CN115020548A - A silicon wafer texturing device and a texturing process - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及太阳能电池制造领域,具体而言,涉及一种硅片制绒装置以及制绒工艺。The present application relates to the field of solar cell manufacturing, and in particular, to a silicon wafer texturing device and a texturing process.
背景技术Background technique
现有技术中,硅片制绒一般通过将硅片浸入装有制绒液的制绒槽中进行,但是,制绒槽中的制绒液由于在制绒过程中的浓度会随着时间的推移发生变化,导致硅片表面形成的金字塔的反射率逐渐增大,进而导致硅片的光电转换效率降低,同时,硅片表面形成的金字塔的均匀性不佳也会导致后续的沉积镀膜工序受到影响。In the prior art, the texturing of silicon wafers is generally carried out by immersing the silicon wafers in a texturing tank containing a texturing liquid. However, the texturing liquid in the texturing tank will change over time due to the concentration of the texturing liquid As time goes by, the reflectivity of the pyramid formed on the surface of the silicon wafer gradually increases, which in turn reduces the photoelectric conversion efficiency of the silicon wafer. At the same time, the poor uniformity of the pyramid formed on the surface of the silicon wafer will also lead to subsequent deposition and coating processes influences.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种硅片制绒装置以及制绒工艺,能够改善硅片表面形成的金字塔的均匀性欠佳的问题,从而保证硅片的光电转换效率,同时,还能避免后续的沉积镀膜工序受到影响。The purpose of this application is to provide a silicon wafer texturing device and a texturing process, which can improve the problem of poor uniformity of the pyramids formed on the surface of the silicon wafer, thereby ensuring the photoelectric conversion efficiency of the silicon wafer, and at the same time, it can also avoid subsequent The deposition coating process is affected.
本申请的实施例是这样实现的:The embodiments of the present application are implemented as follows:
第一方面,本申请实施例提供一种硅片制绒装置,包括多个串联分布的制绒槽,多个制绒槽的使用寿命均不同。In a first aspect, an embodiment of the present application provides a silicon wafer texturing device, which includes a plurality of texturing grooves distributed in series, and the service lives of the plurality of texturing grooves are different.
上述技术方案中,多个制绒槽串联分布(当一次制绒依次通过该多个制绒槽完成时,相当于将一次制绒划分成多个阶段),相较于仅设置一个制绒槽的形式(即一次制绒通过一个制绒槽完成),能够减少硅片在一个制绒槽中的制绒时间,使得每个制绒槽中的制绒液的浓度基本维持在一个相对稳定的状态,从而保证硅片表面形成的金字塔的均匀性,进而能够保证硅片的光电转换效率,同时,由于硅片表面形成的金字塔的均匀性得到保证,还能避免后续的沉积镀膜工序受到影响。此外,多个制绒槽的使用寿命均不同,是为了使得多个制绒槽的使用寿命按照一定的规律进行排布,从而保证制绒工艺的连续性。In the above technical solution, multiple texturing grooves are distributed in series (when one texturing is completed through the multiple texturing grooves in turn, it is equivalent to dividing one texturing into multiple stages), compared with only one texturing groove is provided. It can reduce the texturing time of silicon wafers in one texturing tank, so that the concentration of texturing liquid in each texturing tank is basically maintained at a relatively stable In order to ensure the uniformity of the pyramid formed on the surface of the silicon wafer, the photoelectric conversion efficiency of the silicon wafer can be ensured. At the same time, since the uniformity of the pyramid formed on the surface of the silicon wafer is guaranteed, the subsequent deposition and coating process can be avoided. In addition, the service lives of the plurality of texturing grooves are different, so that the service lives of the plurality of texturing grooves are arranged according to a certain rule, thereby ensuring the continuity of the texturing process.
在一些可选的实施方案中,硅片制绒装置还包括循环槽,循环槽的使用寿命小于多个制绒槽中使用寿命最小的制绒槽的使用寿命。In some optional embodiments, the silicon wafer texturing device further includes a circulation groove, and the service life of the circulation groove is shorter than the service life of the texturing groove with the smallest service life among the plurality of texturing grooves.
上述技术方案中,硅片制绒装置增设循环槽,并且将循环槽的使用寿命设置为最小的状态,能够在使用寿命最大的制绒槽到达使用寿命的上限时(即该制绒槽中的制绒液无法继续用于硅片制绒时),通过移走使用寿命达到上限的制绒槽并加入循环槽来保证硅片制绒装置的制绒功能的完整性,从而能够持续不断的进行硅片制绒,相较于更换制绒液以后再重新开始硅片制绒的方式,能够节省制绒时间,从而提高硅片制绒效率。In the above technical solution, the silicon wafer texturing device adds a circulation groove, and sets the service life of the circulation groove to the minimum state, so that when the texturing groove with the longest service life reaches the upper limit of the service life (that is, the When the texturing liquid can no longer be used for silicon wafer texturing), by removing the texturing groove whose service life reaches the upper limit and adding a circulating groove to ensure the integrity of the texturing function of the silicon wafer texturing device, it can continue to be carried out. Compared with the method of restarting the silicon wafer texturing after changing the texturing liquid, the silicon wafer texturing can save the texturing time and improve the silicon wafer texturing efficiency.
在一些可选的实施方案中,制绒槽的数量为2~4个。In some optional embodiments, the number of texturing grooves is 2-4.
