CN115030028A - Bridge widening anti-collision guardrail anchoring steel bar structure and construction method - Google Patents
Bridge widening anti-collision guardrail anchoring steel bar structure and construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/10—Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
- E01D19/103—Parapets, railings ; Guard barriers or road-bridges
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- E—FIXED CONSTRUCTIONS
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Abstract
Description
技术领域technical field
本发明涉及一种桥梁拓宽品质工程建设领域,具体是指桥梁拓宽防撞护栏锚固钢筋结构及施工方法。The invention relates to the field of bridge widening quality engineering construction, in particular to a bridge widening anti-collision guardrail anchoring steel bar structure and a construction method.
背景技术Background technique
随着我国改革开放和经济建设的飞速发展,大量早期建成投入运营的公路和城市桥梁服务水平已明显降低,难以满足日益增长的交通要求,造成交通拥挤、行车速度减慢、交通组织困难等问题,已成为交通运输的“瓶颈”。利用原有道路拓宽扩建,提高原有道路桥梁的通行能力,节约工程投资,具有重要的现实意义。在桥梁拓宽过程中,通过在现有工程结构中植入钢筋连接拓宽部分结构是常用的方法之一,但植筋处与现有桥梁的重要构造如预应力钢筋体系相碰撞即空间相冲突时,现有的植筋方法难以实现,必须研究一种新的植筋方法,在无损保留现有桥梁结构安全的同时,确保拓宽部分满足使用要求和节约工程费用。With the rapid development of my country's reform and opening up and economic construction, the service level of a large number of highways and urban bridges that have been built and put into operation in the early stage has been significantly reduced, making it difficult to meet the growing traffic requirements, resulting in traffic congestion, slowing of driving speed, and difficulties in traffic organization. , has become the "bottleneck" of transportation. It is of great practical significance to use the existing roads to widen and expand, to improve the traffic capacity of the original roads and bridges, and to save project investment. In the process of bridge widening, it is one of the commonly used methods to connect and widen part of the structure by implanting steel bars in the existing engineering structure. , the existing method of planting reinforcement is difficult to achieve, and a new method of planting reinforcement must be researched to ensure that the widened part meets the requirements of use and saves engineering costs while preserving the safety of the existing bridge structure.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于克服现有技术的缺陷而提供一种构造简单、施工便利、费用低廉、安全可靠、耐久性强和高品质的桥梁拓宽防撞护栏锚固钢筋结构及施工方法。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a bridge widening anti-collision guardrail anchoring steel bar structure and construction method with simple structure, convenient construction, low cost, safety, reliability, strong durability and high quality.
本发明的技术问题通过以下技术方案实现:The technical problem of the present invention is achieved through the following technical solutions:
一种桥梁拓宽防撞护栏锚固钢筋结构,包括因桥梁拓宽扩建而继续保留的边T梁、拆除原护栏后保留在边T梁外侧的上翼缘板、边T梁底部的梁肋、以及设置在上翼缘板下方与梁肋中部之间并锚固边T梁顶部桥面的锚固块;所述的上翼缘板连接架立模板进行钢筋混凝土的新护栏施工,所述的新护栏是由钢筋骨架、钢筋骨架中主要抵抗荷载的多根锚固钢筋和水泥混凝土浇筑而成,该多根锚固钢筋等间距设置,每根锚固钢筋下部均植入上翼缘板中并由锚固体系进行固定;所述的锚固体系包括弹簧、压浆管、封闭块、波纹管、通气管、压浆模板、压浆体、锚固板、螺杆和螺帽;所述的封闭块顶面置于每根锚固钢筋的竖直处顶端,封闭块底面为套入锚固钢筋的波纹管,该波纹管底部与新护栏底部、上翼缘板底相平;所述的弹簧套入锚固钢筋并置于波纹管内;所述的锚固板经预留孔从下而上套入锚固钢筋下端并由螺杆、螺帽紧固,该锚固板顶部与新护栏底部、上翼缘板底相接处相平;所述的压浆模板置于新护栏底部和上翼缘板底之间,该压浆模板与所述螺杆、螺帽之间预留相隔距离,并与波纹管内、锚固钢筋和弹簧之间的空隙形成压浆体的空间;所述的通气管一端从波纹管顶部水平穿进,通气管另一端延伸至新护栏的模板外;所述的压浆管预留在压浆模板内并外接压浆机。A bridge widening anti-collision guardrail anchoring steel bar structure, including side T beams that continue to be retained due to bridge widening and expansion, upper flange plates remaining on the outside of the side T beams after removing the original guardrail, beam ribs at the bottom of the side T beams, and setting Between the lower part of the upper flange plate and the middle part of the beam rib and anchor the anchor block of the bridge deck at the top of the side T beam; the upper flange plate is connected with the erecting formwork to carry out the construction of a new guardrail of reinforced concrete, and the new guardrail is made of Reinforcing steel skeleton and a plurality of anchoring steel bars that mainly resist the load in the steel skeleton and cement concrete are poured. The multiple anchoring steel bars are arranged at equal intervals, and the lower part of each anchoring steel bar is implanted into the upper flange plate and fixed by the anchoring system; The anchor system includes springs, grouting pipes, closing blocks, bellows, ventilation pipes, grouting templates, grouting bodies, anchor plates, screws and nuts; the top surface of the closing blocks is placed on each anchoring steel bar. The top of the vertical part of the closed block is a corrugated pipe sleeved into the anchoring steel bar, and the bottom of the corrugated pipe is flat with the bottom of the new guardrail and the bottom of the upper flange plate; the spring is sleeved into the anchoring steel bar and placed in the corrugated pipe; The anchoring plate is sleeved into the lower end of the anchoring steel bar from bottom to top through the reserved hole and is fastened by the screw rod and the nut, and the top of the anchoring plate is level with the bottom of the new guardrail and the bottom of the upper flange plate; The grouting formwork is placed between the bottom of the new guardrail and the bottom of the upper flange plate, and a distance is reserved between the grouting formwork and the screw and nut, and forms grouting with the gap in the corrugated pipe, between the anchoring steel bar and the spring One end of the ventilation pipe penetrates horizontally from the top of the corrugated pipe, and the other end of the ventilation pipe extends to the outside of the formwork of the new guardrail; the grouting pipe is reserved in the grouting formwork and externally connected to the grouting machine.
