CN115039891A - Flexible flat rubbing peanut huller for community breeding - Google Patents
Flexible flat rubbing peanut huller for community breeding Download PDFInfo
- Publication number
- CN115039891A CN115039891A CN202210526340.2A CN202210526340A CN115039891A CN 115039891 A CN115039891 A CN 115039891A CN 202210526340 A CN202210526340 A CN 202210526340A CN 115039891 A CN115039891 A CN 115039891A
- Authority
- CN
- China
- Prior art keywords
- shelling
- flat
- screen
- washboard
- flexible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241001553178 Arachis glabrata Species 0.000 title claims description 63
- 235000020232 peanut Nutrition 0.000 title claims description 63
- 235000017060 Arachis glabrata Nutrition 0.000 title claims description 55
- 235000010777 Arachis hypogaea Nutrition 0.000 title claims description 55
- 235000018262 Arachis monticola Nutrition 0.000 title claims description 55
- 238000009395 breeding Methods 0.000 title claims description 20
- 230000001488 breeding effect Effects 0.000 title claims description 20
- 241000510097 Megalonaias nervosa Species 0.000 claims description 62
- 230000005540 biological transmission Effects 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000012216 screening Methods 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 235000014571 nuts Nutrition 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010903 husk Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/01—Machines for hulling, husking or cracking nuts for peanuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Pretreatment Of Seeds And Plants (AREA)
- Harvesting Machines For Specific Crops (AREA)
Abstract
本发明涉及一种小区育种用柔性平搓花生脱壳机,属于农业加工技术领域.包括柔性脱壳装置、风选装置、筛选装置和传动装置、机架。所述小区育种用柔性平搓花生脱壳机提出了柔性平搓的脱壳原理,能够高质量地完成小区花生种子脱壳作业,满足小区花生育种脱壳要求。所述柔性脱壳装置安装在机架上部,包括安装在内部的平搓板、脱壳传动机构、平搓筛网与可调节弹性支撑机构等,工作时脱壳传动机构带动平搓板平行于水平面往复移动,花生进入到脱壳区间内使筛网受到挤压而推动下部的可调节弹性支撑机构,使脱壳间隙自动调节,实现柔性脱壳功能,脱壳适应性较强。
The invention relates to a flexible flat-rubbing peanut shelling machine for community breeding, which belongs to the technical field of agricultural processing. The flexible flat-rubbing peanut shelling machine for small-scale breeding proposes the shelling principle of flexible flat-rubbing, which can complete the shelling operation of small-scale peanut seeds with high quality and meet the requirements of small-scale flower breeding seeds. The flexible shelling device is installed on the upper part of the frame, and includes a flat washboard installed inside, a shelling transmission mechanism, a flat-rubbing screen and an adjustable elastic support mechanism, etc. During operation, the shelling transmission mechanism drives the flat washboard to reciprocate parallel to the horizontal plane. Moving, the peanuts enter the shelling area, and the screen is squeezed to push the adjustable elastic support mechanism at the lower part, so that the shelling gap can be adjusted automatically, and the flexible shelling function is realized, and the shelling adaptability is strong.
Description
技术领域technical field
本发明属于农业加工技术领域,特别是涉及一种小区育种用柔性平搓花生脱壳机,适用于小区育种用花生脱壳。The invention belongs to the technical field of agricultural processing, in particular to a flexible flat-rubbing peanut shelling machine for small-scale breeding, which is suitable for peanut shelling for small-scale breeding.
背景技术Background technique
脱壳是花生生产后加工的重要环节之一,是保证花生成为油料、食品和种子的必要手段。目前我国花生脱壳机脱壳原理多种多样,主要包括打击法、挤搓法、碾搓法等,存在的问题是脱净率较低、破损率较高,对于商用花生脱壳还勉强可以达到要求,其总体效益比人工脱壳要大得多,但这样的机械完全不适合小区育种脱壳。Shelling is one of the important links in the post-processing of peanuts, and it is a necessary means to ensure that peanuts become oil, food and seeds. At present, the peeling principles of peanut shelling machines in my country are various, mainly including the blowing method, the squeezing method, the rolling method, etc. The existing problems are that the peeling rate is low and the breakage rate is high, which is barely acceptable for commercial peanut shelling. To meet the requirements, the overall benefit is much greater than that of manual shelling, but such machinery is completely unsuitable for small-scale breeding and shelling.
