CN115044079B - Aramid fiber nanofiber doped basalt nanosheet composite insulating film and preparation method thereof - Google Patents

Aramid fiber nanofiber doped basalt nanosheet composite insulating film and preparation method thereof Download PDF

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CN115044079B
CN115044079B CN202210762463.6A CN202210762463A CN115044079B CN 115044079 B CN115044079 B CN 115044079B CN 202210762463 A CN202210762463 A CN 202210762463A CN 115044079 B CN115044079 B CN 115044079B
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宋顺喜
戢德贤
张美云
任玮
赵俊帆
聂景怡
谭蕉君
杨斌
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Shaanxi University of Science and Technology
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Abstract

The invention provides an aramid nanofiber-doped basalt nanosheet composite insulating film and a preparation method thereof, wherein basalt flakes with low price are used as raw materials, and the basalt flakes are treated by a chemical method combined with a mechanical method to prepare basalt nanosheets; in addition, the chemical method is adopted to carry out nanocrystallization treatment on para-aramid chopped fibers to prepare the aramid nanofibers. And then the basalt nano-sheets are doped in the aramid nano-fibers and then the aramid nano-fibers are subjected to suction filtration to form a film to prepare the insulating film, so that the blank in the application field of the basalt nano-sheets and the technical field of insulating materials at present can be filled. The aramid nanofiber doped basalt nanosheet composite insulating film prepared by the method has excellent insulating property and high temperature resistance, and is high in strength, so that the aramid nanofiber doped basalt nanosheet composite insulating film has a strong development prospect in the field of electric industry. The preparation method is simple and effective, the raw materials are low, the preparation method is simple and easy to operate, large-scale equipment is not needed, industrialization is easy to realize, and the possibility of industrialized mass production is improved.

Description

芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜及其制备方法Aramid fiber nanofiber doped basalt nanosheet composite insulating film and preparation method thereof

技术领域technical field

本发明属于绝缘材料技术领域,尤其涉及一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜及其制备方法。The invention belongs to the technical field of insulating materials, and in particular relates to a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets and a preparation method thereof.

背景技术Background technique

电气绝缘材料是一种以具有高绝缘性能的有机或无机材料通过不同成形方式制备的电工材料,因其具有较高的绝缘性可对高电压进行阻隔,有效保护电气设备运行的安全性和稳定性,广泛应用于电力运输电缆、牵引电机、高压发电机等电气领域。电气绝缘材料按照不同标准分类也有所不同。按照其制备原料不同可划分为有机绝缘材料和无机绝缘材料,常见的有机绝缘材料有塑料聚酯类、树脂、纤维等,无机绝缘材料有玻璃、石棉、陶瓷、云母等。按照绝缘材料存在方式又可分为固体、液体、气体三种,常见的固体绝缘材料有纤维绝缘纸、云母制品、塑料制品、复合薄膜等。Electrical insulating material is a kind of electrical material prepared from organic or inorganic materials with high insulating properties through different forming methods. Because of its high insulating properties, it can block high voltage and effectively protect the safety and stability of electrical equipment. It is widely used in electrical fields such as power transmission cables, traction motors, and high-voltage generators. Electrical insulating materials are classified differently according to different standards. According to the different preparation raw materials, it can be divided into organic insulating materials and inorganic insulating materials. Common organic insulating materials include plastic polyesters, resins, fibers, etc., and inorganic insulating materials include glass, asbestos, ceramics, mica, etc. According to the way in which insulating materials exist, they can be divided into three types: solid, liquid, and gas. Common solid insulating materials include fiber insulating paper, mica products, plastic products, and composite films.

