Slide way rotation type lamination platform for battery cell manufacturing and lamination diaphragm pressing process of lamination platform
Technical Field
The invention relates to the field of lithium ion power battery manufacturing, in particular to a slide way alternate type lamination platform for manufacturing an automatic battery core lamination and a lamination diaphragm pressing process thereof.
Background
Lithium battery Lithium battery refers to a battery containing lithium in an electrochemical system including metallic lithium, lithium alloys, and lithium ions, lithium polymers. Lithium batteries can be broadly divided into two categories, lithium metal batteries and lithium ion batteries. A lithium battery is a rechargeable battery that operates primarily by means of lithium ions moving between a positive electrode and a negative electrode. Batteries that generally employ materials containing lithium as electrodes are representative of modern high performance batteries. With the development of new energy driven by China, the requirements of various industries on lithium ion power batteries are increasing, and the battery core in the composition structure of the lithium ion power batteries is a core component of the lithium ion power batteries, and the battery core is generally formed by mutually staggered and overlapped positive and negative pole pieces. The battery cell composition structure comprises a plurality of positive and negative plates which are overlapped up and down in a staggered way, and the positive and negative plates are isolated and insulated through a diaphragm. The lithium battery equipment with advanced domestic technology is mainly mastered in foreign equipment suppliers, and domestic high-end lithium battery lamination equipment is mainly imported at present.
The battery core of the lithium ion battery is generally formed by overlapping positive and negative plates in a staggered way, and an insulating diaphragm is also required to be inserted between the positive and negative plates. The current manufacturing process of the battery cell comprises two modes of strip lamination and single-sheet lamination according to the different diaphragm inserting processes, namely continuous diaphragm lamination and single-sheet diaphragm lamination are adopted during lamination. For the strip lamination process, positive and negative pole pieces are alternately placed on a lamination platform during lamination, strip diaphragms are circularly pulled back and forth above the lamination platform, the surfaces of the positive pole pieces or the negative pole pieces are covered after the positive pole pieces or the negative pole pieces are overlapped, and then the diaphragms are cut. For the single-sheet lamination process, the diaphragm is cut into a single-sheet structure before lamination, after the positive and negative plates are stacked, the single-sheet diaphragm is stacked on the surface of the positive plate or the negative plate to realize lamination, and the diaphragm lamination process needs to take the diaphragm for multiple times, so that the lamination efficiency is low, the diaphragm is required to be aligned before lamination for ensuring the position precision of each lamination, and the position precision of the lamination is difficult to effectively ensure.
The technical problems that in the process of carrying out automatic lamination design, the continuous membrane belt is pulled out and then the positive plate or the negative plate is overlapped on the membrane belt, then the membrane belt is reversely pulled to the positive plate or the negative plate, the membrane belt is covered left and right along a Z-shaped path and sequentially overlapped on the membrane, and the horizontal membrane covered on a lamination platform is required to be pressed in the membrane left and right lamination process based on the lamination principle, so that the membrane is prevented from being carried up in the subsequent membrane pulling process. In order to meet the requirement, the conventional film pressing device adopts a cam transmission mode to realize driving in the vertical direction and the horizontal direction, the transmission is unstable, the flatness during film pressing of the film pressing is influenced, the structural design is very complex, the force transmission path is long, and the transmission error is large.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a slide way type guide lamination platform and a lamination and diaphragm pressing process for manufacturing a slide way alternate lamination platform by using a battery cell, wherein the battery cell is used for reducing the transmission error of lamination and ensuring the stability, the movement accuracy and the flatness of the lamination.
The technical scheme adopted by the invention is that the battery core manufacturing slideway alternate lamination platform comprises a lamination support platform and film pressing components arranged at the left side and the right side of the lamination support platform, wherein the lamination support platform is horizontally arranged so as to horizontally bear a diaphragm or a pole piece;
An upper slide way and a lower slide way which are arranged at intervals up and down along the vertical direction are arranged in the film pressing assembly, the upper slide way and the lower slide way are horizontally arranged, and a film pressing component of the film pressing assembly circularly moves along the upper slide way and the lower slide way, so that the film pressing component horizontally moves from the front side or the rear side of the lamination support to the lamination support in the lamination process, and vertically presses down the upper diaphragm of the lamination support;
The upper slide way and the lower slide way are provided with flexible openings at the other ends, the film pressing part is driven by vertical power to move from the lower slide way to the upper slide way at the open structure at one ends of the upper slide way and the lower slide way and at the flexible openings at the other ends, and the flexible openings are automatically sealed so that the film pressing part moves on the upper slide way linearly.
