CN115027917A - A kind of mechanical flapping sheet material centering belt conveyor - Google Patents
A kind of mechanical flapping sheet material centering belt conveyor Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000010009 beating Methods 0.000 claims abstract description 43
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000005291 magnetic effect Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
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- 238000010586 diagram Methods 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- -1 servo motor a5 Chemical compound 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
本发明公开的属于冲压生产线自动化技术领域,具体为一种机械拍打板料对中皮带机,包括机架Ⅰ、板料输送结构Ⅱ和机械拍打结构Ⅲ,所述板料输送结构Ⅱ和机械拍打结构Ⅲ均安装在机架Ⅰ顶端,所述板料输送结构Ⅱ底端与机架Ⅰ顶端连接,所述机械拍打结构Ⅲ包括前拍打机构、左右拍打机构a、左右拍打机构b、中部左拍打机构、中部右拍打机构、后部拍打机构,所述前拍打机构底端与机架Ⅰ顶部前端连接,所述后部拍打机构底端安装在机架Ⅰ顶部后端连接,本发明增大输送板料尺寸幅度,缩短输送皮带机构的长度,减轻整机重量,减小了板料在机械拍打时的摩擦阻力,提高了拍打对中性能,提高了机器人给冲压模具上料的效率,进而提高冲压生产线的生产效率。
The invention disclosed by the invention belongs to the technical field of stamping production line automation, in particular to a mechanical flapping sheet material centering belt conveyor, comprising a frame I, a sheet material conveying structure II and a mechanical flapping structure III, the sheet material conveying structure II and the mechanical flapping structure The structure III is installed on the top of the frame I, the bottom end of the sheet conveying structure II is connected to the top of the frame I, and the mechanical flapping structure III includes a front flapping mechanism, a left and right flapping mechanism a, a left and right flapping mechanism b, and a left flapping mechanism in the middle. Mechanism, middle right flapping mechanism, rear flapping mechanism, the bottom end of the front flapping mechanism is connected with the front end of the top of the frame I, the bottom end of the rear flapping mechanism is installed on the top of the rack I and connected to the rear end, the present invention increases the conveyance The size range of the sheet material can shorten the length of the conveyor belt mechanism, reduce the weight of the whole machine, reduce the frictional resistance of the sheet material during mechanical beating, improve the performance of beating and centering, and improve the efficiency of the robot feeding the stamping die, thereby improving the Production efficiency of stamping lines.
Description
技术领域technical field
本发明涉及冲压生产线自动化技术领域,具体为一种机械拍打板料对中皮带机。The invention relates to the technical field of stamping production line automation, in particular to a mechanically flapping sheet metal centering belt conveyor.
背景技术Background technique
在板料冲压生产线自动化系统中,板料由过渡皮带机输送到线首皮带机上,机器人抓取线首皮带机上的板料,在放入冲压设备中的模具前,需要对板料进行对中。In the automation system of sheet metal stamping production line, the sheet material is transported by the transition belt conveyor to the line head belt conveyor, and the robot grabs the sheet material on the line head belt conveyor. Before placing it into the die in the stamping equipment, the sheet material needs to be centered .
现有的机械拍打对中方式,工作原理为:板料通过皮带输送至皮带机一侧的挡块位置,再由另外三侧的气缸驱动拍打装置向中心推,实现对板料在水平面内X轴方向、Y轴方向的拍打对中。The working principle of the existing mechanical flapping alignment method is as follows: the sheet material is conveyed by the belt to the position of the stopper on one side of the belt conveyor, and then the cylinders on the other three sides drive the flapping device to push it toward the center, so as to realize the alignment of the sheet material in the horizontal plane. The tap centering in the axis direction and the Y-axis direction.
现有的机械拍打对中方式,目前存在的问题是:拍打装置的拍打距离相对固定,不同尺寸的板料需要对应人工手动调整拍打装置的固定位置,操作频繁耗时;不能同时实现单张板料、双张板料的拍打对中,来满足一模一件、一模两件或双模双件的要求;不能实现较大尺寸幅度的板料对中;板料定位侧的挡块为刚性体,气动拍打板料对中时噪声大,有板料回弹现象,整机过于笨重,为此,我们发明一种机械拍打板料对中皮带机。The existing problems of the existing mechanical flapping alignment methods are: the flapping distance of the flapping device is relatively fixed, and the sheets of different sizes need to be manually adjusted to the fixed position of the flapping device, which is frequent and time-consuming; It can meet the requirements of one piece in one mould, two pieces in one mould or two pieces in two moulds; it can not realize the centering of sheet material of large size and range; the stopper on the sheet positioning side is Rigid body, the noise is loud when the pneumatic flapping sheet is centered, there is a phenomenon of sheet rebounding, and the whole machine is too bulky. For this reason, we invented a mechanical flapping sheet alignment belt conveyor.
