CN115026773B - Dismounting tool matched with series filter plate feeding Kong Gabu cloth protector - Google Patents
Dismounting tool matched with series filter plate feeding Kong Gabu cloth protector Download PDFInfo
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- CN115026773B CN115026773B CN202110242876.7A CN202110242876A CN115026773B CN 115026773 B CN115026773 B CN 115026773B CN 202110242876 A CN202110242876 A CN 202110242876A CN 115026773 B CN115026773 B CN 115026773B
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- clamping
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- 239000004744 fabric Substances 0.000 title claims abstract description 92
- 230000001012 protector Effects 0.000 title claims abstract description 57
- 210000000078 claw Anatomy 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 230000013011 mating Effects 0.000 description 6
- 238000001914 filtration Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtration Of Liquid (AREA)
Abstract
The invention discloses a disassembling tool matched with a series filter plate feeding Kong Gabu cloth protector, which has the main points of the innovation scheme that: the novel cloth clamping device dismounting tool is additionally arranged, and comprises an integrated main clamping device and a double-matching sleeve type matched clamping wrench, wherein the integrated main clamping device and the double-matching sleeve type matched clamping wrench are respectively matched with a main clamp and a matched clamp of a feeding Kong Gabu device, the main clamping device is provided with four clamping claw corresponding to a main clamping edge groove, and the matched clamping wrench is provided with six concave matching sleeve petals corresponding to a convex wall of an inner hole (a feeding hole) of the matched clamp; the main clamp is clamped on the main clamp of the cloth clamping device, so that the main clamp is fixed, the matched clamp wrench sleeve is arranged on the matched clamp of the cloth clamping device and rotates, and the screw tightening type cloth clamping device can be easily screwed or unscrewed, so that the cloth clamping device has the advantages of novel structure, convenience in use, labor saving and synergy; the technical problems that a special disassembly tool matched with the cloth clamping device is not easy to disassemble manually, and the cloth clamping device is easy to damage when forcibly disassembled by using a non-special tool are solved; the disassembly and assembly work efficiency of the cloth clamping device is improved, the service life of the cloth clamping device is prolonged, and the cost and efficiency are reduced.
Description
Technical Field
The invention belongs to the technical field of series feeding type filter presses (patent classification number B01D 25/12), and relates to a special tool for disassembling and assembling a filter plate feeding Kong Gabu cloth protector.
Background
The filter press is a pressurized filtration device with a plurality of filter chambers intermittently operated; the series feeding type filter press is a commonly used filter press with various filter chambers connected in series, wherein a feeding hole is arranged at a cavity part of a filter plate, for example, the middle part or the middle upper part of the filter plate is provided with a feeding hole (the feeding hole of a parallel feeding mode is arranged at a non-cavity part or an outer span lug of the filter plate), and the feeding hole penetrates through each filter chamber (the filter chambers are connected in series); the device mainly comprises a double-beam frame, a hydraulic pressing mechanism, a serial filtering mechanism, a pulling plate mechanism, a cloth washing mechanism, a liquid receiving turning plate mechanism and a PLC program control system; is suitable for solid-liquid separation of various suspensions.
The series connection filtering mechanism is a core mechanism of a series connection feeding type filter press and mainly comprises parts such as an end-to-end anti-corrosion filter plate, a series connection filter plate, filter cloth, a cloth clamping protector, a filter plate supporting handle, sealing rings at the ends of fluid inlet and outlet holes, and external pipelines for fluid inlet and outlet; the filter cloth is coated with the filter plates and used as filter media and a sealing surface of a filter frame for sealing the adjacent filter plates; the feeding Kong Gabu cloth protector is screw-threaded and comprises a half main clamp and a half matched clamp, and is arranged in concentric feeding holes of the series filter plates and the filter cloth and used for clamping and protecting the filter cloth; the double-filter plate support handle supports the filter plates on the guide rails of the double beams of the frame, the filter plates are pressed by the hydraulic cylinders, and the concave parts of the adjacent filter plates sandwiching the filter cloth form a filter chamber. The parallel filter plate feeding and distributing distributor is arranged in concentric feeding and distributing holes of the parallel filter plates and the filter cloth and used for clamping the filter cloth and distributing materials to filter chambers at two sides of the filter plates.