The film pressing assembly comprises a film pressing support plate, a horizontal power part, a film pressing part, a slide way changing part and a slide way part, wherein the film pressing support plate is horizontally arranged on the front side or the rear side of a lamination support table, the horizontal power part is arranged on the film pressing support plate, the power output direction is horizontally arranged along the direction vertical to the front side or the rear side of the lamination support table, the film pressing part is connected to the output end of the horizontal power part and is movably connected with the output end of the horizontal power part in the vertical direction, the slide way changing part is arranged on the horizontal power part, the output end is arranged in the vertical direction and is connected to the film pressing part, the slide way part is arranged on the film pressing support plate, the slide way part comprises an upper slide way and a lower slide way which horizontally extend along the power output direction of the horizontal power part, and the film pressing part is horizontally and linearly moved along the upper slide way or the lower slide way through the driving of the horizontal power part and is transferred between the upper slide way and the lower slide way through the slide way changing part.
Preferably, the horizontal power component comprises a linear motor, a motor sliding seat and a horizontal driving sliding seat, wherein the linear motor is horizontally arranged on the film pressing support plate, the motor sliding seat is horizontally movably arranged on the linear motor along the direction vertical to the front side edge or the rear side edge of the lamination support table and is driven by the linear motor to linearly move, and the horizontal driving sliding seat is connected to the motor sliding seat.
The film pressing component comprises a vertical sliding rail, a lifting sliding seat, a film pressing piece and a guide wheel, wherein the vertical sliding rail is arranged on the side wall of the horizontal driving sliding seat along the vertical direction, the lifting sliding seat is slidably embedded on the vertical sliding rail, the film pressing piece is horizontally connected on the side wall of the lifting sliding seat and extends towards the direction vertical to the front side edge or the rear side edge of the lamination support table, the guide wheel is connected on the lifting sliding seat through a connecting block, and the guide wheel freely rolls on an upper slideway or a lower slideway and is limited and guided through the upper slideway or the lower slideway.
Preferably, the slide-changing component comprises a slide-changing cylinder, wherein the slide-changing cylinder is connected to the horizontal driving slide seat, and the output end of the slide-changing cylinder is arranged towards the vertical direction and is connected with the lifting slide seat so as to drive the lifting slide seat to drive the pressure membrane to move from the lower slide seat to the upper slide seat against the influence of gravity.
Preferably, the slideway component comprises a slideway support plate, an upper slideway, a lower slideway and a flexible sealing piece, wherein the slideway support plate is vertically arranged on the film pressing support plate and extends along the direction vertical to the front side edge or the rear side edge of the lamination support table, the upper slideway and the lower slideway are vertically arranged on one side wall of the slideway support plate at intervals and have the same extending direction as the slideway support plate, the upper slideway horizontally extends, one end far away from the lamination support table is provided with a flexible opening, two ends of the lower slideway are provided with transition inclined planes, the transition inclined planes obliquely extend downwards towards the direction close to the lamination support table, and the flexible sealing piece is arranged at the flexible opening.
The flexible sealing piece comprises a sealing support, a sealing swinging block, a sealing spring and a sealing plate, wherein the sealing support is arranged on the other side wall of the slideway support plate, one end of the sealing swinging block is rotatably connected to the sealing support, the other end of the sealing swinging block extends to the flexible opening and is connected with the sealing spring arranged on the slideway support plate, the sealing plate is horizontally connected to the sealing swinging block and is positioned in the flexible opening, the sealing plate is driven to be pressed down by the sealing swinging block under the natural state by the elasticity of the sealing spring, so that the sealing plate is kept in a horizontal state and buckled on the flexible opening, the flexible opening is sealed, a slideway cylinder drives a lifting sliding seat to move upwards, the lifting sliding seat drives a guide wheel to push the sealing plate upwards, the guide wheel enters an upper slideway from a lower slideway through the flexible opening, and the sealing plate is automatically pulled to be horizontal through the sealing spring after the guide wheel completely enters the upper slideway, so that the guide wheel linearly rolls on the upper slideway.