发明内容SUMMARY OF THE INVENTION
鉴于上述和/或现有一种机械拍打板料对中皮带机中存在的问题,提出了本发明。In view of the above-mentioned and/or existing problems in a mechanically flapping sheet metal centering belt conveyor, the present invention is proposed.
因此,本发明的目的是提供一种机械拍打板料对中皮带机,能够解决上述提出现有拍打装置的拍打距离相对固定,不同尺寸的板料需要对应人工手动调整拍打装置的固定位置,操作频繁耗时;不能同时实现单张板料、双张板料的拍打对中,来满足一模一件、一模两件或双模双件的要求;不能实现较大尺寸幅度的板料对中;板料定位侧的挡块为刚性体,气动拍打板料对中时噪声大,有板料回弹现象,整机过于笨重的问题。Therefore, the purpose of the present invention is to provide a mechanical flapping sheet centering belt conveyor, which can solve the above-mentioned problem that the flapping distance of the existing flapping device is relatively fixed, and sheets of different sizes need to manually adjust the fixed position of the flapping device. Frequent and time-consuming; can not achieve the slap alignment of single sheet and double sheet at the same time to meet the requirements of one mold, two molds or two molds; can not achieve large-scale sheet alignment The stopper on the positioning side of the sheet is a rigid body, the noise is loud when the sheet is centered by pneumatic flapping, there is a phenomenon of sheet rebound, and the whole machine is too bulky.
为解决上述技术问题,根据本发明的一个方面,本发明提供了如下技术方案:In order to solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
一种机械拍打板料对中皮带机,其包括:机架Ⅰ、板料输送结构Ⅱ和机械拍打结构Ⅲ,所述板料输送结构Ⅱ和机械拍打结构Ⅲ均安装在机架Ⅰ顶端,所述板料输送结构Ⅱ底端与机架Ⅰ顶端连接,所述机械拍打结构Ⅲ包括前拍打机构、左右拍打机构a、左右拍打机构b、中部左拍打机构、中部右拍打机构、后部拍打机构,所述前拍打机构底端与机架Ⅰ顶部前端连接,所述后部拍打机构底端安装在机架Ⅰ顶部后端连接,所述左右拍打机构a底端与机架Ⅰ顶部中端两侧的前侧连接,所述左右拍打机构b底端与机架Ⅰ顶部中端两侧的后侧连接,所述中部左拍打机构底端与机架Ⅰ顶部中端左侧连接,所述中部右拍打机构底端与机架Ⅰ顶部中端右侧连接。A mechanically flapping sheet material centering belt conveyor, comprising: a frame I, a sheet material conveying structure II and a mechanical beating structure III, wherein the sheet material conveying structure II and the mechanical beating structure III are both installed at the top of the frame I, so that the The bottom end of the sheet conveying structure II is connected with the top end of the frame I, and the mechanical flapping structure III includes a front flapping mechanism, a left and right flapping mechanism a, a left and right flapping mechanism b, a middle left flapping mechanism, a middle right flapping mechanism, and a rear flapping mechanism. The bottom end of the front flapping mechanism is connected with the front end of the top of the frame I, the bottom end of the rear flapping mechanism is installed on the top rear end of the rack I and connected, and the bottom end of the left and right flapping mechanism a is connected with the middle end of the top of the rack I. The bottom end of the left and right flapping mechanism b is connected with the rear sides on both sides of the middle end of the top of the frame I, the bottom end of the left flapping mechanism in the middle is connected with the left side of the middle end of the top of the frame I, and the middle The bottom end of the right flapping mechanism is connected to the right side of the top middle end of the frame I.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述机架Ⅰ是由框架、安装平面、电机固定座、底座组成,所述电机固定座顶端与板料输送结构Ⅱ底端连接。As a preferred solution of the mechanically flapping sheet material centering belt conveyor according to the present invention, wherein: the frame I is composed of a frame, an installation plane, a motor fixing seat, and a base, and the top of the motor fixing seat is connected to the The bottom end of the sheet conveying structure II is connected.