Flat wire processing structure with super-thick paint film
Technical Field
The invention relates to the technical field of flat wire processing, in particular to a flat wire processing structure with an ultra-thick lacquer film.
Background
Flat wires, also known as flat wires, flat wire, flat angle wire or ultra-narrow strip, refer to foreign metal wires with cross sections that are approximately rounded rectangular, and because flat wires are ribbon-like, sometimes also referred to as ultra-narrow flat strips, the flat wires have unique advantages in terms of heat dissipation, welding contact area, fatigue resistance, hardness control and the like compared with common round wires, and flat wires can be used only by flattening, cold drawing, softening and cooling and finally by painting during processing.
When the flat wire is painted, paint on the flat wire needs to be dried and then used, but when the flat wire is just painted out from the paint box, a large amount of paint is coated on the outer side of the flat wire, especially the flat wire with an ultra-thick paint film because the flat wire is pulled, soaked and pulled out in the paint box, and when the flat wire is dried, the flat wire is stained with a large amount of paint, so that the drying time is prolonged, the paint can fall around, the cleaning difficulty of workers is increased, the effect of the flat wire in painting and drying is reduced, and therefore, the flat wire processing structure with the ultra-thick paint film is provided.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a flat wire processing structure with an ultra-thick paint film.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a flat wire processing structure with an ultra-thick lacquer film comprises;
The automatic paint spraying device comprises a paint spraying box, flat wires and a vertical plate, wherein the inner side wall of the paint spraying box and one side of the vertical plate are respectively connected with a rotating rod in a rotating mode, the outer side wall of the rotating rod is fixedly connected with a plurality of limiting plates, and the rotating rods in the paint spraying box are respectively positioned below a paint horizontal plane;
The blowing and drying mechanism is used for drying paint on the flat line and is positioned above the painting box;
the rolling varnish mechanism is used for cleaning redundant paint on the flat wire and is positioned at two sides of the blowing and drying mechanism;
The pulling paint scraping mechanism is used for scraping paint on the flat line and is positioned below the blowing and drying mechanism.
Preferably, the drying mechanism of blowing is including stoving case and fan of blowing, the top fixedly connected with heating cabinet of stoving case, the fresh air inlet has been seted up to the inner wall bottom of heating cabinet, just be provided with the heating net on the fresh air inlet, the fresh air inlet is located one side of transfer line.
Preferably, the rolling varnish mechanism comprises a plurality of first U-shaped plates and a plurality of second U-shaped plates, wherein the inner sides of the first U-shaped plates and the second U-shaped plates are rotationally connected with a rotating shaft, the outer side wall of the rotating shaft is fixedly connected with a first wiping wheel, the inside of the drying box is rotationally connected with a transmission rod, and the outer side wall of the transmission rod is fixedly connected with a second wiping wheel.
Preferably, the pulling paint scraping mechanism comprises a telescopic sleeve and a collecting box, the first telescopic spring of telescopic sleeve's inner wall fixedly connected with telescopic sleeve inner wall is kept away from to first telescopic spring's one end fixedly connected with telescopic link, the inside wall fixedly connected with diaphragm of painting box, the top fixedly connected with ejector pin of diaphragm, the top of collecting box is connected with the hose, one side of collecting box is connected with the haulage rope, one side of stoving case is rotated and is connected with the transmission shaft, the lateral wall fixedly connected with gyro wheel of transmission shaft, square groove has been seted up on the first U template, square inslot fixedly connected with dead lever, one side fixedly connected with second telescopic spring of square groove, the lateral wall fixedly connected with L type is wiped the board, one side fixedly connected with U type pole of L type is wiped the board, the paint outlet has been seted up to the inner wall bottom of collecting box, the collecting box is located the both sides of paint outlet and has been seted up the connection chamber, the inner wall bottom fixedly connected with extension spring of connection chamber, extension spring's top fixedly connected with dead lever, the montant is kept away from the one end fixedly connected with extension spring of extension spring.