A lamination film pressing process for a slide way rotation lamination platform for manufacturing an electric core comprises the following process steps:
s1, laminating, namely horizontally stretching a diaphragm to cover a lamination support;
S2, stacking the positive plate or the negative plate on the horizontally opened diaphragm on the lamination support in the step S1;
S3, secondarily pressing the membrane, namely, pulling the membrane in the membrane unreeling mechanism open again and horizontally covering the membrane on the pole piece stacked on the membrane in the step S2;
S4, film pressing, namely pressing the diaphragm horizontally covered on the lamination support in the step S1 and the step S3 through the pressing sheets of the film pressing assemblies on the left side and the right side of the lamination support, moving the pressing sheets to press the film in the horizontal direction and the vertical direction, wherein an upper slide way and a lower slide way which are arranged at intervals up and down in the vertical direction are arranged in the film pressing assemblies, the upper slide way and the lower slide way are horizontally arranged, the pressing sheets are guided and limited through the upper slide way and the lower slide way when moving horizontally and vertically, one ends of the upper slide way and the lower slide way are in an open structure, the other ends of the upper slide way are flexible openings, and the flexible openings are automatically sealed so as to maintain the rectilinear motion of the pressing sheets on the upper slide way.
The invention has the beneficial effects that:
aiming at the defects and shortcomings existing in the prior art, the invention designs the slideway-type guiding lamination platform and the lamination and diaphragm pressing process thereof, wherein slideway-type guiding lamination is adopted, the transmission error of lamination is reduced, and the stability, the motion accuracy and the flatness of lamination are ensured.
The lamination platform comprises a lamination support table arranged in the middle part and used for horizontally bearing the pole pieces and the diaphragms, and also comprises film pressing assemblies arranged on the front side and the rear side of the lamination support table, wherein the film pressing assemblies are used for pressing the diaphragms horizontally covered on the lamination support table after the diaphragms are covered on the lamination support table or the pole pieces so as to perform subsequent film pressing. Compared with the prior art, the film pressing assembly completely adopts a film pressing mode which is different from the prior art, the upper slide way and the lower slide way which are horizontally arranged at intervals are used as bearing and guiding carriers in the film pressing movement process, the pressing sheet moves from the horizontal direction and the vertical direction in the circulating movement process along the movement path formed by the upper slide way and the lower slide way, the requirement on vertical downward pressure in film pressing is ensured, the film pressing is simultaneously retracted outwards in the horizontal direction, the aim of avoiding interference with lamination movement is fulfilled, and a stable movement path of the pressing sheet is formed through the slide way guiding type structure. The film pressing assembly comprises a film pressing support plate, a horizontal power component, a film pressing component, a slide changing component and a slide way component, wherein the film pressing support plate is horizontally arranged on the front side or the rear side of a lamination support table, the horizontal power component is arranged on the film pressing support plate, the power output direction is horizontally arranged along the direction perpendicular to the front side or the rear side of the lamination support table, the film pressing component is connected to the output end of the horizontal power component and is movably connected with the output end of the horizontal power component in the vertical direction, the slide changing component is arranged on the horizontal power component, the output end of the slide changing component is arranged in the vertical direction and is connected to the film pressing component, the slide way component is arranged on the film pressing support plate, the slide way component comprises an upper slide way and a lower slide way which horizontally extend along the power output direction of the horizontal power component, and the film pressing component is driven by the horizontal power component to move along the upper slide way or the lower slide way in a horizontal straight line and is driven by the slide changing component to move between the upper slide way and the lower slide way.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic diagram of a second perspective structure of the present invention.
FIG. 3 is a schematic perspective view of a membrane module according to the present invention.
FIG. 4 is a schematic diagram showing a second perspective structure of the membrane module of the present invention.
Fig. 5 is a schematic perspective view of a film pressing assembly according to the present invention.
FIG. 6 is a schematic diagram of a second perspective view of the membrane module of the present invention.
FIG. 7 is a third perspective view of the membrane module of the present invention.
FIG. 8 is a schematic view of a component structure of a membrane module according to the present invention.
FIG. 9 is a second schematic diagram of the components of the present invention.