所述的每根锚固钢筋均与构成锚固体系的弹簧、压浆管、封闭块、波纹管和通气管在现浇新护栏混凝土时同步预留,每根锚固钢筋均与弹簧、封闭块、波纹管之间空隙经压浆料高压注入并终凝固结成压浆体,该压浆体经锚固板、螺杆和螺帽紧固;所述的锚固钢筋压浆前对弹簧施加初步压力使压浆体储备拉伸能量,以补偿压浆体使用阶段的收缩影响;依据桥梁设计标准,新护栏中主要抵抗荷载作用的单根锚固钢筋的设计拉力为,锚固钢筋的锚固长度为,弹簧长度为,新护栏混凝土浇筑完成达到规定强度后,在锚固钢筋压浆前安装锚固板和螺帽,扭转螺帽对弹簧施加初步压力使弹簧长度压缩至长度,再继续扭转螺帽对弹簧施加最终压力并紧固,根据弹性理论和力平衡原理,得到如下计算公式:Each of the anchoring steel bars and the springs, grouting pipes, closing blocks, corrugated pipes and ventilation pipes that constitute the anchoring system are synchronously reserved when the new guardrail concrete is cast in place. The gap between the pipes is injected by the grouting material under high pressure and finally solidified to form a grouting body, which is fastened by the anchoring plate, the screw and the nut; before the grouting of the anchoring steel bar, a preliminary pressure is applied to the spring Make the grouting body reserve tensile energy to compensate for the shrinkage effect of the grouting body during its use; according to the bridge design standards, the design tensile force of a single anchoring steel bar that mainly resists the load in the new guardrail is , the anchoring length of the anchoring steel bar is , the spring length is , After the concrete pouring of the new guardrail reaches the specified strength, install the anchor plate and the nut before anchoring the steel bar grouting, and twist the nut to apply initial pressure to the spring make spring length compressed to length, then continue to twist the nut to apply final pressure to the spring And tighten, according to the elastic theory and force balance principle, the following calculation formula is obtained:
公式一、Formula one,
固定锚固钢筋的锚固体系扭转螺帽对弹簧施加初步压力使弹簧长度压缩至长度,高压注入的高强压浆液凝固后,使用阶段当压浆体收缩时,弹簧具有起到阻止压浆体收缩的作用,该压浆体收缩率达到2‰~5‰,故弹簧压缩率控制在(3~5)‰作为压浆体收缩的补偿,对弹簧施加的初步压力,即为锚固钢筋的初步拉力,则The torsion nut of the anchor system for fixing the anchoring steel bar exerts initial pressure on the spring make spring length compressed to Length, after the high-pressure slurry injected by high pressure is solidified, when the grouting body shrinks during the use stage, the spring has the effect of preventing the grouting body from shrinking. At (3 ~ 5) ‰ as compensation for the shrinkage of the grout, the initial pressure applied to the spring , which is the initial tensile force of the anchoring steel bar ,but
公式二、Formula two,
固定锚固钢筋的锚固体系扭转螺帽对弹簧施加初步压力使弹簧长度压缩至长度,再继续扭转螺帽对弹簧施加最终压力并紧固,此时弹簧的压力仍为初步压力,在锚固钢筋的压浆液终凝固结后,压浆体周边与波纹管的摩阻力和螺杆或螺帽的锚固力之和应大于锚固钢筋受到荷载的拉力,该螺杆或螺帽的锚固力压力和锚固钢筋尺寸以及有关参数为The torsion nut of the anchor system for fixing the anchoring steel bar exerts initial pressure on the spring make spring length compressed to length, then continue to twist the nut to apply final pressure to the spring And tighten, at this time the pressure of the spring is still the initial pressure After the final solidification of the grouting liquid for the anchoring steel bar, the sum of the frictional resistance between the grouting body and the bellows and the anchoring force of the screw or nut should be greater than the tensile force of the anchoring steel under load, and the anchoring force of the screw or nut. and anchor bar dimensions and related parameters are
公式一和公式二中的各符号定义为:The symbols in
——新护栏中单根锚固钢筋抵抗荷载的设计拉力, ; - the design tensile force of a single anchoring steel bar in the new guardrail to resist the load, ;
——在锚固钢筋压浆前,螺杆的初步拉力, ; ——The initial tension of the screw before anchoring the steel bar grouting, ;
——在锚固钢筋压浆前,弹簧所受的压力, ; ——The pressure on the spring before the anchoring steel bar is grouted, ;
——螺杆或螺帽的最终锚固力, ; - the final anchoring force of the screw or nut, ;
——新护栏中锚固钢筋抵抗荷载的安全系数,根据有关标准规范确定或取1.3~1.5; ——The safety factor of the anchored steel bars in the new guardrail to resist the load shall be determined according to the relevant standard or taken as 1.3 to 1.5;
——分别为弹簧外径、弹簧中径、弹簧钢丝材料直径,; —— are the outer diameter of the spring, the middle diameter of the spring, and the diameter of the spring wire material, respectively, ;
——弹簧的有效圈数; - the effective number of turns of the spring;
——弹簧受压变形, ; - the spring is deformed under compression, ;
——弹簧的剪切变形模量, ; - the shear deformation modulus of the spring, ;
——锚固钢筋与波纹管内压浆体的包裹长度,也为弹簧压缩后的长度, ; ——The wrapping length of the anchoring steel bar and the grout in the bellows is also the length after the spring is compressed, ;
——波纹管的平均内径, ; - the average inner diameter of the bellows, ;
——螺杆或螺帽螺纹咬合部分的长度, ; - the length of the thread engagement portion of the screw or nut, ;
——螺杆或螺帽螺纹咬合部分的平均直径, ; - the average diameter of the screw or nut thread engagement part, ;
——锚固钢筋的有效直径, ; - the effective diameter of the anchoring reinforcement, ;
——压浆体的抗剪设计值, ; - the shear design value of the grouting body, ;
——螺杆或螺帽的抗剪设计值, ; - the shear design value of the screw or nut, ;
——螺杆或螺帽的抗拉设计值, 。 - the design value of the tensile strength of the screw or nut, .
