CN115020785A - Cell stacking method, cell stacking device and cell production line - Google Patents
Cell stacking method, cell stacking device and cell production line Download PDFInfo
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- CN115020785A CN115020785A CN202210769309.1A CN202210769309A CN115020785A CN 115020785 A CN115020785 A CN 115020785A CN 202210769309 A CN202210769309 A CN 202210769309A CN 115020785 A CN115020785 A CN 115020785A
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0472—Vertically superposed cells with vertically disposed plates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本发明涉及电池生产技术领域,具体涉及一种电芯叠片方法、电芯叠片装置和电芯生产线。The invention relates to the technical field of battery production, in particular to a battery cell stacking method, a battery core stacking device and a battery core production line.
背景技术Background technique
锂离子电池的基本结构包括正极片、负极片和正极片与负极片之间的隔膜,叠片式是将正极片、负极片和隔膜制成电芯的方式之一。The basic structure of a lithium-ion battery includes a positive electrode sheet, a negative electrode sheet, and a separator between the positive electrode sheet and the negative electrode sheet.
在锂电池制造过程中,叠片生产电芯是非常重要的电芯制作工艺。由于在电芯制备过程中需要正负极片交替叠放,同时,正负极片间需有隔膜隔离极片,现有的叠台机构大都采用一个叠台配套一套正负极纠偏结构,正负极纠偏台分布于叠片工位两侧,通过上方的机械手直线往复运动将极片从正/负极片制片物流转运到正/负极片纠偏,最后在叠片工位叠片。In the manufacturing process of lithium batteries, lamination production of cells is a very important cell manufacturing process. Since the positive and negative plates need to be alternately stacked in the process of cell preparation, and at the same time, a diaphragm is required to separate the pole pieces between the positive and negative plates. The positive and negative deviation correction tables are distributed on both sides of the lamination station, and the pole pieces are transported from the positive/negative pole piece to the positive/negative pole piece by the linear reciprocating motion of the upper manipulator, and finally stacked in the lamination station.
为提高搬运效率,目前的这种叠片方式一般采用多动子直线电机搬运,但是在叠片过程中,上方的机械手直线运动行程较大,影响到了叠片效率的进一步提高。In order to improve the handling efficiency, the current lamination method is generally handled by a multi-mover linear motor, but during the lamination process, the linear motion stroke of the upper manipulator is relatively large, which affects the further improvement of lamination efficiency.
发明内容SUMMARY OF THE INVENTION
因此,本发明要解决的技术问题在于克服现有技术中的多个机械手运动的行程大,叠片效率低的缺陷,从而提供一种机械手同步转动取料、上料,叠片效率高的电芯叠片方法、电芯叠片装置和电芯生产线。Therefore, the technical problem to be solved by the present invention is to overcome the defects of the prior art that multiple manipulators have large movement strokes and low lamination efficiency, so as to provide an electric machine in which the manipulators rotate synchronously to pick up and load materials and have high lamination efficiency. Chip stacking method, cell stacking device and cell production line.
为了解决上述问题,本发明提供了一种电芯叠片方法,包括:控制多个机械手同步转动预设角度至一一对应的第一取料位、第二取料位和多个叠片位组的上方;控制所述机械手在对应的所述第一取料位抓取第一极片和/或在所述第二取料位抓取第二极片,所述第一极片与所述第二极片相同或不相同;控制多个所述机械手同步转动所述预设角度,使得抓取第一极片的所述机械手和/或抓取第二极片的所述机械手位于相邻的所述叠片位组的上方;控制所述机械手在对应的所述叠片位组放置第一极片和/或第二极片。In order to solve the above problems, the present invention provides a method for stacking battery cells, which includes: controlling a plurality of manipulators to synchronously rotate a preset angle to a one-to-one corresponding first material taking position, second material taking position and multiple stacking positions above the group; control the manipulator to grab the first pole piece at the corresponding first reclaiming position and/or grab the second pole piece at the second reclaiming position, the first pole piece and the The second pole piece is the same or not the same; a plurality of the manipulators are controlled to rotate the preset angle synchronously, so that the manipulator grabbing the first pole piece and/or the manipulator grabbing the second pole piece are located in the same phase. above the adjacent lamination position group; control the manipulator to place the first pole piece and/or the second pole piece on the corresponding lamination position group.
可选地,当所述第一极片和所述第二极片不相同,控制所述机械手在对应的所述叠片位组放置第一极片和/或第二极片,之后还包括:同步控制多个所述机械手交替正向转动和反向转动所述预设角度,使得多个所述机械手交替从与所述第一取料位和所述第二取料位相邻的所述叠片位组叠放所述第一极片和所述第二极片;其中,所述叠片位组每放一层所述第一极片或所述第二极片,覆盖一层隔膜。Optionally, when the first pole piece and the second pole piece are not the same, control the manipulator to place the first pole piece and/or the second pole piece in the corresponding lamination position group, and then also include : Synchronously control a plurality of the manipulators to alternately rotate forward and reversely to rotate the preset angle, so that a plurality of the manipulators alternately rotate from the positions adjacent to the first reclaiming position and the second reclaiming position. The first pole piece and the second pole piece are stacked in the laminated position group; wherein, each layer of the first pole piece or the second pole piece is placed in the laminated position group, and one layer is covered. diaphragm.