对比现有花生脱壳机的脱壳原理,发现三种机械脱壳原理中,打击法脱壳效率最高,多应用于大中型脱壳机中,但果仁破损率也高,较适合于榨油用花生脱壳;碾搓法脱壳效率次之,但果仁破损率较低,多应用于小型花生脱壳机,农户于田间使用或育种脱壳;挤搓法脱壳由于所采用的脱壳部件体积较大而脱壳效率最低,虽然果仁质量较好,但市场应用并不多。Compared with the shelling principle of the existing peanut shelling machine, it is found that among the three mechanical shelling principles, the impact method has the highest shelling efficiency, and is mostly used in large and medium-sized shelling machines, but the nut breakage rate is also high, which is more suitable for pressing Peanut shelling for oil; the shelling efficiency of the grinding method is second, but the nut breakage rate is low, and it is mostly used in small peanut shelling machines, which are used by farmers in the field or for breeding; The shelling part is larger in size and the shelling efficiency is the lowest. Although the quality of the nuts is better, there are not many market applications.
小区育种的主要特点是花生品种多、量小、荚果大小不一,目前科研单位小区育种用的花生脱壳大多用人工剥壳,劳动强度大,作业效率低,费用高,所以研制一款适用于小区科研育种的花生脱壳机械非常重要。The main characteristics of community breeding are that there are many varieties of peanuts, small quantities, and different pod sizes. At present, most of the peanut shelling used in community breeding in scientific research units is manually peeled, which is labor-intensive, low in efficiency and high in cost. Therefore, the development of a suitable Peanut shelling machinery for scientific research breeding in the community is very important.
发明内容SUMMARY OF THE INVENTION
针对上述存在的技术问题,提供一种小区育种用柔性平搓花生脱壳机。本发明采用平搓挤压法进行脱壳,利于实现柔性脱壳过程,以解决现有花生脱壳设备中存在的通用性差、破损率高、脱净率低的问题。Aiming at the above existing technical problems, a flexible flat-rubbing peanut sheller for community breeding is provided. The invention adopts the flat rubbing extrusion method for shelling, which is favorable for realizing a flexible shelling process, and solves the problems of poor versatility, high breakage rate and low dehulling rate existing in the existing peanut shelling equipment.
本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:
本发明一种柔性平搓花生脱壳机,包括机架、柔性脱壳装置、风选装置、筛选装置及传动装置,所述柔性脱壳装置位于机架的内部,与机架上方连接,在柔性脱壳装置内由平搓板和脱壳筛网构成非封闭的脱壳空间;所述风选装置位于机架的中部,连接于柔性脱壳装置下方,所述筛选装置安装在机架内风选装置的下方,所述传动装置分别连接柔性脱壳装置、风选装置及筛选装置;工作时传动装置带动柔性脱壳装置的平搓板平行于水平面往复移动,使平搓板与平搓筛网间的花生荚果果壳受柔性挤压力与平搓力作用而开裂及破碎完成柔性脱壳,经风选装置气流将花生壳吹出机架外,花生果仁落入筛选装置完成果仁的筛选。The present invention is a flexible flat rubbing peanut shelling machine, comprising a frame, a flexible shelling device, a wind selection device, a screening device and a transmission device. A non-closed shelling space is formed in the flexible shelling device by a flat washboard and a shelling screen; the air selection device is located in the middle of the frame and is connected below the flexible shelling device, and the screening device is installed in the rack. Below the selection device, the transmission device is respectively connected to the flexible shelling device, the air selection device and the screening device; during operation, the transmission device drives the flat washboard of the flexible shelling device to reciprocate parallel to the horizontal plane, so that the space between the flat washboard and the flat screen is The peanut pod shell is cracked and broken by the flexible extrusion force and flat rubbing force to complete the flexible shelling. The peanut shell is blown out of the frame by the air flow of the air selection device, and the peanut kernel falls into the screening device to complete the screening of the kernel.
进一步地,所述柔性脱壳装置包括平搓板、脱壳筛网、可调节弹性支撑机构、平搓板调节滑道、筛网调节座和挡板,所述平搓板调节滑道和筛网调节座上下平行于水平面安装在机架上,在平搓板调节滑道和筛网调节座间四周设置挡板,所述平搓板由平搓外壳内装有平搓板芯构成,平搓板下方设置脱壳筛网,由平搓板芯的下平面、脱壳筛网的上平面与平搓外壳围成非封闭的脱壳空间,平搓板上端连接在平搓板调节滑道上,在脱壳筛网两侧边框下方与筛网调节座间均匀间隔设置多个可调节弹性支撑机构,以调节脱壳间隙。Further, the flexible shelling device includes a flat washboard, a shelling screen, an adjustable elastic support mechanism, a flat washboard adjusting slide, a screen adjusting seat and a baffle, the flat washboard adjusting slide and screen adjusting seat. It is installed on the rack up and down parallel to the horizontal plane, and baffles are arranged around the flat washboard adjusting slideway and the screen adjusting seat. , The non-closed shelling space is surrounded by the lower plane of the flat washboard core, the upper plane of the shelling screen and the flat shell. The upper end of the flat washboard is connected to the adjustment slide of the flat washboard. A plurality of adjustable elastic support mechanisms are evenly spaced between the screen adjusting seats to adjust the shelling gap.