近年来,随着电气工业的迅速发展,产业不断改造升级,电力发电及运输、电机设备等也逐渐向超高压、特高压方向发展,电力设备运行的稳定性、安全性和应用环境的也对绝缘材料性能和环境适应性提出了更大的考验。玄武岩鳞片是一种新型鳞片材料,是选用性能优良的天然玄武岩矿石经高温熔融、澄清、均化成型、筛选等特殊工艺加工而成的新型材料,呈现透明或深绿色片状结构,厚度一般在3μm左右,尺寸一般在25μm~3mm之间。由于玄武岩鳞片中铁氧化物、二氧化钛、氧化铝、氧化钙含量高,而碱性氧化物含量较少,因此玄武岩鳞片不仅能产生屏蔽效应,而且在耐酸碱和耐腐蚀性能方面也有独特的优势,并且玄武岩鳞片具有较好的耐电晕和绝缘性能。芳纶纳米纤维作为高性能纤维的重要一员,具有高强高模、较好的韧性、重量轻、耐酸碱等优良性能,同时还具有优异的绝缘性能和耐高温性能,可通过抽滤法制得强度高,电击穿强度高的绝缘膜。然而,现阶段本领域将芳纶纳米纤维掺杂玄武岩纳米片制备的复合绝缘膜的研究少,亟需寻求一种制备芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的方法,以填补目前的行业技术空白。In recent years, with the rapid development of the electrical industry, the industry has been continuously transformed and upgraded, and power generation and transportation, electrical equipment, etc. have gradually developed towards ultra-high voltage and ultra-high voltage. Insulation material performance and environmental adaptability pose a greater test. Basalt scale is a new type of scale material. It is a new type of material processed by selecting natural basalt ore with excellent performance through special processes such as high-temperature melting, clarification, homogenization, and screening. It presents a transparent or dark green sheet structure, and its thickness is generally between About 3 μm, the size is generally between 25 μm and 3mm. Due to the high content of iron oxide, titanium dioxide, aluminum oxide, and calcium oxide in basalt scales, and the low content of alkaline oxides, basalt scales can not only produce a shielding effect, but also have unique advantages in acid and alkali resistance and corrosion resistance. And basalt flakes have good corona resistance and insulation properties. As an important member of high-performance fibers, aramid nanofibers have excellent properties such as high strength and high modulus, good toughness, light weight, acid and alkali resistance, and also have excellent insulation properties and high temperature resistance. Insulation film with high strength and high electrical breakdown strength. However, at this stage, there are few studies on composite insulating films prepared by doping aramid nanofibers with basalt nanosheets in this field. Technology gaps in the industry.

发明内容Contents of the invention

针对现有技术中存在的问题,本发明提供简便可行的制备芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的方法,以填补目前的行业技术空白,本发明利用玄武岩鳞片作为原料,通过盐酸进行初步表面刻蚀,清除其表面部分金属氧化物和杂质,使其表面形成粗糙结构,进而利用原子半径较小的阳离子进入玄武岩鳞片内部与其中的K+、Na+、Ca2+等离子进行离子交换,使得玄武岩鳞片内部形成较多空穴,再通过机械力使其发生空穴作用,使玄武岩鳞片形成多片层结构,最终脱落形成玄武岩纳米片。此外将对位芳纶短切纤维通过氢氧化钾体系制得芳纶纳米纤维。最后将芳纶纳米纤维与玄武岩纳米片混合制备得到绝缘膜。Aiming at the problems existing in the prior art, the present invention provides a simple and feasible method for preparing aramid nanofiber-doped basalt nanosheet composite insulating film, so as to fill up the current technical gap in the industry. The present invention uses basalt scales as raw materials, and the Preliminary surface etching to remove part of the metal oxides and impurities on the surface to form a rough structure on the surface, and then use cations with smaller atomic radius to enter the interior of the basalt scales and perform ion exchange with K + , Na + , Ca 2+ plasma , so that more cavities are formed inside the basalt scales, and then cavitation occurs through mechanical force, so that the basalt scales form a multi-sheet structure, and finally fall off to form basalt nano-sheets. In addition, aramid nanofibers were prepared by passing para-aramid chopped fibers through a potassium hydroxide system. Finally, the insulating film was prepared by mixing aramid nanofibers and basalt nanosheets.

本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,其特征在于,包括以下步骤:A method for preparing aramid nanofiber doped basalt nanosheet composite insulating film, characterized in that it comprises the following steps:

(1)玄武岩纳米片的制备:将玄武岩鳞片置于盐酸溶液中,在设定温度下搅拌进行表面刻蚀反应,待反应结束后进行抽滤洗涤至中性,得到初步表面刻蚀的玄武岩鳞片;将经初步表面刻蚀的玄武岩鳞片置于氯化锂溶液中,在设定温度下进行搅拌反应,待反应结束后对其进行抽滤洗涤,得到阳离子交换的玄武岩鳞片;将阳离子交换的玄武岩鳞片配制成混合悬浮液,然后通过超声粉碎处理后,静置,取出上层浑浊液体,经干燥后得到玄武岩纳米片A;(1) Preparation of basalt nanosheets: place basalt scales in hydrochloric acid solution, stir at a set temperature for surface etching reaction, and perform suction filtration and washing to neutrality after the reaction to obtain preliminary surface etched basalt scales ; Place the basalt scales etched on the preliminary surface in lithium chloride solution, carry out stirring reaction at a set temperature, and carry out suction filtration and washing to obtain cation-exchanged basalt scales after the completion of the reaction; the cation-exchanged basalt scales The scales are prepared into a mixed suspension, and then subjected to ultrasonic pulverization, then left to stand, and the upper layer of turbid liquid is taken out, and dried to obtain basalt nanosheets A;