上述技术方案中,将制绒槽的数量限定在2~4个的范围内(即将一次制绒划分为2~4个阶段),能够保证硅片表面形成的金字塔具有较好的均匀性,同时,也能将硅片制绒装置的占地面积控制在适宜的大小。In the above technical solution, the number of the texturing grooves is limited within the range of 2 to 4 (that is, one texturing is divided into 2 to 4 stages), which can ensure that the pyramid formed on the surface of the silicon wafer has good uniformity, and at the same time , and can also control the footprint of the silicon wafer texturing device to a suitable size.
在一些可选的实施方案中,多个制绒槽沿硅片的传输方向串联分布,且沿硅片的传输方向从上游到下游,多个制绒槽的使用寿命依次增加或减少。In some optional embodiments, a plurality of texturing grooves are distributed in series along the conveying direction of the silicon wafer, and the service life of the plurality of texturing grooves increases or decreases sequentially from upstream to downstream along the conveying direction of the silicon wafer.
上述技术方案中,制绒槽的使用寿命沿硅片的传输方向从上游到下游依次增加或减少(即串联分布的多个制绒槽中的制绒液的浓度依次减少或增加),相较于多个制绒槽的使用寿命没有规律性的情况,能够进一步提高硅片表面形成的金字塔的均匀性。In the above technical solution, the service life of the texturing tank increases or decreases sequentially from upstream to downstream along the transmission direction of the silicon wafer (that is, the concentration of the texturing liquid in the multiple texturing tanks distributed in series decreases or increases in turn), compared with In the case where the service life of the plurality of texturing grooves is not regular, the uniformity of the pyramid formed on the surface of the silicon wafer can be further improved.
在一些可选的实施方案中,在硅片的传输方向上,任意两个相邻的制绒槽之间还设置有水洗槽。In some optional embodiments, in the transport direction of the silicon wafers, a water washing tank is further arranged between any two adjacent texturing tanks.
上述技术方案中,相邻的制绒槽之间增设水洗槽,相较于没有水洗槽的情况,能够提高硅片的洁净度,从而保证制绒工艺得到的硅片质量。In the above technical solution, a water washing tank is added between adjacent texturing tanks, which can improve the cleanliness of the silicon wafers compared with the situation without the water washing tanks, thereby ensuring the quality of the silicon wafers obtained by the texturing process.
第二方面,本申请实施例提供一种制绒工艺,采用如第一方面实施例提供的硅片制绒装置进行制绒,包括以下步骤:In a second aspect, an embodiment of the present application provides a texturing process, using the silicon wafer texturing device provided by the embodiment of the first aspect for texturing, including the following steps:
每个制绒周期中,每一批次硅片分别在每个制绒槽中按照预设时间进行制绒;且在一个制绒周期完成以后,采用循环槽来代替多个制绒槽中使用寿命最小的制绒槽,然后再按照前一个制绒周期的制绒顺序进行下一个制绒周期,循环槽的使用寿命小于制绒槽中使用寿命最小的制绒槽的使用寿命。In each texturing cycle, each batch of silicon wafers is textured in each texturing groove for a preset time; and after one texturing cycle is completed, a circulating groove is used instead of multiple texturing grooves. The texturing trough with the shortest life span will then proceed to the next texturing cycle according to the texturing sequence of the previous texturing cycle.
上述技术方案中,采用第一方面实施例提供的硅片制绒装置进行制绒,能够使得一次制绒被划分成多个阶段,相当于减少硅片在一个制绒槽中的制绒时间,使得每个制绒槽中的制绒液的浓度基本维持在相对稳定的状态,从而保证硅片表面形成的金字塔的均匀性,进而能够保证硅片的光电转换效率。同时,由于硅片表面形成的金字塔的均匀性得到保证,还能避免后续的沉积镀膜工序受到影响。此外,下一个制绒周期的制绒顺序按照前一个制绒周期的制绒顺序进行,能够保证在制绒过程中,所有制绒周期内的硅片表面形成的金字塔均具有较好的均匀性。In the above technical solution, using the silicon wafer texturing device provided by the first aspect embodiment for texturing can make one texturing quilt divided into multiple stages, which is equivalent to reducing the texturing time of the silicon wafer in one texturing groove. The concentration of the texturing solution in each texturing tank is basically maintained in a relatively stable state, thereby ensuring the uniformity of the pyramids formed on the surface of the silicon wafer, thereby ensuring the photoelectric conversion efficiency of the silicon wafer. At the same time, since the uniformity of the pyramid formed on the surface of the silicon wafer is guaranteed, the subsequent deposition and coating process can also be prevented from being affected. In addition, the texturing sequence of the next texturing cycle is performed according to the texturing sequence of the previous texturing cycle, which can ensure that the pyramids formed on the surface of the silicon wafer in all texturing cycles have good uniformity during the texturing process.
在一些可选的实施方案中,硅片依次经过的制绒槽的使用寿命依次增大。In some optional embodiments, the service life of the texturing grooves through which the silicon wafers pass sequentially increases.
上述技术方案中,多个制绒槽的使用寿命按照依次增大的规律进行设置,相较于多个制绒槽的使用寿命没有规律性的情况,能够进一步提高硅片表面形成的金字塔的均匀性。In the above technical solution, the service life of the plurality of texturing grooves is set according to the law of increasing sequentially. Compared with the case where the service life of the plurality of texturing grooves is irregular, the uniformity of the pyramids formed on the surface of the silicon wafer can be further improved. sex.