所述的弹簧为高强钢丝环绕圆管或圆棒冷弯而成的压缩弹簧,该弹簧外径比波纹管内径小0.5cm~1cm,弹簧内径比锚固钢筋外径大1cm~3cm,弹簧顶部与封闭块底部焊接、长度为;所述的弹簧压缩前,该新护栏底模板与弹簧接触处开孔以使弹簧露出新护栏底长度,且弹簧压缩长度后底部与新护栏底部、上翼缘板底相平。The spring is a compression spring formed by cold bending high-strength steel wire around a round tube or a round bar. The outer diameter of the spring is 0.5cm-1cm smaller than the inner diameter of the bellows, and the inner diameter of the spring is 1cm-3cm larger than the outer diameter of the anchoring steel bar. The bottom of the closed block is welded and the length is ; Before the spring is compressed, a hole is opened at the contact of the new guardrail bottom template with the spring to expose the spring to the bottom of the new guardrail length, with spring compression After the length, the bottom is level with the bottom of the new guardrail and the bottom of the upper flange plate.
所述的压浆管为压入压浆体的硬质塑料管道,从压浆模板上的预留孔穿入压浆模板内,且压浆管外壁与压浆模板预留孔密封,压浆管外端接压浆机。The grouting pipe is a rigid plastic pipe that is pressed into the grouting body, and penetrates into the grouting template from the reserved hole on the grouting template, and the outer wall of the grouting pipe is sealed with the reserved hole of the grouting template, and the grouting The outer end of the pipe is connected to a grouting machine.
所述的封闭块为放置于波纹管顶部的圆形钢板或方形钢板,并与新护栏的钢筋骨架焊接牢固,封闭块的截面尺寸大于波纹管最大外径2cm~3cm、厚度1cm~1.2cm,封闭块底部与波纹管顶部用强力粘结剂粘结封闭,且浇筑新护栏混凝土时不漏气不漏浆。The closing block is a circular steel plate or square steel plate placed on the top of the corrugated pipe, and is firmly welded with the steel skeleton of the new guardrail. The bottom of the sealing block and the top of the corrugated pipe are bonded and sealed with strong adhesive, and there is no air leakage or slurry leakage when pouring the new guardrail concrete.
所述的波纹管为钢质波纹圆管,长度为,内径与锚固钢筋、弹簧以及预留的相应空隙配套,波纹管外径为两根锚固钢筋之间间距的四分之一至三分之一,波纹管顶部与封闭块底部用强力粘结剂粘结封闭,波纹管底部与新护栏模板封闭,且浇筑新护栏混凝土时的水泥浆不渗漏进波纹管。The corrugated pipe is a steel corrugated round pipe with a length of , the inner diameter is matched with the anchoring steel bar, the spring and the corresponding space reserved. The outer diameter of the bellows is one-quarter to one-third of the distance between the two anchoring steel bars. The top of the bellows and the bottom of the closed block use strong adhesive Bonding and sealing, the bottom of the corrugated pipe is closed with the new guardrail formwork, and the cement slurry when pouring the new guardrail concrete does not leak into the corrugated pipe.
所述的通气管设置于波纹管顶部并延伸至新护栏模板外用于压浆时排出空气,该通气管外壁与波纹管相接处封闭,且浇筑新护栏混凝土时的水泥浆不渗漏进通气管。The ventilation pipe is arranged on the top of the corrugated pipe and extends to the outside of the new guardrail formwork for discharging air during grouting. The outer wall of the ventilation pipe is closed at the junction of the corrugated pipe, and the cement slurry when pouring the new guardrail concrete does not leak into the channel. trachea.
所述的锚固板厚度为契形钢板、平面为圆形或方形,锚固板顶平面与新护栏底部、上翼缘板底倾斜度一致,锚固板的底平面为水平面,截面尺寸大于波纹管最大外径3cm~5cm、厚度1.5cm~2.0cm,锚固板中心竖向预留伸入锚固钢筋的预留孔,锚固板顶部中心水平向对称设有十字形半圆形凹槽作为压浆通道,该十字形半圆形凹槽半径不大于三分之一锚固板的厚度。The thickness of the anchoring plate is a wedge-shaped steel plate, the plane is a circle or a square, the top plane of the anchoring plate is the same as the bottom of the new guardrail and the bottom of the upper flange plate, the bottom plane of the anchoring plate is a horizontal plane, and the cross-sectional size is larger than the maximum of the corrugated pipe. The outer diameter is 3cm~5cm, and the thickness is 1.5cm~2.0cm. The center of the anchoring plate is vertically reserved for the reserved hole to extend into the anchoring steel bar. The center of the top of the anchoring plate is symmetrically provided with a cross-shaped semicircular groove as a grouting channel. The radius of the cross-shaped semicircular groove is not greater than one third of the thickness of the anchor plate.
所述的压浆体为高强压浆料加水和适量微膨胀剂配制注浆凝固而成;所述的螺杆、螺帽为钢质,螺杆为锚固钢筋下端车有螺纹的部分,该螺杆螺纹与螺帽螺纹的咬合长度由计算确定。The grouting body is formed by adding water and an appropriate amount of micro-expansion agent to the high-pressure slurry to prepare grouting and solidification; the screw and the nut are made of steel, and the screw is the threaded part of the lower end of the anchoring steel bar. The bite length of the nut thread is determined by calculation.