可选地,同步控制多个所述机械手交替正向转动和反向转动所述预设角度,使得多个所述机械手交替从与所述第一取料位和所述第二取料位相邻的所述叠片位组叠放所述第一极片和所述第二极片,具体包括:控制取料机构反向转动预设角度,使得多个所述机械手同步回到初始位置;控制多个所述机械手同步下降,其中,一部分数量的多个所述机械手取所述第一极片和所述第二极片,另外相同数量的多个所述机械手在对应的所述叠片位组放所述第一极片和所述第二极片,一部分数量的多个所述机械手与另外相同数量的多个所述机械手的和为一个所述取料机构的所有机械手的数量;控制所述取料机构正向转动预设角度,使得多个机械手分别位于所述叠片位组的上方、所述第一取料位的上方和所述第二取料位的上方;控制多个所述机械手同步下降,其中,所述一部分数量的多个所述机械手在对应的所述叠片位组放所述第一极片和所述第二极片,所述另外相同数量的多个所述机械手取所述第一极片和所述第二极片。Optionally, synchronously control a plurality of the manipulators to alternately rotate forward and reversely to rotate the preset angle, so that a plurality of the manipulators alternately rotate from the first reclaiming level and the second reclaiming level. Stacking the first pole piece and the second pole piece in the adjacent lamination bit group specifically includes: controlling the reclaiming mechanism to reversely rotate a preset angle, so that a plurality of the manipulators return to the initial position synchronously; Control a plurality of the manipulators to descend synchronously, wherein a part of the manipulators take the first pole piece and the second pole piece, and the same number of the manipulators are in the corresponding laminations The first pole piece and the second pole piece are placed in the bit group, and the sum of a part of a plurality of the manipulators and a plurality of the manipulators of the same number is the number of all the manipulators of the reclaiming mechanism; Control the reclaiming mechanism to rotate forward by a preset angle, so that multiple manipulators are respectively located above the stacking position group, above the first reclaiming position and above the second reclaiming position; Each of the manipulators descends synchronously, wherein a part of the multiple manipulators place the first pole piece and the second pole piece in the corresponding lamination position, and the other same number of the manipulators Each of the manipulators takes the first pole piece and the second pole piece.
可选地,所述叠片位组每放一层所述第一极片或所述第二极片,放置一层隔膜,具体包括:控制隔膜放卷机构至少部分地沿所述机械手的转动的切线方向移动以拉叠一层所述隔膜。Optionally, each layer of the first pole piece or the second pole piece is placed in the lamination position group, and a layer of diaphragm is placed, which specifically includes: controlling the diaphragm unwinding mechanism at least partially along the rotation of the manipulator. move in the tangential direction to pull one layer of the diaphragm.
可选地,所述控制所述取料机构反向转动预设角度,或所述控制所述取料机构正向转动预设角度时,控制第一纠偏机构在所述第一取料位对所述第一极片进行纠偏,并同步控制第二纠偏机构在所述第二取料位对所述第二极片进行纠偏。Optionally, when the reclaiming mechanism is controlled to rotate in a reverse direction by a preset angle, or the reclaiming mechanism is controlled to rotate forward by a preset angle, the first rectifying mechanism is controlled at the first reclaiming position. The first pole piece is rectified, and the second rectification mechanism is synchronously controlled to rectify the deviation of the second pole piece at the second reclaiming position.
可选地,所述叠片位组包括一个或多个叠片位,所述机械手包括一个或多个取料部,所述叠片位的数量、所述第一取料位的数量、所述第二取料位的数量与每个所述机械手的所述取料部的数量相一致。Optionally, the lamination position group includes one or more lamination positions, the manipulator includes one or more reclaiming parts, the number of the lamination positions, the number of the first reclaiming positions, the The number of the second reclaiming positions is consistent with the number of the reclaiming parts of each of the manipulators.
本发明还提供了一种电芯叠片装置,包括:取料机构,包括旋转中心和多个可围绕所述旋转中心转动的机械手,多个所述机械手围绕旋转中心环向均匀设置;多个叠台,围绕所述旋转中心环向设置,所述叠台上设有叠片位组;其中,每相邻的两个所述叠台之间依次交替设置第一取料位和第二取料位,且所述第一取料位、所述第二取料位和所述叠片位组围绕所述旋转中心环向设置,相邻两者之间的夹角与相邻两个所述机械手之间的夹角相同。The invention also provides a cell stacking device, comprising: a reclaiming mechanism, including a rotation center and a plurality of manipulators rotatable around the rotation center, and a plurality of the manipulators are evenly arranged circumferentially around the rotation center; The stacking table is circumferentially arranged around the rotation center, and the stacking table is provided with a stacking position group; wherein, the first material taking position and the second material taking position are alternately arranged between every two adjacent stacked tables. The material level, and the first reclaiming level, the second reclaiming level and the lamination level group are circumferentially arranged around the rotation center, and the angle between the adjacent two is the same as that of the adjacent two. The angle between the manipulators is the same.
