CN115029824A - Twisting device with automatic reel changing mechanism - Google Patents
Twisting device with automatic reel changing mechanism Download PDFInfo
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- CN115029824A CN115029824A CN202210670645.0A CN202210670645A CN115029824A CN 115029824 A CN115029824 A CN 115029824A CN 202210670645 A CN202210670645 A CN 202210670645A CN 115029824 A CN115029824 A CN 115029824A
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- 238000004804 winding Methods 0.000 claims abstract description 39
- 230000001360 synchronised effect Effects 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000009987 spinning Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H11/00—Arrangements for confining or removing dust, fly or the like
- D01H11/005—Arrangements for confining or removing dust, fly or the like with blowing and/or suction devices
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/02—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for removing completed take-up packages and replacing by bobbins, cores, or receptacles at take-up stations; Transferring material between adjacent full and empty take-up elements
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Structural Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
本发明公开了一种具有自动换卷机构的加捻装置,设备机架内固定连接有捻丝装置和排丝装置,排丝装置包括排丝电机、排丝主动轴、排丝导轨、排丝直线导块、排线支架,设备机架上端左侧固定连接有排丝电机,排丝电机的转轴末端与排丝主动轴一端固定连接,排丝主动轴上固定连接有两组排丝同步轮,排丝同步轮上传动连接有第一同步带,第一同步带上固定连接有升降板,升降板两端固定连接有排丝直线导块,排丝直线导块滑套连接在排丝导轨上,排丝导轨两端固定连接在设备机架内,排丝直线导块下端与排线支架固定连接,设备机架下端设置有卷绕筒切换装置。本发明目的是提供一种工艺简单、环保性好、改善了纺丝效果、降低了废丝产生的加捻装置。
The invention discloses a twisting device with an automatic coil changing mechanism. A wire twisting device and a wire arranging device are fixedly connected in an equipment frame. Linear guide block, wire arrangement bracket, wire arrangement motor is fixedly connected on the left side of the upper end of the equipment rack, the end of the wire arrangement motor is fixedly connected with one end of the wire arrangement driving shaft, and two sets of wire arrangement synchronizing wheels are fixedly connected to the wire arrangement driving shaft The first synchronous belt is connected to the wire synchronous wheel, and the first synchronous belt is fixedly connected with a lifting plate. The two ends of the lifting plate are fixedly connected with a wire-arranging linear guide block, and the wire-arranging linear guide block sliding sleeve is connected to the wire-arranging rail. The two ends of the wire arrangement guide rail are fixedly connected in the equipment rack, the lower end of the wire arrangement linear guide block is fixedly connected with the wire arrangement bracket, and the lower end of the equipment rack is provided with a winding drum switching device. The purpose of the present invention is to provide a twisting device with simple process, good environmental protection, improved spinning effect and reduced generation of waste silk.
Description
技术领域technical field
本发明涉及纺织设备技术领域,具体的说是一种具有自动换卷机构的加捻装置。The invention relates to the technical field of textile equipment, in particular to a twisting device with an automatic roll changing mechanism.
背景技术Background technique
如果纺丝的一端被握持住,另一端回转,即可形成纱线,这一过程称为加捻。加捻是利用回转运动,把牵伸后的细条子,像洗脸时绞毛巾一样加以扭转,以使纤维间的纵向联系固定起来的过程。加捻是一个把原料丝绕成线的过程,打个比方一根线由24根丝组成,24根丝要相互缠绕才能使线更加结实精致,打线绕的越紧也就是捻度越高,织出来的布就相对约紧致,垂感好,牢度好。不加捻的话就是没有打线,丝和丝之间没有缠绕在一起,布面松弛,垂感差、牢度差。If one end of the spinning yarn is held and the other end is turned around, a yarn is formed, a process called twisting. Twisting is the process of twisting the drawn thin sliver like a towel when washing your face by using a rotary motion, so as to fix the longitudinal connection between the fibers. Twisting is a process of winding raw silk into a thread. For example, a thread consists of 24 threads. The 24 threads must be intertwined to make the thread stronger and more delicate. The tighter the thread is wound, the higher the twist. The woven fabric is relatively tight, with good drape and good fastness. If there is no twisting, there is no threading, the silk and the silk are not entangled together, the cloth surface is loose, the drape is poor, and the fastness is poor.
