CN115008038A - Ultrafast laser layer-by-layer drilling system and device - Google Patents
Ultrafast laser layer-by-layer drilling system and device Download PDFInfo
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- CN115008038A CN115008038A CN202210864139.5A CN202210864139A CN115008038A CN 115008038 A CN115008038 A CN 115008038A CN 202210864139 A CN202210864139 A CN 202210864139A CN 115008038 A CN115008038 A CN 115008038A
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- 238000005553 drilling Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000003381 stabilizer Substances 0.000 claims 3
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
- B23K26/382—Removing material by boring or cutting by boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
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Abstract
本发明公开了超快激光逐层钻孔系统及装置,包括机体、横向滑动机构、气动机构、激光钻孔头和底座,所述机体的上方设置有支撑柱,所述横向滑动机构的上方设置有气动机构,所述气动机构的前侧设置有升降器,所述升降器的下方设置有激光钻孔头,所述激光钻孔头的前侧设置有红外线定位器。本发明通过红外线定位器的设置,当需要对工件进行确认位置来进行钻孔工作时,通过红外线定位器射出的红光线对工件的打孔位置进行照射定位,然后再将位置信息通过信号传输器输送至激光钻孔头处,由此激光钻孔头便可对指定的位置进行钻孔工作,从而有效保证钻孔位置的精确度,保证了定位精准性,提高了打孔时的精确度。
The invention discloses an ultrafast laser layer-by-layer drilling system and device, comprising a body, a lateral sliding mechanism, a pneumatic mechanism, a laser drilling head and a base. A support column is arranged above the body, and a support column is arranged above the lateral sliding mechanism. There is a pneumatic mechanism, a lifter is arranged on the front side of the pneumatic mechanism, a laser drilling head is arranged below the lifter, and an infrared locator is arranged on the front side of the laser drilling head. In the present invention, through the setting of the infrared locator, when it is necessary to confirm the position of the workpiece to carry out the drilling work, the red light emitted by the infrared locator is used to irradiate and locate the drilling position of the workpiece, and then the position information is transmitted through the signal transmitter. It is transported to the laser drilling head, so that the laser drilling head can drill the specified position, thereby effectively ensuring the accuracy of the drilling position, ensuring the positioning accuracy, and improving the accuracy of drilling.
Description
技术领域technical field
本发明涉及激光钻孔设备技术领域,具体涉及超快激光逐层钻孔系统及装置。The invention relates to the technical field of laser drilling equipment, in particular to an ultrafast laser layer-by-layer drilling system and device.
背景技术Background technique
激光钻孔是激光和物质相互作用的热物理过程,它是由激光光束特性(包括激光的波长、脉冲宽度、光束发散角、聚焦状态等)和物质的诸多热物理特性决定的,激光钻孔利用高功率密度激光束照射被加工材料,使材料很快被加热至汽化温度,蒸发形成孔洞。Laser drilling is a thermophysical process of interaction between laser and matter, which is determined by laser beam characteristics (including laser wavelength, pulse width, beam divergence angle, focusing state, etc.) and many thermophysical properties of matter. The material to be processed is irradiated with a high power density laser beam, so that the material is quickly heated to the vaporization temperature and evaporated to form holes.
现有的超快激光逐层钻孔系统及装置在使用中不具备自动定位功能,例如申请号为CN201920603354.3公开的高精密度的激光钻孔机,现有的钻孔装置需要先在待钻孔的工件上进行划线标点,用以标示出需钻孔的位置,再由钻孔头的对准工件进行钻孔工作,操作麻烦,同时现有的钻孔装置不能对工件进行定位夹持,由此不能够防止工件出现偏移导致钻孔位置出现错误的现象,从而降低了工件的加工合格率。The existing ultrafast laser layer-by-layer drilling system and device do not have automatic positioning function in use, such as the high-precision laser drilling machine disclosed in the application number CN201920603354.3, the existing drilling device needs to be prepared beforehand. The workpiece to be drilled is marked with lines to mark the position to be drilled, and then the drilling head is aligned with the workpiece to perform the drilling work, which is troublesome to operate, and the existing drilling device cannot position the workpiece. Therefore, it is impossible to prevent the workpiece from being offset and causing the wrong drilling position, thereby reducing the processing qualification rate of the workpiece.
