CN115008527A - A kind of carbon fiber material linear cutting device and cutting method - Google Patents
A kind of carbon fiber material linear cutting device and cutting method Download PDFInfo
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- CN115008527A CN115008527A CN202210943550.1A CN202210943550A CN115008527A CN 115008527 A CN115008527 A CN 115008527A CN 202210943550 A CN202210943550 A CN 202210943550A CN 115008527 A CN115008527 A CN 115008527A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 182
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 107
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 107
- 239000000463 material Substances 0.000 title claims abstract description 107
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 238000005422 blasting Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/20—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a fixed member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/30—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
- B26D5/34—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及碳纤维材料分切设备技术领域,特别是涉及一种碳纤维材料线性切割装置及切割方法。The invention relates to the technical field of carbon fiber material slitting equipment, in particular to a carbon fiber material linear cutting device and a cutting method.
背景技术Background technique
碳纤维材料是用天然纤维或人造有机化学纤维经过碳化制成,可制成碳纤维材料板材。Carbon fiber materials are made of natural fibers or man-made organic chemical fibers after carbonization, and can be made into carbon fiber material sheets.
现有技术中,碳纤维材料板材的分切,通常采用切割机对板材一块一块的切割,切割效率很低,我们还发现,在切割时,切割机的切割片直接从碳纤维材料的一侧向另一侧切割,在切割过程中,碳纤维材料表面的边缘处,会发生爆边的情况,严重影响碳纤维材料的加工质量,甚至报废,所以我们提出了一种碳纤维材料线性切割装置及切割方法。In the prior art, for the slitting of carbon fiber material sheets, a cutting machine is usually used to cut the sheets one by one, and the cutting efficiency is very low. When one side is cut, during the cutting process, the edge of the surface of the carbon fiber material will explode, which will seriously affect the processing quality of the carbon fiber material, or even scrap it. Therefore, we propose a linear cutting device and cutting method for carbon fiber materials.
发明内容SUMMARY OF THE INVENTION
为了解决传统的碳纤维材料的分切效率低,同时在切割过程中,碳纤维材料表面的边缘处,会发生爆边的问题,本发明的目的是提供一种碳纤维材料线性切割装置及切割方法。In order to solve the problem of low cutting efficiency of traditional carbon fiber materials, and at the same time during the cutting process, the edge of the carbon fiber material surface will explode. The purpose of the present invention is to provide a carbon fiber material linear cutting device and cutting method.
为了实现上述目的,本发明采用如下技术方案:一种碳纤维材料线性切割装置,包括切割平台,切割平台的基面分别固定连接有第一U型架和第二U型架,以及底部固定连接有四个支撑板,以及基面开设有均匀排列的若干个条形孔;第一U型架和第二U型架的顶面分别固定安装有第一直线电机,第一直线电机传动台的顶面固定安装有第一液压缸,第一液压缸伸缩端的顶部固定安装有浅切机构,第一U型架的内壁水平固定连接有导向杆,第二U型架的内壁水平转动穿接有丝杠,导向杆和丝杠上安装有定位机构,四个支撑板之间安装有切割机构;In order to achieve the above purpose, the present invention adopts the following technical scheme: a carbon fiber material linear cutting device, comprising a cutting platform, the base surface of the cutting platform is respectively fixedly connected with a first U-shaped frame and a second U-shaped frame, and the bottom is fixedly connected with a The four support plates and the base surface are provided with a number of evenly arranged strip holes; the top surfaces of the first U-shaped frame and the second U-shaped frame are respectively fixed with the first linear motor and the first linear motor transmission table. The top surface of the first hydraulic cylinder is fixedly installed with a first hydraulic cylinder, the top of the telescopic end of the first hydraulic cylinder is fixedly installed with a shallow cutting mechanism, the inner wall of the first U-shaped frame is fixedly connected with a guide rod horizontally, and the inner wall of the second U-shaped frame is horizontally rotated and penetrated. There is a lead screw, a positioning mechanism is installed on the guide rod and the lead screw, and a cutting mechanism is installed between the four support plates;
浅切机构包括有设置于切割平台上方的若干个浅切小锯片;The shallow cutting mechanism includes a number of small shallow cutting saw blades arranged above the cutting platform;
定位机构包括有对称设置的两个活动板,活动板的底部开设有均匀排列的若干个U型开口,以及靠近底部的侧壁固定连接有均匀排列的若干个固定块,以及靠近顶部的侧壁固定连接有均匀排列的若干个气缸,气缸伸缩端的底部固定连接有压紧板;The positioning mechanism includes two movable plates arranged symmetrically, the bottom of the movable plate is provided with a number of U-shaped openings arranged evenly, and the side walls near the bottom are fixedly connected with a number of fixed blocks arranged evenly, and the side walls near the top are There are several cylinders evenly arranged in the fixed connection, and a pressing plate is fixedly connected at the bottom of the telescopic end of the cylinder;
切割机构包括有设置于切割平台下方的若干个切割大锯片;The cutting mechanism includes several large cutting saw blades arranged under the cutting platform;
切割平台的顶面还固定安装有光电传感器。A photoelectric sensor is also fixedly installed on the top surface of the cutting platform.