现有的加捻装置一般需要先将丝条进行加捻动作,然后再将加捻的丝线缠绕在纸筒上,纸管丝饼缠绕完成后还需要人工手动更换空纸管,整个生产工序较为繁琐复杂,生产过程还包括落丝工艺和除桨工艺,生产过程会有废物产出,生产过程不够环保。The existing twisting device generally needs to twist the silk thread first, and then wind the twisted silk thread on the paper tube. After the paper tube silk cake is wound, the empty paper tube needs to be manually replaced manually. The whole production process is relatively It is cumbersome and complicated. The production process also includes the doffing process and the paddle removal process. There will be waste output in the production process, and the production process is not environmentally friendly enough.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的上述不足之处,本发明目的是提供一种工艺简单、环保性好、改善了纺丝效果、降低了废丝产生的加捻装置。In view of the above-mentioned shortcomings in the prior art, the purpose of the present invention is to provide a twisting device with simple process, good environmental protection, improved spinning effect and reduced waste silk generation.
本发明为实现上述目的所采用的技术方案是:一种具有自动换卷机构的加捻装置,包括设备机架、排丝装置、捻丝装置、卷绕筒切换装置,所述设备机架由8mm钢板以及框架钢条连接而成,并且在设备机架上设有功能结构定位孔,位于设备机架上方1200mm-1500mm处可安装4只缠绕头,所述设备机架内固定连接有捻丝装置和排丝装置,捻丝装置做单向打捻、排丝装置做上下往返运动,所述排丝装置包括排丝电机、排丝主动轴、排丝导轨、排丝直线导块、排线支架,排丝电机为伺服电机,所述设备机架上端左侧固定连接有排丝电机,所述排丝电机的转轴末端与排丝主动轴一端固定连接,所述排丝主动轴上固定连接有两组排丝同步轮,所述排丝同步轮上传动连接有第一同步带,所述第一同步带上固定连接有升降板,所述升降板两端一侧分别固定连接有排丝直线导块,所述排丝直线导块滑套连接在排丝导轨上,所述排丝导轨两端分别相对固定连接在设备机架内,所述排丝直线导块下端与排线支架外侧边缘固定连接,所述设备机架下端设置有卷绕筒切换装置。The technical scheme adopted by the present invention to achieve the above purpose is: a twisting device with an automatic coil changing mechanism, comprising an equipment frame, a wire arrangement device, a wire twisting device, and a winding drum switching device, wherein the equipment frame is composed of 8mm steel plates and frame steel bars are connected, and there are functional structure positioning holes on the equipment rack. Four winding heads can be installed at 1200mm-1500mm above the equipment rack. The equipment rack is fixedly connected with twisted wires. Device and wire arrangement, the twisting device does one-way twisting, and the wire arrangement does up and down reciprocating motion. Bracket, the wire-arranging motor is a servo motor, a wire-arranging motor is fixedly connected to the left side of the upper end of the equipment rack, the end of the rotating shaft of the wire-arranging motor is fixedly connected to one end of the wire-arranging driving shaft, and the wire-arranging driving shaft is fixedly connected There are two sets of wire-arranging synchronizing wheels, a first synchronous belt is connected to the wire-arranging synchronizing wheel, and a lifting plate is fixedly connected to the first synchronous belt, and two ends of the lifting plate are respectively fixedly connected with a wire-arranging plate. Linear guide block, the sliding sleeve of the wire-arranging linear guide block is connected to the wire-arranging guide rail, both ends of the wire-arranging guide rail are relatively fixedly connected in the equipment rack, and the lower end of the wire-arranging linear guide block is connected to the outer side of the wire-arranging bracket. The edges are fixedly connected, and the lower end of the equipment rack is provided with a winding drum switching device.