可选地,所述叠台的数量为偶数个,所述第一取料位的数量和所述第二取料位的数量一一对应,且所述第一取料位与所述第二取料位的数量之和与所述叠台的数量相同;或所述叠台的数量为大于2的奇数。Optionally, the number of the stacking table is an even number, the number of the first reclaiming position and the number of the second reclaiming position correspond one-to-one, and the first reclaiming position and the second reclaiming position are in one-to-one correspondence. The sum of the number of pick-up positions is the same as the number of the stacks; or the number of the stacks is an odd number greater than 2.
本发明还提供了一种电芯生产线,包括:如上所述的电芯叠片装置。The present invention also provides a cell production line, comprising: the cell stacking device as described above.
本发明具有以下优点:The present invention has the following advantages:
1、利用本发明的技术方案,通过围绕旋转中心可旋转的多个机械手在转动过程中,交替或连续抓取位于第一取料位的第一极片和位于第二取料位的第二极片给相邻的叠片位组上料,提高了叠片效率。1. Using the technical solution of the present invention, the first pole piece at the first reclaiming position and the second pole piece at the second reclaiming position are alternately or continuously grabbed during the rotation process by a plurality of manipulators rotatable around the rotation center. The pole piece feeds the adjacent lamination bit group, which improves the lamination efficiency.
2、通过采用多个机械手在环形轨迹上运行以进行取料和放料,节省了一套纠偏结构,节省了空间,且需一套旋转驱动,降低了驱动成本。2. By using multiple manipulators to run on a circular track for reclaiming and discharging, a set of rectifying structure and space are saved, and a set of rotary drives is required, which reduces the driving cost.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本发明中一实施例的电芯叠片方法的流程图;FIG. 1 is a flowchart of a method for stacking battery cells according to an embodiment of the present invention;
图2为本发明中另一实施例的电芯叠片方法的流程图;2 is a flow chart of a method for stacking battery cells according to another embodiment of the present invention;
图3为本发明中一实施例的电芯叠片装置的立体结构示意图;3 is a schematic three-dimensional structural diagram of a cell stacking device according to an embodiment of the present invention;
图4为本发明中一实施例的电芯叠片装置的俯视结构示意图;4 is a schematic top-view structural diagram of a cell stacking device according to an embodiment of the present invention;
图5为本发明中一实施例的电芯叠片装置的主视结构示意图。FIG. 5 is a schematic front view of the structure of a cell stacking device according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
100、叠片装置;110、取料机构;111、机械手;1101、第一机械手;1102、第二机械手;1103、第三机械手;1104、第四机械手;121、叠片位组;1201、第一叠片位组;1203、第二叠片位组;131、第一取料位;133、第二取料位。100, lamination device; 110, reclaiming mechanism; 111, manipulator; 1101, first manipulator; 1102, second manipulator; 1103, third manipulator; 1104, fourth manipulator; 121, lamination position group; 1201, first manipulator A lamination position group; 1203, the second lamination position group; 131, the first reclaiming position; 133, the second reclaiming position.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
申请概述Application overview
当采用机械手往复直线运动,叠片方式由于正/负极纠偏台分别布置在叠台两侧,叠片过程中机械手需要往复运动搬运极片,同时,由于叠片台需要依次层叠正极片,这就使得叠台叠片的频率在一定程度上比正负极纠偏频率高,叠台叠片的频率为两侧纠偏台频率的两倍,这就使得纠偏台效率未能完全利用。同时,在一定程度上叠台频率高,也限制了叠片成型效率的提升。When the reciprocating linear motion of the manipulator is used, the stacking method is due to the positive and negative electrode deviation correction tables being arranged on both sides of the stacking table respectively. During the stacking process, the manipulator needs to reciprocate to transport the pole pieces. As a result, the frequency of the stacking laminations is higher than that of the positive and negative poles to a certain extent, and the frequency of the stacking laminations is twice the frequency of the rectification stages on both sides, which makes the efficiency of the rectification stage not fully utilized. At the same time, the stacking frequency is high to a certain extent, which also limits the improvement of the lamination forming efficiency.
另外,在叠片搬运过程中,当机械手的运动行程大,为提升效率,搬运过程需要采用多动子大功率直线电机搬运,叠片搬运行程长,叠片能耗高,效率难于提升。In addition, in the process of lamination handling, when the moving stroke of the manipulator is large, in order to improve the efficiency, the handling process needs to use a multi-mover high-power linear motor to carry the laminations.