(2)玄武岩纳米片的表面改性:将步骤(1)中制得的玄武岩纳米片A与聚乙烯吡咯烷酮溶液进行搅拌反应,对玄武岩纳米片表面进行改性,得到表面含有羰基的玄武岩纳米片B;(2) Surface modification of basalt nanosheets: the basalt nanosheets A prepared in step (1) are stirred and reacted with polyvinylpyrrolidone solution, and the surface of basalt nanosheets is modified to obtain basalt nanosheets containing carbonyl groups on the surface B;

(3)芳纶纳米纤维的制备:将对位芳纶短切纤维与氢氧化钾、二甲基亚砜、去离子水于室温下进行搅拌反应,待反应完成后匀速加入适量去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维。(3) Preparation of aramid nanofibers: Stir the para-aramid chopped fibers with potassium hydroxide, dimethyl sulfoxide, and deionized water at room temperature, and add an appropriate amount of deionized water at a uniform speed after the reaction is completed. Protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remains, and aramid nanofibers are obtained.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix the basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with the aramid nanofibers in step (3) and then filter to form a film. After drying, aramid nanofibers doped Heterobasalt nanosheet composite insulating film.

优选的,所述步骤(1)中的玄武岩鳞片与盐酸溶液的用量比为0.4g:30mL,盐酸浓度为4moL/L,水浴反应温度为80℃,反应时间为24h。Preferably, the dosage ratio of basalt flakes and hydrochloric acid solution in the step (1) is 0.4g:30mL, the concentration of hydrochloric acid is 4moL/L, the reaction temperature in water bath is 80°C, and the reaction time is 24h.

优选的,所述步骤(1)中的氯化锂溶液浓度为0.5mol/L~3mol/L,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:50mL~200mL。阳离子交换反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。Preferably, the concentration of the lithium chloride solution in the step (1) is 0.5mol/L~3mol/L, and the dosage ratio of the initially etched basalt scales and the lithium chloride solution is 1.0g:50mL~200mL. The temperature of the cation exchange reaction was 110° C., the stirring rate was 1000 rpm, and the reaction time was 8 h.

优选的,所述步骤(1)中混合悬浮液中阳离子交换的玄武岩鳞片与水的质量比为0.1g:50mL~200mL,所述步骤(3)中分散粉碎处理采用细胞粉碎机,所述细胞粉碎机的功率为600W~1000W,分散时间为60min,静置时间为24h。Preferably, the mass ratio of cation-exchanged basalt scales to water in the mixed suspension in the step (1) is 0.1g:50mL~200mL, and the dispersion and pulverization in the step (3) uses a cell pulverizer, and the cells The power of the pulverizer is 600W~1000W, the dispersion time is 60min, and the standing time is 24h.

优选的,所述步骤(2)中的玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:5~20,反应温度为室温。Preferably, the mass ratio of basalt nanosheets A to polyvinylpyrrolidone in the step (2) is 1:5-20, and the reaction temperature is room temperature.

优选的,所述步骤(3)中对位芳纶芳纶短切纤维与氢氧化钾、二甲基亚砜的用量比为1g:1.5g:500mL;所述步骤(3)去质子化反应中去离子水用量为200mL。Preferably, in the step (3), the ratio of para-aramid chopped aramid fiber to potassium hydroxide and dimethyl sulfoxide is 1g: 1.5g: 500mL; the step (3) deprotonation reaction The amount of deionized water in the medium is 200mL.

优选的,根据权利要求1所述的一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,其特征在于,所述步骤(4)中的玄武岩纳米片B的添加量为芳纶纳米纤维固含量的1.0wt%~10wt%;Preferably, a method for preparing aramid nanofiber doped basalt nanosheet composite insulating film according to claim 1, characterized in that the amount of basalt nanosheet B added in the step (4) is aramid fiber 1.0wt%~10wt% of the solid content of nanofibers;

优选的,所述步骤(4)中的混合方式分别为磁力搅拌、机械搅拌、球磨;所述的磁力搅拌与机械搅拌的搅拌速率为500rpm~1500rpm,搅拌时间为0.5~2h;所述的球磨时间为10min~30min。Preferably, the mixing methods in the step (4) are magnetic stirring, mechanical stirring, and ball milling; the stirring rate of the magnetic stirring and mechanical stirring is 500rpm~1500rpm, and the stirring time is 0.5~2h; the ball milling The time is 10min~30min.

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,由上述的制备方法制得。A method for preparing aramid nanofiber doped basalt nanosheet composite insulating film, which is prepared by the above preparation method.

优选的,所述芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的电击穿强度73.30kV/mm~92.42kV/mm。Preferably, the electrical breakdown strength of the aramid nanofiber-doped basalt nanosheet composite insulating film is 73.30kV/mm-92.42kV/mm.

