CN115026059A - Full-automatic small screw cleaning machine and cleaning method thereof - Google Patents
Full-automatic small screw cleaning machine and cleaning method thereof Download PDFInfo
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- CN115026059A CN115026059A CN202210593989.6A CN202210593989A CN115026059A CN 115026059 A CN115026059 A CN 115026059A CN 202210593989 A CN202210593989 A CN 202210593989A CN 115026059 A CN115026059 A CN 115026059A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 137
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 85
- 239000004744 fabric Substances 0.000 claims abstract description 75
- 238000001179 sorption measurement Methods 0.000 claims abstract description 64
- 229910052742 iron Inorganic materials 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 18
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 13
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 9
- 230000002035 prolonged effect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 11
- QRYFCNPYGUORTK-UHFFFAOYSA-N 4-(1,3-benzothiazol-2-yldisulfanyl)morpholine Chemical compound C1COCCN1SSC1=NC2=CC=CC=C2S1 QRYFCNPYGUORTK-UHFFFAOYSA-N 0.000 description 5
- 235000000396 iron Nutrition 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
- B08B3/042—Cleaning travelling work the loose articles or bulk material travelling gradually through a drum or other container, e.g. by helix or gravity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a full-automatic small screw cleaning machine and a cleaning method thereof in the technical field of small screw cleaning, and the full-automatic small screw cleaning machine comprises a water tank for placing cleaning solution, a feeding roller for conveying screws and adsorption cloth for adsorbing oil stain and scrap iron, wherein the surface of the feeding roller is provided with water permeable holes, the left surface and the right surface of the water tank are both provided with rotating grooves, the left surface and the right surface of the feeding roller are respectively provided with a feed inlet and a discharge outlet, the inner cavity of the water tank is provided with arc-shaped frames, the arc-shaped frames are symmetrically arranged at left and right sides relative to the central axis of the water tank, a plurality of driven rollers are arranged between the left arc-shaped frame and the right arc-shaped frame in a circumferential array manner, the upper surface of the water tank is rotatably provided with two driving rollers through an installation frame, the adsorption cloth is sleeved on the surfaces of the driving rollers and the driven rollers, and a cleaning component for cleaning the adsorption cloth is arranged above the water tank, so that the service life of the cleaning solution can be effectively prolonged, the frequency of cleaning liquid replacement is reduced, thereby reducing the down time of the device.
Description
Technical Field
The invention relates to the technical field of small screw cleaning, in particular to a full-automatic small screw cleaning machine and a cleaning method thereof.
Background
The screw is required to be cleaned after the production of the screw is finished so as to remove scrap iron generated in the screw production process and oil stains on the surface of the screw, and because the volume of a small screw is very small, an ultrasonic cleaning machine is usually adopted for cleaning during cleaning;
the prior full-automatic ultrasonic cleaning machine transports the screw through the conveyor belt, the middle of the conveyor belt is sunken downwards to enter a water tank of the ultrasonic cleaning machine, when the screw moves to the concave part of the conveyor belt, the screw can be completely immersed in the cleaning solution in the water tank, so that the screw can be cleaned by the ultrasonic cleaner, then the screw is transported continuously and rises to leave the water tank of the ultrasonic cleaning machine, thus realizing the continuity of the ultrasonic cleaning, when the screw is cleaned by ultrasonic wave, the iron filings and oil stains on the surface of the screw can be diffused into the cleaning solution in the water tank, the oil stains and the scrap iron can pollute the cleaning solution, the cleaning effect of the cleaning solution can be slowly reduced along with the increase of the oil stains and the scrap iron in the cleaning solution, the cleaning solution needs to be replaced when the oil stains and the iron chips in the cleaning solution reach a certain degree.
When the cleaning solution is replaced, firstly, the heating device needs to be closed, then, after the cleaning solution in the water tank is cooled, the polluted cleaning solution can be completely discharged through the water outlet at the bottom of the water tank, then, the inside of the water tank is washed by clear water, then, the cleaning solution is added into the water tank according to the proportion, finally, new cleaning solution is heated to the working temperature to start working, the whole replacement process is very troublesome, the device can be stopped for a long time when the cleaning solution is replaced every time, so that the service life of the cleaning solution is prolonged, under the condition of keeping the performance of the cleaning solution unchanged, the increase speed of oil stains and scrap irons in the cleaning solution can only be reduced if the service life of the cleaning solution is prolonged, the oil stains and scrap irons can only be collected and separated from each other in the cleaning process, but in order to ensure that a workpiece can be completely immersed in water, the conveyor belt must be installed in the water tank, the conveyor belt occupies a large amount of space in the water tank, and the conveyor belt cannot be changed in position, which makes it very difficult to efficiently collect the iron chips and the oil stains in the cleaning liquid.