示例性电芯叠片方法Exemplary Cell Lamination Method
如图1所示,电芯叠片方法包括:As shown in Figure 1, the cell stacking method includes:
步骤S101:控制多个机械手111同步转动预设角度至一一对应的第一取料位131、第二取料位133和多个叠片位组121的上方;Step S101 : controlling the plurality of
步骤S103:控制机械手111在对应的第一取料位131抓取第一极片和/或在第二取料位133抓取第二极片,第一极片与第二极片相同或不相同;Step S103: control the
步骤S105:控制多个机械手111同步转动预设角度,使得抓取第一极片的机械手111和/或抓取第二极片的机械手111位于相邻的叠片位组121的上方;Step S105: controlling the plurality of
步骤S107:控制机械手111在对应的叠片位组121放置第一极片和/或第二极片。Step S107 : controlling the
上述的电芯叠片方法采用叠片装置来实现。多个机械手111可围绕旋转中心旋转,第一取料位131、第二取料位133和多个叠片位组121设置于以旋转中心为圆心的环形上,也可以理解为,机械手111的转动轨迹的下方均匀设置第一取料位131、第二取料位133和多个叠片位组121,其中,每相邻的两个叠片位组121之间交替设置第一取料位131和第二取料位133,例如,叠片位组121、第一取料位131、叠片位组121、第二取料位133、叠片位组121、第一取料位131......以此类推。可见,每两个叠片位组121以旋转中心为对称中心对称设置,与叠片位组121相邻的第一取料位131和第二取料位133对称设置。每个电芯需要两种极片依次层叠,因此,第一取料位131放置第一极片,第二取料位133放置第二极片。例如,第一极片包括正极片,第二极片包括负极片。此处应尽量将第一极片预设为负极片,应为电芯叠片过程必须是先叠负极再叠正极,说明内容是先叠第一极片如果假设成正极片则违反电芯制作的原理。The above cell stacking method is implemented by a stacking device. The plurality of
在放置第一极片和第二极片后均铺设隔膜。The diaphragm is laid after placing the first and second pole pieces.
由于多个机械手111以旋转中心为中心环向均匀设置,第一取料位131、第二取料位133和叠片位组121同环向均匀设置,且第一取料位131、第二取料位133和叠片位组121的数量之和与机械手111的数量之和相同,因此,预设角度的数值应为第一取料位131与相邻的叠片位组121之间的夹角,或第二取料位133与相邻的叠片位组121之间的夹角,或相邻两个机械手111之间的夹角。当然,各种夹角的计算是以叠片位组121的中心线、第一取料位131的中心线、第二取料位133的中心线、机械手111的中心线来计算的。Since the plurality of
当同步控制多个机械手111转动预设角度,第一取料位131、第二取料位133和多个叠片位组121的上方分别一一对应有一个机械手111,此时,可控制位于第一取料位131的上方的机械手111抓取第一极片,或者控制位于第二取料位133的机械手111抓取第二极片,或者同步控制位于第一取料位131的上方的机械手111和位于第二取料位133的上方的机械手111分别抓取第一极片和第二极片。其中,第一极片与第二极片相同或不相同。然后控制多个机械手111同步转动预设角度,使得抓取第一极片的机械手111,或抓取第二极片的机械手111,或抓取第一极片的机械手111和抓取第二极片的机械手111位于相邻的叠片位组121的上方,然后再控制抓取第一极片的机械手111在对应的叠片位组121放置第一极片,或抓取第二极片的机械手111在对应的叠片位组121放置第二极片,或控制抓取第一极片的机械手111和抓取第二极片的机械手111同步放置第一极片和第二极片。在放置完第一极片和第二极片后均铺设隔膜,从而在叠片位组121完成叠片。When the
进一步地,当第一极片和第二极片相同,且第一极片和第二极片均包括正负极热复合单元片,控制机械手111在对应的叠片位组121放置第一极片和/或第二极片,之后还包括:同步控制多个机械手111连续转动预设角度,使得多个机械手111依次在第一取料位131抓取第一极片、且依次在第二取料位133取第二极片。Further, when the first pole piece and the second pole piece are the same, and both the first pole piece and the second pole piece include positive and negative electrode thermal composite unit pieces, the
上述的第一极片和第二极片可以为同样的单元片,单元片包括正负极热复合单元片,正负极热复合单元片为复合在一起的隔膜+负极片+隔膜+正极片的单元片,或者是多层正负极热复合单元片构成的单元片,在该情况下,在第一取料位131和第二取料位133均放置单元片,叠片过程中,多机械手111可连续转动预设角度,每转动一个预设角度,就对相邻的叠片位组121进行上料,且完成上料的机械手111转动预设角度后抓取另外一组第一取料位131和第二取料位133上的单元片,从而可以实现连续给多个叠片位组121上料,提高了效率。叠片完成下料后,可在顶部放一张双面复合隔膜的负极片,使得电芯的底部和顶部均包括隔膜包覆负极片的结构形式。The above-mentioned first pole piece and the second pole piece can be the same unit piece, and the unit piece includes a positive and negative electrode thermal composite unit piece, and the positive and negative electrode thermal composite unit piece is a composite membrane + negative pole piece + diaphragm + positive pole piece. In this case, the
当第一极片与第二极片相同,且第一极片与第二极片均为正极片,对第二极片的相对两侧面覆盖隔膜,形成料带,然后通过隔膜放卷机构放卷料带,此种情况下,取料机构需要往复转动叠片。When the first pole piece is the same as the second pole piece, and both the first pole piece and the second pole piece are positive pole pieces, the opposite sides of the second pole piece are covered with a diaphragm to form a material tape, and then unwinding through the diaphragm unwinding mechanism In this case, the reclaiming mechanism needs to reciprocate the laminations.
