CN115041870A - Positioning welding equipment and process for supporting columns of suspended steel platforms - Google Patents
Positioning welding equipment and process for supporting columns of suspended steel platforms Download PDFInfo
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- CN115041870A CN115041870A CN202210482508.4A CN202210482508A CN115041870A CN 115041870 A CN115041870 A CN 115041870A CN 202210482508 A CN202210482508 A CN 202210482508A CN 115041870 A CN115041870 A CN 115041870A
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- 238000003466 welding Methods 0.000 title claims abstract description 93
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 88
- 239000010959 steel Substances 0.000 title claims abstract description 88
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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Abstract
Description
技术领域technical field
本申请涉及钢平台立柱施工的领域,尤其是涉及一种悬吊钢平台支撑用立柱的定位焊接设备及工艺。The present application relates to the field of steel platform column construction, and in particular, to a positioning welding device and process for suspending a steel platform supporting column.
背景技术Background technique
钢平台作为钢构建筑,具有快速施工、减少环境污染、支撑强度高等优点,适用于轻轨转运平台、楼梯平台等承载平台。As a steel structure building, the steel platform has the advantages of rapid construction, reduced environmental pollution, and high support strength, and is suitable for light rail transfer platforms, stair platforms and other bearing platforms.
而钢平台往往需要立柱等支撑结构,以悬空支撑,而现有的立柱与钢平台之间通过人工焊接的方向进行固定。The steel platform often needs supporting structures such as columns to be suspended in the air, and the existing column and the steel platform are fixed by manual welding.
针对上述中的相关技术,发明人认为,当立柱设置于狭小空间内时,操作人员难以位于立柱与钢平台之间待连接处的附近,如果从立柱的内边缘进行焊接的话,由于立柱内腔也较为狭小,操作人员也难以进入进行焊接,即在狭小空间内,难以完成立柱与钢平台之间的焊接固定。In view of the above-mentioned related technologies, the inventor believes that when the column is arranged in a narrow space, it is difficult for the operator to be located near the to-be-connected place between the column and the steel platform. If welding is performed from the inner edge of the column, the inner cavity of the column will It is also relatively small, and it is difficult for operators to enter and perform welding, that is, in a small space, it is difficult to complete the welding and fixing between the column and the steel platform.
发明内容SUMMARY OF THE INVENTION
为了便于在狭小空间内完成立柱与钢平台之间的焊接固定,本申请提供一种悬吊钢平台支撑用立柱的定位焊接设备及工艺。In order to facilitate the welding and fixing between the column and the steel platform in a narrow space, the present application provides a positioning welding device and process for a column for supporting a suspended steel platform.
本申请提供的一种悬吊钢平台支撑用立柱的定位焊接设备,采用如下的技术方案:The positioning welding equipment for a column for supporting a suspended steel platform provided by the application adopts the following technical solutions:
一种悬吊钢平台支撑用立柱的定位焊接设备,包括环形轨道、行走机构、焊枪、电源和辅助支架,其中电源用于设置在钢平台上,所述辅助支架用于安装于立柱内腔中,所述环形轨道用于安装于立柱内周面上,所述行走机构沿环形轨道绕立柱周向移动,所述焊枪设于所述行走机构上,所述焊枪设有用于与所述电源连接的电线,所述辅助支架用于悬吊电线,且所述辅助支架设有用于向焊枪输送焊丝的送丝机构。A positioning welding equipment for supporting a column for suspending a steel platform, comprising an annular track, a traveling mechanism, a welding torch, a power source and an auxiliary bracket, wherein the power source is used to be arranged on the steel platform, and the auxiliary bracket is used to be installed in the inner cavity of the column , the annular track is used to be installed on the inner peripheral surface of the column, the traveling mechanism moves around the circumferential direction of the column along the annular track, the welding torch is arranged on the traveling mechanism, and the welding torch is provided with a connection to the power supply The auxiliary support is used for suspending the electric wire, and the auxiliary support is provided with a wire feeding mechanism for feeding the welding wire to the welding gun.