在一些可选的实施方案中,每个制绒槽中的制绒液的初始成分和初始浓度均相同。In some alternative embodiments, the initial composition and initial concentration of the texturing liquor in each texturing tank are the same.
上述技术方案中,制绒槽中制绒液的初始成分和初始浓度均相同,能够使得不同制绒槽中的药液环境较为一致,也就是说每个制绒周期中各个阶段的药液环境较为一致,从而有助于提高硅片表面形成的金字塔的均匀性。In the above technical solution, the initial composition and initial concentration of the texturing liquid in the texturing tank are the same, which can make the chemical liquid environment in different texturing tanks more consistent, that is, the chemical liquid environment in each stage of each texturing cycle. It is more consistent, thereby helping to improve the uniformity of the pyramids formed on the surface of the silicon wafer.
在一些可选的实施方案中,每个制绒槽中的处理温度均相同。In some alternative embodiments, the processing temperature in each texturing tank is the same.
上述技术方案中,将多个制绒槽中的处理温度设置为相同的情况,能够保证制绒工艺的各个阶段的一致性,从而有助于进一步提高硅片表面形成的金字塔的均匀性。In the above technical solution, setting the processing temperature in the plurality of texturing grooves to the same condition can ensure the consistency of each stage of the texturing process, thereby helping to further improve the uniformity of the pyramids formed on the surface of the silicon wafer.
在一些可选的实施方案中,每个制绒槽中的处理时间均相同。In some alternative embodiments, the treatment time in each texturing tank is the same.
上述技术方案中,将多个制绒槽中的处理时间设置为相同的情况,能够进一步保证制绒工艺的各个阶段的一致性,也有助于提高硅片表面形成的金字塔的均匀性。In the above technical solution, setting the processing time in the multiple texturing grooves to the same situation can further ensure the consistency of each stage of the texturing process, and also help to improve the uniformity of the pyramids formed on the surface of the silicon wafer.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following drawings will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例提供的一种硅片制绒装置的结构示意图;FIG. 1 is a schematic structural diagram of a silicon wafer texturing device provided by an embodiment of the present application;
图2为本申请实施例提供的又一种硅片制绒装置的结构示意图;FIG. 2 is a schematic structural diagram of another silicon wafer texturing device provided by an embodiment of the present application;
图3为本申请实施例提供的再一种硅片制绒装置的结构示意图;3 is a schematic structural diagram of still another silicon wafer texturing device provided by an embodiment of the present application;
图4为现有技术提供的一种硅片制绒装置的生产流程示意图;4 is a schematic diagram of the production process of a silicon wafer texturing device provided in the prior art;
图5为图1中的硅片制绒装置的生产流程示意图;FIG. 5 is a schematic diagram of the production process of the silicon wafer texturing device in FIG. 1;
图6为图2中的硅片制绒装置的生产流程示意图;FIG. 6 is a schematic diagram of the production process of the silicon wafer texturing device in FIG. 2;
图7为金字塔尺寸测试的结果图;Fig. 7 is the result graph of pyramid size test;
图8为金字塔反射率测试的结果图。Figure 8 is a graph of the results of the pyramid reflectance test.
图标:10-硅片制绒装置;100-制绒槽;110-第一制绒槽;120-第二制绒槽;130-第三制绒槽;200-循环槽;300-水洗槽;Icon: 10-wafer texturing device; 100-texturing tank; 110-first texturing tank; 120-second texturing tank; 130-third texturing tank; 200-circulation tank; 300-water washing tank;
a-硅片的传输方向。a - The transport direction of the silicon wafer.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。To make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely below. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
需要说明的是,本申请中的“和/或”,如“特征1和/或特征2”,均是指可以单独地为“特征1”、单独地为“特征2”、“特征1”加“特征2”,该三种情况。It should be noted that "and/or" in this application, such as "
另外,在本申请的描述中,“数值a~数值b”的范围包括两端值“a”和“b”,“数值a~数值b+计量单位”中的“计量单位”代表“数值a”和“数值b”二者的“计量单位”。In addition, in the description of this application, the range of "numerical value a to numerical value b" includes both ends "a" and "b", and the "measurement unit" in "numerical value a to numerical value b + measurement unit" represents "numerical value a" and the "unit of measure" for both "value b".
下面对本申请实施例的一种硅片制绒装置以及制绒工艺进行具体说明。A silicon wafer texturing device and a texturing process according to an embodiment of the present application will be specifically described below.
现有技术中,硅片制绒一般是通过在制绒槽中加入制绒液,然后将硅片浸入制绒液即可。但是,制绒槽中的制绒液的浓度随着时间的推移会逐渐变小,使得形成的金字塔的尺寸逐渐增大,导致硅片表面形成的金字塔的反射率逐渐增大,反射率增大以后导致硅片能够利用的太阳光减少,进而导致硅片的光电转换效率降低,同时,硅片表面形成的金字塔的尺寸发生变化会导致金字塔的均匀性欠佳,从而也会导致后续的沉积镀膜工序受到影响。In the prior art, the texturing of silicon wafers is generally performed by adding texturing liquid into the texturing tank, and then immersing the silicon wafers in the texturing liquid. However, the concentration of the texturing solution in the texturing tank will gradually decrease over time, so that the size of the formed pyramid will gradually increase, resulting in a gradual increase in the reflectivity and reflectivity of the pyramid formed on the surface of the silicon wafer. In the future, the sunlight that can be used by the silicon wafer will be reduced, which will lead to the reduction of the photoelectric conversion efficiency of the silicon wafer. At the same time, the size of the pyramid formed on the surface of the silicon wafer will change, which will lead to poor uniformity of the pyramid, which will also lead to subsequent deposition and coating. process is affected.
