CN115007805A - A mold forming machine for gearbox casing casting - Google Patents

A mold forming machine for gearbox casing casting Download PDF

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CN115007805A
CN115007805A CN202210713823.3A CN202210713823A CN115007805A CN 115007805 A CN115007805 A CN 115007805A CN 202210713823 A CN202210713823 A CN 202210713823A CN 115007805 A CN115007805 A CN 115007805A
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lifting
fixed
lower mold
forming machine
casting
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张家付
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Liu'an Longxing Auto Parts Co ltd
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Liu'an Longxing Auto Parts Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/065Cooling or heating equipment for moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/067Venting means for moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • B22D29/06Strippers actuated by fluid pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

本发明公开一种变速箱壳体铸造用模具成型机,包括固定底座和下模体,所述下模体拼接安装在固定底座的上端外表面,所述固定底座的上端外表面位于下模体的中部位置拼接安装有模块,所述下模体的内侧为空心结构,且下模体的内侧设有循环槽,所述固定底座的内侧固定安装有第一液压机,且第一液压机的上端固定安装有升降托板,所述升降托板的上端四角处均固定安装有用来脱模的升降顶杆;通过升降顶杆的顶头,从四角处将下模体和模块之间冷却后的变速箱壳体坯料顶出,完成对变速箱壳体坯料的脱模操作,利用升降顶杆和升降托板的设置,使得该变速箱壳体铸造用模具成型机具有辅助脱模结构,提升其使用效果。

Figure 202210713823

The invention discloses a mold forming machine for casting a gearbox casing, comprising a fixed base and a lower mold body, the lower mold body is spliced and mounted on the outer surface of the upper end of the fixed base, and the outer surface of the upper end of the fixed base is located on the lower mold body A module is spliced and installed in the middle of the lower mold body, the inner side of the lower mold body is a hollow structure, and the inner side of the lower mold body is provided with a circulation groove, the inner side of the fixed base is fixedly installed with a first hydraulic press, and the upper end of the first hydraulic press is fixed A lifting bracket is installed, and the upper four corners of the upper end of the lifting bracket are fixedly installed with lifting ejector rods for demoulding; through the top of the lifting ejector rod, the gearbox between the lower mold body and the module is cooled from the four corners. The shell blank is ejected to complete the demoulding operation of the gearbox shell blank. The setting of the lifting ejector rod and the lifting support plate makes the mold forming machine for casting the gearbox shell have an auxiliary demoulding structure to improve its use effect. .

Figure 202210713823

Description

一种变速箱壳体铸造用模具成型机A mold forming machine for gearbox casing casting

技术领域technical field

本发明属于变速箱壳体加工技术领域,更具体的是一种变速箱壳体铸造用模具成型机。The invention belongs to the technical field of gearbox shell processing, and more particularly relates to a mold forming machine for gearbox shell casting.

背景技术Background technique

变速箱壳体铸造用模具成型机,是一种使用在变速箱壳体铸造加工过程中,对融化后的金属溶液进行胚料定型操作的一种装置,利用其可以完成变速箱壳体坯料的定型加工操作,通过后续精加工,可以制造出变速箱壳体。The mold forming machine for gearbox casing casting is a device used in the casting process of the gearbox casing to carry out the blank shaping operation of the molten metal solution. Forming operations, with subsequent finishing, produce the gearbox housing.