当第一极片和第二极片不相同,控制机械手111在对应的叠片位组121放置第一极片和/或第二极片,之后还包括:同步控制多个机械手111交替正向转动和反向转动预设角度,使得多个机械手111交替向与第一取料位131和第二取料位133相邻的叠片位组121上第一极片和第二极片。When the first pole piece and the second pole piece are different, controlling the
上述的第一极片和第二极片可以分别为正极片和负极片,或者第一极片为复合单侧隔膜的正极单元片,也就是一层隔膜与一层正极片复合,第二极片为负极单元片,也就是一层隔膜与一层负极片复合,假如机械手111通过正向转动预设角度可以将第一极片放置在相邻的叠片位组121,则当反向转动预设角度,就可以在该叠片位组121放置第二极片,从而可实现该叠片位组121的交替上料,以完成电芯的叠片。因此,在同一时间周期内,通过机械手111的往复转动,可以实现在多个叠片位组121同时进行叠片,提高了叠片效率。当叠片完成下料后,可在顶部放一张双面复合隔膜的负极片。The above-mentioned first pole piece and second pole piece can be respectively a positive pole piece and a negative pole piece, or the first pole piece is a positive electrode unit piece with a composite unilateral separator, that is, a layer of separator is combined with a layer of positive pole piece, and the second pole piece is a composite of a single-sided diaphragm. The plate is a negative unit piece, that is, a layer of diaphragm and a layer of negative plates are compounded. If the
当第一极片与第二极片不相同,且第一极片的相对两侧面均覆盖隔膜,第一取料位可放置第一极片复合隔膜的单元片,第二取料位可放置第二极片,此种情况下,无需隔膜放卷机构放卷隔膜。When the first pole piece is different from the second pole piece, and the opposite sides of the first pole piece are covered with the diaphragm, the first reclaiming position can place the unit piece of the first pole piece composite diaphragm, and the second reclaiming position can place the unit piece of the composite diaphragm of the first pole piece. The second pole piece, in this case, does not need a diaphragm unwinding mechanism to unwind the diaphragm.
进一步地,如图2所示,同步控制多个机械手111交替正向转动和反向转动预设角度,使得多个机械手111交替向与第一取料位131和第二取料位133相邻的叠片位组121上第一极片和第二极片,具体包括:Further, as shown in FIG. 2 ,
步骤S201:控制取料机构110反向转动预设角度,使得多个机械手111同步回到初始位置;Step S201: controlling the
步骤S203:控制多个机械手111同步下降,其中,一部分数量的多个机械手111取第一极片和第二极片,另外相同数量的多个机械手111在对应的叠片位组121放第一极片和第二极片,一部分数量的多个机械手111与另外相同数量的多个机械手111的和为一个取料机构110的所有机械手111的数量;Step S203 : controlling the
步骤S205:控制取料机构110正向转动预设角度,使得多个机械手111分别位于叠片位组121的上方、第一取料位131的上方和第二取料位133的上方;Step S205: controlling the
步骤S207:控制多个机械手111同步下降,其中,一部分数量的多个机械手111在对应的叠片位组121放第一极片和第二极片,另外相同数量的多个机械手111在对应的第一取料位1301和第二取料位1303取第一极片和第二极片;Step S207 : controlling the
叠片位组121每放一层第一极片或第二极片,放置一层隔膜。Each layer of the first pole piece or the second pole piece is placed in the
上述的取料机构110上设置多个机械手111,当取料机构110转动,则多个机械手111可同步转动。当每两个叠片位组121对应设置一个第一取料位131和一个第二取料位133,多个机械手111通过往复转动,可以实现对两个叠片位组121交替上第一极片和第二极片,提高了效率。其中,叠片位组121的数量与第一取料位131和第二取料位133之和的数量相同,机械手111的数量与叠片位组121、第一取料位131和第二取料位133之和的数量相同,也就是,在一种状态下,叠片位组121、第一取料位131和第二取料位133的上方均有一个机械手111。机械手111可上升或下降,可以实现精准取料和上料。The above-mentioned
以叠片位组121设置为两个、第一取料位131和第二取料位133分别设置为一个、机械手111对应设置为四个为例进行说明。第一纠偏机构和第二纠偏机构分别包括有一个纠偏台,两个叠台和两个纠偏台对称布置在取料机构110的旋转轨迹上,叠台上设有叠片位组121,两个叠台的叠片位组121的中心连线与两个纠偏台的中心连线互相垂直。纠偏台上布置有1个或者多个纠偏位,第一取料位131和第二取料位133分别设于两个纠偏台上,可同时对1片或者多片极片进行纠偏,叠台上的叠片位组121可设置1个或者多个叠片位,可以同时叠放多个电芯。每个叠片位组121有一套隔膜放卷及左右拉动隔膜装置,左右运动过程可以给1个或者多个叠台覆盖隔膜。取料机构110带动4个机械手111做往返旋转90度运动,四个机械手111在运动过程分别进行取料和放料的动作,可以实现同时对两个叠台上的电芯的叠放。For example, the number of stacking