发明人研究发现,通过对现有制绒装置进行调整,使得一次制绒能够被划分为多个阶段,即硅片在每个制绒槽中仅进行较短时间的制绒即可,能够使得制绒液的浓度相对稳定,从而保证硅片表面形成的金字塔的均匀性。The inventor has found that, by adjusting the existing texturing device, one texturing can be divided into multiple stages, that is, the silicon wafer only needs to be textured for a short time in each texturing groove, which can make The concentration of the texturing liquid is relatively stable, thereby ensuring the uniformity of the pyramids formed on the surface of the silicon wafer.
参阅图1,第一方面,本申请实施例提供一种硅片制绒装置10,包括多个串联分布的制绒槽100,多个制绒槽100的使用寿命均不同。Referring to FIG. 1 , in a first aspect, an embodiment of the present application provides a silicon
本申请中,多个制绒槽100串联分布(当一次制绒依次通过该多个制绒槽100完成时,相当于将一次制绒划分成多个阶段),相较于仅设置一个制绒槽100的形式(即一次制绒通过一个制绒槽100完成),能够减少硅片在一个制绒槽100中的制绒时间,使得每个制绒槽100中的制绒液的浓度基本维持在相对稳定的状态,从而保证硅片表面形成的金字塔的均匀性,进而能够保证硅片的光电转换效率,同时,由于硅片表面形成的金字塔的均匀性得到保证,还能避免后续的沉积镀膜工序受到影响。此外,多个制绒槽100的使用寿命均不同,是为了使得多个制绒槽100的使用寿命按照一定的规律进行排布,从而保证制绒工艺的连续性。In the present application, a plurality of
需要进行说明的是,此处所说的串联分布指的是单独在空间意义上来说,多个制绒槽100依次排布,而跟制绒槽100的使用寿命的排布规律没有关系。It should be noted that the series distribution mentioned here refers to the arrangement of a plurality of
需要说明的是,制绒液配置好以后,从第一次制绒开始算起,一般大概能够进行100~150次硅片制绒,也就是说制绒液具有一定的使用寿命,这里所说的使用寿命不同指的就是使用批次不同的制绒液。It should be noted that, after the texturing liquid is configured, it is generally possible to perform 100 to 150 times of texturing of silicon wafers from the first texturing, which means that the texturing liquid has a certain service life. The different service life refers to the use of different batches of texturing liquid.
可以理解的是,由于制绒液具有一定的使用寿命,当制绒液达到使用寿命的上限时,就需要对相应制绒槽100进行换液,换液就意味着需要将硅片制绒装置10先停下来,等换液以后才能重新开始硅片制绒,这种制绒方式在一定程度上会导致时间浪费,从而影响制绒效率。It can be understood that since the texturing liquid has a certain service life, when the texturing liquid reaches the upper limit of the service life, the corresponding
基于此,为了节省制绒时间,提高制绒效率,可以对硅片制绒装置10进行优化。Based on this, in order to save the texturing time and improve the texturing efficiency, the silicon
参阅图2,作为一种示例,硅片制绒装置10还包括循环槽200,循环槽200的使用寿命小于多个制绒槽100中使用寿命最小的制绒槽100的使用寿命。Referring to FIG. 2 , as an example, the silicon
该实施方式中,硅片制绒装置10增设循环槽200,并且将循环槽200的使用寿命设置为最小的状态,能够在使用寿命最大的制绒槽100到达使用寿命的上限时(即该制绒槽100中的制绒液无法继续用于硅片制绒时),通过移走使用寿命达到上限的制绒槽100并加入循环槽200来保证硅片制绒装置10的制绒功能的完整性,从而能够持续不断的进行硅片制绒,相较于更换制绒液以后再重新开始硅片制绒的方式,能够节省制绒时间,从而提高硅片制绒效率。In this embodiment, the silicon
需要注意的是,制绒槽100的数量不做具体限定,可以根据实际需要进行调整。It should be noted that the number of the
作为一种示例,制绒槽100的数量为2~4个,例如但不限于数量为2个、3个或4个。As an example, the number of the
该实施方式中,将制绒槽100的数量限定在2~4个的范围内(即将一次制绒划分为2~4个阶段),使得一次制绒的阶段划分较为合理,从而能够保证硅片表面形成的金字塔具有较好的均匀性,同时,也能将硅片制绒装置10的占地面积控制在适宜的大小。In this embodiment, the number of
需要注意的是,多个制绒槽100的使用寿命的排布规律不做具体限定。It should be noted that the arrangement rule of the service life of the plurality of
作为一种示例,多个制绒槽100沿硅片的传输方向a串联分布,且沿硅片的传输方向a从上游到下游,多个制绒槽100的使用寿命依次增加或减少。As an example, the plurality of
该实施方式中,制绒槽100的使用寿命沿硅片的传输方向a从上游到下游依次增加或减少(即串联分布的多个制绒槽100中的制绒液的浓度依次减少或增加),相较于多个制绒槽100的使用寿命没有规律性的情况,能够进一步提高硅片表面形成的金字塔的均匀性。In this embodiment, the service life of the
需要说明的是,此处所说的串联分布指的是在一个制绒周期内,多个制绒槽100按照使用寿命的大小规律依次排布,而不单只空间意义上依次分布。It should be noted that, the series distribution mentioned here refers to that in a texturing cycle, a plurality of
参阅图3,作为一种示例,在硅片的传输方向a上,任意两个相邻的制绒槽100之间还设置有水洗槽300。Referring to FIG. 3 , as an example, in the conveying direction a of the silicon wafer, a