与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:

本发明提供一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜及其制备方法,采用价格低廉的玄武岩鳞片作为原料,通过盐酸进行初步表面刻蚀,清除其表面部分金属氧化物和杂质,使其表面形成粗糙结构,进而利用原子半径较小的阳离子进入玄武岩鳞片内部与其中的K+、Na+、Ca2+等离子进行离子交换,使得玄武岩鳞片内部形成较多空穴,再通过机械力使其发生空穴作用,使玄武岩鳞片形成多片层结构,最终脱落形成玄武岩纳米片;此外采用化学法对对位芳纶短切纤维进行纳米化处理制得芳纶纳米纤维。之后将在芳纶纳米纤维中掺杂玄武岩纳米片后抽滤成膜制得绝缘膜,可填补目前玄武岩纳米片的制备及应用领域的空白。本发明制备得到的掺杂玄武岩纳米片绝缘膜具有优异的绝缘性能和耐高温性能,强度高,使其在电气工业领域有很强的发展前景。The invention provides an aramid nanofiber doped basalt nanosheet composite insulating film and a preparation method thereof, which uses cheap basalt scales as a raw material, performs preliminary surface etching with hydrochloric acid, and removes some metal oxides and impurities on the surface, so that The rough structure is formed on the surface, and then the cations with smaller atomic radius enter the interior of the basalt scales to perform ion exchange with the K + , Na + , and Ca 2+ ions in them, so that more cavities are formed inside the basalt scales, and then through mechanical force. The cavitation effect occurs, so that the basalt scales form a multi-layer structure, and finally fall off to form basalt nano-sheets; in addition, the para-aramid chopped fibers are nano-treated to obtain aramid nano-fibers. Afterwards, the aramid fiber nanofibers will be doped with basalt nanosheets and then filtered to form an insulating film, which can fill the gap in the field of preparation and application of basalt nanosheets. The doped basalt nanosheet insulating film prepared by the invention has excellent insulation performance, high temperature resistance and high strength, so that it has a strong development prospect in the field of electric industry.

进一步,本发明首次将玄武岩纳米片应用于绝缘材料技术领域,丰富了绝缘材料的制备领域范围。Further, the present invention applies basalt nanosheets to the technical field of insulating materials for the first time, which enriches the field of preparation of insulating materials.

进一步,本发明采用简单有效的制备方法来制备芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜,原料低廉、制备方法简单易操作,无需大型设备,工业化比较容易实现,提高了工业化批量生产的可能性。Further, the present invention adopts a simple and effective preparation method to prepare aramid nanofiber doped basalt nanosheet composite insulating film, the raw material is cheap, the preparation method is simple and easy to operate, no large-scale equipment is required, industrialization is relatively easy to realize, and the possibility of industrialized mass production is improved sex.

附图说明Description of drawings

图1为实施例1、3、5、9中制得的玄武岩纳米片的表面形貌图;Fig. 1 is the surface topography figure of the basalt nanosheets that make in embodiment 1,3,5,9;

图2为纯芳纶纳米纤维膜和实施例6、7中制得的芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜在电击穿后的表面形貌图。Fig. 2 is a surface topography diagram of the pure aramid nanofiber film and the aramid nanofiber-doped basalt nanosheet composite insulating film prepared in Examples 6 and 7 after electrical breakdown.

具体实施方式Detailed ways

下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.

应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific embodiments, and is not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

下面对本发明的实施方式做进一步详细描述:Embodiments of the present invention are described in further detail below:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为0.5mol/L~3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:50mL~200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:50mL~200mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至600W~1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-neck flask, and a lithium chloride solution with a concentration of 0.5mol/L to 3mol/L is added thereto, the basalt scales of preliminary surface etching and The dosage ratio of lithium chloride solution is 1.0g:50mL~200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. Take a certain mass of cation-exchanged basalt scales and put them in a plastic beaker, add a certain volume of water to it, the mass ratio of cation-exchanged basalt scales to water is 0.1g:50mL~200mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 600W~1000W to start the reaction, and the reaction time is 60min After the reaction is completed, the sample is taken out and placed in a glass bottle for use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:5~20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:5~20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的1.0wt%~10wt%,混合方式为磁力搅拌、机械搅拌、球磨;磁力搅拌与机械搅拌的搅拌速率为500rpm~1500rpm,搅拌时间为0.5~2h;球磨时间为10min~30min。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 1.0wt%~10wt%, the mixing method is magnetic stirring, mechanical stirring, ball milling; the stirring rate of magnetic stirring and mechanical stirring is 500rpm~1500rpm, the stirring time is 0.5~2h; the ball milling time is 10min~30min. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