一种桥梁拓宽防撞护栏锚固钢筋结构的施工方法,包括如下步骤:A construction method for a bridge widening anti-collision guardrail anchoring a steel bar structure, comprising the following steps:
步骤一、拟定桥梁拓宽设计方案
测量桥梁的边T梁和原护栏的尺寸、收集荷载标准的基础数据; Measure the dimensions of the side T beam and the original guardrail of the bridge, and collect the basic data of the load standard;
拟定桥梁拓宽初步设计方案,选择原材料和施工方案; Formulate preliminary design plan for bridge widening, select raw materials and construction plan;
按公式一、公式二计算新护栏的钢筋骨架中主要抵抗荷载的单根锚固钢筋设计拉力和锚固钢筋压浆前对弹簧施加以初步压力,并确定主要设计参数; According to
确定所用材料和施工工艺技术要求; Determine the technical requirements for the materials and construction techniques used;
步骤二、采购主要工程材料并加工各部件
选择高性能高强压浆料、微膨胀剂作为压浆体的原材料,通过试验确定设计配合比及其他技术参数; Select high-performance high-strength pressure slurry and micro-expansion agent as the raw materials of the slurry, and determine the design mix ratio and other technical parameters through experiments;
②选择弹簧钢丝原材料制作弹簧;选择锚固钢筋原材料,螺杆和螺帽长度及技术参数;②Select the raw material of the spring steel wire to make the spring; select the raw material of the anchoring steel bar, the length and technical parameters of the screw and nut;
制作其他锚固体系的部件,质量符合设计要求; Manufacture the components of other anchorage systems, and the quality meets the design requirements;
选用合格的注浆机械,注浆压力为0.2MPa~0.5MPa,检查灌浆设备和管路运转情况,设定灌浆参数,如凝胶时间、灌浆压力和配浆量; Select qualified grouting machinery, the grouting pressure is 0.2MPa ~ 0.5MPa, check the operation of grouting equipment and pipelines, and set grouting parameters, such as gel time, grouting pressure and grouting amount;
制作新护栏的钢筋骨架和模板,质量符合设计要求;试验混凝土配合比和路面材料配合比; Make the steel frame and formwork of the new guardrail, and the quality meets the design requirements; test the mix ratio of concrete and pavement materials;
步骤三、拆除原护栏和部分铺装层、部分路面
按设计图纸测量放样原护栏、路面和铺装层的拆除范围,做好标记; Measure and set out the demolition scope of the original guardrail, road surface and pavement layer according to the design drawings, and make a mark;
②根据拆除部分构件混凝土强度、体积,选择合适的切割机械:②According to the strength and volume of the concrete to be demolished, select the appropriate cutting machine:
切割和拆除部分构件时注意保护保留构件,拆除部分构件完成后做好桥面安全防护; When cutting and removing some components, pay attention to protecting the reserved components, and do a good job of safety protection of the bridge deck after removing some components;
步骤四、新护栏施工
测量放样定位新护栏的准确位置,做好标记; Measure and stake out the exact position of the new guardrail and mark it well;
吊装新护栏钢筋骨架,要求位置准确; When hoisting the steel frame of the new guardrail, the position is required to be accurate;
制作和设立新护栏钢模板,要求位置准确; Make and set up new guardrail steel formwork, requiring accurate location;
检查波纹管和通气管的密封情况,用空压机从通气管压进空气,检查波纹管、通气管、封闭块本身和相互接缝有无漏气,如有漏气再次采用密封措施直至不再漏气; Check the sealing of the bellows and the breather pipe, use an air compressor to press air from the breather pipe, check the bellows, the breather pipe, the sealing block itself and the joints for air leakage. leak again;
用泵车浇筑新护栏的水泥混凝土,插入式振捣器振捣密实,待水泥混凝土终凝后覆盖土工布养护; The cement concrete of the new guardrail is poured with a pump truck, and the plug-in vibrator is vibrated and compacted. After the cement concrete is finally set, it is covered with geotextile for maintenance;
一般12小时后拆除侧模板,覆盖土工布洒水养护;当混凝土强度达到75%后拆除底模板并养护至规定强度; Generally, the side formwork is removed after 12 hours, and the geotextile is covered with water for maintenance; when the concrete strength reaches 75%, the bottom formwork is removed and maintained to the specified strength;
步骤五、压紧弹簧和锚固钢筋压浆
清理新护栏底与锚固块接触处混凝土残留物并磨平,从锚固钢筋底端依次套入锚固板和螺帽,旋进螺帽将锚固板和弹簧压进至新护栏底相平;继续旋进螺帽直至达到设计扭矩;对于标准螺帽,扳手旋紧螺帽的最终扭矩根据螺帽的规格从有关标准中查到相应的扭矩;对于非标准螺帽,扳手旋紧螺帽的最终扭矩由螺杆或螺帽的构造和最终锚固力计算得到; Clean up the concrete residue at the contact between the bottom of the new guardrail and the anchoring block and smooth it out, insert the anchoring plate and the nut in sequence from the bottom end of the anchoring steel bar, and screw in the nut to press the anchoring plate and the spring until the bottom of the new guardrail is level; continue to screw Enter the nut until the design torque is reached; for standard nuts, the final torque of the wrench to tighten the nut can be found in the relevant standard according to the specification of the nut; for non-standard nuts, the final torque of the wrench to tighten the nut Construction and final anchoring force by the screw or nut calculated;
注浆前,在通气管口设立挡板,挡板与通气管口留有空隙,观察人员在安全距离处观察压浆情况; Before grouting, set up a baffle plate at the vent pipe mouth, leaving a gap between the baffle plate and the vent pipe mouth, and the observer observes the grouting situation at a safe distance;
安装压浆模板,压浆模板与新护栏底部、边T梁的梁肋侧面和压浆管接触处密封,不漏气不漏浆; Install the grouting formwork, and seal the grouting formwork with the bottom of the new guardrail, the side of the beam rib of the side T beam and the contact point of the grouting pipe, so that there is no leakage of air or slurry;
由选用的压浆料配制高性能压浆液,压浆由专职熟练的人员进行操作,先用低压力、小流量注浆,观察通气管口如有少量浆液冒出,逐渐加大注浆压力和流量,在压力比较稳定、注浆量确定的情况下,再继续注浆10s~20s即可结束每孔注浆; The high-performance grouting liquid is prepared from the selected grouting slurry. The grouting is operated by full-time and skilled personnel. First, the grouting is performed with low pressure and small flow. If a small amount of slurry emerges from the vent pipe, gradually increase the grouting pressure and When the pressure is relatively stable and the amount of grouting is determined, the grouting of each hole can be completed by continuing grouting for 10s to 20s;
待压浆体终凝后拆除压浆模板,原压浆模板处外露压浆体包裹土工布养护至规定强度,用砂轮打光外露压浆体,要求外露压浆体整洁美观; After the final setting of the grouting, remove the grouting formwork. The exposed grouting formwork at the original grouting formwork is wrapped with geotextile and maintained to the specified strength. The exposed grouting body is polished with a grinding wheel, and the exposed grouting body is required to be clean and beautiful;
步骤六、后补面层施工Step 6: Construction of the post-filling surface layer
清理后补面层部分空间,要求表面粗糙,按设计配合比补平后补面层; After cleaning, part of the space of the surface layer is required to be rough, and the surface layer is filled and leveled according to the design mix ratio;
②用小型压路机碾压后补面层密实。②The surface layer is compacted after rolling with a small road roller.