该实施方式中,相邻的制绒槽100之间增设水洗槽300,相较于没有水洗槽300的情况,能够提高硅片的洁净度,从而保证制绒工艺得到的硅片质量。In this embodiment, a
为了便于理解技术方案,此处通过具体示例来说明传统硅片制绒装置10与本申请提供的硅片制绒装置10的区别:In order to facilitate the understanding of the technical solution, the differences between the traditional silicon
以三个制绒槽100为例,三个制绒槽100分别表示为第一制绒槽110、第二制绒槽120和第三制绒槽130。Taking three
参阅图4,传统硅片制绒装置10将第一制绒槽110、第二制绒槽120和第三制绒槽130并联分布(三个制绒槽100的使用寿命均相同),一次制绒分别在三个单槽中独立完成(即一次制绒仅在一个制绒槽100中独立完成),然后进入下一个工艺(图中箭头表示硅片的传输方向a)。Referring to FIG. 4 , the conventional silicon
参阅图5,不设置循环槽200时,将第一制绒槽110、第二制绒槽120、第三制绒槽130串联并排分布(三个制绒槽100的使用寿命依次增大),一次制绒通过三个单槽配合完成(即一次制绒通过三个制绒槽100配合完成),然后进入下一个工艺(图中箭头表示硅片的传输方向a)。Referring to FIG. 5 , when the
参阅图6,设置循环槽200时,将第一制绒槽110、第二制绒槽120、第三制绒槽130、循环槽200串联并排分布(三个制绒槽100的使用寿命依次增大,并且第三制绒槽130的使用寿命已经达到使用寿命的上限,循环槽200相当于上一个制绒周期中的第一制绒槽110),一次制绒通过三个单槽配合完成(即一次制绒通过三个制绒槽100配合完成),然后进入下一个工艺(图中箭头表示硅片的传输方向a)。Referring to FIG. 6 , when the
需要说明的是,当不需要设置制绒槽100时,硅片首先进入受用寿命最小的制绒槽100,然后依次进行硅片制绒即可;当设置于循环槽200时,硅片首先进入循环槽200,然后再进入上一个制绒周期中使用寿命最小的制绒槽100,然后依次进行硅片制绒(此时同步对上一个制绒周期内的使用寿命最大的制绒槽100进行换液过程)。It should be noted that when the
第二方面,本申请实施例提供一种制绒工艺,采用如第一方面实施例提供的硅片制绒装置进行制绒,包括以下步骤:In a second aspect, an embodiment of the present application provides a texturing process, using the silicon wafer texturing device provided by the embodiment of the first aspect for texturing, including the following steps:
每个制绒周期中,每一批次硅片分别在每个制绒槽中按照预设时间进行制绒;且使用寿命最大的所述制绒槽到达使用寿命的上限时,采用循环槽来代替多个制绒槽中使用寿命最小的制绒槽,然后再按照前一个制绒周期的制绒顺序进行下一个制绒周期,循环槽的使用寿命小于制绒槽中使用寿命最小的制绒槽的使用寿命。In each texturing cycle, each batch of silicon wafers is processed for a preset time in each texturing tank; and when the texturing tank with the longest service life reaches the upper limit of the service life, a circulating tank is used to Replacing the texturing groove with the smallest service life among the multiple texturing grooves, and then proceed to the next texturing cycle according to the texturing sequence of the previous texturing cycle. The service life of the circulating groove is shorter than that of the texturing groove with the smallest service life. service life of the tank.
该实施方式中,采用第一方面实施例提供的硅片制绒装置进行制绒,能够使得一次制绒被划分成多个阶段,相当于减少硅片在一个制绒槽中的制绒时间,使得每个制绒槽中的制绒液的浓度基本维持在相对稳定的状态,从而保证硅片表面形成的金字塔的均匀性,进而能够保证硅片的光电转换效率。同时,由于硅片表面形成的金字塔的均匀性得到保证,还能避免后续的沉积镀膜工序受到影响。此外,下一个制绒周期的制绒顺序按照前一个制绒周期的制绒顺序进行,能够保证在制绒过程中,所有制绒周期内的硅片表面形成的金字塔均具有较好的均匀性。In this embodiment, using the silicon wafer texturing device provided in the embodiment of the first aspect for texturing can make one texturing quilt divided into multiple stages, which is equivalent to reducing the texturing time of silicon wafers in one texturing groove. The concentration of the texturing solution in each texturing tank is basically maintained in a relatively stable state, thereby ensuring the uniformity of the pyramids formed on the surface of the silicon wafer, thereby ensuring the photoelectric conversion efficiency of the silicon wafer. At the same time, since the uniformity of the pyramid formed on the surface of the silicon wafer is guaranteed, the subsequent deposition and coating process can also be prevented from being affected. In addition, the texturing sequence of the next texturing cycle is performed according to the texturing sequence of the previous texturing cycle, which can ensure that the pyramids formed on the surface of the silicon wafer in all texturing cycles have good uniformity during the texturing process.