为了便于进行说明,如图4所示,两个叠片位组121分别命名为第一叠片位组1201和第二叠片位组1203,四个机械手111分别为第一机械手1101、第二机械手1103、第三机械手1105和第四机械手1107,四个机械手111顺时针方向旋转90度,第一取料位131同步完成上料和纠偏,四个机械手111回到了初始位置。然后,四个机械手111同步下降,其中,第一机械手1101在第二取料位133取负极片,第二机械手1103在第一叠片位组1201放置正极片,第三机械手1105在第一取料位131取正极片,第四机械手1107在第二叠片位组1203放负极片。然后,四个机械手111逆时针转动90°,与此同时,第一取料位131和第二取料位133完成了上料及纠偏,旋转到位后,第一机械手1101到达第一叠片位组1201的上方,第二机械手1103到达第一取料位131的上方,第三机械手1105在第二叠片位组1203的上方,第四机械手1107在第二取料位133的上方。然后,四个机械手111同步下降,其中,第一机械手1101放负极片在第一叠片位组1201、第二机械手1103在第一取料位131抓取正极片、第三机械手1105放正极片在第二叠片位组1203、第四机械手1107在第二取料位133抓取负极片。第一叠片位组1201、第二叠片位组1203每叠放一层正极片或负极片,都会拉叠一层隔膜,且最后叠放一层负极片和隔膜。For the convenience of description, as shown in FIG. 4 , the two
重复步骤S201至步骤S207,如此往复可以实现第一叠片位组1201和第二叠片位组1203上同时完成正极片和负极间隔叠片。Steps S201 to S207 are repeated, and in this way, the first stacking
在重复步骤S201至步骤S207的动作之前,电芯叠片方法还执行如下的步骤:Before repeating the actions from steps S201 to S207, the cell stacking method further performs the following steps:
步骤1:外部的机械手111将一片或多片第二极片放在负极纠偏台的第二取料位133上。其中,第二取料位133放置的第二极片为负极片。Step 1: The
步骤2:负极纠偏台对所放置的负极片进行纠偏。Step 2: The negative electrode deviation correction stage corrects the deviation of the placed negative electrode sheet.
步骤3:负极纠偏完成后,取料机构110的第一机械手1101取负极片。Step 3: After the negative electrode deviation correction is completed, the
步骤4:4个取料机械手111同时逆时针旋转旋转90度,与此同时,正极片纠偏台在第一取料位131完成了上料和纠偏,负极片纠偏台在第二取料位133完成了上料及纠偏。旋转到位后,第一机械手1101到达第一叠片位组1201的上方,第二机械手1103在第一取料位131的上方,第三机械手1105在第二叠片位组1203的上方,第四机械手1107在第二取料位133的上方。Step 4: The four
步骤5:第一机械手1101将负极片放到第一叠片位组1201上,同时第二机械手1103抓取了正极片,第三机械手1105为空,第四机械手1107抓取了负极片。Step 5: The
更进一步地,叠片位组121每放一层第一极片或第二极片,放置一层隔膜,具体包括:控制隔膜放卷机构至少部分地沿机械手111的转动的切线方向移动以拉叠一层隔膜。Further, each layer of the first pole piece or the second pole piece is placed in the
上述每叠一层负极片和正极片都需要覆盖一层隔膜,由于机械手111是通过转动到达叠片位组121进行放置负极片、正极片,而叠片位组121是固定不动的,因此,隔膜放卷机构需要部分地进行移动,以避开机械手111。当可移动的隔膜放卷机构沿机械手111的转动的切线方向移动,并在移动过程中拉叠一层隔膜,使得机械手111在转动的过程中铺设隔膜,可以提高叠片效率。Each of the above-mentioned layers of negative electrode and positive electrode needs to be covered with a layer of diaphragm. Since the
因此,通过两个叠台配一组纠偏台,相比传统的电芯叠片方法中一个叠台需配一组纠偏的方式,再结合机械手111的上升、下降动作都在进行抓取或者放下极片的动作,将传统叠台机械手111水平往复取料的运动改成往复旋转90度取料的运动,无空行程,叠片速度快,叠片效率基本相当常规叠片的2倍。Therefore, by using two stacking tables with a set of deviation correction tables, compared with the traditional cell stacking method, one stacking stage needs to be equipped with a set of deviation correction methods, and combined with the ascending and descending actions of the
更进一步地,控制取料机构110反向转动预设角度,或控制取料机构110正向转动预设角度时,控制第一纠偏机构在第一取料位131对第一极片进行纠偏,并同步控制第二纠偏机构在第二取料位133对第二极片进行纠偏。Further, when the