进一步地,所述平搓外壳两侧的一端对称沿竖向设置多个连接平搓板芯的孔位,以调节平搓板芯的水平角度,其调节范围为-2°~2°;所述机架上平搓板调节滑道和筛网调节座安装位置两侧的一端对称沿竖向设置多个孔位,用以连接平搓板调节滑道与筛网调节座,并调节其水平角度,其调节范围为- 2°~2°。Further, one end on both sides of the flat washboard shell is symmetrically arranged with a plurality of holes for connecting the flat washboard core vertically, so as to adjust the horizontal angle of the flat washboard core, and the adjustment range is -2°~2°; the machine The flat washboard adjusting slideway and the screen adjusting seat on the rack are symmetrically arranged with a plurality of holes vertically at one end on both sides of the installation position to connect the flat washboard adjusting slideway and the screen adjusting seat, and adjust the horizontal angle. The range is -2°~2°.
进一步地,所述平搓板芯是在矩形框架内并列设置多个筋条构成,所述筋条方向与运动方向垂直,所述筋条截面形状为圆形,筋条间距t=15~30mm,筋条采用光滑表面的45号钢、螺纹钢或被表面光滑橡胶材质所包裹45号钢中的任意一种材料。Further, the flat washboard core is formed by arranging a plurality of ribs side by side in a rectangular frame, the direction of the ribs is perpendicular to the movement direction, the cross-sectional shape of the ribs is a circle, and the distance between the ribs is t=15-30mm, The ribs are made of 45-gauge steel with smooth surface, rebar or any material of 45-gauge steel wrapped by a smooth surface rubber material.
进一步地,所述可调节弹性支撑机构包括上支撑座、拉簧、下支撑座、杆件、调节螺柱、限位块和圆柱销,所述杆件为6个,由一对平行边设置1个杆件,另一对平行边设置两个并列杆件,相互铰接组成平行四边形结构,平行四边形结构两个相对的顶角端分别铰接上支撑座和下支撑座,拉簧两端分别与平行四边形结构另外两个顶角铰接轴连接,在下支撑座上平行四边形结构两侧对称焊接有限位块;上支撑座两端与脱壳筛网固定,下支撑座两端和机架固定。Further, the adjustable elastic support mechanism includes an upper support seat, a tension spring, a lower support seat, a rod, an adjustment stud, a limit block and a cylindrical pin, and the rods are 6 and are provided by a pair of parallel sides. One rod, the other pair of parallel sides is provided with two parallel rods, which are hinged to each other to form a parallelogram structure. The two opposite top corner ends of the parallelogram structure are hinged to the upper support seat and the lower support seat, respectively. The other two apex angle hinge shafts of the parallelogram structure are connected, and the limit blocks are symmetrically welded on both sides of the parallelogram structure on the lower support seat; the two ends of the upper support seat are fixed to the shelling screen, and the two ends of the lower support seat are fixed to the frame.
进一步地,所述风选装置包括分料仓和风机,所述的分料仓由四块钢板和风道两部分焊接组成,通过四块侧板焊接形成收口与风道的入料口连接,风道采用半封闭式结构,具有入料口、相互连通的进风口、花生壳出口与花生仁出口;与入料口相对的底部设置花生仁出口,在对应风机出风口端的风道侧壁上开有水平设置的进风口,且与风机的出风口连接,在风道进风口的对应端为花生壳出口,所述风机安装在机架上,在风机轴上设置传动系统的双槽带轮。Further, the air separation device includes a silo and a fan, and the silo is composed of four steel plates and two parts of the air duct welded. The four side plates are welded to form a closing opening and connect to the inlet of the air duct. The duct adopts a semi-closed structure, with a feeding port, an interconnected air inlet, a peanut shell outlet and a peanut kernel outlet; the bottom opposite to the feeding port is provided with a peanut kernel outlet, which is opened on the side wall of the air duct corresponding to the air outlet end of the fan. There is a horizontally arranged air inlet, which is connected with the air outlet of the fan. The corresponding end of the air inlet of the air duct is the outlet of peanut shells.
进一步地,所述筛选装置位于机架的内底部,包括振动装置、筛网、连杆、关节轴承、摆杆、筛体及设置在筛体内的筛网,所述筛体通过四根摆杆分别与机架铰接,所述筛网设置有两层,包括椭圆形筛孔筛网、槽型筛孔筛网,平行安装在振动筛内,所述连杆设置一组,一端铰接在筛体底部,另一端通过关节轴承与所述的振动装置连接,以驱使所述筛体进行往复运动,所述摆杆通过其两端设置的关节轴承分别与机架和筛体底部形成铰接。Further, the screening device is located at the inner bottom of the frame, and includes a vibrating device, a screen, a connecting rod, a joint bearing, a swing rod, a screen body and a screen set in the screen body, and the screen body passes through four swing bars. They are respectively hinged to the frame. The screen is provided with two layers, including an oval screen screen and a slot screen screen, which are installed in parallel in the vibrating screen. The bottom and the other end are connected with the vibration device through a joint bearing to drive the screen body to reciprocate, and the swing rod is hinged with the frame and the bottom of the screen body through the joint bearings provided at both ends.