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述板料输送结构Ⅱ包括伺服电机a、输送皮带机构,所述伺服电机a底端固定连接有电机安装座,所述电机安装座底端与电机固定座通过螺栓固定连接,所述机架Ⅰ顶端的安装平面顶端前侧固定安装有皮带安装座,所述机架Ⅰ顶端的安装平面顶端前侧和后侧均固定安装有支撑杆安装座,所述皮带安装座顶端与输送皮带机构底端连接,所述机架Ⅰ顶端的安装平面顶端前侧上方设有支撑杆a、支撑杆b,所述机架Ⅰ顶端的安装平面顶端后侧上方设有支撑杆c、支撑杆d,所述支撑杆a、支撑杆b、支撑杆c、支撑杆d底端均与支撑杆安装座顶端连接,所述伺服电机a输出端与输送皮带机构之间通过链传动进行传动连接,所述支撑杆a、支撑杆b、支撑杆c、支撑杆d的上平面与输送皮带机构的上平面在同一平面上,支撑在板料的下平面,所述支撑杆a、支撑杆b、支撑杆c、支撑杆d的主体支撑部分截面形状为圆形,其上平面与板料的接触部分为线接触,减小了板料输送过程中的阻力。As a preferred solution of the mechanically flapping sheet material centering belt conveyor according to the present invention, wherein: the sheet material conveying structure II includes a servo motor a and a conveying belt mechanism, and the bottom end of the servo motor a is fixedly connected with a The motor mounting seat, the bottom end of the motor mounting seat and the motor fixing seat are fixedly connected by bolts, the front side of the top of the mounting plane at the top of the frame I is fixedly installed with a belt mounting seat, and the top of the mounting plane at the top of the frame I is in front of the top of the mounting plane. A support rod mounting seat is fixedly installed on the side and the rear side, the top of the belt mounting seat is connected with the bottom end of the conveyor belt mechanism, and a support rod a and a support rod b are provided above the front side of the top of the mounting plane at the top of the frame I, A support rod c and a support rod d are arranged above the top rear side of the top of the installation plane at the top of the frame I, and the bottom ends of the support rod a, the support rod b, the support rod c, and the support rod d are all connected to the top of the support rod mounting seat. , the output end of the servo motor a and the conveyor belt mechanism are connected by chain transmission, and the upper plane of the support rod a, the support rod b, the support rod c, and the support rod d are the same as the upper plane of the conveyor belt mechanism On the plane, it is supported on the lower plane of the sheet material. The cross-sectional shape of the main body support part of the support rod a, the support rod b, the support rod c, and the support rod d is circular, and the contact part of the upper plane and the sheet material is in line contact , reducing the resistance in the process of sheet material conveying.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述前拍打机构、左右拍打机构a、左右拍打机构b、中部左拍打机构、中部右拍打机构的组成结构相同,均包括伺服电机b、拍打机构安装座a、后缓冲块a、丝杠a、导轨a、移动滑块a、拍打气缸、拍打支架、拍打块、前缓冲块a、拍打机构安装座b,所述拍打机构安装座a底端与安装平面顶端固定连接。As a preferred solution of the mechanical flapping sheet material centering belt conveyor according to the present invention, wherein: the front flapping mechanism, the left and right flapping mechanism a, the left and right flapping mechanism b, the middle left flapping mechanism, and the middle right flapping mechanism The structure is the same, including servo motor b, flapping mechanism mounting seat a, rear buffer block a, lead screw a, guide rail a, moving slider a, flapping cylinder, flapping bracket, flapping block, front buffer block a, flapping mechanism installation Seat b, the bottom end of the mounting seat a of the beating mechanism is fixedly connected with the top end of the installation plane.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述拍打机构安装座a一侧固定连接有伺服电机b,所述伺服电机b输出端连接有丝杠a,所述丝杠a远离拍打机构安装座a一端转动连接有拍打机构安装座b,所述导轨a安装在丝杠a上方,其两端分别与拍打机构安装座a、拍打机构安装座b内侧固定连接,并与其连接处分别安装有后缓冲块a、前缓冲块a,所述导轨a外壁滑动连接有移动滑块a,所述移动滑块a底端内侧与丝杠a外壁螺纹连接,所述移动滑块a顶端固定连接有拍打气缸,所述拍打气缸一侧固定连接有拍打支架,所述拍打支架上转动连接有拍打块,所述拍打块与拍打气缸输出端之间连接有拍打组件。