其中一些实施中,所述排丝主动轴相对的设备机架下端转动连接有排丝被动轴,所述排丝被动轴与排丝主动轴相对平行设置,所述排丝被动轴两端分别固定连接有排丝传导轮,所述第一同步带套接连接在所述排丝同步轮与排丝传导轮上。In some implementations, the lower end of the equipment rack opposite to the wire-arranging active shaft is rotatably connected with a wire-arranging passive shaft, the wire-arranging passive shaft and the wire-arranging active shaft are relatively parallel to each other, and both ends of the wire-arranging passive shaft are respectively fixed. A wire-arrangement transmission wheel is connected, and the first synchronous belt is sleeved and connected to the wire-arrangement synchronous wheel and the wire-arrangement transmission wheel.
其中一些实施中,所述捻丝装置包括加捻电机、加捻传动轴、加捻支臂、加捻往复导轨、加捻滑块、纲领,所述装配板上端右侧固定连接有加捻电机,加捻电机为高速可调电锭,电锭暂定50圈/米,捻速3000-8000转/分,根据实际情况可调,所述装配板上固定连接有四组轴套筒,所述轴套筒内分别转动连接有加捻传动轴,所述加捻传动轴上端穿出轴套筒后分别固定连接有加捻同步轮,所述加捻传动轴上的加捻同步轮之间分别通过同步带依次传动连接,所述加捻电机的转动轴上固定连接有驱动同步轮,所述驱动同步轮通过第二同步带与相邻近的加捻同步轮传动连接,所述加捻传动轴下端穿出轴套筒后固定连接在加捻支臂中部,所述加捻支臂两端分别固定连接有加捻往复导轨,所述加捻支臂相对的排线支架上分别开设有通孔,所述加捻支臂两端的加捻往复导轨分别设置在相对的通孔中,所述通孔内侧边缘上固定连接有加捻旋转导轨,所述加捻旋转导轨上滑动连接有两组加捻滑块,所述加捻滑块分别滑套连接在相对的加捻往复导轨上,所述加捻滑块朝向通孔圆心一侧分别固定连接有纲领,加捻滑块在加捻往复导轨上的动程为160-220mm。In some implementations, the twisting device includes a twisting motor, a twisting drive shaft, a twisting support arm, a twisting reciprocating guide rail, a twisting slider, and a program, and a twisting motor is fixedly connected to the upper right side of the assembly board. , the twisting motor is a high-speed adjustable electric spindle, the electric spindle is tentatively set at 50 turns/meter, and the twisting speed is 3000-8000 rpm/min, which can be adjusted according to the actual situation. The assembly board is fixedly connected with four sets of shaft sleeves, so Twisting transmission shafts are respectively rotatably connected in the shaft sleeves, the upper ends of the twisting transmission shafts pass through the shaft sleeve and are respectively fixedly connected with twisting synchronizing wheels, and between the twisting synchronizing wheels on the twisting transmission shafts They are respectively connected in sequence by synchronous belts, and a driving synchronous wheel is fixedly connected to the rotating shaft of the twisting motor. The lower end of the transmission shaft passes through the shaft sleeve and is fixedly connected to the middle of the twisting support arm, the two ends of the twisting support arm are respectively fixed with twisting reciprocating guide rails, and the opposite cable brackets of the twisting support arm are respectively provided with Through holes, the twisting reciprocating guide rails at both ends of the twisting arm are respectively arranged in the opposite through holes, the inner edge of the through hole is fixedly connected with a twisting rotating guide rail, and two twisting rotating guide rails are slidingly connected on the twisting rotating guide rail. A set of twisting sliders, the twisting sliders are respectively slidably connected to the opposite twisting reciprocating guide rails, and the twisting sliders are respectively fixed and connected to the side of the center of the through hole, and the twisting sliders are twisting. The stroke on the reciprocating rail is 160-220mm.