下面结合实施例对本发明做进一步的详细描述:Below in conjunction with embodiment the present invention is described in further detail:

实施例1Example 1

芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method for aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为0.5mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:50mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:200mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至600W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then take the basalt scales of preliminary surface etching of a certain quality and place them in a three-neck flask, add the lithium chloride solution with a concentration of 0.5mol/L to it, the basalt scales and lithium chloride solution of preliminary surface etching The dosage ratio is 1.0g: 50mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. Take a certain mass of cation-exchanged basalt scales and put them in a plastic beaker, add a certain volume of water to it, the mass ratio of cation-exchanged basalt scales to water is 0.1g:200mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 600W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:5,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:5, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的1.0wt%,混合方式为磁力搅拌,搅拌速率为500rpm,搅拌时间为0.5h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 1.0wt%, the mixing method is magnetic stirring, the stirring speed is 500rpm, and the stirring time is 0.5h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

图1a为步骤(1)中纳米片的SEM图,由图1a可发现,玄武岩鳞片已经破碎,形成片层结构,但团聚效果明显,放大观察发现其Z向为纳米结构。由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为42.107kV/mm,应力为60.15MPa。Figure 1a is the SEM image of the nanosheets in step (1). It can be seen from Figure 1a that the basalt scales have been broken to form a lamellar structure, but the agglomeration effect is obvious. It is found that the Z direction is a nanostructure when zoomed in. It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 42.107kV/mm and a stress of 60.15MPa.

实施例2Example 2

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method of aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为1mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:100mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:200mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至800W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-neck flask, and the lithium chloride solution whose concentration is 1mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g:100mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. Take a certain mass of cation-exchanged basalt scales and put them in a plastic beaker, add a certain volume of water to it, the mass ratio of cation-exchanged basalt scales to water is 0.1g:200mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 800W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:5,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:5, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的3.0wt%,混合方式为磁力搅拌,搅拌速率为1000rpm,搅拌时间为0.5h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 3.0wt%, the mixing method is magnetic stirring, the stirring speed is 1000rpm, and the stirring time is 0.5h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为48.635kV/mm,应力为59.61MPa。It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 48.635kV/mm and a stress of 59.61MPa.

实施例3Example 3

1、一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:1. A method for preparing aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为2mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:150mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:100mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至800W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-neck flask, and the lithium chloride solution whose concentration is 2mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 150mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 100 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 800W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:10,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:10, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的5.0wt%,混合方式为磁力搅拌,搅拌速率为1000rpm,搅拌时间为1h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 5.0wt%, the mixing method is magnetic stirring, the stirring speed is 1000rpm, and the stirring time is 1h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

图1b为步骤(1)中纳米片的SEM图,由图1a可发现,玄武岩鳞片破碎程度更加剧烈,片层结构更加明显,放大观察发现其Z向为纳米结构。由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为51.187kV/mm,应力为58.75MPa。Figure 1b is the SEM image of the nanosheets in step (1). From Figure 1a, it can be found that the basalt scales are more severely broken, and the sheet structure is more obvious. Zooming in and observing, it is found that the Z direction is a nanostructure. It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 51.187kV/mm and a stress of 58.75MPa.

实施例4Example 4

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method of aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:100mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-necked flask, and the lithium chloride solution whose concentration is 3mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 100 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:15,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:15, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为磁力搅拌,搅拌速率为1500rpm,搅拌时间为2h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 10wt%, the mixing method is magnetic stirring, the stirring speed is 1500rpm, and the stirring time is 2h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为57.731kV/mm,应力为55.61MPa。It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 57.731kV/mm and a stress of 55.61MPa.

实施例5Example 5

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method of aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为2mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:50mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-neck flask, and the lithium chloride solution whose concentration is 2mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 50 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为机械搅拌,搅拌速率为1000rpm,搅拌时间为1h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 10wt%, the mixing method is mechanical stirring, the stirring speed is 1000rpm, and the stirring time is 1h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

图1c为步骤(1)中纳米片的SEM图,由图1a可发现,玄武岩鳞片已形成片层结构,放大观察发现其尺寸约为80nm。由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为64.554kV/mm,应力为54.12MPa。Figure 1c is the SEM image of the nanosheets in step (1). From Figure 1a, it can be found that the basalt scales have formed a lamellar structure, and its size is found to be about 80nm when enlarged. It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 64.554kV/mm and a stress of 54.12MPa.