As a preferred solution of the mechanical flapping sheet material centering belt conveyor according to the present invention, wherein: one side of the flapping mechanism mounting seat a is fixedly connected with a servo motor b, and the output end of the servo motor b is connected with a wire Bar a, one end of the lead screw a away from the flapping mechanism mounting seat a is rotatably connected with a flapping mechanism mounting seat b, the guide rail a is installed above the screw a, and its two ends are respectively connected with the flapping mechanism mounting seat a and the flapping mechanism mounting seat The inner side of b is fixedly connected, and the rear buffer block a and the front buffer block a are respectively installed at their connection points, the outer wall of the guide rail a is slidably connected with a moving slider a, and the inner side of the bottom end of the moving slider a is threaded with the outer wall of the lead screw a The top of the moving slider a is fixedly connected with a flapping cylinder, one side of the flapping cylinder is fixedly connected with a flapping bracket, a flapping block is rotatably connected to the flapping bracket, and the flapping block is connected with the output end of the flapping cylinder. There is a flapping component.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述拍打组件包括拍打块铰接轴、连杆、活塞杆端接头,所述拍打块铰接轴将拍打块右侧下方与拍打支架内侧转动连接,所述拍打块底端于连杆连接处安装有连杆铰接轴a,通过连杆铰接轴a使得拍打块底端与连杆进行铰接,所述连杆右侧与活塞杆端接头连接处安装有连杆铰接轴b,使得连杆右侧与活塞杆端接头铰接,所述活塞杆端接头右侧与拍打气缸输出端的活塞杆左端固定连接。As a preferred solution of the mechanical flapping sheet material centering belt conveyor according to the present invention, wherein: the flapping assembly includes flapping block hinge shaft, connecting rod, and piston rod end joint, and the flapping block hinge shaft is used for flapping. The lower right side of the block is rotatably connected to the inner side of the beating bracket, the bottom end of the beating block is provided with a connecting rod hinge shaft a at the connecting rod connection, and the bottom end of the beating block is hinged with the connecting rod through the connecting rod hinge shaft a, and the connecting rod is hinged. A connecting rod hinge shaft b is installed at the connection between the right side of the rod and the piston rod end joint, so that the right side of the connecting rod is hinged with the piston rod end joint, and the right side of the piston rod end joint is fixedly connected with the left end of the piston rod of the output end of the beating cylinder.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述后部拍打机构包括安装座a、安装座b,所述安装座a、安装座b底端均与机架Ⅰ顶端后侧固定连接,所述安装座a一侧固定安装有伺服电机c,所述伺服电机c输出端与丝杠b一端连接,所述丝杠b另一端与安装座b内侧转动连接,所述丝杠b上方设有导轨b,所述导轨b两端分别与安装座a、安装座b内侧固定连接,并其二者连接处分别安装有后缓冲块b、前缓冲块b,所述导轨b外壁滑动连接有移动滑块b。As a preferred solution of the mechanical flapping sheet material centering belt conveyor according to the present invention, wherein: the rear flapping mechanism includes a mounting seat a and a mounting seat b, and the bottom ends of the mounting seat a and the mounting seat b are Both are fixedly connected to the rear side of the top of the frame I, one side of the mounting seat a is fixedly mounted with a servo motor c, the output end of the servo motor c is connected to one end of the lead screw b, and the other end of the lead screw b is connected to the mounting seat b The inner side is rotatably connected, a guide rail b is arranged above the lead screw b, and the two ends of the guide rail b are respectively fixedly connected to the inner side of the mounting seat a and the mounting seat b, and the rear buffer block b and the front buffer block are respectively installed at the joints of the two. Block b, the outer wall of the guide rail b is slidably connected with a moving slider b.