Based on the above, the invention designs a full-automatic small screw cleaning machine and a cleaning method thereof, so as to solve the problems.
Disclosure of Invention
The invention aims to provide a full-automatic small screw cleaning machine and a cleaning method thereof, and aims to solve the problems of the prior art in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic small screw cleaning machine comprises a water tank for placing cleaning solution, a feeding roller for conveying screws and an adsorption cloth for adsorbing oil stains and scrap iron, the surface of the feeding roller is provided with water permeable holes, the left surface and the right surface of the water tank are both provided with rotating tanks, the left surface and the right surface of the feeding roller are respectively provided with a feeding hole and a discharging hole which are respectively and rotatably arranged in the left rotating groove and the right rotating groove, the inner cavity of the water tank is provided with two arc-shaped frames which are symmetrically arranged at the left and the right relative to the central axis of the water tank, a plurality of driven rollers are arranged between the left arc-shaped frame and the right arc-shaped frame in a circumferential array manner, the upper surface of the water tank is rotatably provided with two driving rollers through a mounting frame, the adsorption cloth is sleeved on the surfaces of the driving rollers and the driven rollers, and a cleaning assembly for cleaning the adsorption cloth is arranged above the water tank;
as a further scheme of the invention, the cleaning assembly comprises two scrapers and two spray heads, the two installation frames are symmetrically installed on the left and right sides of the central axis of the water tank, the spray heads and the scrapers are fixedly installed between the left installation frame and the right installation frame, the spray heads are positioned above the driving roller, the height of the upper surface of each scraper is the same as that of the upper surface of the driving roller, and a collecting frame is also fixedly installed between the left installation frame and the right installation frame and used for collecting water sprayed by the spray heads;
as a further scheme of the invention, a vertical sliding cylinder is fixedly arranged on the lower surface of an inner cavity of the water tank, the lower end of the arc-shaped frame is vertically and slidably arranged in the vertical sliding cylinder, a contact rod is fixedly arranged on the upper surface of the arc-shaped frame, and cams for contacting with the contact rod are fixedly arranged on the circumferential surfaces of the feeding hole and the discharging hole;
as a further scheme of the invention, a side frame is fixedly arranged on the rear side of the upper surface of the water tank, a tension wheel is elastically arranged at the upper end of the side frame in a longitudinal sliding manner, and the tension wheel is in contact with the inner surface of the adsorption cloth;
as a further scheme of the invention, a blanking landslide is fixedly arranged on the right side of the water tank, a water outlet is fixedly arranged on the right surface of the water tank and is positioned above the blanking landslide, the right surface of the collecting frame is communicated with the water outlet through a pipeline, and a filter layer for filtering oil stains is arranged on the upper side of an inner cavity of the water outlet;
as a further scheme of the invention, a rotating cylinder is rotatably mounted at the upper end of the water outlet, a filter plate is mounted in an inner cavity of the rotating cylinder, the right surface of the collecting frame is communicated with the rotating cylinder through a pipeline, the lower end of the rotating cylinder is communicated with the water outlet, a rotating gear is fixedly mounted on the outer surface of the rotating cylinder, a bevel gear is fixedly mounted on the outer surface of the discharge port, an accelerator is fixedly mounted on the right surface of the right side mounting frame, the discharge port is in transmission with an input shaft of the accelerator through the bevel gear, and the rotating cylinder is in transmission with an output shaft of the accelerator through the rotating gear;
as a further scheme of the invention, a material pushing plate is fixedly arranged in an inner cavity of the feeding roller, material pushing plates are fixedly arranged in the feeding port and the discharging port, the material pushing plates are spirally arranged in the inner cavity of the feeding roller, the inner cavity of the feeding port and the inner cavity of the discharging port, and the spiral directions of the material returning plates in the feeding roller, the feeding port and the discharging port are the same;
as a further scheme of the invention, a baffle is fixedly arranged at the rightmost end of the material pushing plate positioned in the inner cavity of the feeding roller, the left end of the discharge port extends into the inner cavity of the feeding roller, and one end of the baffle, which is far away from the inner cavity of the feeding roller, is fixedly connected with the discharge port;
as a further scheme of the invention, the cleaning method of the full-automatic small screw cleaning machine comprises the following specific steps:
the method comprises the following steps: firstly, filling a cleaning solution in a water tank, then driving a feeding roller and a driving roller to rotate through a driving device, and simultaneously starting an ultrasonic cleaning device to wait for the water tank to be heated to a working temperature;
step two: the small screws are fed into the feeding port on the left side by a worker through equipment at a constant speed, the feeding ports and the discharging ports on the left side and the right side of the feeding roller can synchronously rotate with the feeding roller when the feeding roller rotates, the small screws in the feeding ports can be pushed rightwards to fall into the roller by the material pushing plate in the feeding port, then the small screws can be continuously pushed rightwards to move rightwards in the feeding roller by the material pushing plate in the inner cavity of the feeding roller, the small screws can be immersed in cleaning solution after entering the feeding roller, and the small screws are cleaned in the moving process of the feeding roller;
step three: when the small screw in the feeding roller moves to the rightmost side of the feeding roller, the small screw is conveyed into the discharge port by the baffle plate, and the material pushing plate in the discharge port continuously pushes the small screw to move rightwards until the lower screw leaves the discharge port from the right side of the discharge port;
step four: the adsorption cloth in the water tank can adsorb the oil stain and the scrap iron which are diffused in the cleaning solution, then the oil stain and the scrap iron are taken out of the cleaning solution through the movement of the adsorption cloth, and then the scraper and the spray head can clean the adsorption cloth;
step five: shower head spun water can get into in the collection frame, then discharge from the outlet after rotating a section of thick bamboo, and the little screw that leaves from the discharge gate can fall on the unloading landslide, and the screw down on the unloading landslide will be cleaned to outlet exhaust water, washs little screw surface remaining cleaning solution.
Compared with the prior art, the invention has the beneficial effects that:
1. the device conveys workpieces through the feeding roller, then the adsorption cloth passes through the lower part of the feeding roller, when the device works, diffused oil stains and scrap irons can pass through the water permeable holes to diffuse into surrounding cleaning solution, the adsorption cloth can be contacted with the adsorption cloth in the process of oil stains and scrap irons diffusion, the adsorption cloth can adsorb the oil stains and the cleaning solution contacted with the adsorption cloth, and then the oil stains and the scrap irons can be taken out of the water tank through the movement of the adsorption cloth, so that the increasing speed of impurities in the cleaning solution in the working process can be reduced, the service life of the cleaning solution can be effectively prolonged, the replacement frequency of the cleaning solution is reduced, the downtime of the device is reduced, meanwhile, the adsorption cloth can not stir the cleaning solution in the water tank in the running process, the normal cleaning of the ultrasonic cleaning device can not be influenced, the service life of the cleaning solution is prolonged while the cleaning effect of the ultrasonic cleaning device is ensured, the frequency of replacement of the cleaning liquid is effectively reduced.
2. Through with the vertical slidable mounting of arc frame in the basin, then control the arc frame through cam intermittent type nature and rise, when adsorbing the distance between cloth and the feeding roller increases, just can make in the abundant diffusion of greasy dirt and iron fillings to the cleaning solution in the basin, then the arc frame rises to reduce the distance between absorption cloth and the feeding roller, just can adsorb a large amount of greasy dirt and iron fillings through the removal of absorption cloth, guarantee the use that the cleaning solution can be abundant, also can guarantee the clean effect of absorption cloth simultaneously, through at the rightmost side installation baffle of feeding roller inner chamber, will remove to the little screw on the rightmost side of feeding roller inner chamber and send into in the discharge gate through the baffle, can make full use of the space of basin for traditional oblique upward transportation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic front view of the overall structure of the present invention;
FIG. 2 is a schematic left side view of the general structure of the present invention;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is a schematic view of the cam and contact lever of the present invention;
FIG. 5 is a schematic front view of the structure of the present invention with the water tank removed;
FIG. 6 is an enlarged view of the portion B of FIG. 5;
FIG. 7 is an enlarged view of the portion C of FIG. 5;
FIG. 8 is a front view showing a sectional structure of a spin basket and a drain port according to the present invention;
FIG. 9 is a schematic front view of the sectional structure of the feed roller according to the present invention;
FIG. 10 is a schematic left side view of the sectional structure of the feed roller of the present invention;