与现有技术相比,本发明主要提供了一种桥梁拓宽防撞护栏锚固钢筋结构,并具有如下优点:一是边T梁桥面的多根先简支后连续预应力钢筋和锚固块的存在,常规植筋下部不能顺利植入,如强制植入常规植筋,可能损坏桥面先简支后连续预应力体系,从而导致严重的安全隐患,因此将常规植筋调整为锚固钢筋能有效避开边T梁桥面原有的多根先简支后连续预应力钢筋和锚固块,可安全经济地加宽桥面,提高桥梁拓宽的工程品质;二是采用锚固钢筋锚固体系的高性能压浆体内的微膨胀剂具有短期的抗收缩性能,与弹簧的长期抗收缩性能优势互补,桥面拓宽后的新护栏具有长期的安全性和耐久性;三是锚固钢筋锚固体系的外露锚固板、螺杆、螺帽用压浆体封闭,使锚固板、螺杆、螺帽免受腐蚀,提高新护栏的安全性和耐久性;四是所提供计算方法原理清晰、实用易行,可作为桥梁拓宽防撞护栏锚固钢筋结构的设计和施工指导,提高了安全质量性能。因此,本发明是一种构造简单、施工便利、费用低廉、安全可靠、耐久性强和高品质的桥梁拓宽防撞护栏锚固钢筋结构,其结合相应的施工方法,具有较高的经济效益和社会效益。Compared with the prior art, the present invention mainly provides a kind of bridge widening anti-collision guardrail anchoring steel bar structure, and has the following advantages: firstly, a plurality of simply supported and then continuously prestressed steel bars and anchoring blocks on the side T beam bridge deck; There is, the lower part of the conventional planting bar cannot be implanted smoothly. If the conventional planting bar is forced to be implanted, it may damage the bridge deck first simply supported and then the continuous prestressing system, resulting in serious safety hazards. Therefore, it is effective to adjust the conventional planting bar to anchoring steel bar. By avoiding the original multiple prestressed steel bars and anchor blocks that are simply supported and then continuously prestressed on the side T beam bridge deck, the bridge deck can be widened safely and economically, and the engineering quality of bridge widening can be improved; The micro-expansion agent in the grouting has short-term anti-shrinkage performance, which is complementary to the long-term anti-shrinkage performance of the spring. The new guardrail after the bridge deck is widened has long-term safety and durability. , The screw and nut are closed with grouting, so that the anchor plate, screw and nut are protected from corrosion, and the safety and durability of the new guardrail are improved; Fourth, the calculation method provided is clear in principle, practical and easy to implement, and can be used as a bridge to widen The design and construction guidance of the anchorage steel structure of the crash guardrail improves the safety and quality performance. Therefore, the present invention is a bridge widening anti-collision guardrail anchoring steel bar structure with simple structure, convenient construction, low cost, safety and reliability, strong durability and high quality. benefit.
附图说明Description of drawings
图1为本发明的结构立面示意图。FIG. 1 is a schematic elevation view of the structure of the present invention.
图2为图1的A处放大图。FIG. 2 is an enlarged view of part A of FIG. 1 .
图3为压浆前锚固钢筋的受力计算图式。Figure 3 shows the force calculation diagram of the anchoring steel bar before grouting.
图4为压浆后锚固钢筋的受力计算图式。Figure 4 shows the force calculation diagram of the anchored steel bar after grouting.
具体实施方式Detailed ways
下面将按上述附图对本发明实施例再作详细说明。The embodiments of the present invention will be described in detail below according to the above-mentioned drawings.
如图1~图4所示,1.边T梁、11.锚固块、12.切割线、2.原护栏、3.铺装层、4.面层、41.后补面层、5.新护栏、6.钢筋骨架、61.锚固钢筋、62.常规植筋、7.弹簧、8.压浆管、81.封闭块、82.波纹管、83.通气管、84.压浆模板、85.压浆体、9.锚固板、91.压浆通道、92.螺杆、93.螺帽。As shown in Figure 1~Figure 4, 1. Side T beam, 11. Anchoring block, 12. Cutting line, 2. Original guardrail, 3. Pavement layer, 4. Surface layer, 41. Rear surface layer, 5. New guardrail, 6. Rebar frame, 61. Anchoring steel bar, 62. Conventional planting bar, 7. Spring, 8. Grouting pipe, 81. Closing block, 82. Corrugated pipe, 83. Breathing pipe, 84. Grouting formwork, 85. Grouting body, 9. Anchor plate, 91. Grouting channel, 92. Screw, 93. Nut.
桥梁拓宽防撞护栏锚固钢筋结构及施工方法,如图1、图2所示,涉及一种桥梁拓宽品质工程建设领域,其结构包括因桥梁拓宽扩建而继续保留的边T梁1、拆除的原护栏2、拆除原护栏后保留在边T梁外侧的上翼缘板、边T梁底部的梁肋、以及设置在上翼缘板下方与梁肋中部之间并锚固边T梁1顶部桥面的锚固块11。Bridge widening anti-collision guardrail anchoring steel structure and construction method, as shown in Figure 1 and Figure 2, relate to the field of bridge widening quality engineering construction, and its structure includes the side T beams that continue to be retained due to bridge widening and expansion.