The existing tandem filter plate feeding Kong Gabu cloth protector has the following defects: the lack of a special disassembly and assembly tool matched with the cloth clamping and protecting device makes disassembly and assembly very difficult: (1) Because the filter cloth is a vulnerable part and needs to be replaced periodically, when the filter plate feeding Kong Gabu cloth protector connected in series is installed, two people are required to be installed on two sides of the filter plate respectively, and the installation is inconvenient; (2) Because the cloth clamping protector is suitable for fluid, the cloth clamping protector is designed to be streamline, the edge is smooth and difficult to grasp, slipping is easy to occur when the cloth clamping protector is screwed, the installation efficiency is low, and the production efficiency of the filter press is affected; (3) Because the cloth clamping protector is in corrosive materials for a long time, the screw threads of the cloth clamping protector are difficult to rust, and manual direct disassembly is more difficult than installation; sometimes, the cloth clamping protector is easily damaged by forced disassembly by external force (using a non-special tool), so that the service life is influenced; is a technical problem which is urgent to be solved by the cost reduction and efficiency improvement of the filter press users.
Disclosure of Invention
The invention aims to overcome the defects of the prior tandem filter plate feeding Kong Gabu cloth protector, solve the technical problems that the manual disassembly and assembly of a special disassembly and assembly tool matched with the cloth clamping and protecting device is very difficult, the cloth clamping and protecting device is easy to damage due to forced disassembly, and provide a disassembly and assembly tool matched with the tandem filter plate feeding Kong Gabu cloth protector.
Related technical conditions: the utility model provides a series connection filter plate feeding Kong Gabu cloth protector, is screw thread tightening type, and comprises a half main clamp and a half matched clamp; the edge of the main clamp is provided with four grooves, and the inner hole (feed hole) of the matched clamp is provided with six convex ribs; the main clamp and the auxiliary clamp are respectively sleeved and installed from the front side and the back side of the concentric feeding holes of the series filter plate and the filter cloth and are used for clamping and protecting the filter cloth.
The innovative technical scheme adopted for solving the problems in the prior art is as follows: the main points of the overall technical scheme are that a dismounting tool matched with a series filter plate feeding Kong Gabu cloth protector (hereinafter referred to as a cloth clamping device dismounting tool) is as follows: compared with the prior art, the innovative overall structure has the outstanding essential characteristics that: the novel cloth clamping device dismounting tool is additionally arranged, and comprises a main clamping device and a matched clamping wrench, wherein the main clamping device is matched with the feeding Kong Gabu cloth protector, the main clamping device is clamped on a main clamp of the cloth clamping protector and is fixed, the matched clamping wrench is sleeved on a matched clamp of the cloth clamping protector and is rotated, and the screw thread tightening type cloth clamping protector can be easily screwed or unscrewed in a static-dynamic manner; the cloth clamping device dismounting tool leaves the factory along with the filter press, and is used for assisting dismounting with half effort; therefore, the technical problems that the special tool for dismounting the cloth clamping protector is very difficult to dismount manually and the cloth clamping protector is easy to damage due to forced dismounting are solved.
The specific design scheme is as follows: the cloth clamping device dismounting tool mainly comprises a main clamping device and a clamping wrench, and is made of stainless steel materials; (1) The main clamp is an integrated lath concave clamp, and comprises two clamp handles, clamp claws and a main clamp matched concave bottom; the two handles of the clamp are two long plates with the width of 200mm, the two handles can be held by hands, and the two ends of the clamp are provided with rope penetrating holes; the main clamp is matched with the concave bottom, the concave bottom is larger than the diameter of the main clamp, and the main clamp is provided with four clamp claws corresponding to the grooves of the edges of the main clamp, and the included angle between the clamp claws and the main clamp matched concave bottom is 65 degrees. (2) The matched clamp wrench is a double-matched sleeve wrench and comprises a wrench handle, a matched clamp matching inner sleeve, an inner and outer sleeve connecting rod and a matched clamp matching outer sleeve; the wrench handle is a round bar handle, the length of the wrench handle is half of that of the main clamp fixture, and one end of the wrench handle is provided with a 105-degree elbow; the matched clamp matching inner sleeve is a circular plate matched with an inner hole (a feeding hole) of the matched clamp, six concave matching sleeve petals corresponding to the matched clamp are uniformly distributed around the matched clamp, and clearance fit is formed between the matched clamp and the matched clamp; the matched clamp is matched with the outer sleeve, one more material leakage hole is formed than the matched clamp is matched with the inner sleeve, and other structures are the same; the inner sleeve connecting rod and the outer sleeve connecting rod are a section of buffer steel pipe, and the length of the buffer steel pipe is corresponding to the thickness of the matched clamp after the matched clamp is connected with the matched inner sleeve and the matched clamp matched outer sleeve.