FIG. 11 is a flow chart of the method of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-water tank, 2-feeding roller, 3-adsorption cloth, 4-water permeable hole, 5-rotating groove, 6-feeding hole, 7-discharging hole, 8-arc frame, 9-driven roller, 10-driving roller, 11-mounting frame, 12-scraper, 13-spray head, 14-collecting frame, 15-sliding cylinder, 16-contact rod, 17-cam, 18-side frame, 19-tension wheel, 20-blanking slide slope, 21-water outlet, 22-rotating cylinder, 23-filter plate, 24-rotating gear, 25-bevel gear, 26-accelerator, 27-pushing plate and 28-baffle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the present invention provides a technical solution: a full-automatic small screw cleaning machine comprises a water tank 1 for placing cleaning solution, a feeding roller 2 for conveying screws and an adsorption cloth 3 for adsorbing oil stains and iron chips, wherein the surface of the feeding roller 2 is provided with water permeable holes 4, the left surface and the right surface of the water tank 1 are both provided with rotating grooves 5, the left surface and the right surface of the feeding roller 2 are respectively provided with a feeding hole 6 and a discharging hole 7, the feeding hole 6 and the discharging hole 7 are respectively and rotatably installed in the left rotating groove 5 and the right rotating groove 5, the water tank comprises a water tank 1, and is characterized in that an arc-shaped frame 8 is arranged in an inner cavity of the water tank 1, the arc-shaped frame 8 is symmetrically arranged in the left and right directions about a central axis of the water tank 1, a plurality of driven rollers 9 are circumferentially arranged between the left and right arc-shaped frames 8, two driving rollers 10 are rotatably arranged on the upper surface of the water tank 1 through an installation frame 11, an adsorption cloth 3 is sleeved on the surfaces of the driving rollers 10 and the driven rollers 9, and a cleaning assembly for cleaning the adsorption cloth 3 is arranged above the water tank 1;
in operation, when the cleaning solution is replaced by the traditional ultrasonic cleaning machine, firstly, the heating device needs to be closed, then, after the cleaning solution in the water tank 1 is cooled, the polluted cleaning solution can be completely discharged through the water outlet 21 at the bottom of the water tank 1, then, the inside of the water tank 1 is washed by clear water, then, the cleaning agent is added into the water tank 1 according to the proportion, finally, the new cleaning solution is heated to the working temperature and then can start to work, the whole replacement process is very troublesome, the device can be stopped for a long time when the cleaning solution is replaced every time, therefore, the service life of the cleaning solution is prolonged, as shown in figure 1-2, the device transports workpieces through the rotation of the feeding roller 2, the feeding roller 2 is rotatably installed in the middle of the water tank 1, and meanwhile, the surface of the feeding roller 2 is provided with water permeable holes 4, so that the cleaning solution in the water tank 1 can enter the feeding roller 2, when entering the feeding roller 2, the small screw is immersed in the cleaning solution, so that the ultrasonic cleaning device can clean the small screw through the cleaning solution, when cleaning, oil stains and iron scraps on the surface of the small screw can be diffused into the cleaning solution, the oil stains and the iron scraps can pass through the water permeable holes 4 and then diffuse into the cleaning solution in the whole water tank 1, as shown in fig. 2, the lower end of the adsorption cloth 3 is installed in the water tank 1 through an arc-shaped frame 8 and a driven roller 9, when the oil stains and the iron scraps diffuse in the water tank 1, the adsorption cloth 3 can be contacted with the adsorption cloth 3, the oil stains and the iron scraps can be adsorbed by the adsorption cloth 3, a driving roller 10 rotatably installed on the upper surface of the water tank 1 through an installation frame 11 can rotate under the driving of an external driving device, the driving roller 10 can drive the adsorption cloth 3 to move when rotating, the adsorption cloth 3 in the water tank 1 can slowly rise, and simultaneously new adsorption cloth 3 can enter the water tank 1 again, therefore, oil stains and scrap iron in water can be brought out through the adsorption cloth 3, the adsorption cloth 3 can be cleaned by the cleaning assembly located above the water tank 1, the cleaned adsorption cloth 3 can enter the cleaning solution again, the oil stains and scrap iron can be discharged in the operation process, meanwhile, the cleaning solution in the water tank 1 can not flow, the oil stains and the scrap iron in the water tank 1 can be cleaned only through the adsorption cloth 3, and the cleaning effect of the cleaning solution on small screws can not be influenced;
this device adsorbs the greasy dirt and the iron fillings of diffusion in with the cleaning solution through adsorbing cloth 3, with this increase speed that reduces impurity in the working process in the cleaning solution, just so can increase the life of cleaning solution effectively, reduce the change frequency of cleaning solution, with this down time who reduces the device, adsorb cloth 3 simultaneously and can not stir the cleaning solution of 1 inside in-process in basin in the operation, can not cause the influence to the cleaning effect of cleaning solution, the life of cleaning solution has been increased when guaranteeing the clean effect of ultrasonic cleaning device, reduce the change frequency of cleaning solution effectively.