优选的,浅切机构还包括有固定设置于第一液压缸伸缩端顶部的条形板,条形板的底部固定连接有均匀排列的若干个吊板,若干个吊板靠近顶部的侧壁转动穿接有第一传动轴,第一传动轴的外壁固定套接有若干个驱动链轮,以及一端轴接有固定设置于吊板侧壁的第一电机;吊板靠近底部的侧壁转动穿接有连接轴,连接轴的外壁固定套接有从动链轮,驱动链轮和从动链轮通过链条进行传动,浅切小锯片固定套接于连接轴的外壁,若干个浅切小锯片位于若干个条形孔的正上方。Preferably, the shallow cutting mechanism further includes a strip plate fixedly arranged on the top of the telescopic end of the first hydraulic cylinder, the bottom of the strip plate is fixedly connected with a plurality of hanging plates evenly arranged, and the several hanging plates rotate close to the side wall of the top There is a first transmission shaft, the outer wall of the first transmission shaft is fixedly sleeved with several driving sprockets, and one end is connected with a first motor fixed on the side wall of the hanging plate; the side wall of the hanging plate close to the bottom rotates through the shaft. A connecting shaft is connected, the outer wall of the connecting shaft is fixedly sleeved with a driven sprocket, the driving sprocket and the driven sprocket are driven by a chain, and the small shallow-cut saw blade is fixedly sleeved on the outer wall of the connecting shaft, and several shallow-cut small The saw blade is located directly above several bar holes.
优选的,两个活动板的侧壁与导向杆的外壁为滑动穿接,以及侧壁与丝杠的外壁为螺纹穿接。Preferably, the side walls of the two movable plates and the outer walls of the guide rods are slidably connected, and the side walls and the outer walls of the lead screws are threadedly connected.
优选的,切割机构还包括有对称设置的两个第二直线电机,两个第二直线电机传动台的顶部固定安装有两个第二液压缸,两个第二液压缸伸缩端的顶部固定连接有开口为朝上设置的U型框,U型框靠近顶部的内壁水平转动穿接有第二传动轴,第二传动轴的一端轴接有固定设置于U型框侧壁的第二电机,若干个切割大锯片均匀固定套接于第二传动轴的外壁,若干个切割大锯片分别位于若干个条形孔的正下方,第二直线电机的两端分别与两个支撑板的侧壁为固定连接。Preferably, the cutting mechanism further includes two symmetrically arranged second linear motors, two second hydraulic cylinders are fixedly installed on the top of the transmission table of the two second linear motors, and the tops of the telescopic ends of the two second hydraulic cylinders are fixedly connected with The opening is a U-shaped frame facing upwards, the inner wall of the U-shaped frame near the top is horizontally rotated and connected with a second transmission shaft, and one end of the second transmission shaft is connected with a second motor fixedly arranged on the side wall of the U-shaped frame. The large cutting saw blades are evenly and fixedly sleeved on the outer wall of the second transmission shaft, the large cutting saw blades are located directly under the strip holes, and the two ends of the second linear motor are respectively connected to the side walls of the two support plates. for a fixed connection.
优选的,丝杠的一端固定连接有转盘。Preferably, a turntable is fixedly connected to one end of the lead screw.