其中一些实施中,所述卷绕筒切换装置包括安装基板、齿圈、气动制动器、丝饼缠绕电机、丝饼同步轮、胀轴、纸管、导辊电机、导辊传动齿轮,所述安装基板固定连接在设备机架下端,所述安装基板上端分别转动连接有两组相对称的固定环,所述固定环外周侧壁上固定连接有齿圈,所述齿圈边缘设置有若干气动制动器,所述气动制动器均固定连接在安装基板上端,两组所述固定环之间一侧的安装基板底部固定连接有导辊电机,导辊电机为步进电机,所述导辊电机的转轴末端固定连接有导辊传动齿轮,所述导辊传动齿轮分别与两组齿圈啮合连接,所述固定环之间另一侧的安装基板上固定连接有丝饼缠绕电机,丝饼缠绕电机为永磁同步电机,所述丝饼缠绕电机的转轴上固定连接有丝饼同步轮,所述固定环内的安装基板上转动连接有若干联动轴,所述联动轴下端固定连接有第一同步轮,所述第一同步轮通过环形齿带与丝饼同步轮传动连接,所述联动轴上端分别固定连接有第二同步轮,所述固定环上端固定连接有连接环,所述连接环上端固定连接有安装板,所述安装板上转动连接有四组呈环形阵列的导辊轴,所述导辊轴下端固定连接有第三同步轮,所述第三同步轮通过环形齿带分别与相对应的第二同步轮传动连接,所述导辊轴上端固定连接有胀轴,所述胀轴上滑套连接有纸管,导辊轴卷取线速为130-180米/分左右。In some implementations, the winding drum switching device includes a mounting base plate, a ring gear, a pneumatic brake, a bobbin winding motor, a bobbin synchronizing wheel, an expansion shaft, a paper tube, a guide roller motor, and a guide roller transmission gear. The base plate is fixedly connected to the lower end of the equipment rack, the upper end of the installation base plate is respectively connected with two sets of relatively symmetrical fixing rings, the outer peripheral side wall of the fixing ring is fixedly connected with a gear ring, and the edge of the gear ring is provided with several pneumatic brakes , the pneumatic brakes are all fixedly connected to the upper end of the mounting substrate, the bottom of the mounting substrate on one side between the two sets of fixing rings is fixedly connected with a guide roller motor, the guide roller motor is a stepper motor, and the end of the rotating shaft of the guide roller motor A guide roller drive gear is fixedly connected, and the guide roller drive gear is meshed and connected with two sets of ring gears respectively, and a silk cake winding motor is fixedly connected to the installation base plate on the other side between the fixed rings, and the silk cake winding motor is a permanent A magnetic synchronous motor, the spinning shaft of the silk cake winding motor is fixedly connected with a silk cake synchronizing wheel, a plurality of linkage shafts are rotatably connected to the mounting base plate in the fixing ring, and the lower end of the linkage shaft is fixedly connected with a first synchronizing wheel, The first synchronizing wheel is drivingly connected with the silk cake synchronizing wheel through an annular toothed belt, the upper ends of the linkage shafts are respectively fixedly connected with second synchronizing wheels, the upper ends of the fixing rings are fixedly connected with a connecting ring, and the upper ends of the connecting rings are fixedly connected There is a mounting plate, four sets of guide roller shafts in an annular array are rotatably connected on the mounting plate, and a third synchronizing wheel is fixedly connected to the lower end of the guide roller shaft, and the third synchronizing wheel is respectively corresponding to the ring gear belt. The upper end of the guide roller shaft is fixedly connected with an expansion shaft, the sliding sleeve on the expansion shaft is connected with a paper tube, and the coiling line speed of the guide roller shaft is about 130-180 m/min.