As a further scheme of the invention, the cleaning assembly comprises two scraping knives 12 and two spray headers 13, the two mounting frames 11 are symmetrically mounted left and right about the central axis of the water tank 1, the spray headers 13 and the scraping knives 12 are fixedly mounted between the two left and right mounting frames 11, the spray headers 13 are positioned above the driving rollers 10, the heights of the upper surfaces of the scraping knives 12 and the upper surfaces of the driving rollers 10 are the same, and a collecting frame 14 is also fixedly mounted between the two left and right mounting frames 11 and used for collecting water sprayed by the spray headers 13;
in operation, as shown in fig. 3, the part of the adsorption cloth 3 leaving from the water tank 1 passes through the lower part of the spray header 13 in the next moving process, the spray header 13 continuously sprays purified water, the purified water impacts the adsorption cloth 3 from top to bottom, when the adsorption cloth 3 is positioned in the water tank 1, oil stain and iron filings are diffused into the water tank 1 from the feeding roller 2, so the oil stain and the iron filings are certainly adsorbed on the inner side of the adsorption cloth 3, the spray header 13 washes the adsorption cloth 3 from top to bottom to separate the oil stain and the iron filings from the adsorption cloth 3 more quickly, but the iron filings may be hooked with the adsorption cloth 3, so the iron filings which are hooked with the adsorption cloth 3 cannot be washed down directly by washing of water flow, a scraper 12 is needed at this time, the upper surface of the scraper 12 is at the same height as the upper surface of the driving roller 10, and two driving rollers are installed in front and back of the driving roller 10, scraper 12 is located between two front and back drive rolls 10, adsorb cloth 3 will be in the horizontality when two front and back drive rolls 10 like this, and the upper surface of scraper 12 then just with the lower surface laminating of adsorbing cloth 3, just can adsorb the iron fillings of hooking on the cloth 3 and adsorb cloth 3 separation through scraper 12, guarantee to adsorb cloth 3's clean effect, shower head 13 spun pure water still can wash scraper 12, the iron fillings of scraping scraper 12 off are taken away through rivers, in the collection frame 14 of whole entering below at last, the adsorption effect of adsorbing cloth 3 in the recycling process has been guaranteed.
As a further scheme of the invention, a vertical sliding cylinder 15 is fixedly installed on the lower surface of an inner cavity of a water tank 1, the lower end of an arc-shaped frame 8 is vertically and slidably installed in the vertical sliding cylinder 15, a contact rod 16 is fixedly installed on the upper surface of the arc-shaped frame 8, cams 17 for contacting with the contact rod 16 are fixedly installed on the circumferential surfaces of a feed inlet 6 and a discharge outlet 7, a side frame 18 is fixedly installed on the rear side of the upper surface of the water tank 1, a tension wheel 19 is longitudinally and elastically and slidably installed on the upper end of the side frame 18, and the tension wheel 19 contacts with the inner surface of an adsorption cloth 3;
in operation, if the distance between the adsorption cloth 3 and the feeding roller 2 is too small, oil stains and iron stains can not be well diffused, and the oil stains and the iron stains can be completely gathered in the cleaning solution above the adsorption cloth 3, and the content of the oil stains and the iron stains in the cleaning solution below the adsorption cloth 3 is very low, which seriously affects the cleaning effect of the cleaning solution and causes insufficient use of the cleaning solution, if the distance between the adsorption cloth 3 and the feeding roller 2 is too large, although the oil stains and the iron stains can be fully diffused into the cleaning solution, the amount of the oil stains and the iron stains contacting with the adsorption cloth 3 is reduced, which reduces the cleaning effect of the adsorption cloth 3, as shown in fig. 4, so that the arc-shaped frame 8 is vertically slidably mounted in the water tank 1, then the contact rods 16 are fixedly mounted on the upper surface of the arc-shaped frame 8, and the cams 17 are mounted on the circumferential surfaces of the feed port 6 and the discharge port 7, the arc-shaped frame 8 can be intermittently pushed downwards by the cam 17, so that the distance between the lower surface of the adsorption cloth 3 and the feeding roller 2 is increased, the time for pushing the arc-shaped frame 8 downwards by the cam 17 can be longer than the time for lifting the arc-shaped frame 8, when the distance between the adsorption cloth 3 and the feeding roller 2 is increased, oil stains and scrap iron can be fully diffused into the cleaning solution in the water tank 1, then the arc-shaped frame 8 is lifted to reduce the distance between the adsorption cloth 3 and the feeding roller 2, a large amount of oil stains and scrap iron can be adsorbed by the movement of the adsorption cloth 3, the cleaning solution can be fully used, and the cleaning effect of the adsorption cloth 3 can also be ensured, as shown in figure 2, the upper surface of the water tank 1 is elastically and slidably provided with a tension wheel 19 through a side frame 18, and the distance between the driven roller 9 and the driving roller 10 can be changed in the lifting and descending processes of the arc-shaped frame 8, the tension degree of the adsorption cloth 3 can be ensured through the tension wheel 19, and meanwhile, the tension wheel 19 also provides rising power for the arc-shaped frame 8.