Preferably, the stoving case fixed connection is in the top one side of painting case, blowing fan fixed connection is at the lateral wall of transfer line, the connector has been seted up to the both sides of stoving case, two first U template and two second U template are fixed connection respectively in the top and the below of two connectors.
Preferably, the flat wire is located between two limiting plates, the outer side walls of the flat wire and the rotating rod are in sliding fit, the vertical plate is fixedly connected to one side of the top of the painting box, the top and the bottom of the flat wire are in sliding arrangement with the outer side walls of the first wiping wheels, and the two sides of the flat wire are in sliding arrangement with the outer side walls of the second wiping wheels.
Preferably, telescopic sleeve fixed connection is in the bottom of stoving case, collection box fixed connection is in the one end of telescopic link, the size of apron is greater than the size of paint outlet, just the bottom of apron sets up for the laminating with the inner wall bottom of collection box.
Preferably, one end of the haulage rope, which is far away from the collecting box, is connected to one side of the U-shaped rod, the haulage rope and the outer side wall of the roller are in sliding fit, the paint horizontal plane inside the painting box is located between the limiting disc and the transverse plate, and the top end of the transmission rod extends to the inside of the heating box and is in rotary arrangement with the top of the inner wall of the heating box.
Preferably, the ejector rod is located directly under the paint outlet, the length of the ejector rod is greater than the depth of the paint outlet, the sliding hole is formed in the top of the connecting cavity, the vertical rod extends to the outside of the connecting cavity through the sliding hole, one side of the L-shaped wiping board is in an arc-shaped arrangement, and the width of two sides of the flat wire is smaller than the width of two sides of the connecting port.
Preferably, the inclined groove has been seted up to the inner wall bottom of stoving case, the one end of keeping away from the collecting box of hose is connected in the bottom of stoving case, just the hose is located the inclined groove under, the collecting box passes through the inside intercommunication of hose and stoving case, the lateral wall of L type is wiped the board and is set up for sliding fit with the inside wall in square groove, and two one side of L type is wiped the board and is set up for sliding fit with the top and the bottom of flat line.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the flat wire processing structure with the ultra-thick paint film, disclosed by the invention, a large amount of paint is prevented from adhering to the top and the bottom of the flat wire through the cooperation between the rolling cleaning mechanism and the pulling cleaning mechanism, so that the pollution to the environment caused by the dropping of the paint can be reduced, the cleaning difficulty of cleaning staff is increased, the excessive paint is blocked off through the first wiping wheel, the drying effect of the painted flat wire is improved, the paint is prevented from staying on the flat wire and blocking the connecting port, the traction efficiency of the flat wire is improved, and the working efficiency of cleaning the paint by later-stage staff is reduced.
2. According to the flat wire processing structure with the ultra-thick paint film, through the action of the blowing and drying mechanism, the temperature inside the drying box can be increased, so that the flat wire is dried in a blowing mode, meanwhile, the air inlet hole is positioned in front of the transmission rod, redundant paint on the periphery of the flat wire can be directly blown after being cleaned, the blowing and drying effect of the flat wire is improved, the blowing effect of the blowing fan is utilized, the efficiency of hot air entering the drying box is improved, the blowing fan is driven to rotate when the flat wire is pulled, and the energy consumption is reduced.
Drawings
Fig. 1 is a schematic structural view of a flat wire processing structure with an ultra-thick lacquer film according to the present invention;
fig. 2 is a schematic side view of a flat wire processing structure with an ultra-thick lacquer film according to the present invention;
Fig. 3 is a schematic top view of a flat wire processing structure with an ultra-thick lacquer film according to the present invention;
Fig. 4 is a schematic side sectional structure view of a flat wire processing structure with an ultra-thick lacquer film according to the present invention;
FIG. 5 is an enlarged view at A of FIG. 4;
FIG. 6 is a schematic side sectional view of a flat wire processing structure with an ultra-thick lacquer film according to the present invention;
FIG. 7 is an enlarged view at B of FIG. 6;
fig. 8 is a schematic cross-sectional view of a collecting box with an ultra-thick lacquer film flat wire processing structure.