The connection relation of the main parts is as follows: (1) a main clamping clamp: the clamp double handles of the main clamp, the clamp claw and the main clamp are integrated with the concave bottom, and the main clamp is formed by bending after a steel plate is cut by laser; (2) a mating wrench: the matched clamp matched inner sleeve corresponds to the matched sleeve petals of the matched clamp matched outer sleeve, and the matched clamp matched inner sleeve and the matched clamp matched outer sleeve are connected (welded) by using an inner sleeve connecting rod and an outer sleeve connecting rod; the elbow end of the wrench handle is welded at the center of the matched clamp matched inner sleeve, and the elbow end and the matched clamp matched inner sleeve form 15 degrees; (3) using a main clamp and a matched clamp spanner: the clamping claw of the main clamping clamp is clamped in the main clamping edge groove of the cloth clamping protector, so that the main clamp can be fixed; the concave matched sleeve petals of the matched clamp wrench are sleeved on the corresponding convex walls of the inner hole (the feeding hole) of the matched clamp, so that the matched clamp can rotate; has the function of assisting in tightening or loosening the screw tightening type cloth clamping protector.
The dismounting tool matched with the series filter plate feeding Kong Gabu cloth protector has the advantages of novel structure, convenience in use, labor saving and synergy; the novel dismounting tool matched with the feeding Kong Gabu cloth protector is additionally arranged, so that the screwing or unscrewing of the screw tightening type cloth clamping and protecting device is realized with little effort, and the dismounting work efficiency of the cloth clamping device is improved; meanwhile, the phenomenon that the cloth clamping protector is easily damaged by forcibly disassembling by using a non-special tool is avoided, and the service life of the cloth clamping protector is prolonged.
Drawings
Fig. 1 is a schematic diagram showing the assembly and disassembly tool matched with a cloth protector of a tandem filter plate feeding Kong Gabu and the corresponding cloth clamping protector.
Fig. 2 is a schematic perspective view of a main clamp of a dismounting tool matched with a series filter plate feeding Kong Gabu cloth protector of the invention.
Fig. 3 is a perspective view of a clamp wrench of a mounting and dismounting tool matched with a filter plate feeding Kong Gabu cloth protector in series.
Reference numerals: 1-main clamp, 2-matched clamp wrench, 3-filter plate feeding Kong Gabu cloth protector, 11-clamp handle, 12-clamp claw, 13-main clamp matched concave bottom, 21-wrench handle, 22-matched clamp matched inner sleeve, 23-inner and outer sleeve connecting rod, 24-matched clamp matched outer sleeve, 25-material leakage hole and 26-matched sleeve petal (namely concave matched sleeve petal).
Detailed Description
The following description of the technical solution in the embodiments of the present invention is made with reference to the accompanying drawings in an embodiment of a dismounting tool for a tandem filter plate feed Kong Gabu protector, wherein the described embodiments are only a part of the preferred embodiments of the present invention, but not all the embodiments. Based on the embodiment of the invention, all other embodiments which are not creative are made, and the dismounting tool matched with the cloth clamping protector with the same matching mode and similar structure with the corresponding cloth clamping protector belongs to the protection scope of the invention.
Examples
The main points of the innovative overall implementation scheme are that: the novel cloth clamping device dismounting tool is additionally arranged, and comprises a main clamping fixture 1 and a clamp matching wrench 2, and is matched with a feeding Kong Gabu cloth protector 3, wherein the main clamping fixture 1 is clamped on a main clamp of the cloth clamping protector 3 and is fixed, the clamp matching wrench 2 is sleeved on the clamp matching of the cloth clamping protector 3 and is rotated, and the screw thread tightening type cloth clamping protector 3 can be easily screwed or unscrewed in a static and dynamic manner; the cloth clamping device dismounting tool leaves the factory along with the filter press, and is used for assisting dismounting, so that the effort and efficiency are doubled; therefore, the technical problems that the special tool for dismounting the cloth clamping protector is very difficult to dismount manually and the cloth clamping protector is easy to damage due to forced dismounting are solved.