实施例6Example 6

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method of aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:50mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-necked flask, and the lithium chloride solution whose concentration is 3mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 50 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为机械搅拌,搅拌速率为1500rpm,搅拌时间为2h。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids The content is 10wt%, the mixing method is mechanical stirring, the stirring speed is 1500rpm, and the stirring time is 2h. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为73.296kV/mm,应力为53.64MPa。由图2(a)可发现纯芳纶纳米纤维素膜在经历电击穿后,电击穿孔周围形成外翻结构,且对其放大可发现电击穿孔边缘较为平滑;而图2(b)是上述方法制得的芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的电击穿孔形貌图,可发现其空洞较小,且边缘较为平整,放大后可发现较多粗糙结构,说明其耐电压能力较好。It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 73.296kV/mm and a stress of 53.64MPa. From Figure 2(a), it can be found that after the pure aramid nanocellulose membrane undergoes electrical breakdown, an eversion structure is formed around the electrical breakdown hole, and when it is enlarged, it can be found that the edge of the electrical breakdown hole is relatively smooth; while Figure 2(b) is the above-mentioned The electrical breakdown hole morphology of the aramid nanofiber-doped basalt nanosheet composite insulating film prepared by the method shows that the cavity is small and the edges are relatively flat. After zooming in, more rough structures can be found, indicating that its withstand voltage capacity is relatively high. good.

实施例7Example 7

1、一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:1. A method for preparing aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:200mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-necked flask, and the lithium chloride solution whose concentration is 3mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. Take a certain mass of cation-exchanged basalt scales and put them in a plastic beaker, add a certain volume of water to it, the mass ratio of cation-exchanged basalt scales to water is 0.1g:200mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为球磨,球磨时间为10min。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids content of 10wt%, the mixing method is ball milling, and the ball milling time is 10min. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为82.214kV/mm,应力为52.19MPa。图2(c)是上述方法制得的掺杂玄武岩纳米片绝缘膜的电击穿孔形貌图,边缘较为平整,放大后可发现较多粗糙结构,未有树枝状击穿情况,说明其耐电压能力较好。It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 82.214kV/mm and a stress of 52.19MPa. Figure 2(c) is the topography of the electrical breakdown hole of the doped basalt nanosheet insulating film prepared by the above method. The edge is relatively smooth. After zooming in, more rough structures can be found, and there is no dendritic breakdown, indicating its withstand voltage. Ability is better.

实施例8Example 8

一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的制备方法,包括以下步骤:A preparation method of aramid nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:100mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:100mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-necked flask, and the lithium chloride solution whose concentration is 3mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g:100mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 100 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为球磨,球磨时间为20min。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids content of 10wt%, the mixing method is ball milling, and the ball milling time is 20min. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为85.668kV/mm,应力为52.03MPa。It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 85.668kV/mm and a stress of 52.03MPa.

实施例9Example 9

1、一种芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜,包括以下步骤:1. An aramid fiber nanofiber doped basalt nanosheet composite insulating film, comprising the following steps:

(1)玄武岩纳米片的制备:称取一定质量的玄武岩鳞片置于三颈烧瓶中,向其中加入盐酸溶液(HCl),且玄武岩鳞片和盐酸溶液(HCl)的用量比为0.4g:30mL,盐酸溶液浓度为4moL/L,并在80℃水浴条件下机械搅拌24h进行表面刻蚀反应。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到初步表面刻蚀的玄武岩鳞片。然后称取一定质量的初步表面刻蚀的玄武岩鳞片置于三颈烧瓶中,向其中加入配置好的浓度为3mol/L的氯化锂溶液,初步表面刻蚀的玄武岩鳞片和氯化锂溶液的用量比为1.0g:200mL。反应温度为110℃,搅拌速率为1000rpm,反应时间为8h。反应结束后抽滤洗涤至中性(pH试纸检验),通过真空干燥,烘箱干燥和冷冻干燥的方式,得到阳离子交换的玄武岩鳞片。取一定质量的阳离子交换的玄武岩鳞片置于塑料烧杯中,向其中加入一定体积的水,阳离子交换的玄武岩鳞片与水的质量比为0.1g:50mL。将带有样品的烧杯转移至细胞粉碎机中,使细胞粉碎机的变幅杆底部置于烧杯样品2/3处,打开细胞粉碎机,将功率调整至1000W开始反应,反应时间为60min,反应完成后取出样品,置于玻璃瓶中待用。静置24h后,取出上层浑浊液体,通过真空干燥,烘箱干燥和冷冻干燥的方式,得到玄武岩纳米片。(1) Preparation of basalt nanosheets: Weigh a certain amount of basalt flakes and place them in a three-neck flask, add hydrochloric acid solution (HCl) to it, and the dosage ratio of basalt flakes and hydrochloric acid solution (HCl) is 0.4g: 30mL, The concentration of the hydrochloric acid solution was 4moL/L, and mechanically stirred for 24 hours in a water bath at 80°C to carry out the surface etching reaction. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain preliminary surface etched basalt scales by vacuum drying, oven drying and freeze drying. Then the basalt scales of preliminary surface etching of a certain quality are weighed and placed in a three-necked flask, and the lithium chloride solution whose concentration is 3mol/L is added to it, the basalt scales of preliminary surface etching and lithium chloride solution The dosage ratio is 1.0g: 200mL. The reaction temperature is 110° C., the stirring rate is 1000 rpm, and the reaction time is 8 h. After the reaction is finished, filter and wash to neutrality (pH test paper test), and obtain cation-exchanged basalt scales by vacuum drying, oven drying and freeze drying. A certain mass of cation-exchanged basalt scales was placed in a plastic beaker, and a certain volume of water was added thereto. The mass ratio of cation-exchanged basalt scales to water was 0.1 g: 50 mL. Transfer the beaker with the sample to the cell pulverizer, place the bottom of the horn of the cell pulverizer at 2/3 of the sample in the beaker, turn on the cell pulverizer, adjust the power to 1000W to start the reaction, and the reaction time is 60min. After completion, the samples were taken out and placed in glass bottles for later use. After standing still for 24 hours, the upper cloudy liquid was taken out, and the basalt nanosheets were obtained by vacuum drying, oven drying and freeze drying.