进一步地,所述振动装置包括振动轴、偏心轮盘,所述振动轴通过两组带座轴承安装在机架上,所述的偏心轮盘安装在振动轴一端,且偏心轮盘与所述连杆一端连接。Further, the vibration device includes a vibration shaft and an eccentric wheel, the vibration shaft is mounted on the frame through two sets of bearings with a seat, the eccentric wheel is mounted on one end of the vibration shaft, and the eccentric wheel and the One end of the connecting rod is connected.
进一步地,所述偏心轮盘上开设多个偏心距不等的安装孔,通过不同的安装孔与连杆连接,调节偏心量,以调节筛体的振动频率.Further, a plurality of installation holes with different eccentric distances are opened on the eccentric disc, and the connecting rods are connected through different installation holes to adjust the eccentricity to adjust the vibration frequency of the screen body.
进一步地,所述的筛体安装后筛面与水平夹角为1~25°。Further, the included angle between the screen surface and the horizontal after the screen body is installed is 1-25°.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明可根据不同花生品种不同喂入量对脱壳间隙(平搓板与平搓筛网之间的间距)自动进行调节,可实现柔性脱壳过程,脱壳适应性较强。根据本发明小区育种脱壳的特点,将揉搓与挤压脱壳相结合作为脱壳原理。为了更好地发挥柔性脱壳与挤压脱壳的优势,该脱壳机的脱壳部件并未采用滚筒与凹板筛的形式,而是采用平面式,相比于滚筒与凹板筛组合的脱壳部件,其工作面积相对更大,能够提升脱壳效率,不易造成堵塞。1. The present invention can automatically adjust the shelling gap (the distance between the flat washboard and the flat screen) according to the different feeding amounts of different peanut varieties, which can realize a flexible shelling process and has strong shelling adaptability. According to the characteristics of small-scale breeding and shelling of the present invention, the combination of rubbing and extrusion shelling is used as the shelling principle. In order to give better play to the advantages of flexible shelling and extrusion shelling, the shelling parts of the shelling machine are not in the form of drum and concave plate screen, but in the form of plane type, compared with the combination of drum and concave plate screen The shelling part has a relatively larger working area, which can improve the shelling efficiency and is not easy to cause blockage.
2.本发明脱壳筛网为可替换设计,替换方便,根据不同粒型花生进行脱壳时可选用适应规格的脱壳筛网,同时也避免了花生果仁无法通过的问题。筛网下根据自身结构保证其刚度,其实具有良好的平面度,提高了脱壳质量的稳定性。2. The shelling screen of the present invention is of replaceable design, and the replacement is convenient. When shelling peanuts according to different grain types, the shelling screen of suitable specifications can be selected, and the problem that the peanut kernels cannot pass through is also avoided. Under the screen, the rigidity is guaranteed according to its own structure. In fact, it has a good flatness, which improves the stability of the shelling quality.
3.本发明平面式脱壳部件运动较慢,有利于降低脱壳破碎率;另外,相比于回转式脱壳部件,平面式脱壳为开式脱壳,不易造成残留与堵塞,可提高脱壳质量。3. The plane shelling part of the present invention moves slowly, which is beneficial to reduce the shelling breakage rate; in addition, compared with the rotary shelling part, the plane shelling is an open shelling, which is not easy to cause residues and blockages, and can improve the efficiency of the shelling. Shelling quality.
4.本发明通过曲柄连杆机构控制平搓板的运动速度,能有效实现对花生的揉搓脱壳效果,另外作用在平面筛上的挤压机构采用有弹性的挤压装置,对花生荚果的挤压力处于合适的弹性范围之内,并保证了脱壳机间隙在合理范围之内。4. The present invention controls the movement speed of the flat washboard through the crank connecting rod mechanism, which can effectively realize the effect of kneading and shelling the peanuts. In addition, the extrusion mechanism acting on the plane screen adopts an elastic extrusion device to squeeze the peanut pods. The pressure is within a suitable elastic range, and the sheller clearance is ensured within a reasonable range.
5.本发明风选腔采用两侧封闭上下开口式设计,包括相互连通的进风口、花生壳出口与花生仁出口;进风口水平设置,且与风机的出风口相连;使得花生仁在重力作用下顺利且快速地从花生仁出口排出,而花生壳则在风机风力的带动下从花生壳出口排出,实现了壳和仁的实质性分离。5. The air selection cavity of the present invention adopts the design of closed upper and lower openings on both sides, including the air inlet, the peanut shell outlet and the peanut kernel outlet that are connected to each other; the air inlet is arranged horizontally and is connected with the air outlet of the fan; The peanut shell is discharged from the outlet of the peanut kernel smoothly and quickly, and the peanut shell is discharged from the outlet of the peanut shell under the driving of the wind force of the fan, which realizes the substantial separation of the shell and the kernel.