作为本发明所述的一种机械拍打板料对中皮带机的一种优选方案,其中:所述移动滑块b底端内侧与丝杠b外壁螺纹连接,所述移动滑块b顶端固定连接有导向轴承座,所述导向轴承座内侧安装有导向轴承,所述导向轴承内壁滑动连接有螺杆,所述螺杆右侧螺纹连接有锁紧螺母,所述螺杆左侧固定连接有挡块,所述挡块右侧与导向轴承座之间安装有缓冲弹簧。As a preferred solution of the mechanical flapping sheet material centering belt conveyor according to the present invention, wherein: the inner side of the bottom end of the moving slider b is threadedly connected with the outer wall of the lead screw b, and the top end of the moving slider b is fixedly connected There is a guide bearing seat, a guide bearing is installed on the inner side of the guide bearing seat, a screw rod is slidably connected to the inner wall of the guide bearing, a locking nut is threadedly connected to the right side of the screw rod, and a stopper is fixedly connected to the left side of the screw rod. A buffer spring is installed between the right side of the block and the guide bearing seat.
与现有技术相比:Compared with the existing technology:
本发明采取以上技术方案,与现有技术相比,具有以下优点:The present invention adopts the above technical scheme, compared with the prior art, has the following advantages:
1、板料输送结构Ⅱ与机械拍打结构Ⅲ在机架上平面的布局科学、结构紧凑:板料输送结构Ⅱ中的输送皮带机构沿板料输送方向平行布置,前拍打机构平行布置在输送皮带机构之间;后部拍打机构平行布置在板料支撑杆之间,且与前拍打机构在同一垂直面内;左右拍打机构布置在机架的左右两侧,中部左拍打机构、中部右拍打机构布置在机架上平面的中部,与板料输送方向垂直;1. The layout of the sheet material conveying structure II and the mechanical flapping structure III on the frame is scientific and compact: the conveying belt mechanism in the sheet conveying structure II is arranged in parallel along the conveying direction of the sheet material, and the front flapping mechanism is arranged in parallel on the conveying belt. between the mechanisms; the rear flapping mechanism is arranged in parallel between the sheet support rods, and is in the same vertical plane as the front flapping mechanism; the left and right flapping mechanisms are arranged on the left and right sides of the frame, the middle left flapping mechanism and the middle right flapping mechanism It is arranged in the middle of the upper plane of the frame, which is perpendicular to the conveying direction of the sheet;
2、板料输送结构Ⅱ的动力驱动采用伺服电机,板料在电磁铁磁性同步带或高摩擦同步带的传动下,沿板料输送方向的输送位移准确;若铁磁性板料在电磁铁磁性同步带传动到设定位置时,电磁铁消磁,使铁磁性板料和同步带之间的磁吸力消失,减少了对中拍打时板料移动的摩擦阻力,提高了拍打性能。2. The power drive of sheet conveying structure II adopts servo motor, and the conveying displacement of sheet material along the conveying direction of sheet material is accurate under the drive of electromagnet magnetic synchronous belt or high friction synchronous belt; When the timing belt is driven to the set position, the electromagnet is demagnetized, so that the magnetic attraction between the ferromagnetic sheet and the timing belt disappears, which reduces the frictional resistance of the sheet moving during centering and beating, and improves the beating performance.