As a further scheme of the invention, a discharging landslide 20 is fixedly mounted on the right side of a water tank 1, a water outlet 21 is fixedly mounted on the right surface of the water tank 1, the water outlet 21 is positioned above the discharging landslide 20, the right surface of a collecting frame 14 is communicated with the water outlet 21 through a pipeline, a filter layer for filtering oil stains is mounted on the upper side of an inner cavity of the water outlet 21, a rotary cylinder 22 is rotatably mounted at the upper end of the water outlet 21, a filter plate 23 is mounted in the inner cavity of the rotary cylinder 22, a right surface of the collecting frame 14 is communicated with the rotary cylinder 22 through a pipeline, the lower end of the rotary cylinder 22 is communicated with the water outlet 21, a rotary gear 24 is fixedly mounted on the outer surface of the rotary cylinder 22, a bevel gear 25 is fixedly mounted on the outer surface of a discharging port 7, an accelerator 26 is fixedly mounted on the right surface of a right side mounting frame 11, the discharging port 7 is in transmission with an input shaft of the accelerator 26 through the bevel gear 25, and the rotary cylinder 22 is in transmission with an output shaft of the accelerator 26 through the rotary gear 24;
in operation, as shown in fig. 5, the small screw thread discharged from the discharge port 7 falls on the discharging slide 20 and then slides downwards along the discharging slide 20, while the water with oil stain and iron filings collected by the collecting frame 14 enters the rotating cylinder 22 through the pipeline, as shown in fig. 8, the iron filings in the water are intercepted by the filter plate 23 in the rotating cylinder 22, the iron filings are completely intercepted on the upper surface of the filter plate 23, while the water passes through the filter plate 23 and enters the water outlet 21 at the lower part, as shown in fig. 7, the feeding roller 2 drives the input shaft of the accelerator 26 to rotate through the bevel gear 25 during the rotation process, then the accelerator 26 drives the rotating cylinder 22 to rotate at high speed through the engagement of the output shaft and the rotating gear, the iron filings on the filter plate 23 in the rotating cylinder 22 will move to the edge of the rotating cylinder 22 under the action of centrifugal force, so as to prevent the iron filings from blocking the filter plate 23, collect iron fillings through a section of thick bamboo 22 that rotates, the water that next has the greasy dirt can get into in the outlet 21, the greasy dirt filter layer in the outlet 21 can filter the greasy dirt of aquatic, the pure water just can be followed and discharged in the outlet 21 at last, as shown in fig. 5, and the outlet 21 is located the top of unloading landslide 20, just so can wash the little screw on the unloading landslide 20 through the pure water of outlet 21 exhaust, with the remaining cleaning solution sanitization in little screw surface, need not carry out the clear water to little screw alone and wash, make full use of shower head 13 spun pure water.
As a further scheme of the present invention, a material pushing plate 27 is fixedly installed in an inner cavity of the feeding roller 2, material pushing plates 27 are fixedly installed in the feeding port 6 and the discharging port 7, the material pushing plates 27 are spirally installed in the inner cavity of the feeding roller 2, the inner cavity of the feeding port 6 and the inner cavity of the discharging port 7, and the material returning plates in the feeding roller 2, the feeding port 6 and the discharging port 7 have the same spiral direction, a baffle plate 28 is fixedly installed at the rightmost end of the material pushing plate 27 located in the inner cavity of the feeding roller 2, the left end of the discharging port 7 extends into the inner cavity of the feeding roller 2, and one end of the baffle plate 28 far away from the inner cavity of the feeding roller 2 is fixedly connected with the discharging port 7;
in operation, as shown in fig. 10, in the process of clockwise rotation of the feeding roller 2, the material pushing plate 27 pushes the small screws in the feeding port 6, the feeding roller 2 and the material outlet 7 to the right, when the small screws are pushed to the rightmost end by the material pushing plate 27 in the feeding roller 2, the small screws contact with the baffle 28, then the baffle 28 drives the small screws to ascend, when the baffle 28 rotates to the horizontal state, the small screws on the baffle 28 slide to the right along the baffle 28 to enter the material outlet 7, the small screws are sent to the material outlet 7 through the baffle 28, compared with the traditional inclined upward transportation, the space of the water tank 1 can be fully utilized, the traditional inclined upward transportation of workpieces can be lifted and separated by the workpiece when the workpiece has not moved to the rightmost side of the water tank 1, but the baffle 28 drives the small cleaning solution to ascend, only when the small screws move to the rightmost side of the inner cavity of the feeding roller, the small screws can be separated by the baffle 28, the space in the water tank 1 is fully utilized.