一种碳纤维材料线性切割装置的切割方法,包括有以下步骤:A cutting method of a carbon fiber material linear cutting device, comprising the following steps:
S1,碳纤维材料的表面朝上,且从第二U型架第二U型架下方的切割平台上送入,且朝向第一U型架的方向推送;S1, the surface of the carbon fiber material faces upward, and is fed from the cutting platform below the second U-shaped frame and the second U-shaped frame, and is pushed toward the direction of the first U-shaped frame;
S2,转动转盘,通过丝杠驱动两个活动板在导向杆上相向滑动,将两个活动板上的若干个固定块的侧壁贴靠碳纤维材料的两个侧边,以对碳纤维材料的推进起到导向的作用;S2, turn the turntable, drive the two movable plates to slide toward each other on the guide rod through the lead screw, and press the side walls of several fixed blocks on the two movable plates against the two sides of the carbon fiber material to push the carbon fiber material. play a guiding role;
S3,随着碳纤维材料的推进,光电传感器检测到碳纤维材料时,碳纤维材料停止推送,且若干个气缸驱动压紧板下降,将压紧板的底部压紧在碳纤维材料的顶面;S3, with the advancement of the carbon fiber material, when the photoelectric sensor detects the carbon fiber material, the carbon fiber material stops pushing, and several cylinders drive the pressing plate down, pressing the bottom of the pressing plate against the top surface of the carbon fiber material;
S4,第一直线电机通过其传动台驱动第一液压缸、浅切机构移动,将若干个浅切小锯片移动至靠近碳纤维材料的侧部,且浅切小锯片的最底部位于碳纤维材料的上方,浅切小锯片最低部到碳纤维材料侧部在水平方向上的距离为0.5mm-15mm;S4, the first linear motor drives the first hydraulic cylinder and the shallow cutting mechanism to move through its transmission table, and moves several small shallow cutting saw blades to the side near the carbon fiber material, and the bottom of the small shallow cutting saw blades is located in the carbon fiber Above the material, the distance from the lowest part of the shallow-cut small saw blade to the side of the carbon fiber material in the horizontal direction is 0.5mm-15mm;
S5,第一电机通过第一传动轴驱动驱动链轮转动,经过链条、从动链轮传动至连接轴,则浅切小锯片转动;S5, the first motor drives the driving sprocket to rotate through the first transmission shaft, and is transmitted to the connecting shaft through the chain and the driven sprocket, so that the small saw blade for shallow cutting rotates;
S6,第一液压缸通过其伸缩端驱动条形板下降,则浅切机构下降,将若干个浅切小锯片切入碳纤维材料中,切入深度为2-5mm;S6, the first hydraulic cylinder drives the strip plate down through its telescopic end, and the shallow cutting mechanism descends, cutting several small shallow cutting saw blades into the carbon fiber material, and the cutting depth is 2-5mm;
S7,第一直线电机通过其传动台驱动第一液压缸、浅切机构移动,若干个浅切小锯片转动的同时,若干个浅切小锯片朝向靠近碳纤维材料边缘的一侧移动切割,浅切小锯片脱离碳纤维材料边缘后,然后第一直线电机通过其传动台驱动第一液压缸、浅切机构朝向反方向移动,将若干个浅切小锯片朝向碳纤维材料另一侧的边缘移动切割,将碳纤维材料的顶面切割成若干条浅槽,浅槽切割完成后,通过第一液压缸抬起浅切机构,将浅切小锯片抬高脱离碳纤维材料;S7, the first linear motor drives the first hydraulic cylinder and the shallow-cutting mechanism to move through its transmission table. While several small-cutting saw blades rotate, several small-cutting saw blades move toward the side close to the edge of the carbon fiber material for cutting , after the small shallow-cutting saw blades are separated from the edge of the carbon fiber material, then the first linear motor drives the first hydraulic cylinder through its transmission table, and the shallow-cutting mechanism moves in the opposite direction, so that several small shallow-cutting saw blades face the other side of the carbon fiber material The top surface of the carbon fiber material is cut into several shallow grooves. After the shallow groove cutting is completed, the shallow cutting mechanism is lifted by the first hydraulic cylinder to lift the small shallow cutting saw blade away from the carbon fiber material;
S8,若干个切割大锯片从碳纤维材料的外侧进行切割,第二电机通过第二传动轴驱动若干个切割大锯片转动,第二液压缸抬起U型框,将切割大锯片的最顶部从条形孔的下方穿过条形孔,将切割大锯片的最低部抬高至碳纤维材料顶面的上方,然后切割大锯片下降,且向下斜切碳纤维材料的浅槽;S8, several large cutting saw blades are cut from the outside of the carbon fiber material, the second motor drives several large cutting saw blades to rotate through the second transmission shaft, the second hydraulic cylinder lifts the U-shaped frame, and cuts the most cutting large saw blade. The top passes through the bar hole from below the bar hole, raises the lowest part of the cutting large saw blade above the top surface of the carbon fiber material, and then lowers the cutting large saw blade and cuts the shallow groove of the carbon fiber material downward;
S9,第二直线电机通过其传动台驱动第二液压缸、U型框移动,若干个切割大锯片对碳纤维材料进行分切,以分切成若干个碳纤维材料成品。S9, the second linear motor drives the second hydraulic cylinder and the U-shaped frame to move through its transmission table, and several large cutting saw blades cut the carbon fiber material to cut into several finished carbon fiber materials.