3、板料输送结构Ⅱ采用输送皮带机构和板料支撑杆相组合的结构形式,增大输送板料尺寸幅度,缩短输送皮带机构的长度,减轻整机重量,降低板料输送的摩擦阻力;3. Sheet conveying structure II adopts the combination of conveying belt mechanism and sheet supporting rod, which increases the size of conveying sheet, shortens the length of conveying belt mechanism, reduces the weight of the whole machine, and reduces the frictional resistance of sheet conveying;
4、拍打部分的行程调节,采用伺服电机驱动丝杠旋转运动,安装气动拍打块的滑块沿丝杠轴向运动,可以适用不同规格尺寸的板料快速、准确调节拍打块的位置;4. The stroke adjustment of the beating part adopts the servo motor to drive the rotation of the lead screw, and the slider installed with the pneumatic beating block moves along the axial direction of the lead screw, which can quickly and accurately adjust the position of the beating block for sheets of different sizes;
5、板料对中过程中,气缸驱动拍打块动作快速、位置准确;5. In the process of sheet material alignment, the cylinder-driven flapping block moves quickly and has an accurate position;
6、拍打机构采用弧形连杆的摇杆机构,使拍打块的拍打平面运行轨迹在拍打阶段为直线,拍打板料动作平稳,且不与拍打块干涉;拍打块为机构中的摇杆,拍打块的几何形状,根据拍打块的优化运行轨迹设计得到;连杆为弧形,凹弧面避开与拍打块干涉处,连杆两端分别与拍打块、活塞杆端接头铰接;拍打机构在非工作状态,在活塞的推动下,拍打块绕铰接点旋转,拍打块的最大高度在输送皮带平面下方,不影响单张板料的输送对中,即单张板料对中时,拍打机构的气缸活塞杆伸出,拍打块的拍打平面朝下与水平面平行,此时拍打块的最上端面低于输送皮带的上平面。气缸活塞杆缩回时,拍打块绕铰接点旋转,拍打平面与板料边部平面平行接触。拍打支架中部设置长条孔,为连杆铰接轴b提供导向作用,在活塞杆伸出或缩回时,连杆铰接轴b在长条孔中运行;6. The slapping mechanism adopts the rocker mechanism of the arc-shaped connecting rod, so that the running track of the slapping plane of the slapping block is a straight line during the slapping stage, and the slapping sheet moves smoothly and does not interfere with the slapping block; the slapping block is the rocker in the mechanism, The geometric shape of the beater block is designed according to the optimal running track of the beater block; the connecting rod is arc-shaped, the concave arc surface avoids the interference with the beater block, and both ends of the connecting rod are hinged with the beater block and the end joint of the piston rod; the beater mechanism In the non-working state, under the push of the piston, the flapping block rotates around the hinge point, and the maximum height of the flapping block is below the plane of the conveyor belt, which does not affect the conveying alignment of the single sheet, that is, when the single sheet is centered, the flapping The cylinder piston rod of the mechanism is extended, and the beating plane of the beating block is downward and parallel to the horizontal plane. At this time, the uppermost end surface of the beating block is lower than the upper plane of the conveying belt. When the cylinder piston rod is retracted, the flapping block rotates around the hinge point, and the flapping plane is in parallel contact with the plane of the edge of the sheet. An elongated hole is arranged in the middle of the flapping bracket to provide a guiding function for the connecting rod hinge shaft b. When the piston rod extends or retracts, the connecting rod hinge shaft b runs in the elongated hole;
7、可以适用于单张板料、双张板料的对中定位:一张板料时,可以按设定位置对中定位,两张板料时在左右位置分别按设定位置对中定位;7. It can be applied to the centering and positioning of single sheet and double sheet: when one sheet is used, it can be centered and positioned according to the set position, and when two sheets are used, the left and right positions can be centered according to the set position. ;
8、可以适用于不同尺寸规格的板料:拍打部分的行程调节,采用伺服电机驱动丝杠调节;8. It can be applied to sheets of different sizes: the stroke adjustment of the flapping part is adjusted by the servo motor driven screw;
9、板料位置对中后,板料抓取机器人的抓取板料位姿固定,不需要随时高精度调整板料抓取机器人的位姿;提高机器人向模具中放置板料的节拍。9. After the position of the sheet metal is centered, the position and posture of the sheet metal grasping robot is fixed, and there is no need to adjust the position and posture of the sheet metal grasping robot with high precision at any time; improve the rhythm of the robot placing the sheet into the mold.
10、更换不同尺寸规格的板料时,不需要人工手动对拍打机构位置进行重新安装,通过伺服电机驱动丝杠,自动调节拍打位置,降低了操作人员的劳动强度,节省了时间。10. When replacing sheets of different sizes, there is no need to manually re-install the position of the beating mechanism. The lead screw is driven by the servo motor to automatically adjust the beating position, which reduces the labor intensity of the operator and saves time.
11、在后部拍打机构的挡块处设置缓冲弹簧,当板料在前拍打机构推动下,板料与后部拍打机构的挡块碰撞,缓冲弹簧起到防止板料回弹,减小噪声作用。11. A buffer spring is set at the stop of the rear flapping mechanism. When the sheet is pushed by the front flapping mechanism, the sheet collides with the block of the rear flapping mechanism, and the buffer spring prevents the sheet from rebounding and reduces noise. effect.