通过采用上述技术方案,使用时,将环形轨道、行走机构、焊枪、辅助支架预安装于立柱的内腔中,并确保焊枪的电线位于辅助支架上,且电源预先设置于钢平台上;然后吊装或提拉立柱,使立柱竖立于钢平台的正下方,并确保立柱的上端抵接于钢平台的下表面;然后拉动电线至电源上,然后启动行走机构和焊枪,使焊枪沿立柱和钢平台之间的焊缝路线移动并焊接,直至焊完一圈,从而实现于狭小的立柱内腔中的自动焊接。By adopting the above technical solution, when in use, pre-install the annular track, traveling mechanism, welding torch, and auxiliary bracket in the inner cavity of the column, and ensure that the wire of the welding torch is located on the auxiliary bracket, and the power supply is pre-set on the steel platform; then hoisting Or pull up the column, make the column stand directly under the steel platform, and make sure that the upper end of the column is in contact with the lower surface of the steel platform; then pull the wire to the power supply, and then start the traveling mechanism and the welding torch, so that the welding torch runs along the column and the steel platform. The welding line between them is moved and welded until one circle is completed, so as to realize automatic welding in the narrow inner cavity of the column.
可选的,所述环形轨道包括环形齿条和环形承托板,所述齿条沿立柱内周向设于立柱内壁,齿条的齿槽朝内设置,承托板用于承托所述行走机构;所述行走机构包括驱动电机、竖板,其中驱动电机安装于竖板上,所述焊枪通过夹具与所述竖板连接,所述驱动电机的竖向输出轴固定有第一齿轮,第一齿轮与齿条啮合;所述承托板固定有竖向的侧板,所述侧板抵接于所述竖板的背离所述齿条的侧面。Optionally, the annular track includes an annular rack and an annular support plate, the rack is arranged on the inner wall of the column along the inner circumference of the column, the tooth slot of the rack is arranged inward, and the support plate is used to support the walking mechanism. The traveling mechanism includes a drive motor and a vertical plate, wherein the drive motor is installed on the vertical plate, the welding torch is connected with the vertical plate through a clamp, and the vertical output shaft of the drive motor is fixed with a first gear, the first The gear is engaged with the rack; the support plate is fixed with a vertical side plate, and the side plate abuts on the side of the vertical plate that is away from the rack.
通过采用上述技术方案,通过第一齿轮和齿条的啮合,以实现行走机构的行走,并且,通过设置承托板,以确保行走稳定性,其次,通过行走机构与环形轨道之间的可拆卸式配合,当焊接完毕后,可向上拉动电线,以将行走机构从环形轨道上拆离,并将行走机构通过钢平台上的钢构间隙取出,即实现行走机构的回收。By adopting the above technical solution, the walking mechanism is realized through the meshing of the first gear and the rack, and the supporting plate is provided to ensure the walking stability. After the welding is completed, the wire can be pulled up to detach the traveling mechanism from the annular track, and the traveling mechanism can be taken out through the gap of the steel structure on the steel platform, that is, the recovery of the traveling mechanism can be realized.
可选的,所述侧板为橡胶材质。Optionally, the side plate is made of rubber.
通过采用上述技术方案,侧板具有一定的弹性,从而便于行走机构脱离环形轨道。By adopting the above technical solution, the side plate has a certain elasticity, so that the walking mechanism can be easily separated from the annular track.
可选的,所述第一齿轮的下轮面的中心设有第一辅助球,所述竖板的下端设有第二辅助球;所述承托板的上表面设有用于适配第一辅助球的第一轨槽和用于适配第二辅助球的第二轨槽。Optionally, the center of the lower wheel surface of the first gear is provided with a first auxiliary ball, the lower end of the vertical plate is provided with a second auxiliary ball; The first rail groove of the auxiliary ball and the second rail groove for fitting the second auxiliary ball.
