CN115008811A - A multifunctional flattening extruder and method of using the same - Google Patents

Abstract

The invention provides a multifunctional flattening pusher and a use method thereof, belonging to the technical field of ceramic fiber conveying. The problem in the prior art that the material cannot be flattened and pushed out according to different specifications and sizes is solved. It includes a first frame, a second frame, a pressing plate mechanism, a pushing plate mechanism, a push-out device and two rail mechanisms, the second frame is installed on the first frame, and the pressing plate mechanism is installed on the second frame On one side of the frame, the push plate mechanism is slidably installed on the second frame and is arranged opposite to the push plate mechanism, the push plate mechanism is connected with a driving device, and the driving device is installed in the middle of the first frame, the The push-out device is installed at the bottom of the first frame, and the first frame is slidably installed between the two rail mechanisms. It is mainly used in the production of ceramic fiber blankets.

Description

A multifunctional flattening extruder and method of using the same

technical field

The invention belongs to the technical field of ceramic fiber conveying, and in particular relates to a multifunctional flattening pusher and a method of using the same.

Background technique

At present, the production, flattening and cutting of ceramic fiber blankets on the automatic production line are all done manually on the cutting machine. Manual flattening and cutting according to size requires 3-4 people to complete it together. The limitations of manual application are mainly reflected in: on the one hand, it requires the assistance of many people, and at the same time, it keeps pace, which reduces work efficiency and can only be applied to efficiency requirements. The working environment is not high, and the working process is complicated, and the labor intensity is high, the work efficiency is low, and the harsh working environment causes damage to the health of the operators, and the operation is dangerous; on the other hand, for the products after manual flattening and cutting, each time The specifications and sizes are not standard, the effect is not good, and there are application limitations. However, manual operations are not easy for users to automate assembly line operations. The working environment is poor, there is harsh noise, and it is harmful to human health. This not only results in low production efficiency and high production costs, but also causes non-standard varieties and specifications, and quality cannot be guaranteed.

SUMMARY OF THE INVENTION

In view of this, the present invention aims to provide a multifunctional flattening and extruding machine and a method for using the same, so as to solve the problem in the prior art that the material cannot be pushed out and flattened according to different specifications and sizes.

To achieve the above object, the present invention adopts the following technical solutions:

A multifunctional flattening pusher, comprising a first frame, a second frame, a pressing plate mechanism, a pushing plate mechanism, a pushing device and two rail mechanisms, wherein the second frame is installed on the first frame, and the The pressing plate mechanism is installed on one side of the second frame, the pressing plate mechanism is slidably installed on the second frame and is arranged opposite to the pressing plate mechanism, the pressing plate mechanism is connected with the driving device, and the driving device is installed on the first frame. In the middle of a frame, the push-out device is installed at the bottom of the first frame, and the first frame is slidably installed between the two rail mechanisms.

Furthermore, the pressing plate mechanism is installed on the second frame through the upper frame.

Further, one end of the upper end face of the second frame is vertically provided with a fixed baffle, the fixed baffle is arranged in parallel with the rail mechanism and perpendicular to the push plate mechanism, and a guide mechanism is arranged on the second frame, The guide mechanism and the push plate mechanism are arranged on the same side.

Further, the pressing plate mechanism includes a pressing plate and two pressing plate assemblies, and the two pressing plate assemblies are symmetrically mounted on the pressing plate.

Further, the pressure plate assembly includes a guide rod, a cylinder base plate, a roller and a hinge seat, the pressure plate and the guide rail are connected through a support, a cylinder is installed on the cylinder base plate, and the support is connected with the output end of the cylinder, A hinge seat is installed on both sides of the cylinder base plate, two rollers are symmetrically installed on the upper and lower sides of the hinge base, the guide rod is slidably installed between the two symmetrical rollers, and the cylinder base plate is installed on the on the rack.