因此,本发明超快激光逐层钻孔系统及装置来解决上述问题很有必要。Therefore, it is necessary for the ultrafast laser layer-by-layer drilling system and device of the present invention to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供超快激光逐层钻孔系统及装置,以解决技术中不具备自动定位功能的问题,现有的钻孔装置需要先在待钻孔的工件上进行划线标点,用以标示出需钻孔的位置,再由钻孔头的对准工件进行钻孔工作,操作麻烦,同时现有的钻孔装置不能对工件进行定位夹持,由此不能够防止工件出现偏移导致钻孔位置出现错误的现象,从而降低了工件的加工合格率。The purpose of the present invention is to provide an ultrafast laser layer-by-layer drilling system and device to solve the problem that the technology does not have an automatic positioning function. In order to mark the position to be drilled, and then the drilling head is aligned with the workpiece to perform the drilling work, which is troublesome to operate, and at the same time, the existing drilling device cannot position and clamp the workpiece, so it cannot prevent the workpiece from shifting. This leads to the phenomenon that the drilling position is wrong, thereby reducing the processing qualification rate of the workpiece.
为了实现上述目的,本发明提供如下技术方案:超快激光逐层钻孔系统及装置,包括机体、横向滑动机构、气动机构、激光钻孔头和底座,所述机体的上方设置有支撑柱,所述横向滑动机构的上方设置有气动机构,所述气动机构的前侧设置有升降器,所述升降器的下方设置有激光钻孔头,所述激光钻孔头的前侧设置有红外线定位器,所述激光钻孔头与红外线定位器之间相互平行,所述机体的上方设置有显示器,所述底座的左侧表面设置有控制器,所述底座的后端设置有驱动电机,所述驱动电机的上方设置有锥形轮,所述锥形轮的右侧连接有双头螺杆。In order to achieve the above purpose, the present invention provides the following technical solutions: an ultrafast laser layer-by-layer drilling system and device, including a body, a lateral sliding mechanism, a pneumatic mechanism, a laser drilling head and a base, and a support column is provided above the body, A pneumatic mechanism is arranged above the lateral sliding mechanism, a lifter is arranged on the front side of the pneumatic mechanism, a laser drilling head is arranged below the lifter, and an infrared positioning device is arranged on the front side of the laser drilling head. The laser drilling head and the infrared locator are parallel to each other, a display is arranged above the body, a controller is arranged on the left side of the base, and a drive motor is arranged at the rear end of the base, so A conical wheel is arranged above the drive motor, and a double-ended screw is connected to the right side of the conical wheel.
优选的,所述开始将系统初始化保障处理速度,所述系统初始化后由人工操控打开控制器,所述打开控制器后将操作数据传递给信号传输器,所述信号传输器的命令将打开红外线定位器,所述打开红外线定位器打开后再用信号传输器将命令传递给信号接收处理器,所述信号接收处理器控制激光打孔头的运行轨迹,所述激光打孔头按照输入的运行轨迹开始钻孔。Preferably, the system is initialized to ensure the processing speed. After the system is initialized, the controller is manually controlled to turn on the controller. After the controller is turned on, the operation data is transmitted to the signal transmitter. The command of the signal transmitter will turn on the infrared rays. Positioner, after the open infrared positioner is turned on, the signal transmitter is used to transmit the command to the signal receiving processor, and the signal receiving processor controls the running track of the laser drilling head, and the laser drilling head operates according to the input The trajectory starts drilling.
优选的,所述机体的底部固定安装有支脚,所述支脚设置有6个,所述支脚与机体之间相互垂直。Preferably, the bottom of the body is fixedly installed with support feet, six of the support feet are provided, and the support feet and the body are perpendicular to each other.
优选的,所述支撑柱设置有2个,所述支撑柱的前端设置有横向滑动机构,所述支撑柱与机体之间相互垂直。Preferably, there are two supporting columns, the front end of the supporting column is provided with a lateral sliding mechanism, and the supporting column and the body are perpendicular to each other.