与现有技术相比,本发明实现的有益效果:该碳纤维材料线性切割装置通过设置多个切割大锯片,可以一次分切多个碳纤维材料成品,大大提高了碳纤维材料的分切效率;该碳纤维材料线性切割装置通过设置多个浅切小锯片,且结合该碳纤维材料线性切割装置的切割方法,可以显著避免在切割过程中,碳纤维材料表面的边缘爆边的情况,大大提高了碳纤维材料的切割质量。Compared with the prior art, the present invention has the beneficial effects that the linear cutting device for carbon fiber material can cut multiple carbon fiber material finished products at one time by setting a plurality of large cutting saw blades, which greatly improves the cutting efficiency of carbon fiber material; The carbon fiber material linear cutting device is provided with a plurality of small saw blades for shallow cutting, and combined with the cutting method of the carbon fiber material linear cutting device, the edge of the carbon fiber material surface can be significantly avoided during the cutting process, which greatly improves the carbon fiber material. cutting quality.
附图说明Description of drawings
以下结合附图和具体实施方式来进一步详细说明本发明:The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
图1为本发明的整体的结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明的浅切机构的结构示意图;Fig. 2 is the structural representation of the shallow cutting mechanism of the present invention;
图3为本发明的图2中A部分的结构示意图;Fig. 3 is the structural representation of part A in Fig. 2 of the present invention;
图4为本发明的图2中B部分的结构示意图;Fig. 4 is the structural representation of part B in Fig. 2 of the present invention;
图5为本发明的定位机构的结构示意图;5 is a schematic structural diagram of a positioning mechanism of the present invention;
图6为本发明的切割机构的结构示意图;Fig. 6 is the structural representation of the cutting mechanism of the present invention;
图7为本发明的S4中浅切小锯片与碳纤维材料位置关系的示意图;Fig. 7 is the schematic diagram of the positional relationship between the shallow-cut small saw blade and the carbon fiber material in S4 of the present invention;
图8为本发明的预切槽的切割方向的示意图;Fig. 8 is the schematic diagram of the cutting direction of the pre-grooving of the present invention;
图9为本发明的浅槽的切割方向的示意图;Fig. 9 is the schematic diagram of the cutting direction of the shallow groove of the present invention;
图10为本发明的切割大锯片的切割轨迹的示意图。FIG. 10 is a schematic diagram of the cutting track of the cutting large saw blade of the present invention.
图中:1-切割平台、2-第一U型架、3-第二U型架、4-支撑板、5-条形孔、6-第一直线电机、7-第一液压缸、8-浅切机构、9-导向杆、10-丝杠、11-定位机构、12-切割机构、13-光电传感器、1001-转盘、1101-活动板、1102-U型开口、1103-固定块、1104-气缸、1105-压紧板、1201-切割大锯片、1202-第二直线电机、1203-第二液压缸、1204-U型框、1205-第二传动轴、1206-第二电机、801-浅切小锯片、802-条形板、803-吊板、804-第一传动轴、805-驱动链轮、806-第一电机、807-连接轴、808-从动链轮、809-链条。In the picture: 1-cutting platform, 2-first U-shaped frame, 3-second U-shaped frame, 4-support plate, 5-strip hole, 6-first linear motor, 7-first hydraulic cylinder, 8-shallow cutting mechanism, 9-guide rod, 10-lead screw, 11-positioning mechanism, 12-cutting mechanism, 13-photoelectric sensor, 1001-turntable, 1101-movable plate, 1102-U-shaped opening, 1103-fixed block , 1104-air cylinder, 1105-pressing plate, 1201-cutting large saw blade, 1202-second linear motor, 1203-second hydraulic cylinder, 1204-U-shaped frame, 1205-second transmission shaft, 1206-second motor , 801-shallow cutting small saw blade, 802-bar plate, 803-hanging plate, 804-first drive shaft, 805-drive sprocket, 806-first motor, 807-connecting shaft, 808-driven sprocket , 809-chain.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1至图10。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。See Figures 1 through 10. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. Restricted conditions, it does not have technical substantive significance, any structural modification, proportional relationship change or size adjustment, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the present invention. The disclosed technical content must be within the scope of coverage. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.