上述的第一取料位131设于第一纠偏机构上,第一纠偏机构可以对第一极片进行纠偏,第二取料位133设于第二纠偏机构上,第二纠偏机构可以对第二极片进行纠偏。在多个机械手111同步转动的过程中,第一极片在第一取料位131和第二极片在第二取料位133同步进行纠偏,当多个机械手111同步转动预设角度,第一极片和第二极片可同步完成纠偏,然后就可以控制机械手111抓取对应的第一极片、第二极片,可以提高效率。The above-mentioned
更进一步地,叠片位组121包括一个或多个叠片位,机械手111包括一个或多个取料部,叠片位的数量、第一取料位131的数量、第二取料位133的数量与每个机械手111的取料部的数量相一致。Further, the stacking
上述每个机械手111对应包括多个取料部,第一取料位131和第二取料位133可以分别设置多个,使得每个机械手111可以抓取对应的取料位上的第一极片、第二极片,叠片位组121可以设置多个叠片位,使得每个机械手111的多个取料部可以同步将多个第一极片或第二极片放置在一一对应的叠片位上。因此,机械手111可同步抓取或放置一个或n个正极片、负极片,叠片台上可以同时完成1个或者n个电芯的叠放,其中n为自然数,多个极片和多个电芯的排布可以是1排多个也可以是多排多个。Each of the above-mentioned
示例性电芯叠片装置Exemplary Cell Lamination Device
如图3所示,一种电芯叠片装置100包括:取料机构110和多个叠台,取料机构110包括旋转中心和多个可围绕旋转中心转动的机械手111,多个机械手111围绕旋转中心环向均匀设置,多个叠台围绕旋转中心环向设置,且每两个叠台以旋转中心对称设置,叠台上设有叠片位组121,其中,每相邻的两个叠台之间依次交替设置第一取料位131和第二取料位133,且第一取料位131、第二取料位133和叠片位组121围绕旋转中心环向设置,相邻两者之间的夹角与相邻两个机械手111之间的夹角相同。As shown in FIG. 3 , a
上述的电芯叠片装置100包括取料机构110、叠片台、纠偏台、机架。取料机构110、叠片台、纠偏台都固定在机架上,取料机构110上环状均匀布置有多个机械手111,机械手111上布置有吸附装置,例如,吸附装置可以是吸附板,可以吸取或者放下极片,极片包括第一极片和第二极片,其中,第一极片与可以第二极片相同,也可以不相同。The above-mentioned
如图5所示,多个叠台及纠偏台分别对称布置在机械手111的下方。As shown in FIG. 5 , a plurality of stacking stages and deviation-correcting stages are respectively arranged symmetrically below the
取料机构110可以包括多个可转动且可上升或下降的机械手111,多个机械手111围绕旋转中心环向均匀设置,可以保证每个机械手111转动相同的角度就可以实现在相邻的叠片位组121、正极片取料位131和负极片取料位133之间切换位置。其中,正极片取料位131、负极片取料位133和多个叠片位组121分别与多个机械手111一一相对,具体为,当机械手111转动至与正极片取料位131、负极片取料位133和多个叠片位组121相对应时,机械手111位于正极片取料位131、负极片取料位133和叠片位组121的上方,以当机械手111下降时可以在正极片取料位131取正极片,在负极片取料位133取负极片,而在叠片位组121放置正极片或负极片。The
叠台组件的两侧的正极片取料位131和负极片取料位133分别与该叠台组件上设置的叠片位组121对称设置,可以理解为,机械手111从正极片取料位131转动至相邻的叠片位组121的角度与机械手111从负极片取料位133转动该相邻的叠片位组121的角度相等。为了便于说明,将多个机械手111划分为两部分,即第一部分和第二部分,初始转动至正极片取料位131和负极片取料位133的多个机械手111为第一部分机械手,初始转动至叠片位组121的多个机械手111为第二部分机械手,第一部分机械手的数量与第二部分机械手的数量相等。当第一部分机械手同时抓取正极片和负极片后,多个机械手111同步转动预设角度,也就是每个叠台组件的叠片位组121与正极片取料位131或负极片取料位133之间的夹角,第一部分机械手111就会转动至相邻的叠片位组121的正上方,而第二部分机械手就会同步转动至相邻的正极片取料位131和负极片取料位133。当第一部分机械手111将抓取的正极片和负极片放置在对应的叠台组件叠片位组121内,则第二部分机械手可以同步抓取正极片和负极片。当第一部分机械手完成放置正极片和负极片,则第二部分机械手可以同步完成抓取正极片和负极片。此时,当多个机械手111反向转动预设角度,第二部分机械手就会转动至相邻的叠片位组121的上方,而第一部分机械手转动至相邻的正极片取料位131和负极片取料位133的上方,因此,通过不断重复上述过程,可以实现叠片效率的提高。The positive electrode sheet take-up
上述的多个机械手111可分别连接到转台上,使得多个机械手111随转台的转动而同步转动。The above-mentioned
进一步地,叠台的数量为偶数个,第一取料位131的数量和第二取料位133的数量一一对应,且第一取料位131与第二取料位133的数量之和与叠台的数量相同;或叠台的数量为大于2的奇数。Further, the number of stacking platforms is an even number, the number of the first reclaiming positions 131 and the number of the second reclaiming positions 133 are in one-to-one correspondence, and the sum of the numbers of the first reclaiming positions 131 and the second reclaiming positions 133 The same as the number of stacks; or the number of stacks is an odd number greater than 2.