所述的两片边T梁1结合顶部的多片中T梁共同组成每幅桥面,并在桥面加宽前每侧边T梁1的外端上部均设置有原护栏2,而由多片中T梁和两片边T梁1共同构成的桥面先简支后连续需设置多根桥面连续预应力钢筋,且多根桥面连续预应力钢筋均由锚固块11锚固固定。The two side T beams 1 combined with the multiple middle T beams at the top form each bridge deck, and the upper part of the outer end of each
所述的上翼缘板连接架立模板进行钢筋混凝土的新护栏施工,该新护栏5是由钢筋骨架6、钢筋骨架中主要抵抗荷载的多根锚固钢筋61和水泥混凝土浇筑而成,其中锚固钢筋61下部通常植入上翼缘板中,由于桥面的多根先简支后连续预应力钢筋和锚固块的存在,常规植筋下部不能顺利植入,如强制植入常规植筋,则可能损坏桥面先简支后连续预应力体系,从而导致严重的安全隐患,因此需要将常规植筋调整为锚固钢筋,该多根锚固钢筋61等间距设置,每根锚固钢筋61下部均植入上翼缘板中并由锚固体系进行固定,这样就能有效避开边T梁桥面原有的多根先简支后连续预应力钢筋和锚固块,从而安全经济地加宽桥面,并提高桥梁拓宽的工程品质。The described upper flange plate is connected to the erecting formwork to carry out the construction of a new guardrail of reinforced concrete. The
所述的钢筋骨架6为新护栏的结构配筋,根据新护栏5的外形尺寸和受力情况,配置各种类型的钢筋焊接或绑扎成为可机械吊装的整体骨架,钢筋骨架6分段制作以利吊装和混凝土模板安装、拆除及浇筑混凝土。The described
所述的锚固钢筋61为新护栏5中主要抵抗荷载的钢筋,其钢筋型号、数量和直径均由计算确定,锚固钢筋61设置于新护栏钢筋骨架6的内侧,上部随新护栏5内侧的形状为斜向,下部竖直,底部车螺纹的螺杆92与螺帽93咬合锚固。Described anchoring
所述的新护栏5内每根锚固钢筋61的锚固体系均由弹簧7、压浆管8、封闭块81、波纹管82、通气管83、压浆模板84、压浆体85、锚固板9、压浆通道91、螺杆92、螺帽93等部件组成,其相互位置和连接情况为:封闭块81顶面置于每根锚固钢筋61的竖直处顶端,封闭块81底面为套入锚固钢筋61的波纹管82,该波纹管底部与新护栏5底部、上翼缘板底相平;所述的弹簧7套入锚固钢筋61并置于波纹管82内;所述的锚固板9经预留孔从下而上套入锚固钢筋61下端并由螺帽93紧固,该锚固板9顶部与新护栏5底部、上翼缘板底相接处相平;所述的压浆模板84置于新护栏5底部和上翼缘板底之间,该压浆模板84与所述螺杆92、螺帽93之间预留相隔距离,并与波纹管82内、锚固钢筋61和弹簧7之间的空隙形成压浆体85的空间;所述的通气管83一端从波纹管82顶部水平穿进,通气管83另一端延伸至新护栏5的模板外;所述的压浆管8预留在压浆模板84内并外接压浆机。The anchoring system of each anchoring
其中,弹簧7为高强钢丝绕一定直径圆管或圆棒冷弯而成的压缩弹簧,弹簧外径比
波纹管内径小0.5cm~1cm,弹簧内径比锚固钢筋外径大1cm~3cm,弹簧7顶部与封闭块81底
部焊接、长度为,弹簧压缩前,新护栏底模板与弹簧7接触处开孔让弹簧露出新护栏5
底长度,弹簧压缩长度后底部与新护栏底部、上翼缘板底相平。
Among them, the
所述的压浆管8为压入压浆体85的硬质塑料管道,从压浆模板84预留孔穿入压浆模板内,压浆管8外壁与压浆模板84预留孔密封,外端接压浆机。The
所述的封闭块81为放置于波纹管82顶部的圆形钢板或方形钢板,用辅助钢筋与新护栏5的钢筋骨架6焊接牢固,截面尺寸大于波纹管82最大外径2cm~3cm、厚度1cm~1.2cm,封闭块81底部与波纹管82顶部用强力粘结剂粘结封闭,浇筑新护栏混凝土时不漏气不漏浆。The
所述的波纹管82为钢质波纹圆管,长度为,内径与锚固钢筋61、弹簧7以及预留的
相应空隙配套,外径为两根锚固钢筋61之间间距的四分之一至三分之一,波纹管顶部与封
闭块底部用强力粘结剂粘结封闭,波纹管底部与新护栏模板封闭,浇筑新护栏混凝土时的
水泥浆不渗漏进波纹管。
The
所述的通气管83设置于波纹管82顶部并延伸至新护栏模板外,用于压浆时排出空气,通气管83外壁与波纹管82相接处封闭,浇筑新护栏混凝土时的水泥浆不渗漏进通气管83。The
所述的压浆模板84置于新护栏5底部和上翼缘板底之间且与螺杆92、螺帽93相隔一定距离,压浆模板84与波纹管82内、锚固钢筋61、弹簧7之间的空隙为压浆体85的空间,锚固板9、螺杆92、螺帽93用压浆体85封闭,使锚固板9、螺杆92、螺帽93免受腐蚀,提高新护栏5的安全性和耐久性。The
所述的压浆体85为高强压浆料加水和适量的微膨胀剂配制注浆凝固而成,微膨胀剂具有短期的抗收缩性能,与弹簧7的长期抗收缩性能优势互补,新护栏5具有长期的安全性和耐久性。The
所述的锚固板9厚度为契形钢板、平面为圆形或方形,顶平面与新护栏5底部、上翼缘板底倾斜度一致,底平面为水平面,截面尺寸大于波纹管82最大外径3cm~5cm、厚度1.5cm~2.0cm,锚固板9中心竖向预留伸入锚固钢筋61的孔洞作为预留孔,锚固板9顶部中心水平向对称设有十字形半圆形凹槽,作为压浆通道91,该十字形半圆形凹槽半径不大于三分之一锚固板9的厚度。The thickness of the
所述的螺杆92、螺帽93为钢质,螺杆92即为锚固钢筋61下端车有螺纹的部分,螺杆螺纹与螺帽螺纹的咬合长度由计算确定,螺帽93的螺纹与螺杆92的螺纹相匹配,优选采用标准的螺纹。The
所述的每根锚固钢筋61均与构成锚固体系的弹簧7、压浆管8、封闭块81、波纹管82
和通气管83在现浇新护栏混凝土时同步预留,每根锚固钢筋61均与弹簧7、封闭块81、波纹
管82之间空隙经压浆料高压注入并终凝固结成压浆体85,该压浆体经锚固板9、螺杆92和螺
帽93紧固;所述的锚固钢筋61压浆前对弹簧7施加初步压力使压浆体85储备拉伸能量,以
补偿压浆体使用阶段的收缩影响;依据桥梁设计标准,新护栏5中主要抵抗荷载作用的单根
锚固钢筋61的设计拉力为,锚固钢筋61的锚固长度为,弹簧7长度为,新护栏混
凝土浇筑完成达到规定强度后,在锚固钢筋61压浆前安装锚固板9和螺帽93,扭转螺帽对弹
簧7施加初步压力使弹簧长度压缩至长度,再继续扭转螺帽93对弹簧7施加最终
压力并紧固,根据弹性理论和力平衡原理,得到如下计算公式:
Each of the described anchoring bars 61 and the
公式一、Formula one,
固定锚固钢筋61的锚固体系扭转螺帽93对弹簧7施加初步压力使弹簧长
度压缩至长度,高压注入的高强压浆液凝固后,使用阶段当压浆体85收缩时,弹簧7具有起
到阻止压浆体收缩的作用,该压浆体85收缩率达到2‰~5‰,故弹簧7压缩率控制在(3~
5)‰作为压浆体收缩的补偿,对弹簧7施加的初步压力,即为锚固钢筋61的初步拉力,
则
The
公式二、Formula two,
固定锚固钢筋61的锚固体系扭转螺帽93对弹簧7施加初步压力使弹簧长
度压缩至长度,再继续扭转螺帽93对弹簧7施加最终压力并紧固,此时弹簧7的压力仍
为初步压力,在锚固钢筋61的压浆液终凝固结后,压浆体85周边与波纹管的摩阻力和螺
杆92或螺帽93的锚固力之和应大于锚固钢筋61受到荷载的拉力,该螺杆92或螺帽93的锚固