(2)玄武岩纳米片的表面改性:称取固含量为0.1g步骤(1)中制得的玄武岩纳米片A与置于三颈烧瓶中,再加入聚乙烯吡咯烷酮,玄武岩纳米片A与聚乙烯吡咯烷酮的质量比为1:20,室温下进行搅拌反应,反应结束后用去离子水与乙醇多次洗涤后保存待用。(2) Surface modification of basalt nanosheets: Weigh basalt nanosheets A prepared in step (1) with a solid content of 0.1 g and place them in a three-necked flask, then add polyvinylpyrrolidone, basalt nanosheets A and polyvinylpyrrolidone The mass ratio of vinylpyrrolidone is 1:20, and the stirring reaction is carried out at room temperature. After the reaction is completed, it is washed with deionized water and ethanol several times and stored for later use.

(3)芳纶纳米纤维的制备:将1.0g对位芳纶短切纤维与1.5g氢氧化钾、500mL二甲基亚砜、20mL去离子水于室温下搅拌12h,待反应完成后匀速加入1000mL去离子水进行质子化还原,并用去离子水与无水乙醇反复洗涤至无多余二甲基亚砜残留,即得芳纶纳米纤维,置于4℃冷藏室备用。(3) Preparation of aramid nanofibers: Stir 1.0 g of para-aramid chopped fibers with 1.5 g of potassium hydroxide, 500 mL of dimethyl sulfoxide, and 20 mL of deionized water at room temperature for 12 hours, and then add 1000mL of deionized water was used for protonation reduction, and repeated washing with deionized water and absolute ethanol until no excess dimethyl sulfoxide remained, and aramid nanofibers were obtained, which were stored in a refrigerator at 4°C for later use.

(4)绝缘膜的制备:将步骤(2)中得到的表面含有羰基的玄武岩纳米片B与步骤(3)中芳纶纳米纤维进行混合,玄武岩纳米片B的添加量为芳纶纳米纤维固含量的10wt%,混合方式为球磨,球磨时间为30min。反应完成后抽滤成膜,干燥后得到芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜。(4) Preparation of insulating film: Mix basalt nanosheets B containing carbonyl groups on the surface obtained in step (2) with aramid nanofibers in step (3), and the amount of basalt nanosheets B added is equal to the amount of aramid nanofiber solids content of 10wt%, the mixing method is ball milling, and the ball milling time is 30min. After the reaction is completed, a film is formed by suction filtration, and after drying, a composite insulating film doped with aramid fiber nanofibers and basalt nanosheets is obtained.

图1d为步骤(1)中纳米片的SEM图,由图1a可发现,玄武岩鳞片已形成较多片层,放大观察发现其尺寸约为50~80nm。由表1可知,将上述制备的纳米片加入至芳纶纳米纤维溶液中成膜后,膜的抗击穿强度为87.954kV/mm,应力为50.69MPa。Figure 1d is the SEM image of the nanosheets in step (1). From Figure 1a, it can be found that the basalt scales have formed many sheets, and the size of the scales is about 50-80nm when enlarged. It can be seen from Table 1 that after the above-prepared nanosheets are added to the aramid nanofiber solution to form a film, the film has a breakdown strength of 87.954kV/mm and a stress of 50.69MPa.