FIG. 10 is a third schematic view of the components of the membrane module of the present invention.
FIG. 11 is a schematic diagram of the components of the present invention.
FIG. 12 is a schematic view of the components of the present invention.
FIG. 13 is a schematic view showing a component structure of a membrane module according to the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
As shown in fig. 1 to 13, the invention adopts the following technical scheme that the battery core manufacturing slideway alternate lamination platform comprises a lamination support 91 and film pressing components 92 arranged on the left side and the right side of the lamination support 91, wherein the lamination support 91 is horizontally arranged so as to horizontally bear a diaphragm or a pole piece;
An upper slide way and a lower slide way which are arranged at intervals up and down along the vertical direction are arranged in the film pressing assembly 92, the upper slide way and the lower slide way are horizontally arranged, and a film pressing component of the film pressing assembly 92 circularly moves along the upper slide way and the lower slide way, so that the film pressing component horizontally moves from the front side or the rear side direction of the lamination support 91 to the lamination support 91 in the lamination process, and vertically presses a diaphragm on the lamination support 91 downwards;
the upper slide way and the lower slide way are provided with an open structure at one end close to the lamination support table 91, a flexible opening is arranged at the other end, the film pressing component is driven by vertical power to move from the lower slide way to the upper slide way at the open structure at one end of the upper slide way and the lower slide way and at the flexible opening at the other end, and the flexible opening is automatically sealed so that the film pressing component moves on the upper slide way linearly.
The film pressing assembly 92 includes a film pressing support plate 921, a horizontal power member, a film pressing member, a slide changing member and a slide way member, wherein the film pressing support plate 921 is horizontally disposed on the front side or the rear side of the lamination support plate 91, the horizontal power member is disposed on the film pressing support plate 921, the power output direction is horizontally disposed along a direction perpendicular to the front side or the rear side of the lamination support plate 91, the film pressing member is connected to an output end of the horizontal power member and is movably connected to the output end of the horizontal power member in a vertical direction, the slide changing member is disposed on the horizontal power member, the output end is disposed in a vertical direction and is connected to the film pressing member, the slide way member is disposed on the film pressing support plate 921, the slide way member includes an upper slide way and a lower slide way extending horizontally along the power output direction of the horizontal power member, and the film pressing member is driven by the horizontal power member to move horizontally and linearly along the upper slide way or the lower slide way, and is driven by the slide changing member to move between the upper slide way and the lower slide way.
The horizontal power component comprises a linear motor 922, a motor sliding seat 923 and a horizontal driving sliding seat 924, wherein the linear motor 922 is horizontally arranged on the film pressing support plate 921, the motor sliding seat 923 is horizontally movably arranged on the linear motor 922 along the direction vertical to the front side edge or the rear side edge of the lamination support table 91 and is driven by the linear motor 922 to linearly move, and the horizontal driving sliding seat 924 is connected to the motor sliding seat 923.
The film pressing component comprises a vertical sliding rail 925, a lifting sliding seat 926, a film pressing 927 and a guide wheel 929, wherein the vertical sliding rail 925 is arranged on the side wall of the horizontal driving sliding seat 924 along the vertical direction, the lifting sliding seat 926 is slidably embedded on the vertical sliding rail 925, the film pressing 927 is horizontally connected on the side wall of the lifting sliding seat 926 and extends towards the direction vertical to the front side edge or the rear side edge of the lamination support 91, the guide wheel 929 is connected on the lifting sliding seat 926 through a connecting block, and the guide wheel 929 freely rolls on an upper sliding rail or a lower sliding rail and is guided in a limiting manner through the upper sliding rail or the lower sliding rail.
The slide-changing component includes a slide-changing cylinder 928, wherein the slide-changing cylinder 928 is connected to the horizontal driving slide 924, and the output end of the slide-changing cylinder 928 is arranged towards the vertical direction and connected to the lifting slide 926, so as to drive the lifting slide 926 to drive the pressing film 927 to move from the lower slide to the upper slide against the influence of gravity.