Further, the drive device includes a support side angle support unit, a fixed side foot support unit and a ball screw, and both ends of the ball screw are respectively installed on the support side angle support unit and the fixed side foot support. In the unit, the support side angle type support unit and the fixed side foot type support unit are both installed on the first frame, the ball screw is slidably installed with a nut seat, and the upper end surface of the nut seat is connected to the push plate mechanism. Connected at the bottom.

Further, two sides of the ball screw are symmetrically provided with slide rails, both slide rails are installed on the first frame, and slide rail sliders are slidably installed on the slide rails, and the slide rail sliders are slidably installed. Connect with the bottom of the push plate mechanism.

Further, the ball screw is connected with the servo motor through a coupling, and the servo motor is installed on the first frame.

Further, a limit block is installed on one side of the two slide rails, and the limit block is arranged opposite to the servo motor.

A method of using a multifunctional flattening pusher, which includes the following steps:

Step 1: Send the material stack to the flattening and pushing station through the upstream conveying equipment;

Step 2: Guided by the guiding mechanism, under the action of the conveying roller, the material stack reaches the fixed baffle position and stops;

Step 3: After the in-position signal detects the material stack, the drive device drives the push plate mechanism to push the material stack to move toward the pressure plate mechanism;

Step 4: The material stack is flattened and compacted by the platen mechanism. After the platen mechanism completes all actions, the cylinder in the push-out device drives the entire device back to the initial position. So far, the device has completed a cycle action.

Compared with the prior art, the beneficial effects of the present invention are: the present invention distinguishes the different sizes of the materials to be pushed out, and the basic information of the materials can be updated in real time by changing the parameters of the driving device. The requirements and functions of pushing out and flattening can maximize the utilization of equipment. It is composed of walking wheels, which can drive the whole machine to move. The ball screw is driven by the servo motor to drive the push plate mechanism to move, and the error can reach the millimeter level. The distance of the push plate can be controlled by the program according to the command. The push plate mechanism has stable movement, accurate position and adjustable speed. The guiding mechanism realizes that the material stack enters the conveying part and can play a guiding role. The drive device adopts the design of servo motor and ball screw, which has low resistance, low loss, small space occupation and improved work efficiency when pushing out. The platen mechanism is driven by double cylinders, the guide rod drives the platen to press down under the guidance of the rollers on both sides, the material stack is pushed to the waiting area by the push plate mechanism, and the platen mechanism moves downward rapidly to flatten and compress the material stack. This machine realizes the function of segmenting chemical fiber products such as rock wool and ceramic fiber. The work efficiency is improved, the process steps are simplified, the human participation in completing the above functions is effectively avoided, the human labor intensity is reduced, and the economic cost is saved.

Description of drawings

The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:

Fig. 1 is the structural representation of a kind of multifunctional flattening pusher according to the present invention;

FIG. 2 is a schematic structural diagram of the pressing plate mechanism according to the present invention;

FIG. 3 is a schematic structural diagram of the driving device according to the present invention.

1: First frame, 2: Second frame, 3: Fixed baffle, 4: Upper frame, 5: Platen mechanism, 5-1: Platen, 5-2: Guide rod, 5-3: Cylinder bottom plate , 5-4: roller, 5-5: support, 5-6: hinge seat, 6: push plate mechanism, 7: guide mechanism, 8: drive device, 8-1: limit block, 8-2: support Side Angle Support Unit, 8-3: Nut Block, 8-4: Slide Rail Slider, 8-5: Fixed Side Foot Support Unit, 8-6: Ball Screw, 8-7: Servo Motor, 8- 8: Coupling, 9: Push-out device, 10: Track mechanism.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict, and the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

Referring to FIG. 1 to illustrate the present embodiment, a multifunctional flattening pusher includes a first frame 1 , a second frame 2 , a platen mechanism 5 , a pusher mechanism 6 , a push-out device 9 and two rail mechanisms 10 . The second frame 2 is installed on the first frame 1, the pressing plate mechanism 5 is installed on one side of the second frame 2, and the pressing plate mechanism 6 is slidably installed on the second frame 2 and is connected with the pressing plate mechanism. 5 are arranged oppositely, the push plate mechanism 6 is connected with the drive device 8, the drive device 8 is installed in the middle of the first frame 1, and the output end of the push-out device 9 is installed at the bottom of the first frame 1 through bolts , the fixed end of the push-out device 9 is fixed on the ground, the first frame 1 is slidably installed between two rail mechanisms 10, the rail mechanism 10 is installed on the ground, the four corners of the first frame 1 Install a travel wheel at each place.