通过采用上述技术方案,通过设置辅助球和轨槽的配合,以提高行走机构的移动线性度。By adopting the above technical solution, the coordination between the auxiliary ball and the rail groove is arranged to improve the movement linearity of the traveling mechanism.
可选的,所述驱动电机的壳体固定有水平设置的第一连接板,所述竖板固定有水平设置的第二连接板,所述第一连接板、夹具和所述第二连接板通过竖向设置的螺栓进行连接;所述竖板上设有联动结构,联动结构用于将驱动电机的反向扭矩传递至所述螺栓上;所述第一连接板设有第一牵引绳,所述第二连接板设有第二牵引绳。Optionally, the casing of the drive motor is fixed with a horizontally arranged first connecting plate, the vertical plate is fixed with a horizontally arranged second connecting plate, the first connecting plate, the clamp and the second connecting plate. The connection is performed by vertically arranged bolts; a linkage structure is provided on the vertical plate, and the linkage structure is used to transmit the reverse torque of the driving motor to the bolts; the first connection plate is provided with a first traction rope, The second connecting plate is provided with a second traction rope.
通过采用上述技术方案,焊接完毕后,驱动电机反向转动,而联动结构将驱动电机的反向扭矩传递至螺栓上,以同时解锁第一连接板、夹具和第二连接板,然后依次向上牵引第一牵引绳和第二牵引绳,以分别将竖板和驱动电机从立柱内腔中取出回收。By adopting the above technical solution, after the welding is completed, the driving motor rotates in the reverse direction, and the linkage structure transmits the reverse torque of the driving motor to the bolt, so as to unlock the first connecting plate, the clamp and the second connecting plate at the same time, and then pull upwards in sequence. The first traction rope and the second traction rope are used to respectively take out the vertical plate and the driving motor from the inner cavity of the column and recover it.
即将行走机构化整为零,以减少因行走机构的体积过大而难以从钢构复杂的钢构空隙内中取出的情况发生。That is to say, the traveling mechanism is divided into zero parts, so as to reduce the occurrence of the situation that the traveling mechanism is difficult to be taken out from the complicated steel structure gap due to the excessive volume of the traveling mechanism.
可选的,所述联动结构包括第二齿轮,所述竖板设有竖向设置的转轴,第二齿轮套设于所述转轴上,且所述第二齿轮与所述转轴之间设有单向轴承,所述第二齿轮与所述第一齿轮啮合,所述第二齿轮的上轮面设有偏心杆,所述螺栓的下端的外周面开设有竖向设置的滑槽,所述偏心杆的上端与滑槽沿竖向滑移连接。Optionally, the linkage structure includes a second gear, the vertical plate is provided with a vertically arranged rotating shaft, the second gear is sleeved on the rotating shaft, and a second gear is provided between the second gear and the rotating shaft. One-way bearing, the second gear meshes with the first gear, the upper wheel surface of the second gear is provided with an eccentric rod, the outer peripheral surface of the lower end of the bolt is provided with a vertically arranged chute, the The upper end of the eccentric rod is connected with the chute along the vertical sliding.
通过采用上述技术方案,当驱动电机的输出轴正向转动时,第一齿轮的扭矩传递至第二齿轮和第一齿轮上,而第二齿轮空转,当驱动电机的输出轴反向转动时,第二齿轮将驱动电机的扭矩传递至转轴上,通过偏心杆和滑槽的配合,以旋松螺栓,从而解锁第一连接板、夹具和第二连接板。By adopting the above technical solution, when the output shaft of the driving motor rotates in the forward direction, the torque of the first gear is transmitted to the second gear and the first gear, and the second gear idles, and when the output shaft of the driving motor rotates in the reverse direction, The second gear transmits the torque of the driving motor to the rotating shaft, and through the cooperation of the eccentric rod and the chute, the bolts are loosened, thereby unlocking the first connecting plate, the clamp and the second connecting plate.