其中一些实施中,所述安装基板边缘一侧转动连接有第一转动轴,所述第一转动轴一端固定连接有第一电机,所述第一转动轴传动连接有吸枪,所述吸枪固定连接在安装基板边缘。In some implementations, a first rotating shaft is rotatably connected to one side of the edge of the mounting substrate, a first motor is fixedly connected to one end of the first rotating shaft, and a sniffer gun is drivingly connected to the first rotating shaft. Fixed connection at the edge of the mounting substrate.
其中一些实施中,所述安装基板下端固定连接有若干支脚垫,用于对设备机架以及卷绕筒切换装置进行支撑。In some implementations, a plurality of supporting foot pads are fixedly connected to the lower end of the mounting base plate for supporting the equipment rack and the winding drum switching device.
本发明的有益效果:Beneficial effects of the present invention:
1、本装置改善了纺丝效果,能够确保丝条收卷的线速度和张力的稳定性,加捻纺丝具有较好的抗拉性能;1. The device improves the spinning effect, can ensure the stability of the linear speed and tension of the thread winding, and the twist spinning has good tensile properties;
2、通过吸枪,减少了废丝的产生,减少了进2/3的后续工艺设备,降低了人员和场地的损耗;2. Through the suction gun, the generation of waste silk is reduced, the subsequent process equipment entering 2/3 is reduced, and the loss of personnel and venues is reduced;
3、设备生产过程中,不产生废气等污染物质,具有较好的环保性;3. During the production process of the equipment, no pollutants such as exhaust gas are produced, and it has good environmental protection;
4、通过卷绕筒切换装置,提高了纸管更换效率,简化了生产工艺,提高了生产效率。4. Through the winding drum switching device, the paper tube replacement efficiency is improved, the production process is simplified, and the production efficiency is improved.
附图说明Description of drawings
图1为本发明正视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为图1中A1部位细节结构示意图;Fig. 2 is the detailed structure schematic diagram of A1 part in Fig. 1;
图3为本发明卷绕筒切换装置结构示意图;3 is a schematic structural diagram of a winding drum switching device according to the present invention;
图4为本发明左视结构示意图。FIG. 4 is a schematic diagram of the left side view of the structure of the present invention.