The material stack is transported to the second frame 2 of the device through the upstream conveying equipment. Under the action of the conveying roller, the material stack reaches the designated position and stops. After the in-position signal detects the material stack, it is driven by the driving device 8 to push the stack. The plate mechanism 6 moves horizontally in the direction of the material stack. After the push plate mechanism 6 moves to the designated position, the material stack is compacted and flattened by the platen mechanism 5. After the push plate mechanism 6 completes all actions, the cylinder in the push-out device 9 drives the entire device. Return to the initial position, so far the device has completed a cycle action, the device distinguishes the different sizes of the materials to be pushed out, and the basic information of the materials can be updated in real time by changing the parameters of the driving device 8. According to the calculation of the required distance for each push, the driving device 8. It can meet the requirements and functions of rolling out and flattening, and can maximize the utilization of equipment. Through this device, it can ensure that the size of the material stack is the same each time. The problem of poor operation and dangerous operation can also facilitate the subsequent cutting of the material stack, and through this device, the work efficiency can be improved, the working environment can be improved, the harm to the human body can be reduced, and the production cost can be reduced. The quality specification standard of the material stack ensures the quality of the material stack.

Among them, the push-out device 9 is driven by a cylinder, and the push-out device 9 is made of a cylinder and a traveling wheel. When the cylinder is activated, the entire device can be driven to move by the traveling wheel.

Among them, the driving device 8 is hidden under the conveying roller, and the moving distance can be adjusted and adjusted according to the basic information of the material when moving horizontally, and the error can reach millimeters, so that the push plate mechanism 6 is stable and efficient during the movement process, and the horizontal movement The speed is fast, which improves the working efficiency of the equipment. Proximity sensors and hard limit devices are respectively installed at both ends of the first frame 1 to detect the walking position of the push plate mechanism to prevent over-travelling. After the proximity sensor has a signal in place, The drive device 8 stops. After all the materials are pushed out, the push plate mechanism 6 is completely retracted by the drive device 8. After the return signal is sensed, the push plate mechanism 6 returns to the initial position.

The push-out device is driven by a cylinder, and the cylinder is guided by the guide rods on both sides to push the equipment to travel in the track mechanism 10 through the walking wheels. The two ends of the track mechanism 10 are provided with limit components, which can prevent the device from rushing out of the track, and the push-out device 9 can finely adjust the push-out distance. When the proximity switch detects the in-position signal, the push-out device 9 will work again.

1 , the pressing plate mechanism 5 is installed on the second frame 2 through the upper frame 4 , and one end of the upper end surface of the second frame 2 is vertically provided with a fixed baffle 3 . 3 is arranged parallel to the rail mechanism 10 and perpendicular to the push plate mechanism 6 , the second frame 2 is provided with a guide mechanism 7 , and the guide mechanism 7 is arranged on the same side as the push plate mechanism 6 .

After the material stack is transported to the second frame 2, it is guided by the guiding mechanism 7, and under the action of the conveying roller, the material stack reaches the position of the fixed baffle 3 and stops.

1-2 to illustrate this embodiment, the platen mechanism 5 includes a platen 5-1 and two platen assemblies, the two platen assemblies are symmetrically mounted on the platen 5-1, and the platen assembly includes a guide rod 5-2, The cylinder bottom plate 5-3, the roller 5-4 and the hinge seat 5-6, the pressing plate 5-1 is connected with the guide rail 5-2 through the support 5-5, the cylinder bottom plate 5-3 is installed with a cylinder, the The support 5-5 is connected with the output end of the cylinder, the two sides of the cylinder base plate 5-3 are installed with hinge seats 5-6, and the upper and lower sides of the hinge seat 5-6 are symmetrically installed with two rollers 5 -4, the guide rod 5-2 is slidably installed between two symmetrical rollers 5-4, and the cylinder bottom plate 5-3 is installed on the upper frame 4.