6.本发明振动这种的振动筛为多级筛分,可根据对花生品质要求分类筛选,大量的节约了人力物力,提高了生产效率。6. The vibrating screen of the present invention is multi-stage screening, which can be classified and screened according to the quality requirements of peanuts, which saves a lot of manpower and material resources and improves production efficiency.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为图1的A-A截面半剖视图示意图。FIG. 2 is a schematic half-sectional view of section A-A of FIG. 1 .
图3为图1中的柔性脱壳装置的结构示意图。FIG. 3 is a schematic structural diagram of the flexible shelling device in FIG. 1 .
图4为图3中的平搓板的结构示意图。FIG. 4 is a schematic structural diagram of the flat washboard in FIG. 3 .
图5为图4的俯视图。FIG. 5 is a top view of FIG. 4 .
图6为图3中可调节弹性支撑机构的结构示意图。FIG. 6 is a schematic structural diagram of the adjustable elastic support mechanism in FIG. 3 .
图7为图1中筛选装置的轴测图。FIG. 7 is an axonometric view of the screening device of FIG. 1 .
图8为图7中振动筛的结构示意图。FIG. 8 is a schematic structural diagram of the vibrating screen in FIG. 7 .
图9为图7中偏心圆盘的结构示意图。FIG. 9 is a schematic structural diagram of the eccentric disk in FIG. 7 .
图10中图1中分料仓的结构示意图。Figure 10 is a schematic structural diagram of the hopper in Figure 1 .
图中:1.机架,In the picture: 1. Rack,
2.柔性脱壳装置,21.平搓板,211.平搓外壳,212.平搓板芯,22.脱壳筛网,23.可调节弹性支撑机构,231.上支撑座,232.拉簧,233.下支撑座,234. 杆件,235.调节螺柱,236.厚螺母,237.薄螺母,238.限位块,239.圆柱销, 24.平搓板调节滑道,25.筛网调节座,26.挡板;2. Flexible shelling device, 21. Flat washboard, 211. Flat washboard shell, 212. Flat washboard core, 22. Shelling screen, 23. Adjustable elastic support mechanism, 231. Upper support seat, 232. Tension spring, 233. Lower support seat, 234. Rod, 235. Adjusting stud, 236. Thick nut, 237. Thin nut, 238. Limit block, 239. Cylindrical pin, 24. Flat washboard adjustment slide, 25. Screen Adjusting seat, 26. baffle;
3.风选装置,31.分料仓,311.入料口,312.相互连通的进风口,313.花生壳出口,314.花生仁出口,32.风机,321.风机轴;3. Air separation device, 31. Feed bin, 311. Feed inlet, 312. Interconnected air inlet, 313. Peanut shell outlet, 314. Peanut kernel outlet, 32. Fan, 321. Fan shaft;
4.筛选装置,41.筛体,42.筛网,43.连杆,44.偏心轮盘,45.振动轴, 46.关节轴承,47.摆杆;4. Screening device, 41. Screen body, 42. Screen mesh, 43. Connecting rod, 44. Eccentric disc, 45. Vibration shaft, 46. Joint bearing, 47. Swing rod;