图中:1设备机架、2排丝电机、3排丝主动轴、4排丝导轨、5排丝直线导块、6排线支架、7排丝同步轮、8升降板、9排丝被动轴、10排丝传导轮、11加捻电机、12加捻传动轴、13加捻支臂、14加捻往复导轨、15加捻滑块、16纲领、17轴套筒、18加捻同步轮、19安装基板、20齿圈、21气动制动器、22丝饼缠绕电机、23固定环、24胀轴、25纸管、26导辊电机、27导辊传动齿轮、28联动轴、29第一同步轮、30第二同步轮、31连接环、32安装板、33第一转动轴、34第一电机、35吸枪、36导辊轴、37支脚垫。In the picture: 1 equipment rack, 2 rows of wire motors, 3 rows of wire drive shafts, 4 rows of wire guide rails, 5 rows of wire linear guide blocks, 6 rows of wire brackets, 7 rows of wire synchronization wheels, 8 lift plates, 9 rows of passive wire Shaft, 10 rows of wire guide wheels, 11 twisting motors, 12 twisting drive shafts, 13 twisting arms, 14 twisting reciprocating guide rails, 15 twisting sliders, 16 programs, 17 shaft sleeves, 18 twisting synchronous wheels , 19 mounting base plate, 20 ring gear, 21 pneumatic brake, 22 silk cake winding motor, 23 fixing ring, 24 expanding shaft, 25 paper tube, 26 guide roller motor, 27 guide roller drive gear, 28 linkage shaft, 29 first synchronization wheel, 30 second synchronizing wheel, 31 connecting ring, 32 mounting plate, 33 first rotating shaft, 34 first motor, 35 suction gun, 36 guide roller shaft, 37 foot pad.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,一种具有自动换卷机构的加捻装置,包括设备机架1、排丝装置、捻丝装置、卷绕筒切换装置,设备机架1由8mm钢板以及框架钢条连接而成,并且在设备机架1上设有功能结构定位孔,位于设备机架1上方1200mm-1500mm处可安装4只缠绕头,设备机架1内固定连接有捻丝装置和排丝装置,捻丝装置做单向打捻、排丝装置做上下往返运动,排丝装置包括排丝电机2、排丝主动轴3、排丝导轨4、排丝直线导块5、排线支架6,排丝电机2为伺服电机,设备机架1上端左侧固定连接有排丝电机2,排丝电机2的转轴末端与排丝主动轴3一端固定连接,排丝主动轴3上固定连接有两组排丝同步轮7,排丝同步轮7上传动连接有第一同步带,第一同步带上固定连接有升降板8,升降板8两端一侧分别固定连接有排丝直线导块5,排丝直线导块5滑套连接在排丝导轨4上,排丝导轨4两端分别相对固定连接在设备机架1内,排丝直线导块5下端与排线支架6外侧边缘固定连接,设备机架1下端设置有卷绕筒切换装置,设备架用于设备零部件的支撑固定,工作时,排丝装置在设备机架1中上下往复运动,同时捻丝装置进行加捻动作,从而在纸管25上完成排丝、加捻操作,纸管25上丝饼缠绕完成后,卷绕筒切换装置可以自动完成旋转切换,已实现空纸管25与成型丝饼纸管25做导辊动作,本发明中,在该设备上方设有四组张力传感器,为电控箱的PLC提供张力变动信号(或由加捻电机11和丝饼缠绕电机22配合调速完成)。Please refer to Figure 1-4, a twisting device with an automatic coil changing mechanism, including an
其中一些实施中,排丝主动轴3相对的设备机架1下端转动连接有排丝被动轴9,排丝被动轴9与排丝主动轴3相对平行设置,排丝被动轴9两端分别固定连接有排丝传导轮10,第一同步带套接连接在排丝同步轮7与排丝传导轮10上,用于提高排丝装置上下往复运动的平稳性,提高排丝均匀度。In some implementations, the lower end of the