需要说明的是,“采用循环槽来代替多个制绒槽中使用寿命最小的制绒槽”指的是将循环槽置于上一个制绒周期内使用寿命最小的制绒槽的上游,然后将其余的制绒槽依次往下游移动,由此来保证制绒设备的产线完整性。It should be noted that "replacement of the texturing groove with the smallest service life among the multiple texturing grooves with a circulating groove" refers to placing the circulating groove upstream of the texturing groove with the smallest service life in the previous texturing cycle, and then The remaining texturing troughs are moved downstream in sequence to ensure the integrity of the production line of the texturing equipment.
需要说明的是,一个制绒周期指的是:多个制绒槽中使用寿命最大的制绒槽从按照上述分布顺序进行制绒开始到使用寿命达到上限之间的这个时间段。It should be noted that a texturing cycle refers to the time period between the texturing groove with the longest service life among the multiple texturing grooves from the start of texturing according to the above distribution sequence until the service life reaches the upper limit.
需要注意的是,硅片依次经过的多个制绒槽的使用寿命的分布规律不做具体限定,即硅片依次经过的多个制绒槽的使用寿命可以是依次增大的,也可以是依次减小的,还可以是从中间寿命的制绒槽开始。It should be noted that the distribution law of the service life of the multiple texturing grooves that the silicon wafer passes through in sequence is not specifically limited, that is, the service life of the multiple texturing grooves that the silicon wafer passes through in sequence can be sequentially increased, or it can be It is also possible to start from the middle-life texturing groove in order to decrease.
需要注意的是,为了获得使用寿命不同的多个制绒槽,还可以在制绒前增设调试步骤,即根据制绒槽的数量将一个制绒周期划分为对应的多个阶段,然后再按照正常制绒工艺将对应制绒槽调试至对应的使用寿命,然后再将多个使用寿命不同的制绒槽串联分布即可。It should be noted that, in order to obtain multiple texturing grooves with different service lives, a debugging step can be added before texturing, that is, according to the number of texturing grooves, a texturing cycle is divided into corresponding multiple stages, and then according to the number of texturing grooves. In the normal texturing process, the corresponding texturing grooves are adjusted to the corresponding service life, and then a plurality of texturing grooves with different service lives can be distributed in series.
需要注意的是,制绒槽的数量不做具体限定。It should be noted that the number of the texturing grooves is not specifically limited.
作为一种示例,制绒槽的数量为3个。As an example, the number of texturing grooves is three.
该实施方式中,制绒槽设置有3个,以制绒液的使用寿命为120批次为例,相当于将一个制绒周期分成三个阶段,并且三个制绒槽的使用寿命分别对应1~40批、41~80批以及81~120批。其中,每个制绒槽的使用寿命对应的范围为40个批次,其是指:每个制绒槽完成40个制绒周期批次的制绒后,往下游移动一个单位,例如,第一个阶段的制绒槽在寿命达到40批(从开始使用计算,完成40次制绒周期)之后,移动到下游一个单位作为第二个阶段的制绒槽,以此类推。In this embodiment, there are three texturing grooves. Taking the service life of the texturing liquid as 120 batches as an example, it is equivalent to dividing one texturing cycle into three stages, and the service lives of the three texturing grooves correspond to 1 to 40 batches, 41 to 80 batches and 81 to 120 batches. The range corresponding to the service life of each texturing trough is 40 batches, which means that after each texturing trough completes 40 texturing cycle batches, it moves one unit downstream, for example, the first After the lifespan of one stage's texturing trough reaches 40 batches (calculated from the beginning of use, 40 texturing cycles are completed), it is moved to the downstream one unit as the second stage's texturing trough, and so on.
作为一种示例,硅片依次经过的制绒槽的使用寿命依次增大。As an example, the service life of the texturing grooves through which the silicon wafers pass in sequence increases.
该实施方式中,多个制绒槽的使用寿命按照依次增大的规律进行设置,相较于多个制绒槽的使用寿命没有规律性的情况,能够进一步提高硅片表面形成的金字塔的均匀性。In this embodiment, the service life of the plurality of texturing grooves is set according to the law of increasing sequentially. Compared with the case where the service life of the plurality of texturing grooves is irregular, the uniformity of the pyramids formed on the surface of the silicon wafer can be further improved. sex.
需要注意的是,多个制绒槽中的制绒液的初始成分以及初始浓度均不作具体限定,可以分别设置为相同的情况,也可以分别设置为不同的情况。It should be noted that the initial composition and initial concentration of the texturing liquid in the plurality of texturing tanks are not specifically limited, and may be set to be the same or different.
作为一种示例,每个制绒槽中的制绒液的初始成分和初始浓度均相同。As an example, the initial composition and initial concentration of the texturing liquid in each texturing tank are the same.
该实施方式中,制绒槽中制绒液的初始成分和初始浓度均相同,能够使得不同制绒槽中的药液环境较为一致,也就是说每个制绒周期中各个阶段的药液环境较为一致,从而有助于提高硅片表面形成的金字塔的均匀性。In this embodiment, the initial composition and initial concentration of the texturing liquid in the texturing tank are the same, which can make the chemical liquid environment in different texturing tanks more consistent, that is to say, the chemical liquid environment in each stage of each texturing cycle It is more consistent, thereby helping to improve the uniformity of the pyramids formed on the surface of the silicon wafer.