After the in-position signal detects the material stack, the push plate mechanism 6 pushes the material stack under the pressure plate 5-1, and then starts the air cylinder, so that the guide rod 5-2 moves down through the roller 5-4, so that the pressure plate 5-1 moves down quickly Moving, it can flatten and compact the material below according to the required size.

The present embodiment is described with reference to 1-3. The driving device includes a support-side angle-type support unit 8-2, a fixed-side foot-type support unit 8-5, and a ball screw 8-6. The ball screw 8-6 has a Both ends are respectively installed in the support side angle type support unit 8-2 and the fixed side foot type support unit 8-5, and the support side angle type support unit 8-2 and the fixed side foot type support unit 8-5 are both installed in the On the first frame 1, two sides of the ball screws 8-6 are symmetrically provided with slide rails, both slide rails are mounted on the first frame 1 by bolts, and slide rails are slidably installed on the slide rails A slider 8-4, the sliding rail slider 8-4 is connected to the bottom of the push plate mechanism 6, a nut seat 8-3 is installed on the ball screw 8-6, and the upper end surface of the nut seat 8-3 Connected to the bottom of the push plate mechanism 6 . The ball screw 8-6 is connected with the servo motor 8-7 through the coupling 8-8, the servo motor 8-7 is installed on the first frame 1, and a limit block is installed on one side of the two slide rails 8-1, the limit block 8-1 is set opposite to the servo motor 8-7.

Start the servo motor 8-7 and drive the ball screw 8-6 to rotate, so that the nut seat 8-3 drives the push plate mechanism 6 to slide on the two slide rails through the slide rail slider 8-4, so that the push plate mechanism 6 can move toward The direction of the material stack moves horizontally, pushes the material stack to the bottom of the pressure plate 5-1, and drives the ball screw 8-6 through the servo motor 8-7 to drive the push plate mechanism 6 to move, and the error can reach the millimeter level. The distance can be controlled by the program, so that the push plate mechanism 6 moves stably, the position is accurate, and the speed can be adjusted. The drive device 8 adopts the design of the servo motor 8-7 to drive the ball screw 8-6, which has low resistance, low loss and space occupation when pushing out. Small and improve work efficiency.

Wherein, a limit block 8-1 is installed on one side of the two slide rails to prevent the slide rail slider 8-4 from falling off the slide rail.

A method of using a multifunctional flattening and extruding machine, which includes the following steps:

Step 1: Send the material stack to the flattening and pushing station through the upstream conveying equipment;

Step 2: Guided by the guiding mechanism 7, under the action of the conveying roller, the material stack reaches the position of the fixed baffle 3 and stops;

Step 3: After the in-position signal detects the material stack, the driving device drives the push plate mechanism 6 to push the material stack to move toward the platen mechanism 1;

Step 4: The material stack is flattened and compacted by the platen mechanism 5. After the push plate mechanism 6 completes all actions, the cylinder in the push-out device 9 drives the entire device back to the initial position. So far, the device has completed a cycle action.

This device controls the moving distance through the push-out device 9, and then can adjust the relative relationship between the material stack and the cutting machine, thereby realizing the function of segmenting chemical fiber products such as rock wool and ceramic fibers, improving work efficiency and simplifying process steps. It effectively avoids human participation in completing the above functions, reduces human labor intensity, and saves economic costs.

The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The examples do not exhaust all the details, nor do they limit the invention to the specific embodiments described. Numerous modifications and variations are possible in light of the contents of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention.