可选的,所述辅助支架的水平中心处设有承托筒,所述承托筒内转动连接有转动杆,所述转动杆上设有所述送丝机构和立杆,所述立杆上设有承托半筒,所述电线穿过所述承托半筒。Optionally, a support cylinder is provided at the horizontal center of the auxiliary support, a rotating rod is rotatably connected in the support cylinder, the wire feeding mechanism and a vertical rod are arranged on the rotating rod, and the vertical rod is A supporting half-tube is arranged on the upper part, and the electric wire passes through the supporting half-tube.
通过采用上述技术方案,使得送丝机构和电线可转动,从而可根据行走机构的位置不同而移动。By adopting the above technical solution, the wire feeding mechanism and the wire can be rotated, so that they can move according to the different positions of the traveling mechanism.
可选的,所述转动杆包括两个对半设置的第一半杆和第二半杆,所述送丝机构设于所述第一半杆上,所述第二半杆与所述立杆连接。Optionally, the rotating rod includes two halves, a first half rod and a second half rod, the wire feeding mechanism is arranged on the first half rod, and the second half rod is connected to the vertical rod. rod connection.
通过采用上述技术方案,通过向上抽离第一半杆,以从钢平台的钢构空隙中带离送丝机构,即先回收送丝机构,然后向上抽离第二半杆进行回收,如此一来,化整为零,回收难度大大降低。By adopting the above technical solution, the wire feeding mechanism is taken away from the gap of the steel structure of the steel platform by pulling up the first half rod, that is, the wire feeding mechanism is first recovered, and then the second half rod is pulled upward for recycling. Come, break it into pieces, and the difficulty of recycling is greatly reduced.
可选的,所述第二半杆为橡胶材质,所述立杆为伸缩杆,所述第一牵引绳和第二牵引绳的端部均固定于所述伸缩杆的上端。Optionally, the second half rod is made of rubber material, the vertical rod is a telescopic rod, and the ends of the first traction rope and the second traction rope are both fixed to the upper end of the telescopic rod.
通过采用上述技术方案,当第一半杆从承托筒中取出时,第二半杆具有较高自由度,然后拉伸立杆,使得立杆的上端伸出钢构空隙而进入钢平台上方,期间,第一连接板和第二连接板从环形轨道上脱离,然后转动立杆,使得立杆绕承托筒的中心线偏心转动(第二半杆松动使得立杆具有偏心的自由度),而偏心转动的扭矩较大,从而迫使第一牵引绳和第二牵引绳快速缠绕于立杆上,也使得行走机构缠绕于立杆上,然后上提立杆,可轻松将立杆、行走机构一并从立柱内腔中取出,方便快捷。By adopting the above technical solution, when the first half-rod is taken out from the support cylinder, the second half-rod has a higher degree of freedom, and then the vertical rod is stretched so that the upper end of the vertical rod protrudes out of the steel structure gap and enters above the steel platform, During this period, the first connecting plate and the second connecting plate are disengaged from the annular track, and then the vertical rod is rotated, so that the vertical rod rotates eccentrically around the center line of the supporting cylinder (the second half rod is loose so that the vertical rod has an eccentric degree of freedom), The torque of eccentric rotation is large, which forces the first traction rope and the second traction rope to be quickly wound on the pole, and also makes the walking mechanism wrap around the pole. Take it out from the inner cavity of the column together, which is convenient and quick.
