Automatic mixing and sizing device of sizing machine
Technical Field
The invention belongs to the technical field of mortar machines, and particularly relates to an automatic mixing and slurry supplying device of a sizing machine.
Background
Sizing is a process of applying sizing to warp yarns to improve their weaveability. The weaving property refers to the property that warp yarns can bear the repeated friction, stretching, bending and other actions of warp stop, heald, reed and the like on a loom without a great deal of fuzzing and even breaking. The single yarn fibers which are not sized are mutually and firmly combined, so that the surface hairiness is more and the weaving is difficult. After sizing, a portion of the size penetrates between the fibers and another portion adheres to the warp surface. The sizing mainly comprising penetration of the slurry into the fibers is called permeable sizing, and the sizing mainly comprising adhesion of the slurry to the warp yarn surface is called coating sizing. The sizing device is one of the indispensable components of the sizing machine in the actual processing process, but along with the continuous improvement of the processing requirements of the sizing machine, the sizing device of the sizing machine has the defects in the actual use process and is also urgently needed to be perfected.
At present, most of common sizing machine slurry supply devices on the market adopt a closed slurry supply mode, namely slurry in a slurry tank does not flow in the yarn dip dyeing process, so that the slurry tank is easy to generate a precipitation phenomenon after one end of slurry supply work is carried out, the concentration of the upper layer and the lower layer of slurry is further uneven, the quality of sizing is reduced, and meanwhile, workers need to replace the slurry periodically after one end of slurry tank work is carried out, so that the quality of polluted sizing such as sediment, yarn residue and the like is prevented, the working efficiency of the sizing machine is reduced, and the processing cost of sizing is increased.
Therefore, we propose an automatic mixing and sizing device of sizing machine to solve the above problems.
Disclosure of Invention
The invention aims at solving the problems and provides an automatic material mixing and sizing device of a sizing machine, which can circularly perform sizing work, improve sizing resource utilization and blanking, avoid sizing precipitation and improve sizing quality.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides an automatic compounding feed thick liquid device of dresser, includes the box, the box is equipped with the yarn guide mouth, the one end that the box is close to the yarn guide mouth is equipped with deflector roll subassembly, deflector roll subassembly is used for the dip dyeing work of sizing process, the other end of box is equipped with circulation feed thick liquid device, circulation feed thick liquid device includes filter tube, mixing box and water pump, the one end and the box intercommunication setting of water pump, the other end of water pump passes through filter tube and box intercommunication setting, the mixing box sets up between filter tube and water pump, the filter tube rotates and is connected with vibration mechanism, vibration mechanism carries out vibration yarn removal work to the filter tube, vibration mechanism transmission is connected with mixing mechanism, mixing mechanism carries out the compounding work along with vibration mechanism's rotation.
In the automatic mixing and sizing device of the sizing machine, the yarn guide port comprises an inlet and an outlet, the guide roller assembly comprises a yarn guide roller, a dip dyeing roller and a compression roller piece, the yarn guide roller is rotationally connected to one end of the box body close to the inlet, the compression roller piece is arranged at one end of the box body close to the outlet, and the dip dyeing roller is arranged at one end of the box body far away from the yarn guide port.
In the automatic mixing and sizing device of the sizing machine, the press roller piece comprises a sizing roller and a sizing roller, the sizing roller is provided with a plurality of groups of yarn grooves, the sizing roller is fixedly connected with a plurality of groups of bulges, and the bulges and the yarn grooves are matched.
In the automatic mixing and pulp feeding device of the sizing machine, the box body is provided with the diversion layer, the diversion layer is provided with a plurality of groups of heating plates, and the heating plates are connected with a control box through a temperature control head.
In the automatic mixing and pulp feeding device of the sizing machine, the lowest end of the flow guiding layer is communicated with the filter tube through the first valve, and the highest end of the flow guiding layer is communicated with the water pump through the water outlet pipe.
In the automatic mixing and pulp feeding device of the sizing machine, the filter tube is provided with the vibration groove, the vibration groove is movably connected with the filter plate through the vibration spring, one end of the filter plate is connected with the vibration mechanism in a matched mode, and the other end of the filter plate is communicated with the sewage outlet.