In the figure, 1, a painting box, 2, a flat wire, 3, a rotating rod, 4, a limiting disc, 5, a drying box, 501, a heating box, 502, a blowing fan, 6, a vertical plate, 7, a first U-shaped plate, 701, a rotating shaft, 702, a first wiping wheel, 703, a driving rod, 704, a second wiping wheel, 705, a second U-shaped plate, 8, a telescopic sleeve, 801, a first telescopic spring, 802, a telescopic rod, 803, a collecting box, 804, a transverse plate, 805, a push rod, 806, a hose, 807, a traction rope, 808, a transmission shaft, 809, a roller, 8010, a U-shaped rod, 8011, an L-shaped wiping plate, 8012, a fixed rod, 8013, a second telescopic spring, 8014, a vertical rod, 8015, a cover plate, 8016 and a tension spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
As shown in figures 1 and 3, the flat wire processing structure with the ultra-thick paint film comprises a paint box 1, flat wires 2 and a vertical plate 6, wherein the inner side wall of the paint box 1 and one side of the vertical plate 6 are respectively and rotatably connected with a rotating rod 3, the outer side wall of the rotating rod 3 is fixedly connected with a plurality of limiting discs 4, and the rotating rods 3 positioned in the paint box 1 are respectively positioned below the paint horizontal plane;
As shown in fig. 4 and 5, the blowing and drying mechanism is located above the painting box 1 and is used for drying paint on the flat wire 2, the blowing and drying mechanism comprises a drying box 5 and a blowing fan 502, a heating box 501 is fixedly connected to the top of the drying box 5, an air inlet hole is formed in the bottom of the inner wall of the heating box 501, a heating net is arranged on the air inlet hole, the air inlet hole is located on one side of a transmission rod 703, and the top of the flat wire 2 can be enabled by using the air inlet hole on one side of the transmission rod 703. After the excessive paint at the bottom and the two sides is cleaned, hot air is blown to dry the flat wire 2 through the air inlet, so that the drying effect of the flat wire 2 can be effectively improved;
Through the arrangement, the temperature inside the drying box 5 can be increased, so that the flat wire 2 is dried by blowing, meanwhile, the air inlet hole is positioned in front of the transmission rod 703, redundant paint on the periphery of the flat wire 2 can be directly blown after being cleaned, the blowing drying effect of the flat wire 2 is improved, the blowing effect of the blowing fan 502 is utilized, the efficiency of hot air entering the drying box 5 is improved, the blowing fan 502 is driven to rotate when the flat wire 2 is pulled, and the energy consumption is reduced;
As shown in fig. 2, fig. 4, fig. 6 and fig. 7, a rolling varnish mechanism for cleaning redundant paint on a flat wire 2 is located at two sides of a blowing and drying mechanism, the rolling varnish mechanism comprises a plurality of first U-shaped plates 7 and a plurality of second U-shaped plates 705, the inner sides of the first U-shaped plates 7 and the second U-shaped plates 705 are rotationally connected with a rotating shaft 701, the outer side wall of the rotating shaft 701 is fixedly connected with a first wiping wheel 702, a transmission rod 703 is rotationally connected inside a drying box 5, the top end of the transmission rod 703 extends to the inside of the heating box 501 and is rotationally arranged at the top of the inner wall of the heating box 501, the drying box 5 is fixedly connected to one side of the top of a painting box 1, a blowing fan 502 is fixedly connected to the outer side wall of the transmission rod 703, two connecting ports are respectively and fixedly connected above and below the two connecting ports, the outer side wall of the transmission rod 703 is fixedly connected with a second wiping wheel 704, the flat wire 2 is located between the two limiting plates 4, the flat wire 2 and the outer side wall of the transmission rod 3 is in a sliding manner, the top of the flat wire 2 is fixedly connected to the top of the first side wall 704, and the flat wire 2 is in sliding manner arranged at one side of the top of the vertical side of the flat wire 2, and the top of the flat wire is in sliding connection with the top 2, and is arranged at one side of the top 2;
Through the arrangement, a large amount of paint is prevented from adhering to the top and the bottom of the flat wire 2, on one hand, the pollution to the environment caused by the falling of the paint can be reduced, the cleaning difficulty of cleaning staff is increased, on the other hand, the excessive paint is blocked by the first wiping wheel 702, and the drying effect of the painted flat wire 2 is improved;