The specific implementation scheme is as follows: the cloth clamping device dismounting tool mainly comprises a main clamping device 1 and a clamp matching wrench 2, and is made of stainless steel materials for corrosion prevention; the detailed description is as follows:
the main clamp fixture 1 is an integral lath concave fixture, and comprises a fixture double-handle 11, a fixture claw 12 and a main clamp matching concave bottom 13, and is matched with a main clamp of the feeding Kong Gabu cloth protector 3, so that the strength and the rigidity of the fixture are ensured to the greatest extent; the two handles 11 of the clamp are two long plates with the length of 200mm, the width can be controlled by hands, and the two ends of the clamp 1 are provided with rope penetrating holes so as to be convenient for rope penetrating and hanging; the main clamp is matched with the concave bottom 13, the concave bottom is larger than the diameter of the main clamp, and the main clamp is provided with four clamp claws 12 corresponding to the grooves of the edges of the main clamp, and the included angle between the clamp claws 12 and the main clamp matched concave bottom 13 is 65 degrees; cutting a steel plate by laser and bending; the clamp claws 12 of the main clamp 1 are clamped in the grooves of the edges of the main clamp of the cloth clamping protector 3, so that the main clamp can be fixed.
The matched clamp spanner 2 is a double-matched sleeve spanner and comprises a spanner handle 21, a matched clamp matching inner sleeve 22, an inner sleeve connecting rod and an outer sleeve connecting rod 23 and a matched clamp matching outer sleeve 24, and is in clearance fit with the matched clamp of the feeding Kong Gabu cloth protector 3, so that the matched clamp spanner 2 can be quickly sleeved into the matched clamp; the concave matching sleeve petals 26 of the matching clamp wrench 2 are sleeved on the corresponding convex walls of the inner hole (the feeding hole) of the matching clamp, so that the matching clamp can rotate.
The wrench handle 21 is a round bar type handle, the length of the wrench handle is half of that of the main clamp 1, and one end of the wrench handle is provided with a 105-degree elbow; the elbow end of the wrench handle 21 is welded at the center of the matched clamp matching inner sleeve 22, and the elbow end and the matched clamp matching inner sleeve are 15 degrees; the handle 21 is used for holding the clamp wrench 2 to drive the clamp to rotate (act as a power arm), so that labor and efficiency are saved.
The matched clamp matching inner sleeve 22 is a circular plate matched with an inner hole (a feeding hole) of the matched clamp, and six concave matching sleeve petals 26 corresponding to the matched clamp are uniformly distributed around the circular plate; the matched clamp matched outer sleeve 24 is more than the matched clamp matched inner sleeve 22 by a material leakage hole 25, and other structures are the same; the matched clamp matched inner sleeve 22 corresponds to the matched sleeve petals 26 of the matched clamp matched outer sleeve 24, the matched clamp matched inner sleeve 22 and the matched clamp matched outer sleeve are connected (welded) by using the inner sleeve connecting rod 23, and the inner sleeve 22 and the outer sleeve 24 (double sleeves) can buffer torque; for forming a clearance fit with the mating internal bore (feed bore).
The inner and outer sleeve connecting rods 23 are a section of buffer steel pipes, and the lengths of the buffer steel pipes ensure that the thickness of the matched clamp corresponds to that of the matched clamp after the matched clamp matching inner sleeve 22 and the matched clamp matching outer sleeve 24 are connected; for welding the mating clip mating inner sleeve 22 and the mating clip mating outer sleeve 24 and for damping torque.
The cloth clamp dismounting tool is used: the clamp claws 12 of the main clamp 1 are clamped in the grooves of the edges of the main clamp of the cloth clamping protector 3, and the main clamp can be fixed by holding the clamp handles 11 of the main clamp 1 by hands; the concave matching sleeve petals 26 of the matching clamp wrench 2 are sleeved on the corresponding convex ribs of the matching clamp inner hole (the feeding hole), the material in the cloth clamping device 3 is discharged from the material leakage hole 25 of the matching clamp wrench 2, and the matching clamp can be rotated by holding the wrench handle 21 of the matching clamp wrench 2; has the function of assisting in tightening or loosening the screw tightening type cloth clamping protector 3. The device can also be used for disassembling and assembling the parallel filter plate feeding and distributing screw tightening type clamping and distributing device.