5.传动装置,51.电机,52.脱壳传动机构,521.脱壳曲柄,522.脱壳摇杆,53.降速轴,54.传动链Ⅰ,541.小带轮Ⅰ,55.传动链Ⅱ,551.双槽带轮,552.大带轮Ⅱ,56.传动链Ⅲ,561.小带轮Ⅲ,562.大带轮Ⅲ,57.传动链Ⅳ,571.小带轮Ⅳ,572.大带轮Ⅳ,58.脱壳转轴;5. Transmission device, 51. Motor, 52. Shelling transmission mechanism, 521. Shelling crank, 522. Shelling rocker, 53. Reduction shaft, 54. Transmission chain I, 541. Small pulley I, 55. Transmission chain II, 551. Double groove pulley, 552. Large pulley II, 56. Transmission chain III, 561. Small pulley III, 562. Large pulley III, 57. Transmission chain IV, 571. Small pulley IV , 572. Large pulley IV, 58. Shelling shaft;
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
实施例:如图1、图2所示,本发明一种小区育种用柔性平搓花生脱壳机,包括机架1、柔性脱壳装置2、风选装置3、筛选装置4及传动装置5,所述柔性脱壳装置2位于机架1的内部,与机架1上方连接,在柔性脱壳装置2内由平搓板21和脱壳筛网22构成非封闭的脱壳空间;所述风选装置3的分料仓位于机架1的中部,连接于柔性脱壳装置2下方,所述筛选装置5安装在机架下部风选装置3的下方,所述传动装置分别连接柔性脱壳装置、风选装置及筛选装置;工作时,传动装置带动柔性脱壳装置的平搓板平行于水平面往复移动,使平搓板21与平搓筛网间的花生荚果果壳受柔性挤压力与平搓力作用而开裂及破碎完成柔性脱壳,经风选装置气流将花生壳吹出机架外,花生果仁落入筛选装置完成果仁的筛选。Embodiment: As shown in Fig. 1, Fig. 2, a kind of flexible flat rubbing peanut shelling machine for community breeding of the present invention comprises frame 1, flexible shelling device 2, air selection device 3,
进一步地,如图2-图5所示,所述柔性脱壳装置2包括平搓板21、脱壳筛网 22可调节弹性支撑机构23、平搓板调节滑道24、筛网调节座25和挡板26,所述平搓板调节滑道24和筛网调节座25上下平行于水平面安装在机架1上,在平搓板调节滑道24和筛网调节座25间四周设置挡板,并分别支撑平搓板21和可调节弹性支撑机构23;所述平搓板21由平搓外壳211内装有平搓板芯212构成,平搓板21下方设置脱壳筛网22,由平搓板芯212的下平面、脱壳筛网22的上平面与平搓外壳211围成非封闭的脱壳空间,平搓板21上端连接在平搓板调节滑道24 上,在脱壳筛网22两侧边框下方与筛网调节座25均匀间隔设置多个可调节弹性支撑机构23,以调节脱壳间隙,脱壳空间容积的大小通过脱壳筛网22下方的可调节弹性支撑机构23调节脱壳间隙后所得到。该空间最多可容纳花生的空间为 9.37L(脱壳间隙调节前)~11.98L(脱壳间隙调节后)。Further, as shown in FIGS. 2 to 5 , the flexible shelling device 2 includes a
本例置于传动装置的脱壳转动轴58端的挡板26固定在机架1上,另一端挡板转动连接在机架1上,两侧面的挡板26通过折页可转动的连接在筛网调节座 25上,用于遮挡脱壳时溅出的花生果仁与破碎果壳。In this example, the
进一步地,如图4所示,所述平搓外壳211两侧的一端对称沿竖向设置多个连接平搓板芯212的孔位,以调节平搓板芯212的水平角度,其调节范围为- 2°~2°;所述机架1上平搓板调节滑道24和筛网调节座25安装位置两侧的一端对称沿竖向设置多个孔位,用以连接平搓板调节滑道24与筛网调节座25,并调节其水平角度,其调节范围为-2°~2°。由平搓板调节滑道24支撑平搓板 21并对其进行角度调节。可调节弹性机构23安装在筛网调节座25上,通过调节筛网调节座25角度可以实现脱壳筛网22角度的调节,调节可调节弹性机构23又可以进行对其进行角度微调。Further, as shown in FIG. 4 , one end on both sides of the
进一步地,如图4-图5所示,所述平搓板芯212是在矩形框架内并列设置多个筋条构成,所述筋条方向与运动方向垂直,所述筋条截面形状为圆形,直径选用范围为5~10mm,筋条间距15~30mm,筋条采用光滑表面的45号钢、螺纹钢或被表面光滑橡胶材质所包裹45号钢。Further, as shown in FIGS. 4-5 , the
进一步地,如图6所示,所述可调节弹性支撑机构23包括上支撑座231、拉簧232、下支撑座233、杆件234、调节螺柱235、限位块238和圆柱销239,所述杆件234为6个,由一对平行边设置1个杆件,另一对平行边设置两个并列杆件,相互铰接组成平行四边形结构,平行四边形结构两个相对的顶角端分别铰接上支撑座231和下支撑座233,拉簧232两端分别与平行四边形结构另外两个顶角铰接轴连接,本例铰接轴上经插入圆柱销239固定;在下支撑座233上平行四边形结构两侧对称焊接有限位块238,用于限制可调节弹性支撑机构232的具有20mm的最大调节量;上支撑座231两端与脱壳筛网22固定,下支撑座233两端和机架1固定。Further, as shown in FIG. 6 , the adjustable