本申请还提供的一种悬吊钢平台支撑用立柱的定位焊接工艺,采用如下的技术方案:The application also provides a positioning welding process of a column for supporting a suspended steel platform, using the following technical solutions:
一种悬吊钢平台支撑用立柱的定位焊接工艺,包括以下步骤:A positioning welding process for a supporting column for a suspended steel platform, comprising the following steps:
S1、将环形轨道、行走机构、焊枪、辅助支架预安装于立柱的内腔中,并确保焊枪的电线位于辅助支架上,且电源预先设置于钢平台上;S1. Pre-install the annular track, traveling mechanism, welding torch, and auxiliary bracket in the inner cavity of the column, and ensure that the wire of the welding torch is located on the auxiliary bracket, and the power supply is pre-set on the steel platform;
S2、吊装或提拉立柱,使立柱竖立于钢平台的正下方,并确保立柱的上端抵接于钢平台的下表面;S2. Hoist or lift the column, so that the column is erected directly below the steel platform, and ensure that the upper end of the column abuts on the lower surface of the steel platform;
S3、牵引电线穿过钢平台上的钢构空隙,以使电线连接于钢平台上的电源,然后启动焊枪和驱动电机,此时驱动电机的输出轴正向转动,通过第一齿轮和齿条的啮合,以带动竖板沿齿条长度方向移动,使得焊枪沿立柱和钢平台之间的焊缝路线移动并焊接,直至焊完一圈;S3. Pull the wire through the steel structure gap on the steel platform, so that the wire is connected to the power supply on the steel platform, and then start the welding torch and the drive motor. meshing, to drive the vertical plate to move along the length of the rack, so that the welding torch moves and welds along the welding line between the column and the steel platform until one circle of welding is completed;
S4、焊接完毕后,驱动电机反向转动,而联动结构将驱动电机的反向扭矩传递至所述螺栓上,以同时解锁第一连接板、夹具和第二连接板,然后向上牵引电线以将夹具和焊枪从行走机构取下,并通过钢平台上的钢构空隙取至钢平台上,然后依次向上牵引第一牵引绳和第二牵引绳,以分别将竖板和驱动电机从立柱内腔中取出,以便于再次利用。S4. After the welding is completed, the driving motor rotates in the reverse direction, and the linkage structure transmits the reverse torque of the driving motor to the bolts to unlock the first connecting plate, the clamp and the second connecting plate at the same time, and then pulls the wire upward to remove the The fixture and welding torch are removed from the traveling mechanism, and taken to the steel platform through the gap of the steel structure on the steel platform, and then the first traction rope and the second traction rope are pulled upward in sequence to separate the vertical plate and the driving motor from the inner cavity of the column. taken out for reuse.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.通过设置行走机构和焊枪,以实现于狭小的立柱内腔中的自动焊接;1. By setting the traveling mechanism and the welding torch, automatic welding can be realized in the narrow inner cavity of the column;
2.通过行走机构与环形轨道之间的可拆卸式配合,当焊接完毕后,可向上拉动电线,以将行走机构从环形轨道上拆离,并将行走机构通过钢平台上的钢构间隙取出,即实现行走机构的回收。2. Through the detachable cooperation between the traveling mechanism and the annular track, when the welding is completed, the wire can be pulled up to detach the traveling mechanism from the annular track, and the traveling mechanism can be taken out through the steel structure gap on the steel platform , that is, to realize the recovery of the walking mechanism.
附图说明Description of drawings
图1是本实施例的定位焊接设备安装完毕的示意图。FIG. 1 is a schematic diagram of the positioning welding equipment of this embodiment after installation.
图2是本实施例的用于体现定位焊接设备的具体结构的立柱剖视图。FIG. 2 is a cross-sectional view of a column used for embodying the specific structure of the positioning welding device of the present embodiment.
图3是本实施例的立柱剖视图。FIG. 3 is a cross-sectional view of a column of this embodiment.
图4是图3中A处的局部放大图。FIG. 4 is a partial enlarged view of A in FIG. 3 .