The dismounting tool matched with the series filter plate feeding Kong Gabu cloth protector has the advantages of novel structure, convenience in use, labor saving and synergy; the novel dismounting tool matched with the feeding Kong Gabu cloth protector is additionally arranged, so that the screwing or unscrewing of the screw tightening type cloth clamping and protecting device 3 is performed with half effort, and the dismounting work efficiency of the cloth clamping device 3 is improved; meanwhile, the cloth clamping protector 3 is prevented from being easily damaged by forcibly disassembling by using a non-special tool, and the service life of the cloth clamping protector 3 is prolonged; the requirements of cost reduction and efficiency enhancement of a filter press user are met.
Claims (1)
1. The dismounting tool matched with the series connection filter plate feeding Kong Gabu cloth protector comprises a main clamp fixture and a matched clamp wrench, and is made of stainless steel materials; the method is characterized in that: the main clamp is an integrated lath concave clamp, and comprises two handles of the clamp, clamping jaws of the clamp and a concave bottom matched with the main clamp, and is formed by bending after a steel plate is cut by laser; the matched clamp wrench is a double-matched sleeve wrench and comprises a wrench handle, a matched clamp matching inner sleeve, an inner and outer sleeve connecting rod and a matched clamp matching outer sleeve; the interconnection relationship is: the matched clamp matched inner sleeve corresponds to the matched sleeve petals of the matched clamp matched outer sleeve, and the matched clamp matched inner sleeve and the matched clamp matched outer sleeve are connected through an inner sleeve connecting rod and an outer sleeve connecting rod; the elbow end of the wrench handle is welded at the center of the matched clamp matched inner sleeve, and the elbow end and the matched clamp matched inner sleeve form 15 degrees; the clamping claw of the main clamping clamp is clamped in the main clamping edge groove of the cloth clamping protector, so that the main clamp can be fixed; the concave matched sleeve petals of the matched clamp wrench are sleeved on the convex ribs of the matched clamp inner hole of the cloth clamping protector, so that the matched clamp can rotate; the clamping fixture has the functions of assisting in tightening or loosening the screw tightening type cloth clamping protector, wherein two handles of the clamping fixture are two long plates with the width of 200mm, and the clamping fixture can be held by hands; the main clamp is matched with the concave bottom, the concave bottom is larger than the diameter of the main clamp, and the main clamp is provided with four clamping claw corresponding to the edge groove of the main clamp, and the included angle between the clamping claw and the main clamp is 65 degrees; the length of the wrench handle is half of that of the main clamp, and one end of the wrench handle is provided with an elbow; the matched clamp matching inner sleeve is a circular plate matched with an inner hole of the matched clamp, and a plurality of concave matched sleeve petals corresponding to the matched clamp are uniformly distributed around the matched clamp to form clearance fit with the matched clamp; the matched clamp is matched with the outer sleeve, one more material leakage hole is formed than the matched clamp is matched with the inner sleeve, and other structures are the same; the inner and outer sleeve connecting rods are a section of steel pipe, and the length of the connecting rods ensures that the thickness of the matched clamp corresponds to that of the matched clamp after the matched clamp is connected with the matched inner sleeve and the matched clamp matched outer sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110242876.7A CN115026773B (en) | 2021-03-05 | 2021-03-05 | Dismounting tool matched with series filter plate feeding Kong Gabu cloth protector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110242876.7A CN115026773B (en) | 2021-03-05 | 2021-03-05 | Dismounting tool matched with series filter plate feeding Kong Gabu cloth protector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115026773A CN115026773A (en) | 2022-09-09 |
| CN115026773B true CN115026773B (en) | 2024-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110242876.7A Active CN115026773B (en) | 2021-03-05 | 2021-03-05 | Dismounting tool matched with series filter plate feeding Kong Gabu cloth protector |
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| CN (1) | CN115026773B (en) |
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