As shown in fig. 4, 6 and 8, the drawing paint scraping mechanism is used for scraping paint on the flat wire 2, the drawing paint scraping mechanism is positioned below the blowing and drying mechanism and comprises a telescopic sleeve 8 and a collecting box 803, the inner wall of the telescopic sleeve 8 is fixedly connected with a first telescopic spring 801, one end of the first telescopic spring 801, which is far away from the inner wall of the telescopic sleeve 8, is fixedly connected with a telescopic rod 802, the inner wall of the painting box 1 is fixedly connected with a transverse plate 804, the paint level in the painting box 1 is positioned between a limiting disc 4 and the transverse plate 804, the top of the transverse plate 804 is fixedly connected with a push rod 805, the top of the collecting box 803 is connected with a hose 806, the bottom of the inner wall of the drying box 5 is provided with an inclined groove 803, by means of the arrangement of the inclined groove, the fallen paint can effectively flow into the hose 806 and flow into the inside of the collecting box 803 from the hose 806, one end of a hose 806 far away from a collecting box 803 is connected to the bottom of the drying box 5, the hose 806 is located under the inclined groove, the collecting box 803 is communicated with the inside of the drying box 5 through the hose 806, one side of the collecting box 803 is connected with a traction rope 807, one side of the drying box 5 is rotationally connected with a transmission shaft 808, the outer side wall of the transmission shaft 808 is fixedly connected with a roller 809, one end of the traction rope 807 far away from the collecting box 803 is connected to one side of a U-shaped rod 8010, the traction rope 807 and the outer side wall of the roller 809 are in sliding fit, a square groove is formed in the first U-shaped plate 7, a fixing rod 8012 is fixedly connected in the square groove, one side of the square groove is fixedly connected with a second telescopic spring 8013, the outer side wall of the fixing rod 8012 is in sliding fit with an L-shaped scraping plate 8011, and the outer side wall of the L-shaped scraping plate 8011 is in sliding fit with the inner side wall of the square groove, one side of the two L-shaped wiping plates 8011 is in sliding fit with the top and the bottom of the flat wire 2;
As shown in fig. 8, a U-shaped rod 8010 is fixedly connected to one side of an L-shaped wiping plate 8011, a paint outlet is formed in the bottom of the inner wall of a collecting box 803, connecting cavities are formed in two sides of the collecting box 803, which are located at the paint outlet, an extension spring 8016 is fixedly connected to the bottom of the inner wall of the connecting cavities, a vertical rod 8016 is fixedly connected to the top of the extension spring 8016, one end of the vertical rod 8014, which is far away from the extension spring 8016, is fixedly connected with a cover plate 8015, a top rod 805 is located right below the paint outlet, the length of the top rod 805 is greater than the depth of the paint outlet, a sliding hole is formed in the top of the connecting cavities, the vertical rod 8014 extends to the outside of the connecting cavities through the sliding hole, one side of the L-shaped wiping plate 8011 is in an arc shape, the width of two sides of a flat wire 2 is smaller than the width of two sides of a connecting port, the extension sleeve 8 is fixedly connected to the bottom of the drying box 5, the collecting box 803 is fixedly connected to one end of the extension rod 802, the size of the cover plate 8015 is greater than the size of the paint outlet, and the bottom of the cover plate 8015 is in a joint setting with the bottom of the inner wall of the collecting box 803;
Through the arrangement, paint is prevented from staying on the flat wire 2 and blocking the connecting port, so that the traction efficiency of the flat wire 2 is improved, and the working efficiency of cleaning paint by later-stage staff is reduced;
As shown in fig. 1-8, the functional principle of the present invention can be illustrated by the following operation:
In the initial state, the flat wire 2 is positioned between the two limiting plates 4, is arranged in a sliding manner with the outer side wall of the rotating rod 3, extends to the traction end through the inside of the drying box 5 by virtue of the connecting port, the traction end of the flat wire 2 is connected to the wire take-up wheel, and one end of the flat wire 2 away from the traction end is wound on the wire take-up wheel (the description is that the prior art is omitted in detail);