上述的叠台位组121的数量可以是2个、4个、6个、2N个,N=1、2、3、4等。例如,当上述的叠台位组121设置为四个,则正极片取料位131设置为两个,负极片取料位133设置为两个,多个机械手111转动的预设角度为45度,当多个机械手111正向转动45度或反向转动45度,就可以实现交替对四个叠台位组121上正极片和负极片,从而进一步提高了叠片效率。当上述的叠台位组121设置六个,则正极片取料位131设置为三个,负极片取料位133同样设置为三个,多个机械手111转动的预设角度为30度,当多个机械手111正向转动30度或反向转动30度,就可以实现交替对六个叠台位组121上正极片和负极片,从而叠片效率能够进一步得以提高。The number of the above-mentioned stacking
因此可知,每增加一组正极片取料位131和负极片取料位133,可以相应增加两个叠台位组121,叠台位组121的数量为偶数个,正极片取料位131与负极片取料位133交替设于相邻的两个叠台位组121之间。当设置的正极片取料位131和负极片取料位133的组数越多,则需要的叠台位组121的数量也就越多,叠片的效率也越高。Therefore, it can be seen that for each additional set of positive electrode
示例性电芯生产线Exemplary cell production line
一种电芯生产线,包括上述的电芯叠片装置。A cell production line includes the above cell stacking device.
上述的电芯叠片装置包含有取料机构110、叠台、纠偏台、机架。取料机构110、2n个叠片台、2n纠偏台都固定在机架上,取料机构110上环状均匀布置有4n个取片机械手111,机械手111上布置有吸附装置,可以吸取或者放下极片;2n个叠台及2n个纠偏台分别呈环状布置在极片转运机械手111下方。取料机构110上的4n个机械手111可以通过正反旋转预设角度,可以实现同时从2n个叠台和2n个纠偏台的同时取片和同时叠片。The above-mentioned cell stacking device includes a
另外,机械手111还可以同时取放一个或n个极片,叠片台上可以同时完成1个或者n个电芯的叠放,其中,n为自然数,多个极片和多个电芯的排布可以是1排多个也可以是多排多个。In addition, the
其中,当2n个叠台和2n个纠偏台的数量n=2时,纠偏台和叠台总数量为4,叠片过程取料机械手111旋转的角度为90°,当n=4时,纠偏台和叠台总数量为8,叠片过程取料机械手111旋转的角度为45°,依次类推。Among them, when the number of 2n stacking stages and 2n deviation rectification stages is n=2, the total number of deviation rectification stages and stacking stages is 4, and the rotation angle of the
电芯叠片装置可以用来制作普通Z型叠片的电芯,也可以用来叠热复合叠片电芯。具体如下:The cell lamination device can be used to make ordinary Z-shaped laminated cells, and can also be used to laminate and heat composite laminated cells. details as follows:
应用方式1:将普通Z叠的电芯替换成双面复合隔膜的负极复合带,纠偏台上只纠偏正极片,机械手111抓取正极片与复合负极片进行Z叠。Application method 1: Replace the ordinary Z-stacked cells with the negative composite tape of the double-sided composite diaphragm. Only the positive electrode sheet is corrected on the deviation correction table, and the
应用方式2:将正、负极纠偏上的正、负极片分别替换为复合单侧隔膜的正极单元片和负极单元片,正极单元片包括一层隔膜与一层正极片复合,负极单元片包括一层隔膜与一层负极复合的单片,机械手111将负极单元片、正极单元片在叠台上进行负极单元片、正极单元片交替叠片,叠片完成下料后,在顶部放一张双面复合隔膜的负极单元片。Application mode 2: Replace the positive and negative electrode sheets on the positive and negative electrode deviation correction with the positive and negative electrode unit sheets of composite single-sided diaphragms, respectively. The positive electrode unit sheet consists of a layer of A single sheet is a composite of a layer of separators and a layer of negative electrode. The
应用方式3:将正负纠偏台上的极片替换为同样的单元片时如正负极一起复合的单元片时,复合的单元片包括隔膜+负极片+隔膜+正极片,叠片过程中,取料的机械手111可以连续旋转而无需往复旋转角度。此时2中所述的n值可为大于2的奇数,如3、5等。Application mode 3: When replacing the pole pieces on the positive and negative deviation correction stage with the same unit piece, such as the positive and negative poles compounded together, the compounded piece includes diaphragm + negative pole + diaphragm + positive pole. During the lamination process , the
根据上述描述,本申请具有以下优点:According to the above description, the present application has the following advantages:
1、可以大大提高叠台进行叠片的效率,如果每个叠片工位只叠单个电芯,其叠片效率是原效率的2倍,如采用多片叠如同时叠n(n=2,3…)个电芯时叠片效率是原效率的2n倍。1. The efficiency of stacking can be greatly improved. If only a single cell is stacked in each stacking station, the stacking efficiency is twice the original efficiency. ,3...) cells when the lamination efficiency is 2n times the original efficiency.
2、叠台结构简单,成本低:采用环形布置叠台和纠偏台,节省了一套纠偏结构,同时取料机构110结构简单,相比传统叠台的多动子结构,只需一套旋转电机。2. The structure of the stacking table is simple and the cost is low: the stacking table and the deviation rectifying stage are arranged in a ring shape, which saves a set of deviation rectification structure. At the same time, the structure of the
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位配置和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. configuration and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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