In the automatic mixing and pulp feeding device of the sizing machine, the vibration mechanism comprises a flow guide fan and a knocking rod, one end of the flow guide fan is rotationally connected with the filter tube through the retainer, the other end of the flow guide fan is in sliding connection with the knocking rod through the spring, and the knocking rod is in matched connection with the filter plate through a spherical vibration block.
In the automatic mixing and slurry supplying device of the sizing machine, the mixing mechanism comprises a stirring shaft and mixing blades, one end of the stirring shaft is fixedly connected with the mixing blades, the other end of the stirring shaft is fixedly connected with a driven bevel gear, the flow guiding fan is coaxially and fixedly connected with a driving bevel gear, and the driving bevel gear is meshed with the driven bevel gear.
In the automatic mixing and slurry feeding device of the sizing machine, the upper end of the mixing box is provided with the feeding hole, the lower end of the mixing box is communicated with the filtering pipe through the discharging pipe, and the discharging pipe is provided with the second valve.
In the automatic mixing and sizing device of the sizing machine, the guide fan is provided with a plurality of groups of fan blades, one group of fan blades are made of permanent magnet materials, a plurality of groups of stators are arranged on the periphery of the filter tube, which is close to the fan blades, and the stators are matched with the heating plate through the control box.
Compared with the prior art, the invention has the beneficial effects that: through setting up circulation supplies thick liquid device to the dresser for the yarn can carry out reverse flow dip-dyeing work at dip-dyeing in-process thick liquid, avoids thick liquid sediment to lead to upper and lower floor concentration uneven, and then influences the thick liquid yarn quality, and sediment and yarn residue etc. that thick liquid in-process produced can be got rid of through filtering to the thick liquid that flows simultaneously, improves thick liquid yarn quality, increases the resource utilization of thick liquid, reduces the processing cost of thick liquid yarn.
In the sizing process, yarns sequentially pass through an inlet of a yarn guide port, are paved on a yarn guide roller, a dip dyeing roller and a sizing roller, pass through the next working procedure of outlet connection, enter a box body from the upper part of a guide layer through a water outlet pipe under the extraction action of a water pump, slowly dip-dye the yarns and flow out through a filter tube, after the yarns pass through the filter tube and the filter action of a filter plate, residues of part of yarns are piled up at a sewage outlet, and the clean sizing liquid returns to the box body again through the water pump to perform sizing work.
The thick liquid drives the water conservancy diversion fan and rotates when the filter tube flows, the water conservancy diversion fan drives to beat the pole and rotates, it drives the vibrating piece through the spring to beat the pole and beat the intermittent type formula to the filter plate, make the filter plate vibrate the dust removal action through vibrating reed and vibration groove, avoid yarn to remain and sediment etc. to block up the filter plate, the water conservancy diversion fan carries out certain mixing to the thick liquid in the rotation process, improve the concentration homogeneity of thick liquid, the initiative bevel gear of the coaxial fixed connection of water conservancy diversion fan rotates through the driven bevel gear of meshing connection simultaneously, driven bevel gear drives the compounding blade through the (mixing) shaft and rotates, and then carry out the compounding work to the mixing box, the staff regularly passes through the apron and the first valve of drain, clear up the impurity of drain department and change the thick liquid simultaneously, after the thick liquid in the box is discharged, close the apron of first valve and drain open the second valve and carry out the liquid supplementing work, guarantee the thick liquid yarn quality of device.
The invention has the outstanding advantages that: the traditional 'dead water type' slurry supply mode is changed into the 'living water type' slurry supply mode of cyclic dip dyeing, so that the precipitation phenomenon of the slurry tank after a certain period of working is effectively avoided, the slurry is circularly filtered, the utilization times of the slurry are increased, and the production cost of sizing is reduced.
Drawings
Fig. 1 is a schematic structural view of an embodiment 1 of an automatic material mixing and sizing device of a sizing machine provided by the invention;
fig. 2 is a schematic structural view of a press roll member in an embodiment 1 of an automatic material mixing and sizing device of a sizing machine provided by the invention;
FIG. 3 is a schematic structural view of a circulating slurry supply device in an embodiment 1 of an automatic material mixing and slurry supply device of a sizing machine provided by the invention;
FIG. 4 is an enlarged schematic view of FIG. 3 at A;
FIG. 5 is a schematic structural view of a vibration mechanism in an embodiment 1 of an automatic material mixing and sizing device of a sizing machine provided by the invention;
fig. 6 is a schematic structural diagram of an embodiment 2 of an automatic material mixing and sizing device of a sizing machine.