Claims (10)

1. The utility model provides a multi-functional throw-out machine that flattens which characterized in that: including first frame (1), second frame (2), clamp plate mechanism (5), push pedal mechanism (6), ejecting device (9) and two track mechanism (10), install on first frame (1) second frame (2), one side in second frame (2) is installed in clamp plate mechanism (5), push pedal mechanism (6) slidable mounting just sets up relatively with clamp plate mechanism (5) on second frame (2), push pedal mechanism (6) link to each other with drive arrangement (8), the middle part in first frame (1) is installed in drive arrangement (8), the bottom in first frame (1) is installed to ejecting device (9) output, first frame (1) slidable mounting is between two track mechanism (10).

2. The multi-function flattening extrusion machine of claim 1, wherein: the pressing plate mechanism (5) is installed on the second rack (2) through the upper rack (4).

3. The multi-function flattening extrusion machine of claim 1, wherein: second frame (2) up end one end is equipped with fixed stop (3) perpendicularly, fixed stop (3) and track mechanism (10) parallel arrangement just set up perpendicularly with push pedal mechanism (6), be equipped with guiding mechanism (7) on second frame (2), guiding mechanism (7) and push pedal mechanism (6) homonymy set up.

4. A multi-function flattening extrusion machine according to claim 2, characterized in that: the pressing plate mechanism (5) comprises a pressing plate (5-1) and two pressing plate components, and the two pressing plate components are symmetrically arranged on the pressing plate (5-1).

5. The multi-function flattening extrusion machine of claim 4, wherein: the pressing plate assembly comprises a guide rod (5-2), a cylinder bottom plate (5-3), rollers (5-4) and hinged supports (5-6), the pressing plate (5-1) is connected with the guide rail (5-2) through the supports (5-5), the cylinders are installed on the cylinder bottom plate (5-3), the supports (5-5) are connected with the output ends of the cylinders, the hinged supports (5-6) are installed on two sides of the cylinder bottom plate (5-3), the two rollers (5-4) are symmetrically installed on the upper side and the lower side of the hinged supports (5-6), the guide rod (5-2) is slidably installed between the two symmetrical rollers (5-4), and the cylinder bottom plate (5-3) is installed on the upper rack (4).

6. A multi-function flattening out extruder, according to claim 1, wherein: the driving device comprises a supporting side angle type supporting unit (8-2), a fixing side foot type supporting unit (8-5) and a ball screw (8-6), wherein two ends of the ball screw (8-6) are respectively installed in the supporting side angle type supporting unit (8-2) and the fixing side foot type supporting unit (8-5), the supporting side angle type supporting unit (8-2) and the fixing side foot type supporting unit (8-5) are installed on a first rack (1), a nut seat (8-3) is installed on the ball screw (8-6), and the upper end face of the nut seat (8-3) is connected with the bottom of a push plate mechanism (6).

7. The multi-functional flattening extrusion machine of claim 6, wherein: the two sides of the ball screw (8-6) are symmetrically provided with slide rails, the two slide rails are arranged on the first rack (1), slide rail slide blocks (8-4) are arranged on the slide rails in a sliding mode, and the slide rail slide blocks (8-4) are connected with the bottom of the push plate mechanism (6).

8. A multi-function flattening out extruder, according to claim 6, wherein: the ball screw (8-6) is connected with the servo motor (8-7) through a coupler (8-8), and the servo motor (8-7) is installed on the first rack (1).

9. The multi-function flattening extrusion machine of claim 7, wherein: one side of each of the two sliding rails is provided with a limiting block (8-1), and the limiting blocks (8-1) are arranged opposite to the servo motors (8-7).

10. A method of using a multi-function flattening extrusion machine, according to claim 1, wherein: it comprises the following steps:

step 1: conveying the material stack to a flattening push-out station through upstream conveying equipment;

step 2: the material stack is guided by a guide mechanism (7) and stops when reaching the position of the fixed baffle (3) under the action of the conveying roller;

and step 3: after the in-place signal detects the material stack, the driving device drives the push plate mechanism (6) to push the material stack to move towards the press plate mechanism (1);

and 4, step 4: the material stack is flattened and compacted by the pressing plate mechanism (5), and the whole device is driven to return to an initial position by the cylinder in the pushing device (9) after the pressing plate mechanism (6) completes all actions, so that the device completes one circulation action.

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