可以理解的是,制绒液的成分不做具体限定,可以按照本领域的常规选择进行设置。It can be understood that the composition of the texturing liquid is not specifically limited, and can be set according to conventional choices in the art.
作为一种示例,制绒液包括制绒辅助剂(ADD)、氢氧化钾和水。As an example, the texturing liquid includes a texturing adjuvant (ADD), potassium hydroxide and water.
其中,ADD可以通过常规途径采购所得,主要是起催化剂的作用,让硅片更好形成金字塔。Among them, ADD can be purchased through conventional channels, and it mainly acts as a catalyst to make silicon wafers better form pyramids.
可以理解的是,制绒液的浓度也不做具体限定,可以按照实际需要进行调整。It can be understood that the concentration of the texturing liquid is not specifically limited, and can be adjusted according to actual needs.
作为一种示例,以重量份数计:制绒液包括:氢氧化钾:2.33%、ADD:0.8%以及余量的水。As an example, in parts by weight: the texturing liquid includes: potassium hydroxide: 2.33%, ADD: 0.8% and the balance of water.
需要注意的是,每个制绒槽中的处理温度不做具体限定,可以均设置为相同的情况,也可以设置为不同的情况。It should be noted that the processing temperature in each texturing tank is not specifically limited, and may be set to the same situation or to different situations.
作为一种示例,每个制绒槽中的处理温度均相同。As an example, the processing temperature in each texturing tank is the same.
该实施方式中,将多个制绒槽中的处理温度设置为相同的情况,能够保证制绒工艺的各个阶段的一致性,从而有助于进一步提高硅片表面形成的金字塔的均匀性。In this embodiment, setting the processing temperature in the multiple texturing grooves to the same condition can ensure the consistency of each stage of the texturing process, thereby helping to further improve the uniformity of the pyramids formed on the surface of the silicon wafer.
可以理解的是,制绒槽中的处理温度不做具体限定,可以按照本领域的常规选择进行设置。It can be understood that the processing temperature in the texturing tank is not specifically limited, and can be set according to conventional choices in the art.
作为一种示例,处理温度为75~85℃,例如但不限于温度为75℃、76℃、77℃、78℃、79℃、80℃、81℃、82℃、83℃、84℃和85℃中的任意一者或任意二者之间的范围值。As an example, the processing temperature is 75-85°C, such as but not limited to temperatures of 75°C, 76°C, 77°C, 78°C, 79°C, 80°C, 81°C, 82°C, 83°C, 84°C, and 85°C Any one of °C or a range value between any two.
需要注意的是,每个制绒槽中的处理时间不做具体限定,可以均设置为相同的情况,也可以设置为不同的情况。It should be noted that the processing time in each texturing tank is not specifically limited, and can be set to the same situation or different situations.
作为一种示例,每个制绒槽中的处理时间均相同。As an example, the processing time in each texturing tank is the same.
该实施方式中,将多个制绒槽中的处理时间设置为相同的情况,能够进一步保证制绒工艺的各个阶段的一致性,也有助于提高硅片表面形成的金字塔的均匀性。In this embodiment, setting the processing time in the plurality of texturing grooves to the same situation can further ensure the consistency of each stage of the texturing process, and also help to improve the uniformity of the pyramids formed on the surface of the silicon wafer.
可以理解的是,制绒槽中的处理时间不做具体限定,可以按照本领域的常规选择进行设置。It can be understood that the processing time in the texturing tank is not specifically limited, and can be set according to conventional choices in the art.
作为一种示例,处理时间为120~180S,例如但不限于温度为120S、130S、140S、160S和180S中的任意一者或任意二者之间的范围值。As an example, the processing time is 120-180S, for example, but not limited to, the temperature is any one of 120S, 130S, 140S, 160S, and 180S, or a range value between any two.
以下结合实施例对本申请的特征和性能作进一步的详细描述。The features and properties of the present application will be described in further detail below with reference to the embodiments.
实施例1Example 1
本申请提供一种制绒工艺,包括以下步骤:The application provides a texturing process, comprising the following steps:
在一个制绒周期中,先将两个制绒槽(制绒液包括:氢氧化钾:2.33%、ADD:0.8%以及余量的水)的使用寿命分别调试至41~80批以及81~120批,然后,再加入一个使用寿命为1~40批的制绒槽,然后,将三个使用寿命分别为1~40批、41~80批以及81~120批的制绒槽沿硅片的传输方向从上游到下游依次串联分布,然后,在相邻两个制绒槽之间增设水洗槽,然后,将硅片依次经过三个制绒槽以及两个水洗槽,并且三个制绒槽中的处理温度均为80℃、处理时间均为160S,最后,将制绒完成的硅片烘干即可。In a texturing cycle, first adjust the service life of the two texturing tanks (texturing liquid includes: potassium hydroxide: 2.33%, ADD: 0.8% and the balance of water) to 41-80 batches and 81- 120 batches, and then, add a texturing groove with a service life of 1 to 40 batches, and then add three texturing grooves with a service life of 1 to 40 batches, 41 to 80 batches, and 81 to 120 batches along the silicon wafer. The transmission direction of the silicon wafers is distributed in series from upstream to downstream, and then a washing tank is added between two adjacent texturing tanks. The treatment temperature in the tank is 80° C. and the treatment time is 160S, and finally, the silicon wafers after texturing are dried.