As a further scheme of the invention, the cleaning method of the full-automatic small screw cleaning machine comprises the following specific steps:
the method comprises the following steps: firstly, filling a cleaning solution in a water tank 1, then driving a feeding roller 2 and a driving roller 10 to rotate through a driving device, and simultaneously starting an ultrasonic cleaning device to wait for the water tank 1 to be heated to a working temperature;
step two: the small screws are fed into the left feed port 6 through equipment at a constant speed by workers, when the feeding roller 2 rotates, the feed ports 6 and the discharge ports 7 on the left side and the right side of the feeding roller can synchronously rotate with the feeding roller 2, the small screws in the feed ports 6 can be pushed rightwards by the material pushing plate 27 in the feed ports 6 to fall into the roller, then the small screws can be continuously pushed rightwards by the material pushing plate 27 in the inner cavity of the feeding roller 2 to move rightwards in the feeding roller 2, the small screws can be immersed in cleaning solution after entering the feeding roller 2, and the small screws are cleaned in the moving process of the feeding roller 2;
step three: when the small screw in the feeding roller 2 moves to the rightmost side of the feeding roller 2, the small screw is conveyed into the discharge hole 7 by the baffle plate 28, and the material pushing plate 27 in the discharge hole 7 continuously pushes the small screw to move rightwards until the lower screw leaves the discharge hole 7 from the right side of the discharge hole 7;
step four: the adsorption cloth 3 in the water tank 1 can adsorb the oil stain and iron chips diffused in the cleaning solution, then the oil stain and iron chips are taken out of the cleaning solution through the movement of the adsorption cloth 3, and then the scraper 12 and the spray head 13 can clean the adsorption cloth 3;
step five: the water sprayed by the spray header 13 enters the collecting frame 14 and then is discharged from the water outlet 21 after passing through the rotary cylinder 22, the small screw leaving from the discharge port 7 falls on the blanking slide 20, the water discharged from the water outlet 21 cleans the lower screw on the blanking slide 20, and the cleaning liquid remained on the surface of the small screw is cleaned.
Claims (9)
1. The utility model provides a full-automatic little screw cleaning machine, is including basin (1) that is used for placing the cleaning solution, feeding roller (2) that are used for carrying the screw and adsorption cloth (3) that are used for adsorbing greasy dirt and iron fillings, its characterized in that: the surface of the feeding roller (2) is provided with water permeable holes (4), the left surface and the right surface of the water tank (1) are both provided with rotating tanks (5), the left surface and the right surface of the feeding roller (2) are respectively provided with a feeding hole (6) and a discharging hole (7), the feed inlet (6) and the discharge outlet (7) are respectively and rotatably arranged in the left and the right rotating grooves (5), the inner cavity of the water tank (1) is provided with two arc-shaped frames (8), the two arc-shaped frames (8) are symmetrically arranged on the left and right sides of the central axis of the water tank (1), a plurality of driven rollers (9) are arranged between the left and right arc-shaped frames (8) in a circumferential array manner, two driving rollers (10) are rotatably arranged on the upper surface of the water tank (1) through a mounting rack (11), the adsorption cloth (3) is sleeved on the surfaces of the driving roller (10) and the driven roller (9), and a cleaning assembly for cleaning the adsorption cloth (3) is arranged above the water tank (1).
2. The full-automatic small screw cleaning machine according to claim 1, characterized in that: clean subassembly includes scraper (12) and shower head (13), mounting bracket (11) install two about the axis bilateral symmetry of basin (1), and fixed mounting has scraper (12) between controlling two mounting bracket (11), shower head (13) are located the top of drive roll (10), the upper surface of scraper (12) is the same with the upper surface height of drive roll (10), and it has collection frame (14) to go back fixed mounting between two mounting bracket (11) about, collect frame (14) and be used for collecting shower head (13) spun water.
3. The full-automatic small screw cleaning machine according to claim 2, characterized in that: the water tank is characterized in that a vertical sliding barrel (15) is fixedly mounted on the lower surface of an inner cavity of the water tank (1), a contact rod (16) is fixedly mounted on the upper surface of the arc-shaped frame (8) in the vertical sliding barrel (15) of the lower end of the arc-shaped frame (8), and a cam (17) which is used for being in contact with the contact rod (16) is fixedly mounted on the circumferential surface of the feeding port (6) and the discharging port (7).