优选的,所述机体的左侧设置有底座,所述底座的上方设置有支撑杆,所述支撑杆设置有4个,所述支撑杆与底座之间相互垂直。Preferably, a base is provided on the left side of the body, a support rod is provided above the base, four support rods are provided, and the support rods and the base are perpendicular to each other.
优选的,所述支撑杆的上方设置有工作台,所述工作台呈矩形结构设计而成,所述工作台与支撑杆之间相互垂直。Preferably, a worktable is arranged above the support rod, the worktable is designed in a rectangular structure, and the worktable and the support rod are perpendicular to each other.
优选的,所述双头螺杆上设置有螺纹套,所述双头螺杆与螺纹套之间为螺纹连接,所述螺纹套设置有2个,所述双头螺杆的一侧设置有滑杆。Preferably, the double-ended screw is provided with a threaded sleeve, the double-ended screw and the threaded sleeve are threadedly connected, two threaded sleeves are provided, and one side of the double-ended screw is provided with a sliding rod.
优选的,所述滑杆上设置有滑套,所述滑杆与滑套之间为滑动连接,所述滑套设置有2个,所述螺纹套与滑套上方设置有连接板。Preferably, the sliding rod is provided with a sliding sleeve, the sliding rod and the sliding sleeve are slidably connected, there are two sliding sleeves, and a connecting plate is provided above the threaded sleeve and the sliding sleeve.
优选的,所述连接板之间设置有定位板,所述定位板设置有2个,所述定位板关于工作台之间相互中心对称,所述连接板与工作台的接触位置开设有滑槽。Preferably, positioning plates are arranged between the connecting plates, two positioning plates are arranged, the positioning plates are symmetrical with each other with respect to the center of the workbench, and a chute is provided at the contact position between the connecting plate and the workbench .
在上述技术方案中,本发明提供的技术效果和优点:In the above-mentioned technical scheme, the technical effects and advantages provided by the present invention:
1、通过红外线定位器的设置,当需要对工件进行确认位置来进行钻孔工作时,通过红外线定位器射出的红光线对工件的打孔位置进行照射定位,然后再将位置信息通过信号传输器输送至激光钻孔头处,由此激光钻孔头便可对指定的位置进行钻孔工作,从而有效保证钻孔位置的精确度,保证了定位精准性,提高了打孔时的精确度;1. Through the setting of the infrared locator, when it is necessary to confirm the position of the workpiece for drilling, the red light emitted by the infrared locator is used to illuminate and locate the drilling position of the workpiece, and then the position information is passed through the signal transmitter. It is transported to the laser drilling head, so that the laser drilling head can drill the specified position, thereby effectively ensuring the accuracy of the drilling position, ensuring the positioning accuracy, and improving the accuracy of drilling;
2、通过定位板的设置,当需要钻孔的工作放置在工作台上时,通过驱动电机能够带动双头螺杆进行转动,而螺纹套在双头螺杆和滑套的作用下可带动定位板进行左右移动,从而使得定位板可同时靠近或者远离工件,当定位板靠近工件时能对工件进行夹持定位,能够避免根据钻孔时偏移位置,导致工件钻孔错误,降低了工件的合格率。2. Through the setting of the positioning plate, when the work that needs to be drilled is placed on the worktable, the double-ended screw can be driven to rotate by the driving motor, and the threaded sleeve can drive the positioning plate under the action of the double-ended screw and the sliding sleeve. Move left and right, so that the positioning plate can be close to or away from the workpiece at the same time. When the positioning plate is close to the workpiece, the workpiece can be clamped and positioned, which can avoid the deviation of the position according to the drilling process, resulting in incorrect drilling of the workpiece and reducing the qualified rate of the workpiece. .
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的横向滑动机构与气动机构立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of a lateral sliding mechanism and a pneumatic mechanism of the present invention;
图3为本发明的激光钻孔头立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the laser drilling head of the present invention;
图4为本发明的红外线定位器立体结构示意图;4 is a schematic diagram of the three-dimensional structure of the infrared locator of the present invention;
图5为本发明的双头螺杆与螺纹套立体结构示意图;Figure 5 is a schematic diagram of the three-dimensional structure of the double-ended screw and the screw sleeve of the present invention;
图6为本发明的连接板与滑槽立体结构示意图;FIG. 6 is a schematic three-dimensional structure diagram of a connecting plate and a chute of the present invention;
图7为本发明的流程结构示意图。FIG. 7 is a schematic diagram of the flow structure of the present invention.