The slide part comprises a slide support plate 9210, an upper slide 9215, a lower slide 9216 and a flexible sealing piece, wherein the slide support plate 9210 is vertically arranged on the film pressing support plate 921 and extends along the direction vertical to the front side edge or the rear side edge of the lamination support table 91, the upper slide 9215 and the lower slide 9216 are vertically arranged on one side wall of the slide support plate 9210 at intervals and are the same as the extending direction of the slide support plate 9210, the upper slide 9215 horizontally extends, one end far away from the lamination support table 91 is provided with a flexible opening, two ends of the lower slide 9216 are provided with transition inclined surfaces, the transition inclined surfaces obliquely extend downwards towards the direction close to the lamination support table 91, and the flexible sealing piece is arranged at the flexible opening.
The flexible sealing piece comprises a sealing support 9211, a sealing swinging block 9212, a sealing spring 9213 and a sealing plate 9214, wherein the sealing support 9211 is arranged on the other side wall of the slide support 9210, one end of the sealing swinging block 9212 is rotatably connected to the sealing support 9211, the other end of the sealing swinging block 92extends to a flexible opening and is connected with the sealing spring 9213 arranged on the slide support 9210, the sealing plate 9214 is horizontally connected to the sealing swinging block 9212 and is positioned in the flexible opening, the sealing plate 9214 is driven to be pressed downwards by the elastic force of the sealing spring 9213 in a natural state through the sealing swinging block 9212, the sealing plate 9214 is kept in a horizontal state and is buckled on the flexible opening, the flexible opening is sealed, a slide cylinder 926 is driven to move upwards at the flexible sealing position, the lifting slide seat 926 drives a guide wheel 929 to push the sealing plate 9214 upwards, the guide wheel 929 enters an upper slide 9215 from a lower slide 9216 through the flexible opening, and after the guide wheel 929 completely enters the upper slide 9215, the sealing plate 9214 is automatically pulled to a horizontal rolling guide wheel 929 through the sealing spring 9213, so that the guide wheel 929 can be linearly arranged on the upper slide 9215.
Furthermore, the invention designs a slideway-type guide lamination platform and a lamination and lamination process thereof, wherein slideway-type guide lamination is adopted, so that the transmission error of lamination is reduced, and the stability, the motion accuracy and the flatness of lamination are ensured. The lamination platform comprises a lamination support table arranged in the middle part and used for horizontally bearing the pole pieces and the diaphragms, and also comprises film pressing assemblies arranged on the front side and the rear side of the lamination support table, wherein the film pressing assemblies are used for pressing the diaphragms horizontally covered on the lamination support table after the diaphragms are covered on the lamination support table or the pole pieces so as to perform subsequent film pressing. Compared with the prior art, the film pressing assembly completely adopts a film pressing mode which is different from the prior art, the upper slide way and the lower slide way which are horizontally arranged at intervals are used as bearing and guiding carriers in the film pressing movement process, the pressing sheet moves from the horizontal direction and the vertical direction in the circulating movement process along the movement path formed by the upper slide way and the lower slide way, the requirement on vertical downward pressure in film pressing is ensured, the film pressing is simultaneously retracted outwards in the horizontal direction, the aim of avoiding interference with lamination movement is fulfilled, and a stable movement path of the pressing sheet is formed through the slide way guiding type structure. The film pressing assembly comprises a film pressing support plate, a horizontal power component, a film pressing component, a slide changing component and a slide way component, wherein the film pressing support plate is horizontally arranged on the front side or the rear side of a lamination support table, the horizontal power component is arranged on the film pressing support plate, the power output direction is horizontally arranged along the direction perpendicular to the front side or the rear side of the lamination support table, the film pressing component is connected to the output end of the horizontal power component and is movably connected with the output end of the horizontal power component in the vertical direction, the slide changing component is arranged on the horizontal power component, the output end of the slide changing component is arranged in the vertical direction and is connected to the film pressing component, the slide way component is arranged on the film pressing support plate, the slide way component comprises an upper slide way and a lower slide way which horizontally extend along the power output direction of the horizontal power component, and the film pressing component is driven by the horizontal power component to move along the upper slide way or the lower slide way in a horizontal straight line and is driven by the slide changing component to move between the upper slide way and the lower slide way.
The examples of the present invention are presented only to describe specific embodiments thereof and are not intended to limit the scope of the invention. Certain modifications may be made by those skilled in the art in light of the teachings of this embodiment, and all equivalent changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.