其中一些实施中,捻丝装置包括加捻电机11、加捻传动轴12、加捻支臂13、加捻往复导轨14、加捻滑块15、纲领16,装配板上端右侧固定连接有加捻电机11,加捻电机11为高速可调电锭,电锭暂定50圈/米,捻速3000-8000转/分,根据实际情况可调,装配板上固定连接有四组轴套筒17,轴套筒17内分别转动连接有加捻传动轴12,加捻传动轴12上端穿出轴套筒17后分别固定连接有加捻同步轮18,加捻传动轴12上的加捻同步轮18之间分别通过同步带依次传动连接,加捻电机11的转动轴上固定连接有驱动同步轮,驱动同步轮通过第二同步带与相邻近的加捻同步轮18传动连接,加捻传动轴12下端穿出轴套筒17后固定连接在加捻支臂13中部,加捻支臂13两端分别固定连接有加捻往复导轨14,加捻支臂13相对的排线支架6上分别开设有通孔,加捻支臂13两端的加捻往复导轨14分别设置在相对的通孔中,通孔内侧边缘上固定连接有加捻旋转导轨,加捻旋转导轨上滑动连接有两组加捻滑块15,加捻滑块15分别滑套连接在相对的加捻往复导轨14上,加捻滑块15朝向通孔圆心一侧分别固定连接有纲领16,加捻滑块15在加捻往复导轨14上的动程为160-220mm,具体操作时,首先排丝电机2带动排丝主动轴3转动,排丝主动轴3带动排丝同步轮7转动,排丝同步轮7通过第一同步带带动升降板8上下往复运动,升降板8带动两端的排丝直线导块5在排丝导轨4上反复上下移动,排丝直线导块5带动排线支架6上下往复运动,同时加捻电机11带动驱动同步轮转动,驱动同步轮通过第二同步带带动加捻同步轮18转动,加捻同步轮18带动加捻传动轴12转动,加捻同步轴带动加捻支臂13以及支臂两端的加捻往复导轨14旋转,加捻往复导轨14上通过加捻滑块15带动纲领16在排线支架6中部的通孔内做圆周运动,实现了排丝与加捻同步进行,在纸管25上完成排丝、加捻动作。In some implementations, the twisting device includes a twisting
其中一些实施中,卷绕筒切换装置包括安装基板19、齿圈20、气动制动器21、丝饼缠绕电机22、丝饼同步轮、胀轴24、纸管25、导辊电机26、导辊传动齿轮27,安装基板19固定连接在设备机架1下端,安装基板19上端分别转动连接有两组相对称的固定环23,固定环23外周侧壁上固定连接有齿圈20,齿圈20边缘设置有若干气动制动器21,气动制动器21均固定连接在安装基板19上端,两组固定环23之间一侧的安装基板19底部固定连接有导辊电机26,导辊电机26为步进电机,导辊电机26的转轴末端固定连接有导辊传动齿轮27,导辊传动齿轮27分别与两组齿圈20啮合连接,固定环23之间另一侧的安装基板19上固定连接有丝饼缠绕电机22,丝饼缠绕电机22为永磁同步电机,丝饼缠绕电机22的转轴上固定连接有丝饼同步轮,固定环23内的安装基板19上转动连接有若干联动轴28,联动轴28下端固定连接有第一同步轮29,第一同步轮29通过环形齿带与丝饼同步轮传动连接,联动轴28上端分别固定连接有第二同步轮30,固定环23上端固定连接有连接环31,连接环31上端固定连接有安装板32,安装板32上转动连接有四组呈环形阵列的导辊轴36,导辊轴36下端固定连接有第三同步轮,第三同步轮通过环形齿带分别与相对应的第二同步轮30传动连接,导辊轴36上端固定连接有胀轴24,胀轴24上滑套连接有纸管25,导辊轴36卷取线速为130-180米/分左右,具体操作时,丝饼缠绕电机22带动丝饼同步轮转动,丝饼同步轮通过环形齿带带动联动轴28转动,联动轴28带动上端的第二同步轮30转动,第二同步轮30通过环形齿带带动第三同步轮转动,第三同步轮带动导辊轴36转动,导辊轴36带动胀轴24转动,胀轴24带动套接连接的纸管25旋转,使捻丝均匀缠绕在纸管25上;纸管25上丝饼缠绕完成后,启动导辊电机26,导辊电机26带动导辊传动齿轮27转动,导辊传动齿轮27带动齿圈20转动,齿圈20带动固定环23旋转180°,固定环23带动连接环31以及安装板32转动,以及带动安装板32上四组胀轴24以及纸管25做180°圆周运动,已实现空纸管25与成型丝饼纸管25做导辊动作。In some implementations, the winding drum switching device includes a mounting
其中一些实施中,安装基板19边缘一侧转动连接有第一转动轴33,第一转动轴33一端固定连接有第一电机34,第一转动轴33传动连接有吸枪35,吸枪35固定连接在安装基板19边缘,第一电机34在导辊动作过程中,带动第一转动轴33转动,第一转动轴33带动吸枪35吸走废丝,导辊动作完成后重新带动吸枪35实现纸管25上自动缠丝动作。In some implementations, a first
其中一些实施中,所述安装基板19下端固定连接有若干支脚垫37,用于对设备机架1以及卷绕筒切换装置进行支撑。In some implementations, a plurality of supporting
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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