表1为实施例1-9中制得的芳纶纳米纤维掺杂玄武岩纳米片复合绝缘膜的抗击穿强度和应力表;Table 1 is the breakdown strength and stress table of the aramid nanofiber doped basalt nanosheet composite insulating film prepared in Examples 1-9;

由于玄武岩纳米片具有玄武岩鳞片的诸多物理性能,如稳定的耐高低温性能,并且其比表面积较大,表面杂质较少。最重要的是,玄武岩纳米片具备纳米结构,并且添加到芳纶纳米纤维中还可以与树脂堆叠形成密集层状结构,使芳纶纳米。此外,玄武岩纳米片具有优异的强度、耐磨、耐酸碱性能,使所制得绝缘膜具有较大前景。Because basalt nanosheets have many physical properties of basalt scales, such as stable high and low temperature resistance, and have a large specific surface area and less surface impurities. The most important thing is that basalt nanosheets have a nanostructure, and when added to aramid nanofibers, they can also be stacked with resin to form a dense layered structure, making aramid nanofibers. In addition, basalt nanosheets have excellent strength, wear resistance, and acid and alkali resistance, which makes the insulating film have great prospects.

由技术常识可知,本发明可以通过其他的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It can be known from common technical knowledge that the present invention can be realized through other embodiments without departing from its spirit or essential features. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are embraced by the present invention.

Claims (6)

1. The preparation method of the aramid nanofiber-doped basalt nanosheet composite insulating film is characterized by comprising the following steps of:
(1) Preparation of basalt nanosheets: placing basalt flakes in hydrochloric acid solution, stirring at a set temperature to perform surface etching reaction, and performing suction filtration and washing to neutrality after the reaction is finished to obtain basalt flakes with primary surface etching; placing the basalt flakes subjected to the preliminary surface etching into a lithium chloride solution, performing cation exchange reaction at a set temperature, and performing suction filtration washing after the reaction is finished to obtain the basalt flakes subjected to cation exchange; preparing the cation-exchanged basalt flakes into mixed suspension, then carrying out ultrasonic crushing treatment, standing, taking out turbid liquid on the upper layer, and drying to obtain basalt nanosheets A;
(2) Surface modification of basalt nanosheets: stirring the basalt nanosheet A and polyvinylpyrrolidone solution for reaction, and modifying the surface of the basalt nanosheet A to obtain basalt nanosheet B with carbonyl groups on the surface;
(3) Preparation of an insulating film: mixing the basalt nano sheet B with the surface containing carbonyl and the aramid nano fiber solution, performing suction filtration to form a film, and drying to obtain the aramid nano fiber doped basalt nano sheet composite insulating film;
The dosage ratio of basalt flake to hydrochloric acid solution in the step (1) is 0.4g:30mL, hydrochloric acid concentration of 4moL/L, surface etching reaction temperature of 80 ℃ and surface etching reaction time of 24h;
the concentration of the lithium chloride solution in the step (1) is 0.5 mol/L-3 mol/L, and the dosage ratio of the basalt flakes subjected to preliminary surface etching to the lithium chloride solution is 1.0g: 50-200 mL; the cation exchange reaction temperature is 110 ℃, and the cation exchange reaction time is 8 hours;
the mass ratio of basalt nanosheets A to polyvinylpyrrolidone in the step (2) is 1: 5-1: 20, a step of;
the adding amount of the basalt nanosheets B in the step (3) is 1.0-10 wt% of the solid content of the aramid nanofibers.
2. The preparation method of the aramid nanofiber basalt nanosheet composite insulating film according to claim 1, wherein the specific preparation process of the aramid nanofiber is as follows:
stirring para-aramid chopped fiber, potassium hydroxide, dimethyl sulfoxide and deionized water at room temperature for reaction, adding deionized water for deprotonation reduction reaction after the reaction is completed, and repeatedly washing to obtain the aramid nanofiber.
3. The preparation method of the aramid nanofiber-doped basalt nanosheet composite insulating film according to claim 2, wherein the dosage ratio of the para-aramid chopped fiber to the potassium hydroxide to the dimethyl sulfoxide is 1g:1.5g:500mL; the deionized water dosage in the deprotonation reduction reaction is 200mL.
4. The method for preparing the basalt nano-sheet composite insulating film doped with aramid nano-fibers according to claim 1, wherein the mass ratio of the cation exchanged basalt flakes to water in the mixed suspension in the step (1) is 0.1g:50 mL-200 mL.
5. An aramid nanofiber-doped basalt nanosheet composite insulating film, characterized by being prepared based on the preparation method as claimed in any one of claims 1-4.
6. The aramid nanofiber-doped basalt nanosheet composite insulating film disclosed by claim 5 is characterized in that the electric breakdown strength of the aramid nanofiber-doped basalt nanosheet composite insulating film is 73.296 kV/mm-87.954 kV/mm.
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