附图说明Description of drawings
图1为本发明三维图;Fig. 1 is a three-dimensional view of the present invention;
图2为本发明俯视图;Fig. 2 is the top view of the present invention;
图3为本发明机架三维图;3 is a three-dimensional view of the frame of the present invention;
图4为本发明板料传输结构三维图;Figure 4 is a three-dimensional view of the sheet material transmission structure of the present invention;
图5为本发明机械拍打结构俯视图;Fig. 5 is the top view of the mechanical beating structure of the present invention;
图6为本发明前拍打机构、左右拍打机构、中部左拍打机构、中部右拍打机构的结构示意图;6 is a schematic structural diagram of the front flapping mechanism, the left and right flapping mechanisms, the middle left flapping mechanism, and the middle right flapping mechanism according to the present invention;
图7为本发明拍打状态的气动拍打块部分示意图;Fig. 7 is the partial schematic diagram of the pneumatic beating block in the beating state of the present invention;
图8为本发明非拍打状态的气动拍打块部分示意图;Fig. 8 is the partial schematic diagram of the pneumatic flapping block in the non flapping state of the present invention;
图9为本发明后拍打机构主视图;9 is a front view of the rear flapping mechanism of the present invention;
图10为本发明的图1中A区域放大图。FIG. 10 is an enlarged view of the area A in FIG. 1 according to the present invention.
图中:机架Ⅰ、机架由框架1、安装平面2、电机固定座3、底座4、板料输送结构Ⅱ、伺服电机a5、电机安装座6、链传动7、支撑杆a8、支撑杆b9、输送皮带机构10、皮带安装座11、支撑杆安装座12、支撑杆c13、支撑杆d14、机械拍打结构Ⅲ、前拍打机构15、左右拍打机构a16、左右拍打机构b17、中部左拍打机构18、中部右拍打机构19、伺服电机b21、拍打机构安装座a22、后缓冲块a23、丝杠a24、导轨a25、移动滑块a26、拍打气缸27、拍打支架28、拍打块29、前缓冲块a30、拍打机构安装座b31、拍打块铰接轴32、连杆铰接轴a33、连杆34、连杆铰接轴b35、活塞杆端接头36、活塞杆37、后部拍打机构20、伺服电机c38、安装座a39、后缓冲块b40、丝杠b41、导轨b42、移动滑块b43、锁紧螺母44、导向轴承45、缓冲弹簧46、挡块47、导向轴承座48、前缓冲块b49、安装座b50。In the figure: Rack I, rack by
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
本发明提供一种机械拍打板料对中皮带机,具有重量轻、噪声低、板料不回弹、可靠性能高、定位准确的机械拍打板料对中皮带机的优点,请参阅图1-10,包括机架Ⅰ、板料输送结构Ⅱ、机械拍打结构Ⅲ;The present invention provides a mechanical flapping sheet centering belt conveyor, which has the advantages of light weight, low noise, non-rebound sheet material, high reliability, and accurate positioning. Please refer to Fig. 1- 10, including frame I, sheet material conveying structure II, and mechanical flapping structure III;
机架Ⅰ由框架1、安装平面2、电机固定座3、底座4连接构成的空间框架结构,结构简单,刚度大、稳定性好,重量轻;机架底部设置底座4,用于和车间地面连接固定;机架上设置矩形平板结构的电机固定座3,用于安装板料输送结构Ⅱ的伺服电机5;机架上平面设置安装平面2用于安装板料输送结构Ⅱ。Frame I is a space frame structure composed of