When the traction end of the flat wire 2 starts to be pulled, the flat wire 2 passes through the interior of the painting box 1, paint in the painting box 1 is enabled to dip on the outer side wall of the flat wire 2 when passing through the interior of the painting box 1, when the flat wire 2 passes through a connecting port on the drying box 5, according to the arrangement that the first wiping wheel 702 is attached to the bottom of the flat wire 2, the top and the bottom of the flat wire 2 are blocked, the blocked paint directly falls into the interior of the painting box 1, when the flat wire 2 enters the interior of the drying box 5, according to the arrangement that the second wiping wheel 704 is attached to the two sides of the flat wire 2, the blocked paint falls into the inclined groove 803, and enters the interior of the collecting box through the hose 806, the problem that a large amount of paint adheres to the top and the bottom of the flat wire 2 is solved, on the one hand, the pollution environment caused by the falling of the paint is reduced, the cleaning difficulty of cleaning staff is increased, on the other hand, the blocked paint is blocked by the first wiping wheel 702, and the dried effect of the flat wire 2 is improved;
When the flat wire 2 is pulled, according to the fact that the two sides of the flat wire 2 are attached to the second wiping wheel 704, the transmission rod 703 is driven to rotate by the aid of the action of traction friction force (the rotation friction force of the transmission rod 703 is smaller than that of the two sides of the flat wire 2 and the traction friction force of the second wiping wheel 704), when the transmission rod 703 rotates, the blowing fan 502 is driven to rotate, so that air in the heating box 501 enters the drying box 5 from the air inlet through the heating net, the temperature in the drying box 5 can be increased, and then the flat wire 2 is blown and dried, meanwhile, the air inlet hole is positioned in front of the transmission rod 703, redundant paint around the flat wire 2 can be directly blown after being cleaned, the blowing and drying effect of the flat wire 2 is improved, the blowing effect of the blowing fan 502 is utilized, the efficiency of hot air entering the drying box 5 is improved, and the blowing fan 502 is driven to rotate when the flat wire 2 is pulled, and consumption of energy is reduced;
in the initial state, the ejector 805 is located below the collection box 803 with a certain distance, as shown in fig. 4;
According to the second wiping wheel 704, when the cleaned paint enters the inside of the collecting box 803 through the hose 806, the cleaned paint on the flat wire 2 is lifted upwards along with the time, the paint falling into the collecting box 803 is more and more, the collecting box 803 slides downwards according to the action of the telescopic rod 802 under the action of gravity, thereby driving the traction rope 807 to drag, the U-shaped rod 8010 drives the L-shaped wiping plate 8011 to clean the paint staying on the outer wall of the flat wire 2, and directly falls into the inside of the painting box 1, when the bottom of the cover plate 8015 is contacted with the ejector rod 805, the cover plate 8015 is enabled to flow out from the paint outlet according to the descending action of the collecting box 803, the paint inside the painting box 1 flows out, the gravity is reduced, the collecting box 803 slides upwards according to the action of the first telescopic spring 801, thereby enabling the ejector rod 805 to be separated from the cover plate 8016 under the action of the telescopic spring 8016, the bottom of the L-shaped wiping plate 8011 is attached to the upper side of the paint outlet, the L-shaped wiping plate 8011 is enabled to fall down on the inner wall of the flat wire, the flat wire is prevented from being blocked by the contact with the ejector rod 805, the flat wire is lifted by the L-shaped wiping plate 8011 according to the action of the second telescopic spring 8016, the work efficiency is reduced, and the work efficiency of the flat wire 702 is prevented from being blocked by the flat wire is reduced, and the work efficiency is reduced when the flat wire is kept on the flat wire is cleaned by the flat wire and the flat wire is kept by the flat wire and the flat wire is cleaned.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.