力压力和锚固钢筋61尺寸以及有关参数为
The
公式一和公式二中的各符号定义为:The symbols in
——新护栏5中单根锚固钢筋61抵抗荷载的设计拉力, ;
- the design tensile force of a single
——在锚固钢筋61压浆前,螺杆92的初步拉力, ;
——The initial tension of the
——在锚固钢筋61压浆前,弹簧7所受的压力, ;
——The pressure on the
——螺杆92或螺帽93的最终锚固力, ;
- final anchoring force of
——新护栏5中锚固钢筋61抵抗荷载的安全系数,根据有关标准规范确定或取
1.3~1.5;
——The safety factor of the anchoring
——分别为弹簧7外径、弹簧中径、弹簧钢丝材料直径,;
——the outer diameter of the
——弹簧7的有效圈数;
- the effective number of turns of
——弹簧7受压变形, ;
——
——弹簧7的剪切变形模量, ;
——the shear deformation modulus of
——锚固钢筋61与波纹管82内压浆体85的包裹长度,也为弹簧7压缩后的长度, ; ——The wrapping length of the
——波纹管82的平均内径, ;
- the average inner diameter of the
——螺杆92或螺帽93螺纹咬合部分的长度, ;
- the length of the threaded portion of the
——螺杆92或螺帽93螺纹咬合部分的平均直径, ;
- the average diameter of the threaded portion of the
——锚固钢筋61的有效直径, ;
- the effective diameter of the anchoring
——压浆体85的抗剪设计值, ;
——Design value of shear resistance of
——螺杆92或螺帽93的抗剪设计值, ;
- design value of shear resistance of
——螺杆92或螺帽93的抗拉设计值, 。
- design value of tensile strength of
所述的桥梁拓宽防撞护栏锚固钢筋结构的施工方法主要包括如下步骤:The construction method of the bridge widening anti-collision guardrail anchoring steel structure mainly includes the following steps:
步骤一、拟定桥梁拓宽设计方案
测量桥梁的边T梁1和原护栏2的尺寸、收集荷载标准的基础数据; Measure the dimensions of the
拟定桥梁拓宽初步设计方案,选择原材料和施工方案; Formulate preliminary design plan for bridge widening, select raw materials and construction plan;
按公式一、公式二计算新护栏5的钢筋骨架6中主要抵抗荷载的单根锚固钢筋61
设计拉力和锚固钢筋压浆前对弹簧7施加以初步压力,并确定主要设计参数;
According to
确定所用材料和施工工艺技术要求; Determine the technical requirements for the materials and construction techniques used;
步骤二、采购主要工程材料并加工各部件
选择高性能高强压浆料、微膨胀剂作为压浆体的原材料,通过试验确定设计配合比及其他技术参数; Select high-performance high-strength pressure slurry and micro-expansion agent as the raw materials of the slurry, and determine the design mix ratio and other technical parameters through experiments;
②选择弹簧钢丝原材料制作弹簧7;选择锚固钢筋原材料,螺杆92和螺帽93长度及技术参数;②Select the raw material of the spring steel wire to make the
制作其他锚固体系的部件,质量符合设计要求; Manufacture the components of other anchorage systems, and the quality meets the design requirements;
选用合格的注浆机械,注浆压力为0.2MPa~0.5MPa,检查灌浆设备和管路运转情况,设定灌浆参数,如凝胶时间、灌浆压力和配浆量等; Select qualified grouting machinery, the grouting pressure is 0.2MPa ~ 0.5MPa, check the operation of grouting equipment and pipelines, and set grouting parameters, such as gel time, grouting pressure and grouting volume;
制作新护栏5的钢筋骨架6和模板,质量符合设计要求;试验混凝土配合比和路面材料配合比; Make the
步骤三、拆除原护栏和部分铺装层、部分路面
按设计图纸测量放样原护栏2、路面和铺装层的拆除范围,做好标记; Measure and set out the
②根据拆除部分构件混凝土强度、体积,选择合适的切割机械:②Select the appropriate cutting machine according to the strength and volume of the concrete to be demolished:
切割和拆除部分构件时注意保护保留构件,拆除部分构件完成后做好桥面安全防护; When cutting and removing some components, pay attention to protecting the reserved components, and do a good job of safety protection of the bridge deck after removing some components;
步骤四、新护栏施工
测量放样定位新护栏5的准确位置,做好标记; Measure and set out the exact position of the
吊装新护栏钢筋骨架6,要求位置准确; Hoisting the new
制作和设立新护栏钢模板,要求位置准确; Make and set up new guardrail steel formwork, requiring accurate location;
检查波纹管82和通气管83的密封情况,用空压机从通气管压进空气,检查波纹管、通气管、封闭块本身和相互接缝有无漏气,如有漏气再次采用密封措施直至不再漏气; Check the sealing condition of the
用泵车浇筑新护栏5的水泥混凝土,插入式振捣器振捣密实,待水泥混凝土终凝后覆盖土工布养护; The cement concrete of the