In the figure, a box body 1, a guide layer 11, a heating plate 12, a temperature control head 13, a control box 14, a yarn guide port 2, an inlet 21, an outlet 22, a guide roller assembly 3, a yarn guide roller 31, a dyeing roller 32, a pressing roller 33, a sizing roller 331, a grouting roller 332, a yarn slot 333, a protrusion 334, a 4-cycle slurry supply device, a 5-filter tube 51 first valve, a 52 vibration slot 53, a vibrating reed 54, a filter plate 55, a sewage outlet 6, a mixing box 61, a feed inlet 62, a discharge tube 63 second valve, a 7-water pump 71, a water outlet pipe 8, a vibrating mechanism 81, a guide fan 811, a fan blade 812, a knockout rod 82, a retainer 83, a spring 84, a vibrating block 85, a driving bevel gear 86, a 9-mixing mechanism 91-stirring shaft 92 mixing blades and a driven bevel gear 93.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
Example 1
As shown in fig. 1-5, an automatic mixing and sizing device of a sizing machine comprises a box body 1, wherein the box body 1 is provided with a yarn guide opening 2, one end of the box body 1, which is close to the yarn guide opening 2, is provided with a guide roller assembly 3, the guide roller assembly 3 is used for dip dyeing work in a sizing process, the yarn guide opening 2 comprises an inlet 21 and an outlet 22, the guide roller assembly 3 is used for yarn entering and exiting work in the sizing process, the guide roller assembly 3 comprises a yarn guide roller 31, a dip dyeing roller 32 and a compression roller 33, the yarn guide roller 31 is rotationally connected to one end, which is close to the inlet 21, of the box body 1, the compression roller 33 is arranged at one end, which is close to the outlet 22, of the box body 1, the dip dyeing roller 32 is arranged at one end, which is far away from the yarn guide opening 2, of the box body 1, and the dip dyeing work of yarns is convenient.
The press roller 33 comprises a sizing roller 331 and a pressing roller 332, the sizing roller 331 is provided with a plurality of groups of yarn grooves 333, the pressing roller 332 is fixedly connected with a plurality of groups of protrusions 334, the protrusions 334 are matched with the yarn grooves 333, note that the protrusions 334 are of annular structures, the cross sections of the protrusions are of semicircular structures, the protrusions are matched with the yarn grooves 333, the uniformity of yarns in the dip dyeing process is improved, and meanwhile the pressing effect of the yarns is improved through the protrusions 334.
The other end of box 1 is equipped with circulation confession thick liquid device 4, circulation confession thick liquid device 4 includes filter tube 5, mixing box 6 and water pump 7, the one end and the box 1 intercommunication setting of water pump 7, the other end of water pump 7 passes through filter tube 5 and box 1 intercommunication setting, it is to be noted that, box 1 is equipped with water conservancy diversion layer 11, water conservancy diversion layer 11 is equipped with multiunit hot plate 12, hot plate 12 is provided with control box 14 through the connection of control by temperature change head 13, control box 14 is through the real-time temperature of thick liquid in the control by temperature change head 13 control box 1, heat thick liquid through hot plate 12, keep constant temperature work, improve sizing quality.
The lowest end of the diversion layer 11 is communicated with the filter tube 5 through the first valve 51, the highest end of the diversion layer 11 is communicated with the water pump 7 through the water outlet pipe 71, slurry enters the diversion layer 11 through the water outlet pipe 71 in the cyclic dip dyeing process and flows out of the filter tube 5 to realize cyclic dip dyeing, so that the slurry keeps concentration uniformity in the flowing process, and the sizing effect is improved.
The filter tube 5 rotates and is connected with vibration mechanism 8, vibration mechanism 8 carries out vibration yarn removal work to filter tube 5, it is noted that filter tube 5 is equipped with vibration groove 52, vibration groove 52 has filter plate 54 through vibrating reed 53 swing joint, the one end and the vibration mechanism 8 cooperation of filter plate 54 are connected, the other end intercommunication of filter plate 54 is provided with drain 55, drain 55 is equipped with sealed lid, the staff regularly carries out the clearance work such as deposit and yarn residue through drain 55, improve the dip dyeing quality of thick liquid.