进一步的,如图3-图6所示,所述平搓板芯212下表面与脱壳筛网22上表面间的垂直间距为脱壳间隙,通过调节弹性支撑机构23调节,其形成的初始脱壳间隙为23.5~28.5mm。通过可调节弹性支撑机构23的调节螺柱235上的厚螺母 236与薄螺母237来调节初始脱壳间隙位置;可调节弹性支撑机构23受载时内部的拉簧232受拉,导致平行四边形结构的高度发生变化,从而调节脱壳间隙,以适应不同花生品种荚果大小的脱壳作业。本例可调节弹性支撑机构23分别布置在脱壳筛网22的两侧边框为3~6个,具体实例的数量,根据花生品种与弹簧的弹性系数及筛面大小需要确定。Further, as shown in Fig. 3-Fig. 6, the vertical distance between the lower surface of the
进一步地,如图7、图8所示,所述筛选装置4位于机架1的内部,包括振动装置、筛网42、连杆43、关节轴承46,摆杆47、筛体41及设置在筛体 41内的筛网42,所述筛体41通过四根摆杆47分别与机架1铰接,所述的筛体41与地面倾斜角度由摆杆47实现,安装后筛面与水平夹角为1~25°,所述筛网42设置有两层,包括椭圆形筛孔筛网、槽型筛孔筛网,平行安装在振动筛41内,可以根据不同粒型的花生果仁进行更换,所述连杆43设置一组,一端铰接在筛体41底部,另一端通过关节轴承46与所述的振动装置连接,以驱使所述筛体41进行往复运动,所述摆杆47通过其两端设置的关节轴承46 分别与机架1和筛体41底部形成铰接。Further, as shown in FIGS. 7 and 8 , the
进一步地,如图1、图7、图9所示,所述振动装置包括振动轴45、偏心轮盘44,所述振动轴45通过两组带座轴承安装在机架上,所述的偏心轮盘44 安装在振动轴45一端,且偏心轮盘44与所述连杆43一端连接。Further, as shown in FIG. 1 , FIG. 7 and FIG. 9 , the vibration device includes a
进一步地,如图7、图9所示,所述偏心轮盘44上开设多个偏心距不等的安装孔,所述多个偏心距不等的安装孔可分别与所述连杆43对应连接,偏心量r可调范围为20~40mm可调,以调节筛体41的振动频率。Further, as shown in FIG. 7 and FIG. 9 , the
进一步地,如图1、图10所示,所述风选装置3包括分料仓31、风机 32,所述的分料仓31由四块钢板和风道两部分焊接组成,通过四块钢板焊接形成收口与风道的入料口311连接,风道采用半封闭式结构,具有入料口 311、进风口312、花生壳出口313与花生仁出口314;与入料口311相对的底部设置花生仁出口314,在对应风机出风口端的风道侧壁上开有水平设置的进风口312,且与风机32的出风口连接,在风道进风口的对应端为花生壳出口313,所述风机包括风机32、风机轴321,所述风机32通过连接螺栓安装在机架1上一侧的分料仓31下方,在风机轴321上设置传动装置的的双槽带轮 551。Further, as shown in FIG. 1 and FIG. 10 , the air separation device 3 includes a
进一步地,如图1所示,所述传动装置包括电机51、与风机32传动连接的传动链Ⅰ、风机32与筛选装置4传动连接的传动链Ⅱ、筛选装置4与降速轴53传动连接的传动链Ⅲ,降速轴53与脱壳传动机构52传动连接的传动链Ⅳ,传动链Ⅰ、传动链Ⅱ、传动链Ⅲ和传动链Ⅳ均为带传动,电机51输出轴上安装带轮Ⅰ541,风机轴321上安装双槽带轮551,筛选装置4的振动轴45 上分别安装大带轮Ⅱ552和小带轮Ⅲ561,安装脱壳传动机构52的机架侧中部的降速轴53上设置大带轮Ⅲ562和小带轮Ⅳ571,脱壳传动机构52的脱壳转动轴58上安装大带轮Ⅳ572,双槽带轮551分别和小带轮Ⅰ541和振动轴45上大带轮Ⅱ552、振动轴45上小带轮Ⅲ561和降速轴53上大带轮Ⅲ562、小带轮Ⅳ 571和机架侧中部设置的大带轮Ⅳ572间分别套置传动带。通过电机51输出的动力,由带传动进行降速处理输入至风机32、筛选装置4,降速轴53和脱壳传动机构52,最终由风机32、筛选装置4和柔性脱壳装置2内部各个部件配合执行工作,实现花生脱壳与清选的工作过程。Further, as shown in FIG. 1 , the transmission device includes a
所述脱壳传动机构52包括两组对称设置在脱壳转动轴58两端的曲柄摇杆机构,脱壳曲柄521和脱壳摇杆522铰接,脱壳曲柄521端连接在脱壳转动轴上,脱壳摇杆522端连接在平搓板21上,通过脱壳转动轴58转动,带动脱壳曲柄521绕其转动,带动与脱壳摇杆522连接的平搓板21随曲柄摇杆往复摆动,实现平动揉搓。The
本发明其他零部件均采用现有结构,不再赘述。The other components of the present invention all adopt the existing structure, which will not be repeated.
本发明的目的在于提供一种结构简单,成本低廉,操作方便的花生脱壳机,适合于小区育种用或单位种植面积较小等,以解决现有技术中脱壳损伤率及净果率低的问题。The object of the present invention is to provide a peanut shelling machine with simple structure, low cost and convenient operation, suitable for small area breeding or small unit planting area, etc., in order to solve the problem of low shelling damage rate and net fruit rate in the prior art The problem.