附图标记说明:Description of reference numbers:
1、机体;2、支脚;3、支撑柱;4、横向滑动机构;5、气动机构;6、升降器;7、激光钻孔头;8、红外线定位器;9、显示器;10、底座;11、控制器; 12、支撑杆;13、工作台;14、驱动电机;15、锥形轮;16、双头螺杆;17、螺纹套;18、滑杆;19、滑套;20、连接板;21、滑槽;22、定位板。1. Body; 2. Feet; 3. Support column; 4. Lateral sliding mechanism; 5. Pneumatic mechanism; 6. Lifter; 7. Laser drilling head; 8. Infrared locator; 9. Display; 10. Base; 11. Controller; 12. Support rod; 13. Workbench; 14. Drive motor; 15. Tapered wheel; 16. Double-ended screw; 17. Threaded sleeve; 18. Slide rod; 19. Slide sleeve; 20. Connection plate; 21, chute; 22, positioning plate.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
本发明提供了如图1-7所示的超快激光逐层钻孔系统及装置,包括机体1、横向滑动机构4、气动机构5、激光钻孔头7和底座10,机体1的上方设置有支撑柱3,横向滑动机构4的上方设置有气动机构5,气动机构5的前侧设置有升降器6,升降器6的下方设置有激光钻孔头7,激光钻孔头7的前侧设置有红外线定位器8,激光钻孔头7与红外线定位器8之间相互平行,机体1的上方设置有显示器9,底座10的左侧表面设置有控制器11,底座10的后端设置有驱动电机14,驱动电机14的上方设置有锥形轮15,锥形轮15的右侧连接有双头螺杆16。The present invention provides an ultrafast laser layer-by-layer drilling system and device as shown in Figs. There is a support column 3, a
所述开始将系统初始化保障处理速度,所述系统初始化后由人工操控打开控制器,所述打开控制器后将操作数据传递给信号传输器,所述信号传输器的命令将打开红外线定位器,所述打开红外线定位器打开后再用信号传输器将命令传递给信号接收处理器,所述信号接收处理器控制激光打孔头的运行轨迹,所述激光打孔头按照输入的运行轨迹开始钻孔,机体1的底部固定安装有支脚 2,支脚2设置有6个,支脚2与机体1之间相互垂直,支撑柱3设置有2个,支撑柱3的前端设置有横向滑动机构4,支撑柱3与机体1之间相互垂直。The initializing of the system at the beginning ensures the processing speed. After the system is initialized, the controller is manually operated to open the controller. After the controller is opened, the operation data is transmitted to the signal transmitter. The command of the signal transmitter will open the infrared locator. After the open infrared locator is turned on, the signal transmitter is used to transmit the command to the signal receiving processor, and the signal receiving processor controls the running track of the laser drilling head, and the laser drilling head starts to drill according to the input running track. The bottom of the body 1 is fixedly installed with feet 2, there are 6 feet 2, the feet 2 and the body 1 are perpendicular to each other, there are 2 support columns 3, and the front end of the support column 3 is provided with a lateral sliding mechanism The column 3 and the body 1 are perpendicular to each other.