More specifically, vibration mechanism 8 includes guide fan 81 and knocks pole 82, and guide fan 81's one end is passed through holder 83 and is rotated with filter tube 5 and is connected, and guide fan 81 plays the effect of compounding equally at the water conservancy diversion in-process, and guide fan 81's the other end passes through spring 84 and knocks pole 82 sliding connection, knocks pole 82 and is connected through spherical vibrating piece 85 and filter plate 54 cooperation, and the knocking through vibrating piece 85 avoids remaining jam filter plate 54 such as yarn, improves the filter effect of filter plate 54.
The mixing box 6 is arranged between the filter tube 5 and the water pump 7, the vibration mechanism 8 is connected with the mixing mechanism 9 in a transmission manner, and the mixing mechanism 9 performs mixing work along with the rotation of the vibration mechanism 8. Specifically, the mixing mechanism 9 includes (mixing) shaft 91 and compounding blade 92, and (mixing) shaft 91 rotates with mixing box 6 through the bearing to be connected, and the one end and the compounding blade 92 fixed connection of (mixing) shaft 91, the other end fixedly connected with driven bevel gear 93 of (mixing) shaft 91, the coaxial fixedly connected with drive bevel gear 86 of guide fan 81, drive bevel gear 86 and driven bevel gear 93 meshing are connected, through the transmission of gear for mixing box 6 carries out automatic compounding work under the drive of guide fan 81.
More specifically, the upper end of mixing box 6 is equipped with feed inlet 61, and the lower extreme of mixing box 6 passes through discharging pipe 62 and filter tube 5 intercommunication setting, and discharging pipe 62 is equipped with second valve 63, and the staff opens discharging pipe 62 through second valve 63 after the thick liquids dip dyeing certain time, realizes the feed supplement, renews thick liquids work, improves sizing quality.
The principle of operation of the present invention will now be described as follows:
In the sizing process, yarn sequentially passes through an inlet 21 of a yarn guide port 2, is paved on a yarn guide roller 31, a dip dyeing roller 32 and a sizing roller 331, passes through an outlet 22 and is connected with the next process, slurry enters the box body 1 from the upper part of the diversion layer 11 through a water outlet pipe 71 under the extraction action of a water pump 7 in the sizing process, slowly dip-dyed yarn and flows out through a filter tube 5, after the yarn passes through the filter tube 5 and is filtered by a filter plate 54, part of residues of the yarn are accumulated at a drain outlet 55, and the clean slurry returns to the box body 1 again through the water pump 7 for sizing.
Slurry drives a flow guiding fan 81 to rotate when a filter tube 5 flows, the flow guiding fan 81 drives a knocking rod 82 to rotate, the knocking rod 82 drives a vibrating block 85 to intermittently knock the filter plate 54 through a spring 84, the filter plate 54 is enabled to vibrate and remove dust through the vibrating reed 53 and the vibrating groove 52, yarn residues, sediments and the like are prevented from blocking the filter plate 54, the flow guiding fan 81 carries out certain mixing on the slurry in the rotating process, concentration uniformity of the slurry is improved, meanwhile, a driving bevel gear 86 coaxially and fixedly connected with the flow guiding fan 81 rotates through a driven bevel gear 93 which is meshed with the driven bevel gear 93, the driven bevel gear 93 drives a mixing blade 92 to rotate through a stirring shaft 91, mixing work is carried out on a mixing box 6, workers regularly clean impurities at the position of the drain outlet 55 through a cover plate and a first valve 51, the slurry is replaced at the same time, after the slurry in the box 1 is discharged, the first valve 51 and the cover plate of the drain outlet 55 are closed, the second valve 63 is opened, and the slurry supplementing quality of the slurry is guaranteed.
Example 2
As shown in fig. 6, this embodiment is different from embodiment 1 in that:
the guide fan 81 is provided with a plurality of groups of fan blades 811, wherein one group of fan blades 811 adopts a permanent magnet material, the periphery side of the filter tube 5, which is close to the fan blades, is provided with a plurality of groups of stators, so that the fan blades 811 can cut magnetic induction lines formed by the stators 812 in the rotation process, and then generate certain heat, the stators 812 are matched with the heating plate 12 through the control box 14, the auxiliary heating plate 12 heats and keeps warm the slurry in the box body 1, the electric energy consumption of the heat-preserving work is reduced, and the production cost of sizing is reduced.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.