可以理解的是,以上关于本发明的具体描述,仅用于说明本发明而并非受限于本发明实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those of ordinary skill in the art should understand that the present invention can still be modified or It is equivalent to replacement to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210526340.2A CN115039891B (en) | 2022-05-16 | 2022-05-16 | Flexible flat rubbing peanut sheller for district breeding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210526340.2A CN115039891B (en) | 2022-05-16 | 2022-05-16 | Flexible flat rubbing peanut sheller for district breeding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115039891A true CN115039891A (en) | 2022-09-13 |
| CN115039891B CN115039891B (en) | 2023-05-12 |
Family
ID=83157800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210526340.2A Active CN115039891B (en) | 2022-05-16 | 2022-05-16 | Flexible flat rubbing peanut sheller for district breeding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115039891B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116268436A (en) * | 2023-01-16 | 2023-06-23 | 河南省农业科学院长垣分院 | A translational peanut shelling, cleaning and grading all-in-one machine |
| CN118120935A (en) * | 2024-03-05 | 2024-06-04 | 农业农村部南京农业机械化研究所 | A spring plate flexible shelling drum |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB424755A (en) * | 1934-07-09 | 1935-02-27 | Baptistin Branda | Improvements in machines for cracking monkey-nuts |
| CN201252817Y (en) * | 2008-09-12 | 2009-06-10 | 马新福 | Flat-rubbing type peanut sheller |
| JP3163598U (en) * | 2010-08-10 | 2010-10-21 | 重夫 立原 | Peanut skinning device |
| CN203314050U (en) * | 2013-06-24 | 2013-12-04 | 刘小丰 | Peanut hull breaking device |
| CN206443113U (en) * | 2016-12-30 | 2017-08-29 | 广西壮族自治区农业科学院经济作物研究所 | A kind of earthnut sheller |
-
2022
- 2022-05-16 CN CN202210526340.2A patent/CN115039891B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB424755A (en) * | 1934-07-09 | 1935-02-27 | Baptistin Branda | Improvements in machines for cracking monkey-nuts |
| CN201252817Y (en) * | 2008-09-12 | 2009-06-10 | 马新福 | Flat-rubbing type peanut sheller |
| JP3163598U (en) * | 2010-08-10 | 2010-10-21 | 重夫 立原 | Peanut skinning device |
| CN203314050U (en) * | 2013-06-24 | 2013-12-04 | 刘小丰 | Peanut hull breaking device |
| CN206443113U (en) * | 2016-12-30 | 2017-08-29 | 广西壮族自治区农业科学院经济作物研究所 | A kind of earthnut sheller |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116268436A (en) * | 2023-01-16 | 2023-06-23 | 河南省农业科学院长垣分院 | A translational peanut shelling, cleaning and grading all-in-one machine |
| CN118120935A (en) * | 2024-03-05 | 2024-06-04 | 农业农村部南京农业机械化研究所 | A spring plate flexible shelling drum |
| CN118120935B (en) * | 2024-03-05 | 2026-02-06 | 农业农村部南京农业机械化研究所 | Flexible shelling roller for spring plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115039891B (en) | 2023-05-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103271415B (en) | Rub type shelling and sorting machine for camellia fruits | |
| CN105768122B (en) | A kind of small-sized breeding groundnut sheller | |
| CN105852155B (en) | One cultivates peanut classification hulling machine | |
| CN102960833B (en) | Camellia seed shelling machine | |
| CN218635263U (en) | A flat-rubbing peanut thin-layer shelling device for small plots | |
| CN115039891A (en) | Flexible flat rubbing peanut huller for community breeding | |
| CN112089062A (en) | Agricultural product processing equipment for peanut shelling and screening | |
| CN109984345A (en) | A kind of upright cone drum-type groundnut sheller | |
| CN108541958A (en) | A kind of high efficiency groundnut sheller | |
| CN203279806U (en) | Rubbing-type oil camellia fruit classified-unshelling and sorting machine | |
| CN210017778U (en) | A vertical cone drum type peanut sheller | |
| CN111789276A (en) | A green edamame shelling machine | |
| CN110560199A (en) | Wheat preprocessing device | |
| CN209950321U (en) | Rubbing type peanut sheller | |
| CN113331436A (en) | Peanut shelling and screening device | |
| CN217337323U (en) | Self-grading thin-layer peanut sheller | |
| CN206462368U (en) | A kind of integrated form peanut kind decorticator | |
| CN215270468U (en) | Screening decorticator | |
| CN212702065U (en) | Buckwheat shelling device | |
| CN118614198A (en) | A hydraulically controlled flexible flat-rubbing peanut shelling machine | |
| CN205512199U (en) | Small -size groundnut sheller for breeding | |
| CN205695509U (en) | A kind of family expenses groundnut sheller | |
| CN216363571U (en) | Peanut decorticator based on laser pretreatment | |
| CN212344570U (en) | A small castor shelling and cleaning machine | |
| CN205902768U (en) | Hierarchical peel machine of peanut |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |
