FIG. 9 .
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
生产箱1、第一分隔板2、染色腔3、输送辊4、第一固定板5、螺纹杆6、刮液板7、第一支撑板8、第一连接板9、第一滑杆10、密集网板11、第一弹簧12、引导板13、阻挡板14、第一电缸15、检测板16、收集箱17、过滤膜18、支撑箱19、第二固定板20、配色腔21、第一抽水机22、加料管23、第二抽水机24、搅拌叶25、第一凹槽26、输送带27、第一刮板28、第一排屑口29、凸轮30、第一丝杆31、拨动板32、第一电机33、限位板34。Production box 1,
具体实施方式Detailed ways
请参阅图1-10,本发明提供一种技术方案:一种面料加工用残液回收装置,包括生产箱1,生产箱1内侧壁上固定连接有第一分隔板2,第一分隔板2右侧与生产箱1之间形成染色腔3,生产箱1内侧壁上转动连接有若干用于输送面料的输送辊4,生产箱1内侧壁上固定连接有用于将染色后的面料进行刮液的刮液机构,生产箱1内侧壁上连接有用于对刮液机构排出的染色残液进行分段过滤取出毛屑的过滤机构,过滤机构能够分层交替过滤位置,过滤机构位于刮液机构的下方,生产箱1底部连接有用于收集经过过滤机构处理后的染色残液的收集机构,收集机构右侧连接有用于对染色残液进行再次配色并将其再次回收至染色腔3内的回收机构;Please refer to Figures 1-10, the present invention provides a technical solution: a residual liquid recovery device for fabric processing, including a production box 1, the inner wall of the production box 1 is fixedly connected with a
本装置在工作时,先将需要染色的面料通过若干输送辊4在生产向内进行输送,先使面料经过染色腔3,染色腔3内的染色液对面料件染色,完成染色,然后,继续带动染色完成的面料向左侧输送,启动刮液机构,刮液机构从上下两侧将面料夹紧,并对染色完成后的面料进行刮液处理,将面料内部携带的多余的染色液刮出,由于刮下的残液内部容易带动面料上的毛屑,导致残液内部的毛屑污染物较多,无法直接将刮下的残液直接回收至染色腔3内再次使用,刮下的残液落在刮液底部的过滤机构内,由于从面料上刮下的染色液一般不会太多,落在过滤机构内存积的深度不会太深,过滤机构对染色残液进行过滤,去除残液中的毛屑污染物,且过滤机构在持续地处理过程中,自发检测过滤的通透情况,不断更换过滤的位置,保证对残液的及时有效的处理,经过过滤机构的残液会在收集机构内进行存储,并进行静置,然后,利用回收机构将收集机构内的上方部分残液进行抽吸至回收机构内,在回收机构内对残液继续再次调配,调配完成后,将残液再次输送至染色腔3内对同一批次的面料进行染色使用,节省资源,避免面料染色完成后携带的残液浪费和污染环境,节省成本,从而实现在每次对面料的染色时,利用刮液机构先将面料上携带的残液进行及时的刮动排出,避免面料上的残液在后续输送过程中的滴落污染环境和残液的浪费,在刮液机构刮液过程中,残液集中落在过滤机构内,过滤机构交替过滤位置对残液进行过滤,从而能将持续刮落的残液进行及时的除毛屑,在配合收集机构和回收机构将处理后的残液进行再次配色和输送至染色腔3内,对同一批次的面料进行染色,对残液进行回收利用,节省面料染色成本。When the device is working, the fabrics to be dyed are conveyed inwardly through several conveying
作为本发明的进一步方案,刮液机构包括第一固定板5,第一固定板5固定连接在生产箱1的内侧壁上,第一固定板5内部螺纹连接有螺纹杆6,螺纹杆6底端转动连接有刮液板7,刮液板7位于面料的上方,刮液板7前后两端与生产箱1内侧壁接触,生产箱1内侧壁上固定连接有第一支撑板8,第一支撑板8位于刮液板7的正下方,刮液板7用于挤压面料贴合在第一支撑板8顶部对面料进行刮液处理;工作时,由于需要对持续输送的面料进行刮液处理,通过在每次面料进行染色处理后,转动螺纹杆6,将刮液板7向下输送,将面料压紧在刮液板7和第一支撑板8之间,在面料向左侧输送过程中,刮液板7与第一支撑板8将面料内部携带的残液进行刮除,从而尽可能将面料上携带的残液刮动排除,残液被刮液板7刮出后,在重力作用下落在过滤机构内件过滤处理,从而能有效、快速地将面料内部的残液排除。As a further solution of the present invention, the liquid scraping mechanism includes a first fixed plate 5, which is fixedly connected to the inner wall of the production box 1, and the first fixed plate 5 is internally threaded with a threaded rod 6, and the bottom of the threaded rod 6 The end is rotatably connected with a scraper 7, the scraper 7 is located above the fabric, the front and rear ends of the scraper 7 are in contact with the inner wall of the production box 1, and the inner wall of the production box 1 is fixedly connected with a first support plate 8, the first The support plate 8 is located directly below the scraper plate 7, and the scraper plate 7 is used to extrude the fabric and attach it to the top of the first support plate 8 to scrape the fabric; during work, due to the need to scrape the continuously conveyed fabric Processing, by rotating the threaded rod 6 after each fabric dyeing process, the scraper 7 is conveyed downward, the fabric is pressed between the scraper 7 and the first support plate 8, and the fabric is conveyed to the left During the process, the liquid scraper 7 and the first support plate 8 scrape off the residual liquid carried inside the fabric, thereby scraping and removing the residual liquid carried on the fabric as much as possible. After the residual liquid is scraped off by the liquid scraper 7, the Under the action of gravity, it falls on the inner part of the filter mechanism to filter, so that the residual liquid inside the fabric can be effectively and quickly removed.
作为本发明的进一步方案,过滤机构包括两个第一连接板9,两个第一连接板9分别固定连接在生产箱1的内侧前后两侧,两个第一连接板9内部均贯穿有若干与其滑动连接的第一滑杆10,同水平两个第一滑杆10右端共同固定连接有密集网板11,每个第一滑杆10外表面上均套设有位于第一连接板9与密封网板之间的第一弹簧12,生产箱1内侧滑动连接有位于密集网板11与第一分隔板2之间的引导板13,引导板13的左端底部固定连接有阻挡板14,阻挡板14用于密封密集网板11右侧,引导板13底部固定连接有第一电缸15,第一电缸15固定连接在生产箱1的内部,生产箱1的内部底面上固定连接有两个检测板16,检测板16位于第一滑杆10的左侧,第一滑杆10在触碰检测板16时第一电缸15启动将引导板13向上推动一个密集网板11的距离;工作时,由于在刮液机构将面料上残留的残液刮落后,残液落在引导板13上,引导板13将残液向密集网板11位置引导,使残液通过密集网板11进行过滤,密集网板11将残液中带有的大量的毛屑等污染物进行过滤处理,由于密集网板11的过滤效果较高,在一段时间的处理后,密集网板11右侧壁上会残留有大量的毛屑,导致密集网板11容易堵塞,此时,在密集网板11右侧的毛屑等杂质增多时,密集筛网在对残液的过滤效果变差,密集网板11受到向左侧的挤压力也就越大,使得密集网板11和第一滑杆10一同向在左侧移动,压缩第一弹簧12,当第一滑杆10触碰到检测板16时,检测板16控制第一电缸15启动,将引导板13和阻挡板14向上推动一个密集网板11的距离,从而快速切换过滤的位置,使后续落在引导板13上的残液能经过较为新的密集网板11件处理,提高处理效率,避免密集网板11在处理过程中的堵塞,有利于持续对残液进行高效的处理,有利于及时的残液进行回收。As a further solution of the present invention, the filter mechanism includes two first connecting
作为本发明的进一步方案,收集机构包括收集箱17,收集箱17固定连通在生产箱1的左侧底部,生产箱1内侧壁上固定连接有过滤膜18,过滤膜18位于若干密集网板11的左侧用于再次处理染色液,生产箱1底部固定连接有支撑箱19,支撑箱19包围收集箱17用于保证生产箱1的水平;工作时,由于需要对过滤后的残液进行集中收集,通过在每次经过过滤机构过滤后的残液向左侧继续流动时,残液再次经过过滤膜18进行进一步过滤处理,避免可能通过密集网板11未过滤完全的毛屑的影响,残液会不停地的落在收集箱17内,对残液进行集中收集,并可在一定程度上对残液件静置,有利于后续对残液回收利用。As a further solution of the present invention, the collection mechanism includes a
作为本发明的进一步方案,回收机构包括第二固定板20,第二固定板20固定连接在支撑箱19的内侧壁上,第二固定板20与收集箱17之间形成配色腔21,收集箱17侧壁上固定连接有第一抽水机22,第一抽水机22通过第一通管连通收集箱17和配色腔21,支撑箱19前侧壁上固定连接有若干加料管23,加料管23用于向配色腔21内加料,生产箱1后侧壁上固定连接有第二抽水机24,第二抽水机24通过第二通管将配色腔21内的液体抽入至染色腔3内,配色腔21内连接有若干搅拌叶25;工作时,由于需要对残液的进行回收利用,通过启动第一抽水机22,利用第一通管将收集箱17内的残液抽吸至配色腔21内,然后从若干加料管23内加入配色料,搅拌叶25使配色料和残液进行快速混合,对残液进行再次配色,调配至需要的颜色,然后,启动第二抽水机24,利用第二通管将调配完成的染色液抽至染色腔3内,将残液进行回收利用,节省生产成本。As a further solution of the present invention, the recovery mechanism includes a second fixed
作为本发明的进一步方案,阻挡板14左侧壁上开设有第一凹槽26,第一凹槽26连接有输送带27,输送带27外表面上固定连接有若干第一刮板28,第一刮板28用于将密集网板11右侧壁残留的毛屑向前侧刮动排出,生产箱1前侧开设有第一排屑口29,引导板13顶部固定连接有限位板34,限位板34高于一个密集网板11的高度用于阻挡残液从第一排屑口29流出,输送带27的转动轴外表面上固定连接有凸轮30,凸轮30用于推动密集网板11左右的震动;工作时,由于在密集网板11不停地过滤使用,其右侧容易停留有大量的毛屑等细小的杂质,容易影响密集网板11的再次使用,通过在阻挡板14左侧设置的输送带27,在密集网板11不断过滤的过程中,启动输送带27,带动第一刮板28不断传动,将正在过滤的密集网板11下方密集网板11右侧壁进行刮动,将密集网板11右侧的杂质向前侧输送,通过第一排屑口29及时排出,利用限位板(34)阻挡在第一排屑口29的内侧,避免落在引导板13顶部的残液从第一排屑口29排出,从而能在切换密集网板11的过程中及时地对密集网板11的右侧壁进行自动清洁,有利于密集网板11的长时间使用,提高密集网板11的过滤效率,并可利用凸轮30使密集网板11左右不停震动,与液体产生冲击,进行更加高效的清洁。As a further solution of the present invention, a
作为本发明的进一步方案,刮液板7右侧壁上转动连接有第一丝杆31,第一丝杆31外表面上螺纹连接有拨动板32,拨动板32左侧与刮液板7贴合,第一丝杆31后端固定连接有第一电机33,第一电机33固定连接在刮液板7的侧壁上;工作时,由于在刮液板7对面料进行刮液过程中,部分残液会处于面料的上方,可能会不易直接落在过滤机构内,通过启动第一丝杆31,带动拨动板32前后沿着刮液板7右侧壁来回移动,将刮液板7右侧的残液向前后刮动排出,将刮出的残液及时地脱离面料,避免二次吸附,有利于对面料的残液回收。As a further solution of the present invention, a
一种面料加工用残液回收方法,该方法的具体步骤为:A method for recovering raffinate for fabric processing, the specific steps of the method are:
步骤一:先将需要染色的面料通过若干输送辊4在生产向内进行输送,先使面料经过染色腔3,染色腔3内的染色液对面料件染色,完成染色;Step 1: First, the fabric to be dyed is transported inwardly by several conveying
步骤二:然后,继续带动染色完成的面料向左侧输送,启动刮液机构,刮液机构从上下两侧将面料夹紧,并对染色完成后的面料进行刮液处理,将面料内部携带的多余的染色液刮出;Step 2: Then, continue to drive the dyed fabric to the left, start the scraping mechanism, and the scraping mechanism clamps the fabric from the upper and lower sides, and performs scraping treatment on the dyed fabric, and the fabric carried inside Scrape off excess staining solution;
步骤三:刮下的残液落在刮液底部的过滤机构内,过滤机构对染色残液进行过滤,去除残液中的毛屑污染物;Step 3: The scraped residual liquid falls into the filter mechanism at the bottom of the scraped liquid, and the filter mechanism filters the dyed residual liquid to remove dander pollutants in the residual liquid;
步骤四:经过过滤机构的残液会在收集机构内进行存储,并进行静置;Step 4: The residual liquid after passing through the filter mechanism will be stored in the collection mechanism and allowed to stand still;
步骤五:利用回收机构将收集机构内的上方部分残液进行抽吸至回收机构内,在回收机构内对残液继续再次调配,调配完成后,将残液再次输送至染色腔3内对同一批次的面料进行染色使用。Step 5: Use the recovery mechanism to suck the upper part of the residual liquid in the collection mechanism into the recovery mechanism, and continue to adjust the residual liquid in the recovery mechanism. After the allocation is completed, transport the residual liquid to the
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| CN210215858U (en) * | 2019-06-14 | 2020-03-31 | 浙江新中纺实业有限公司 | Dyeing device for textile printing and dyeing |
| CN210341379U (en) * | 2019-08-05 | 2020-04-17 | 绍兴海通印染有限公司 | Filter of airflow dyeing machine |
| CN213232900U (en) * | 2020-06-23 | 2021-05-18 | 桐乡市新开源制衣股份有限公司 | Cloth surface impurity removing device for cloth dyeing |
| CN216274782U (en) * | 2021-08-19 | 2022-04-12 | 绍兴伦邦化纤有限公司 | Waste liquid cyclic utilization device is used in polyester silk processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003138466A (en) * | 2001-10-30 | 2003-05-14 | Seiko Epson Corp | Dyeing method, decoration and dyeing equipment |
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| CN115045059A (en) | 2022-09-13 |
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Denomination of invention: A residual liquid recovery device and its recovery method for fabric processing Granted publication date: 20230328 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Qinglian textile printing and dyeing Co.,Ltd. Registration number: Y2024330000365 |
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Address after: 314016 Wang Jiang Jing Town Economic Development Zone, Xiuzhou District, Jiaxing, Zhejiang Patentee after: Jiaxing Qinglian New Materials Co.,Ltd. Country or region after: China Address before: 314016 Wang Jiang Jing Town Economic Development Zone, Xiuzhou District, Jiaxing, Zhejiang Patentee before: Jiaxing Qinglian textile printing and dyeing Co.,Ltd. Country or region before: China |