附图标记说明:1、环形轨道;2、行走机构;3、焊枪;4、电源;5、辅助支架;10、立柱;11、承托板;111、第一轨槽;112、第二轨槽;12、齿条;13、侧板;20、钢平台;201、钢构空隙;21、驱动电机;211、第一连接板;212、蓄电池;213、第一牵引绳;214、第二牵引绳;22、竖板;221、第二连接板;222、第二辅助球;223、转轴;23、第一齿轮;231、第一辅助球;241、螺栓;242、第二齿轮;243、单向轴承;244、偏心杆;245、滑槽;31、夹具;41、电线;51、承托筒;521、第一半杆;522、第二半杆;53、送丝机构;54、立杆;55、承托半筒。Description of reference numerals: 1. Ring track; 2. Running mechanism; 3. Welding torch; 4. Power source; 5. Auxiliary bracket; 10. Upright column; 11. Support plate; Slot; 12, rack; 13, side plate; 20, steel platform; 201, steel structure gap; 21, drive motor; 211, first connecting plate; 212, battery; 213, first traction rope; 214, second Traction rope; 22, vertical plate; 221, second connecting plate; 222, second auxiliary ball; 223, rotating shaft; 23, first gear; 231, first auxiliary ball; 241, bolt; 242, second gear; 243 , one-way bearing; 244, eccentric rod; 245, chute; 31, clamp; 41, electric wire; 51, supporting cylinder; 521, first half rod; 522, second half rod; 53, wire feeding mechanism; 54 , Pole; 55, supporting half cylinder.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种悬吊钢平台支撑用立柱的定位焊接设备。The embodiment of the present application discloses a positioning welding device for a supporting column for a suspended steel platform.
参照图1和图2,悬吊钢平台支撑用立柱的定位焊接设备包括环形轨道1、行走机构2、焊枪3、电源4和辅助支架5,其中电源4放置于钢平台20上,电源4用于对焊枪3进行供电。1 and 2, the positioning welding equipment for the supporting column of the suspended steel platform includes a circular track 1, a traveling
如图2、图3所示,环形轨道1包括环形齿条12和环形承托板11,齿条12沿立柱10内周面粘贴于立柱10的内壁上,如立柱10为圆形,则齿条12的周向则为圆形,且齿条12的齿槽朝向立柱10的中心线;承托板11水平设置,承托板11固定于立柱10的内周面上,承托板11上沿自身周向设有橡胶侧板13,侧板13与齿条12之间形成用于容纳行走机构2的空间。As shown in FIGS. 2 and 3 , the annular track 1 includes an
如图4所示,行走机构2包括驱动电机21和竖板22,其中驱动电机21竖向设置,驱动电机21的壳体固定有水平设置的第一连接板211,第一连接板211设有对驱动电机21进行供电的蓄电池212,竖板22固定有水平设置的第二连接板221,第二连接板221和第一连接板211上下叠置,且第一连接板211和第二连接板221通过竖向设置的螺栓241进行连接,同时,第二连接板221上设有夹具31,夹具31用于夹持焊枪3,使得焊枪3倾斜向上设置,夹具31与第二连接板221也通过螺栓241进行连接;同时焊枪3设有电线41,电线41可穿过钢平台20的钢构空隙201而与电源4连接,从而实现电源4对焊枪3的供电。As shown in FIG. 4 , the traveling
如图4所示,驱动电机21的输出轴固定有第一齿轮23,第一齿轮23与齿条12啮合,从而实现行走机构2沿齿条12长度方向的移动;同时,第一齿轮23的下轮面的中心设有第一辅助球231,竖板22的下端设有第二辅助球222;承托板11的上表面设有第一轨槽111和第二轨槽112,通过第一辅助球231和第一轨槽111的配合,以及第二辅助球222和第二轨槽112的配合,使得行走机构2的行进更加稳定。As shown in FIG. 4 , a