板料输送结构Ⅱ,包括:伺服电机a5、电机安装座6、链传动7、支撑杆a8、支撑杆b9、输送皮带机构10、皮带安装座11、支撑杆安装座12、支撑杆c13、支撑杆d14,通过电机安装座6、皮带安装座11、支撑杆安装座12与机架连接固定;伺服电机a5通过链传动7为输送皮带机构10运动提供动力,在输送皮带机构10的上平面输送板料;支撑杆a8、支撑杆b9、支撑杆c13、支撑杆d14的结构组成类似,均由支撑座和端部设置为锥形的圆柱组成;支撑杆a8、支撑杆b9、支撑杆c13、支撑杆d14的上平面与输送皮带机构10的上平面在同一平面上,支撑在板料的下平面;支撑杆a8、支撑杆b9、支撑杆c13、支撑杆d14的主体支撑部分截面形状为圆形,其上平面与板料的接触部分为线接触,减小了板料输送过程中的阻力,输送皮带机构10中所用的传输皮带为电磁铁磁性同步带或高摩擦同步带。Sheet material conveying structure II, including: servo motor a5, motor mounting seat 6,
机械拍打结构Ⅲ,包括:前拍打机构15、左右拍打机构a16、左右拍打机构b17、中部左拍打机构18、中部右拍打机构19、后部拍打机构20;对于单张板料的机械拍打对中,由前拍打机构15、左右拍打机构a16、左右拍打机构b17、后部拍打机构20实现;对于双张板料的机械拍打对中,左侧板料拍打对中由左侧的前拍打机构15、左侧的左右拍打机构a16、左侧的左右拍打机构b17、中部左拍打机构18、左侧的后部拍打机构20实现;右侧板料拍打对中由右侧的前拍打机构15、右侧的左右拍打机构a16、右侧的左右拍打机构b17、中部右拍打机构19、右侧的后部拍打机构20实现;单张板料的拍打对中或双张板料的拍打对中,根据板料规格尺寸选择相应的拍打机构动作。Mechanical flapping structure III, including: front flapping mechanism 15, left and right flapping mechanism a16, left and right flapping mechanism b17, middle
前拍打机构15、左右拍打机构a16、左右拍打机构b17、中部左拍打机构18、中部右拍打机构19的结构组成相同,包括:伺服电机b21、拍打机构安装座a22、后缓冲块a23、丝杠a24、导轨a25、移动滑块a26、拍打气缸27、拍打支架28、拍打块29、前缓冲块a30、拍打机构安装座b31;伺服电机b21驱动丝杠a24旋转,带动移动滑块a26沿导轨a25轴向移动,用于根据不同板料规格尺寸来调节移动滑块26的位置;拍打部分主要由拍打气缸27、拍打支架28、拍打块29组成,其中拍打气缸27安装在拍打支架28上,拍打块29通过连杆铰链安装在拍打气缸27的活塞杆端部,拍打支架28安装固定在移动滑块26上;当拍打气缸27的活塞缩回时,实现拍打块29对板料的边部拍打动作。在导轨a25的极限位置设置前缓冲块a30、后缓冲块a23,用于移动滑块a26在导轨a25上机械缓冲止档。The front flapping mechanism 15, the left and right flapping mechanism a16, the left and right flapping mechanism b17, the middle
拍打块29部分包括:拍打块铰接轴32、连杆铰接轴a33、连杆34、连杆铰接轴b35、活塞杆端接头36、活塞杆37;拍打状态时,活塞杆37缩回,活塞杆端接头36拉动连杆铰接轴b35,带动连杆34,通过连杆铰接轴a33拉动拍打块29绕拍打块铰接轴32转动,实现拍打块29的拍打面与板料的边部平面接触,产生拍打作用。The flapping
非拍打状态时,活塞杆37伸出,活塞杆端接头36推动连杆铰接轴b35,带动连杆34,通过连杆铰接轴a33推动拍打块29绕拍打块铰接轴32转动,实现拍打块29的拍打面与板料平面平行,且低于板料的下平面。In the non-beating state, the
后拍打机构20包括:伺服电机c38、安装座a39、后缓冲块b40、丝杠b41、导轨b42、移动滑块b43、锁紧螺母44、导向轴承45、缓冲弹簧46、挡块47、导向轴承座48、前缓冲块b49、安装座b50;伺服电机c38驱动丝杠b41旋转,带动移动滑块b43沿导轨b42轴向移动,用于根据不同板料规格尺寸来调节移动滑块b43的位置;与板料拍打部分接触的挡块47,通过导向轴承45安装在导向轴承座48内,挡块47与导向轴承座48之间安装缓冲弹簧46,用于对板料的对中定位动作停止的能量吸收,起到缓冲作用。在导轨b42的极限位置设置前缓冲块b49、后缓冲块b40,用于移动滑块b43在导轨b42上的机械缓冲止档,同时减小了板料与挡块47碰撞的反弹运动和噪声。The
虽然在上文中已经参考实施方式对本发明进行了描述,然而在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本发明所披露的实施方式中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本发明并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present invention can be combined with each other in any way, and the description of these combinations is not exhaustive in this specification. For the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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