4. The full-automatic small screw cleaning machine according to claim 3, characterized in that: the rear side of the upper surface of the water tank (1) is fixedly provided with a side frame (18), the upper end of the side frame (18) is longitudinally and elastically provided with a tension wheel (19) in a sliding manner, and the tension wheel (19) is in contact with the inner surface of the adsorption cloth (3).
5. The full-automatic small screw cleaning machine according to claim 4, characterized in that: the right side fixed mounting of basin (1) has unloading landslide (20), the right fixed surface of basin (1) installs outlet (21), outlet (21) are located the top of unloading landslide (20), the right surface of collecting frame (14) passes through pipeline and outlet (21) intercommunication, the filter layer that is used for filtering the greasy dirt is installed to outlet (21) inner chamber upside.
6. The full-automatic small screw cleaning machine according to claim 5, characterized in that: the upper end of outlet (21) is rotated and is installed and rotate a section of thick bamboo (22), filter (23) are installed to a rotation section of thick bamboo (22) inner chamber, the right surface of collecting frame (14) passes through pipeline and a rotation section of thick bamboo (22) intercommunication, and the lower extreme and outlet (21) of a rotation section of thick bamboo (22) intercommunication, the outer fixed surface of a rotation section of thick bamboo (22) installs rotating gear (24), the outer fixed surface of discharge gate (7) installs bevel gear (25), and the right fixed surface of right side mounting bracket (11) installs accelerator (26), discharge gate (7) are through the input shaft transmission of bevel gear (25) and accelerator (26), rotate a section of thick bamboo (22) through the output shaft transmission of rotating gear (24) and accelerator (26).
7. The full-automatic small screw cleaning machine according to claim 6, characterized in that: the inner chamber fixed mounting of pay-off cylinder (2) has scraping wings (27), equal fixed mounting has scraping wings (27) in feed inlet (6) and discharge gate (7), scraping wings (27) all install with the heliciform at pay-off cylinder (2) inner chamber, feed inlet (6) inner chamber and discharge gate (7) inner chamber to the material returned board spiral direction in pay-off cylinder (2), feed inlet (6) and discharge gate (7) is the same.
8. The full-automatic small screw cleaning machine according to claim 7, characterized in that: the rightmost end of the material pushing plate (27) located in the inner cavity of the feeding roller (2) is fixedly provided with a baffle plate (28), the left end of the discharge port (7) extends into the inner cavity of the feeding roller (2), and one end, far away from the inner cavity of the feeding roller (2), of the baffle plate (28) is fixedly connected with the discharge port (7).
9. A cleaning method of a full-automatic small screw cleaning machine is suitable for the full-automatic small screw cleaning machine as claimed in any one of claims 1-8, and is characterized in that: the method comprises the following specific steps:
the method comprises the following steps: firstly, filling a water tank (1) with cleaning solution, then driving a feeding roller (2) and a driving roller (10) to rotate through a driving device, starting an ultrasonic cleaning device at the same time, and waiting for the water tank (1) to be heated to a working temperature;
step two: the small screws are fed into the left feed port (6) by a worker through equipment at a constant speed, the feed port (6) and the discharge port (7) on the left side and the right side of the feed roller (2) can synchronously rotate with the feed roller (2) when the feed roller (2) rotates, the small screws in the feed port (6) can be pushed rightwards by the material pushing plate (27) in the feed port (6) to fall into the roller, then the small screws can be continuously pushed to move rightwards in the feed roller (2) by the material pushing plate (27) in the inner cavity of the feed roller (2), the small screws can be immersed in cleaning solution after entering the feed roller (2), and the small screws are cleaned in the moving process in the feed roller (2);
step three: when the small screws in the feeding roller (2) move to the rightmost side of the feeding roller (2), the small screws are conveyed into the discharge hole (7) by the baffle plate (28), and the material pushing plate (27) in the discharge hole (7) can continuously push the small screws to move rightwards until the lower screws leave the discharge hole (7) from the right side of the discharge hole (7);
step four: the adsorption cloth (3) in the water tank (1) can adsorb the oil stain and iron chips diffused in the cleaning solution, then the oil stain and iron chips are taken out of the cleaning solution through the movement of the adsorption cloth (3), and then the scraper (12) and the spray head (13) can clean the adsorption cloth (3);
step five: water sprayed by the spray head (13) enters the collecting frame (14) and is discharged from the water outlet (21) after passing through the rotating cylinder (22), small screws leaving from the material outlet (7) fall on the blanking landslide (20), and water discharged from the water outlet (21) cleans lower screws on the blanking landslide (20) and cleans cleaning liquid remaining on the surfaces of the small screws.
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| CN115026059B (en) | 2023-01-06 |
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