机体1的左侧设置有底座10,底座10的上方设置有支撑杆12,支撑杆12 设置有4个,支撑杆12与底座10之间相互垂直,支撑杆12的上方设置有工作台13,工作台13呈矩形结构设计而成,工作台13与支撑杆12之间相互垂直。A
双头螺杆16上设置有螺纹套17,双头螺杆16与螺纹套17之间为螺纹连接,螺纹套17设置有2个,双头螺杆16的一侧设置有滑杆18,滑杆18上设置有滑套19,滑杆18与滑套19之间为滑动连接,滑套19设置有2个,螺纹套17与滑套19上方设置有连接板20,连接板20之间设置有定位板22,定位板22设置有2个,定位板22关于工作台13之间相互中心对称,连接板20与工作台13的接触位置开设有滑槽21。The double-ended
本发明工作原理:The working principle of the present invention:
参照说明书附图1-6,在使用本装置时,首先通过支脚2将钻孔装置稳固放置在合适的位置处,再将需要钻孔的工件放置在工作台13上,然后通过控制器11打开驱动电机14,通过驱动电机14能够带动双头螺杆16进行转动,使得螺纹套17在双头螺杆16的带动下进行转动,而螺纹套17与滑套19相连接,所以通过滑套19与螺纹套17能够带动定位板22进行左右移动,从而使得定位板22可同时靠近或者远离工件,当定位板22靠近工件时能对工件进行夹持定位,能够避免根据钻孔时工件偏移位置,导致工件钻孔错误。Referring to Figures 1 to 6 in the description, when using the device, firstly place the drilling device firmly in a proper position through the support feet 2, then place the workpiece to be drilled on the
参照说明书附图1-6,在使用本装置时,而当定位板22限位定位好待钻孔工件时,便可通过显示器9和控制器11来打开横向滑动机构4和气动机构5,通过横向滑动机构4能够带动激光钻孔头7进行左右位置的调节,同时气动机构5和升降器6能够来控制激光钻孔头7和红外线定位器8前后位置和上下高度的调节,而当需要对工件进行确认位置来进行钻孔工作时,通过红外线定位器8射出的红光线对工件的打孔位置进行照射定位,然后再将位置信息通过信号传输器输送至激光钻孔头7处,使得激光钻孔头7接收信号,由此激光钻孔头7便可对指定的位置进行钻孔工作,从而有效保证钻孔位置的精确度,从而实现了钻孔装置对工件的钻孔工作。Referring to the accompanying drawings 1-6 of the description, when the device is used, and when the
参照说明书附图7,在使用本装置时,开始将系统初始化保障处理速度,使运行的设备处理状态保持最佳,系统初始化处理完成后,由人工操控打开控制器,对其进行输入执行命令,打开控制器后将操作的执行命令数据传递给信号传输器,信号传输器将接收的命令将打开红外线定位器,打开红外线定位器打开后再用信号传输器将命令传递给信号接收处理器,信号接收处理器控制激光打孔头按照命令进行运行轨迹,激光打孔头按照输入的运行轨迹开始钻孔,直至完成钻孔。Referring to Fig. 7 of the description, when using the device, start to initialize the system to ensure the processing speed, so that the processing state of the running equipment is kept optimal. After the controller is turned on, the execution command data of the operation will be transmitted to the signal transmitter, and the command received by the signal transmitter will turn on the infrared locator. After the infrared locator is turned on, the signal transmitter will be used to transmit the command to the signal receiving processor. The receiving processor controls the laser drilling head to run on a track according to the command, and the laser drilling head starts drilling according to the input running track until the drilling is completed.
Claims (9)
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| CN204545722U (en) * | 2015-02-11 | 2015-08-12 | 相鹏 | The laser-beam drilling machine of infrared ray location |
| CN210254333U (en) * | 2019-07-12 | 2020-04-07 | 苏州亚昌精密机械有限公司 | Precision machine perforating device |
| CN214263955U (en) * | 2021-01-27 | 2021-09-24 | 厦门亨泰五金制品有限公司 | Take positioner's radial drill |
| CN216095886U (en) * | 2021-08-26 | 2022-03-22 | 湖北武振建设有限公司 | Angle steel puncher |
| CN218503613U (en) * | 2022-07-21 | 2023-02-21 | 苏州优快激光科技有限公司 | Ultrafast laser layer-by-layer drilling system and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204545722U (en) * | 2015-02-11 | 2015-08-12 | 相鹏 | The laser-beam drilling machine of infrared ray location |
| CN210254333U (en) * | 2019-07-12 | 2020-04-07 | 苏州亚昌精密机械有限公司 | Precision machine perforating device |
| CN214263955U (en) * | 2021-01-27 | 2021-09-24 | 厦门亨泰五金制品有限公司 | Take positioner's radial drill |
| CN216095886U (en) * | 2021-08-26 | 2022-03-22 | 湖北武振建设有限公司 | Angle steel puncher |
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