在一个制绒周期完成以后,通过循环槽来代替使用寿命最小的制绒槽,然后下一个制绒周期的制绒顺序按照前一个制绒周期的制绒顺序进行。After one texturing cycle is completed, the texturing groove with the smallest service life is replaced by the circulating groove, and then the texturing sequence of the next texturing cycle is carried out according to the texturing sequence of the previous texturing cycle.
对比例1Comparative Example 1
本申请提供一种制绒工艺,包括以下步骤:The application provides a texturing process, comprising the following steps:
硅片在一个制绒槽中完成制绒,并且制绒槽的处理温度为80℃、处理时间为480S,最后,将制绒完成的硅片烘干即可。The silicon wafers are texturized in a texturing tank, and the processing temperature of the texturing tank is 80° C. and the processing time is 480S. Finally, the silicon wafers after texturing are dried.
试验例1Test Example 1
金字塔尺寸的测试Pyramid size test
测试方法:分别通过实施例1和对比例1的制绒方法制备120批次的硅片,然后从第1批次到第120批次中等间隔挑选13个批次的硅片,并对硅片表面形成的金字塔的尺寸进行测试。Test method: 120 batches of silicon wafers were prepared by the texturing methods of Example 1 and Comparative Example 1, respectively, and then 13 batches of silicon wafers were selected at regular intervals from the first batch to the 120th batch, and the silicon wafers were tested. The dimensions of the pyramids formed on the surface were tested.
参阅图7可知,实施例1与对比例1相比,实施例1中的金字塔的尺寸变化较小,基本保持在1.91~1.95μm之间;而对比例1中的金字塔的尺寸变化较大,一直从1.81μm上升至2.0μm,从二者结论可知,通过将一次制绒划分成多个阶段进行,能够使得金字塔的尺寸基本保持不变,从而保证硅片表面形成的金字塔的均匀性。Referring to FIG. 7, it can be seen that, compared with Comparative Example 1, the size of the pyramid in Example 1 has a small change, which is basically maintained between 1.91 and 1.95 μm; while the size of the pyramid in Comparative Example 1 has a larger change, It has been raised from 1.81μm to 2.0μm. From the conclusions of the two, it can be seen that by dividing one texturing into multiple stages, the size of the pyramid can be basically kept unchanged, thereby ensuring the uniformity of the pyramid formed on the surface of the silicon wafer.
试验例2Test Example 2
金字塔反射率的测试Test of Pyramid Reflectance
测试方法:分别通过实施例1和对比例1的制绒方法制备120批次的硅片,然后从第1批次到第120批次中等间隔挑选13个批次的硅片,并对硅片表面形成的金字塔的反射率进行测试。Test method: 120 batches of silicon wafers were prepared by the texturing methods of Example 1 and Comparative Example 1, respectively, and then 13 batches of silicon wafers were selected at regular intervals from the first batch to the 120th batch, and the silicon wafers were tested. The reflectivity of the pyramid formed on the surface was tested.
参阅图8可知,实施例1与对比例1相比,实施例1中的金字塔的反射率变化较小,基本保持在9.47~9.59%之间;而对比例1中的金字塔的反射率变化较大,一直从8.96%上升至10.09%,从二者结论可知,通过将一次制绒划分成多个阶段进行,能够使得金字塔的反射率基本保持不变,从而保证硅片的光电转换效率。Referring to FIG. 8 , it can be seen that, compared with Comparative Example 1, the reflectivity of the pyramid in Example 1 has a small change, which is basically maintained between 9.47% and 9.59%; while the reflectivity change of the pyramid in Comparative Example 1 is relatively small. It has been increased from 8.96% to 10.09%. From the conclusions of the two, it can be seen that by dividing one texturing into multiple stages, the reflectivity of the pyramid can be kept basically unchanged, thereby ensuring the photoelectric conversion efficiency of silicon wafers.
试验例3Test Example 3
硅片电学性能测试Silicon wafer electrical performance test
测试方法:分别通过实施例1和对比例1的制绒方法制备相同数量(一般设定值为170000片左右)的硅片,然后采用halm测试机,分别测试各个硅片的Eta、Voc、Isc以及FF,然后分别对应各个参数求取平均值。Test method: Prepare the same number of silicon wafers (generally set to about 170,000 pieces) by the texturing methods of Example 1 and Comparative Example 1, respectively, and then use the halm tester to test the Eta, Voc, Isc of each silicon wafer respectively. and FF, and then obtain the average value corresponding to each parameter.
需要说明的是,测试对象的数量足够大,才能使得测试结果具有代表性。It should be noted that the number of test objects is large enough to make the test results representative.
表1硅片电学性能测试Table 1 Electrical performance test of silicon wafer
参阅表1可知,按照本申请实施例提供的制绒方法进行制绒,相较于常规制绒方法,制备得到的硅片的Eta、Isc以及FF均有所提升。Referring to Table 1, it can be seen that, according to the texturing method provided in the examples of the present application, the Eta, Isc and FF of the prepared silicon wafer are improved compared with the conventional texturing method.
以上所描述的实施例是本申请一部分实施例,而不是全部的实施例。本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The above-described embodiments are some, but not all, embodiments of the present application. The detailed descriptions of the embodiments of the application are not intended to limit the scope of the application as claimed, but are merely representative of selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
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