一般12小时后拆除侧模板,覆盖土工布洒水养护;当混凝土强度达到75%后拆除底模板并养护至规定强度; Generally, the side formwork is removed after 12 hours, and the geotextile is covered with water for maintenance; when the concrete strength reaches 75%, the bottom formwork is removed and maintained to the specified strength;
步骤五、压紧弹簧和锚固钢筋压浆
清理新护栏底与锚固块11接触处混凝土残留物并磨平,从锚固钢筋61底端依次
套入锚固板9和螺帽93,旋进螺帽将锚固板9和弹簧7压进至新护栏底相平;继续旋进螺帽93
直至达到设计扭矩;对于标准螺帽,扳手旋紧螺帽的最终扭矩根据螺帽的规格从有关标准
中查到相应的扭矩;对于非标准螺帽,扳手旋紧螺帽的最终扭矩由螺杆或螺帽的构造和最
终锚固力计算得到;
Clean up the concrete residue at the contact between the bottom of the new guardrail and the anchoring
注浆前,在通气管口设立挡板,挡板与通气管口留有空隙,观察人员在安全距离处观察压浆情况; Before grouting, set up a baffle plate at the vent pipe mouth, leaving a gap between the baffle plate and the vent pipe mouth, and the observer observes the grouting situation at a safe distance;
安装压浆模板,压浆模板与新护栏底部、边T梁1的梁肋侧面和压浆管8接触处密封,不漏气不漏浆; Install the grouting formwork, the grouting formwork is sealed with the bottom of the new guardrail, the side of the beam rib of the
由选用的压浆料配制高性能压浆液,压浆由专职熟练的人员进行操作,先用低压力、小流量注浆,观察通气管口如有少量浆液冒出,逐渐加大注浆压力和流量,在压力比较稳定、注浆量确定的情况下,再继续注浆10s~20s即可结束每孔注浆; The high-performance grouting liquid is prepared from the selected grouting slurry. The grouting is operated by full-time and skilled personnel. First, the grouting is performed with low pressure and small flow. If a small amount of slurry emerges from the vent pipe, gradually increase the grouting pressure and When the pressure is relatively stable and the amount of grouting is determined, the grouting of each hole can be completed by continuing grouting for 10s to 20s;
待压浆体85终凝后拆除压浆模板84,原压浆模板处外露压浆体包裹土工布养护至规定强度,用砂轮打光外露压浆体,要求外露压浆体整洁美观; After the
步骤六、后补面层施工Step 6: Construction of the post-filling surface layer
清理后补面层41部分空间,要求表面粗糙,按设计配合比补平后补面层41; After cleaning, part of the space of the repairing
②用小型压路机碾压后补面层41密实。
另外,上述桥梁拓宽防撞护栏锚固钢筋结构的施工方法中还涉及到了切割线12、铺装层3和后补面层41等,其中的切割线12是指桥梁拓宽扩建而继续保留的边T梁1、拆除的原护栏2和相应桥面铺装层3、面层4的切割拆除线,要求机械切割时不损伤继续保留的边T梁1、桥面铺装层3、面层4结构,切割线12表面粗糙利于与新护栏混凝土、铺装层3和后补面层41牢固粘结;铺装层3为每幅桥面多片中T梁和两片边T梁1安装完成后的连接结构层,为面层4的基层;后补面层41为原护栏2拆除后的空缺部分用原面层材料恢复补回的部分面层。In addition, the above-mentioned construction method for widening the anti-collision guardrail of the bridge and anchoring the steel bar structure also involves the cutting
以上所述仅是本发明的具体实施例,本领域技术人员应该理解,任何与该实施例等同的结构设计,均应包含在本发明的保护范围之内。The above are only specific embodiments of the present invention, and those skilled in the art should understand that any structural design equivalent to this embodiment should be included within the protection scope of the present invention.
Claims (10)
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| CN218027180U (en) * | 2022-05-31 | 2022-12-13 | 宁波交通工程建设集团有限公司 | Bridge is widened anticollision barrier anchor steel bar structure |
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| US20120121324A1 (en) * | 2010-08-19 | 2012-05-17 | Rodriguez Joseph E | Full precast traffic barrier and installation method for mechanically stabilized earth wall structures |
| JP2013256777A (en) * | 2012-06-12 | 2013-12-26 | Daikure Co Ltd | Floor slab widening unit |
| CN109706844A (en) * | 2019-02-14 | 2019-05-03 | 中设工程咨询(重庆)股份有限公司 | Interchange ramp bridge widens method |
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