本发明提供一种技术方案:一种碳纤维材料线性切割装置,包括切割平台1,切割平台1的基面分别固定连接有第一U型架2和第二U型架3,以及底部固定连接有四个支撑板4,以及基面开设有均匀排列的若干个条形孔5;第一U型架2和第二U型架3的顶面分别固定安装有第一直线电机6,第一直线电机6传动台的顶面固定安装有第一液压缸7,第一液压缸7伸缩端的顶部固定安装有浅切机构8,第一U型架2的内壁水平固定连接有导向杆9,第二U型架3的内壁水平转动穿接有丝杠10,导向杆9和丝杠10上安装有定位机构11,四个支撑板4之间安装有切割机构12;The present invention provides a technical solution: a carbon fiber material linear cutting device, comprising a cutting platform 1, the base surface of the cutting platform 1 is respectively fixedly connected with a first U-shaped frame 2 and a
浅切机构8包括有设置于切割平台1上方的若干个浅切小锯片801,若干个浅切小锯片801用于对碳纤维材料线表面进行浅切;The
定位机构11包括有对称设置的两个活动板1101,活动板1101的底部开设有均匀排列的若干个U型开口1102,以及靠近底部的侧壁固定连接有均匀排列的若干个固定块1103,以及靠近顶部的侧壁固定连接有均匀排列的若干个气缸1104,气缸1104伸缩端的底部固定连接有压紧板1105,固定块1103的设置以对碳纤维材料的推进起到导向的作用,同时使得碳纤维材料与活动板1101之间保持距离,以使得浅切小锯片801可以移动至碳纤维材料边缘的侧方,进而可以使得浅切小锯片801可以完全切割碳纤维材料的边缘;U型开口1102的设置,可以使得切割大锯片1201穿过。The
切割机构12包括有设置于切割平台1下方的若干个切割大锯片1201,若干个切割大锯片1201用于对碳纤维材料线进行分切;The
切割平台1的顶面还固定安装有光电传感器13,光电传感器13的照射光线穿过位于两个活动板1101上的两个U型开口1102,以使得光电传感器13可以检测到切割平台1上的碳纤维材料。The top surface of the cutting platform 1 is also fixedly installed with a photoelectric sensor 13, and the irradiated light of the photoelectric sensor 13 passes through the two
浅切机构8还包括有固定设置于第一液压缸7伸缩端顶部的条形板802,条形板802的底部固定连接有均匀排列的若干个吊板803,若干个吊板803靠近顶部的侧壁转动穿接有第一传动轴804,第一传动轴804的外壁固定套接有若干个驱动链轮805,以及一端轴接有固定设置于吊板803侧壁的第一电机806;吊板803靠近底部的侧壁转动穿接有连接轴807,连接轴807的外壁固定套接有从动链轮808,驱动链轮805和从动链轮808通过链条809进行传动,浅切小锯片801固定套接于连接轴807的外壁,若干个浅切小锯片801位于若干个条形孔5的正上方。The
两个活动板1101的侧壁与导向杆9的外壁为滑动穿接,以及侧壁与丝杠10的外壁为螺纹穿接。The side walls of the two
切割机构12还包括有对称设置的两个第二直线电机1202,两个第二直线电机1202传动台的顶部固定安装有两个第二液压缸1203,两个第二液压缸1203伸缩端的顶部固定连接有开口为朝上设置的U型框1204,U型框1204靠近顶部的内壁水平转动穿接有第二传动轴1205,第二传动轴1205的一端轴接有固定设置于U型框1204侧壁的第二电机1206,若干个切割大锯片1201均匀固定套接于第二传动轴1205的外壁,若干个切割大锯片1201分别位于若干个条形孔5的正下方,第二直线电机1202的两端分别与两个支撑板4的侧壁为固定连接。The
丝杠10的一端固定连接有转盘1001。A
该碳纤维材料线性切割装置还设置有控制器,控制器连接有用于推送碳纤维材料的送板设备,控制器还分别与光电传感器13、第一直线电机6、第一液压缸7、第一电机801、气缸1104、第二直线电机1202、第二液压缸1203、第二电机1206连接。The carbon fiber material linear cutting device is also provided with a controller. The controller is connected with a plate feeding device for pushing carbon fiber materials. The controller is also connected with the photoelectric sensor 13, the first
一种碳纤维材料线性切割装置的切割方法,包括有以下步骤:A cutting method of a carbon fiber material linear cutting device, comprising the following steps:
S1,碳纤维材料的表面朝上,且从第二U型架第二U型架3下方的切割平台1上由送板设备送入,且朝向第一U型架2的方向推送;S1, the surface of the carbon fiber material faces upward, and is sent from the cutting platform 1 below the second
S2,转动转盘1001,通过丝杠10驱动两个活动板1101在导向杆9上相向滑动,将两个活动板1101上的若干个固定块1103的侧壁贴靠碳纤维材料的两个侧边,以对碳纤维材料的推进起到导向的作用;S2, the
S3,随着碳纤维材料的推进,光电传感器13检测到碳纤维材料时,光电传感器13将检测信号反馈至控制器,控制器控制送板设备停止运行,碳纤维材料停止推送,且控制器控制若干个气缸1104驱动压紧板1105下降,将压紧板1105的底部压紧在碳纤维材料的顶面;S3, with the advancement of the carbon fiber material, when the photoelectric sensor 13 detects the carbon fiber material, the photoelectric sensor 13 feeds back the detection signal to the controller, the controller controls the plate feeding device to stop running, the carbon fiber material stops pushing, and the controller controls
S4,控制器控制第一直线电机6通过其传动台驱动第一液压缸7、浅切机构8移动,将若干个浅切小锯片801移动至靠近碳纤维材料的侧部,且浅切小锯片801的最底部位于碳纤维材料的上方,浅切小锯片801最低部到碳纤维材料侧部在水平方向上的距离为0.5mm-15mm,浅切小锯片801与碳纤维材料位置关系如图7;S4, the controller controls the first
S5,控制器控制第一电机806通过第一传动轴804驱动驱动链轮805转动,经过链条809、从动链轮808传动至连接轴807,则浅切小锯片801转动;S5, the controller controls the
S6,控制器控制第一液压缸7通过其伸缩端驱动条形板802下降,则浅切机构8下降,将若干个浅切小锯片801切入碳纤维材料中,切入深度为2-5mm;S6, the controller controls the first
S7,控制器控制第一直线电机6通过其传动台驱动第一液压缸7、浅切机构8移动,若干个浅切小锯片801转动的同时,若干个浅切小锯片801朝向靠近碳纤维材料边缘的一侧移动切割,浅切小锯片801脱离碳纤维材料边缘后,得到预切槽,预切槽的切割方向如图8,然后控制器控制第一直线电机6通过其传动台驱动第一液压缸7、浅切机构8朝向反方向移动,将若干个浅切小锯片801朝向碳纤维材料另一侧的边缘移动切割,将碳纤维材料的顶面切割成若干条浅槽,浅槽的切割方向如图9,浅槽切割完成后,通过控制器控制第一液压缸7抬起浅切机构8,将浅切小锯片801抬高脱离碳纤维材料;S7, the controller controls the first
S8,若干个切割大锯片1201从碳纤维材料的外侧进行切割,第二电机1206通过第二传动轴1205驱动若干个切割大锯片1201转动,第二液压缸1203抬起U型框1204,将切割大锯片1201的最顶部从条形孔5的下方穿过条形孔5,将切割大锯片1201的最低部抬高至碳纤维材料顶面的上方,然后切割大锯片1201下降,且向下斜切碳纤维材料的浅槽,切割大锯片1201切割轨迹如图10;S8, several large cutting saw
S9,控制器控制第二直线电机1202通过其传动台驱动第二液压缸1203、U型框1204移动,若干个切割大锯片1201对碳纤维材料进行分切,以分切成若干个碳纤维材料成品,切割大锯片1201切割示意图如图10。S9, the controller controls the second
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can make modifications or changes to the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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Denomination of invention: Cutting method of a linear cutting device for carbon fiber materials Granted publication date: 20221101 Pledgee: China CITIC Bank Co.,Ltd. Dazhou Branch Pledgor: Sichuan Hengdi New Materials Group Co.,Ltd. Registration number: Y2025980006506 |