竖板22设有竖向设置的转轴223,转轴223上套设有第二齿轮242,第二齿轮242与转轴223之间设有单向轴承243,第二齿轮242与第一齿轮23啮合;第二齿轮242的上轮面设有两个竖向设置的偏心杆244,螺栓241的下端的外周面开设有竖向设置的滑槽245,偏心杆244的上端与滑槽245沿竖向滑移连接。The vertical plate 22 is provided with a vertically arranged
如图3所示,辅助支架5固定于立柱10的内腔中,辅助支架5上设有用于向焊枪3输送焊丝的送丝机构53,送丝机构53可以为电机与滚架所组成的结构,以实现对焊枪3的自动送入焊丝,具体为,辅助支架5的水平中心处设有竖向设置承托筒51,承托筒51的下端封闭,上端开口,承托筒51为钢平台20的钢构空隙201的正下方,承托筒51内转动连接有转动杆,转动杆包括两个对半设置的第一半杆521和第二半杆522,其中送丝机构53设于第一半杆521上,第二半杆522为橡胶材质,第二半杆522的上端设有立杆54,立杆54为伸缩杆,伸缩杆具有磁性,伸缩杆的上端设有承托半筒55,电线41穿过承托半筒55,即承托半筒55能够将电线41置于靠近钢构空隙201的位置,以便于操作人员直接拉动电线41以完成电源4连接。As shown in FIG. 3 , the
并且,第一连接板211设有第一牵引绳213,第二连接板221设有第二牵引绳214,第一牵引绳213和第二牵引绳214的另一端均固定于伸缩杆的上端。In addition, the first connecting
本申请实施例还公开应用上述定位焊接设备的立柱定位焊接工艺,包括以下步骤:The embodiment of the present application also discloses a column positioning welding process using the above positioning welding equipment, including the following steps:
S1、将环形轨道1、行走机构2、焊枪3、辅助支架5预安装于立柱10的内腔中,并确保焊枪3的电线41位于承托半筒55内;钢平台20由临时支架进行支撑,然后将电源4预先设置于钢平台20上。S1. Pre-install the annular track 1, the traveling
S2、在钢平台20上设置提拉缸,以向上提拉立柱10,使立柱10竖立于钢平台20的正下方,并确保立柱10的上端抵接于钢平台20的下表面,此时承托半筒55伸入钢构空隙201中。S2, a pulling cylinder is arranged on the
S3、操作人员的手部通过钢平台20上的钢构空隙201,以向上拉动电线41,使电线41连接于钢平台20上的电源4,然后启动焊枪3和驱动电机21,驱动电机21的输出轴正向转动,通过第一齿轮23和齿条12的啮合,以带动竖板22沿齿条12长度方向移动,使得焊枪3沿立柱10和钢平台20之间的焊缝路线移动并焊接,直至焊完一圈。S3. The operator's hand passes through the
S4、焊接完毕后,驱动电机21反向转动,当驱动电机21的输出轴反向转动时,第二齿轮242将驱动电机21的扭矩传递至转轴223上,通过偏心杆244和滑槽245的配合,以旋松螺栓241,从而解锁第一连接板211、夹具31和第二连接板221,然后向上牵引电线41以将夹具31和焊枪3从行走机构2上取下,并将夹具31和焊枪3通过钢平台20上的钢构空隙201取至钢平台20上,即实现夹具31和焊枪3的回收。S4. After the welding is completed, the driving
然后利用吊钩等辅助工具,将送丝机构53和第一半杆521从立柱10内腔中钓出,此时,仅第二半杆522位于承托筒51中,第二半杆522具有较高自由度,然后拉伸立杆54,使得立杆54的上端伸出钢构空隙201而进入钢平台20上方,期间,立杆54的上移带动第一连接板211和第二连接板221从环形轨道1上脱离,然后转动立杆54,使得立杆54绕承托筒51的中心线偏心转动(第二半杆522松动使得立杆54具有偏心的自由度),而偏心转动的扭矩较大,从而迫使第一牵引绳213和第二牵引绳214快速缠绕于立杆54上,也使得行走机构2缠绕于立杆54上,然后上提立杆54,可轻松将立杆54、行走机构2一并从立柱10内腔中取出,以便于再次利用。Then, use auxiliary tools such as hooks to fish out the
本申请实施例的实施原理为:首先,通过自动焊接形式,以实现于狭小的立柱10内腔中的自动焊接,方便快捷;然后通过设置各种可拆卸连接,以化整为零,并配合立杆54的收束效果,以将行走机构2的体积减小,且一并进行回收,以有效降低成本。The implementation principle of the embodiment of the present application is as follows: firstly, the automatic welding in the inner cavity of the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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