专利号CN110434311A的专利文件公开了一种变速箱壳体铝合金压铸模具,包括底座,所述底座的内部安装有第二传动机构,所述底座的上表面固接有竖板,所述竖板的右端固接有连杆,两个所述连杆的外壁套接有滑板,所述竖板的内部螺纹连接有第一传动机构,两个所述铸模筒的外壁均与第二传动机构相固接,所述卸模机构的左端与第二传动机构相固接。该变速箱壳体铝合金压铸模具,其有益效果是,可以在卸模时节省大量的人力,进而提高整体机构的实用性,通过转盘、第一螺纹杆、滑板和第二螺纹杆等的配合使用,有利于推广使用,通过顶杆、铸模筒和底座进料口等的配合使用,大大提高人们对压铸模具的使用需求。Patent document CN110434311A discloses an aluminum alloy die-casting mold for a gearbox casing, including a base, a second transmission mechanism is installed inside the base, a vertical plate is fixed on the upper surface of the base, and the vertical plate is A connecting rod is fixedly connected to the right end of the two connecting rods, a sliding plate is sleeved on the outer walls of the two connecting rods, a first transmission mechanism is threadedly connected to the inside of the vertical plate, and the outer walls of the two casting mold cylinders are connected with the second transmission mechanism. Fixed connection, the left end of the mold unloading mechanism is fixedly connected with the second transmission mechanism. The aluminum alloy die-casting mold for the gearbox casing has the beneficial effect that a lot of manpower can be saved when the mold is unloaded, thereby improving the practicability of the overall mechanism. It is conducive to popularization and use. Through the coordinated use of the ejector rod, the casting mold cylinder and the base feeding port, the demand for the use of the die-casting mold is greatly improved.

上述装置在使用时存在一定的不足,其不具有辅助脱模结构,在其进行变速箱壳体铸造加工操作时,冷却后的变速箱壳体坯料需要使用者通过人工方式从模具内取出,降低了变速箱壳体坯料的取料效率,功能性单一;其次上述装置冷却降温效率较低,在变速箱壳体定型加工操作时,需要对变速箱壳体的模具进行辅助降温操作,才能缩短变速箱壳体冷却成型时所需的时间,上述装置自身不具有辅助降温结构,降低了其使用效果;其次在进行变速箱壳体坯料定型加工操作时,金属材料注料不均,会使得其成型后的变速箱壳体坯料容易产生气泡状孔洞现象,降低了其加工质量,降低了其加工质量。The above-mentioned device has certain shortcomings in use. It does not have an auxiliary demoulding structure. When the gearbox casing is cast and processed, the cooled gearbox casing blank needs to be manually taken out by the user from the mold to reduce the speed of the mold. This improves the reclaiming efficiency of the gearbox shell blank, and has a single function. Secondly, the cooling and cooling efficiency of the above-mentioned device is low. During the gearbox shell shaping operation, it is necessary to perform auxiliary cooling operations on the gearbox shell mold in order to shorten the speed change. The time required for the cooling and forming of the box shell, the above-mentioned device itself does not have an auxiliary cooling structure, which reduces its use effect; secondly, when the gearbox shell blank is shaped and processed, the metal material is not uniformly injected, which will cause it to be formed. The latter gearbox housing blank is prone to bubble-like holes, which reduces its processing quality and reduces its processing quality.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种变速箱壳体铸造用模具成型机,可以解决现有的问题。The purpose of the present invention is to provide a mold forming machine for casting a gearbox casing, which can solve the existing problems.

本发明解决的问题是:The problem that the present invention solves is:

1、不具有辅助脱模结构,在其进行变速箱壳体铸造加工操作时,冷却后的变速箱壳体坯料需要使用者通过人工方式从模具内取出,降低了变速箱壳体坯料的取料效率,功能性单一;1. There is no auxiliary demoulding structure. When the gearbox shell is cast and processed, the cooled gearbox shell blank needs to be manually removed from the mold by the user, which reduces the reclaiming of the gearbox shell blank. Efficiency, single function;

2、传统装置冷却降温效率较低,在变速箱壳体定型加工操作时,需要对变速箱壳体的模具进行辅助降温操作,才能缩短变速箱壳体冷却成型时所需的时间,上述装置自身不具有辅助降温结构,降低了其使用效果;2. The cooling and cooling efficiency of the traditional device is low. When the gearbox casing is shaped and processed, it is necessary to perform an auxiliary cooling operation on the mold of the gearbox casing, so as to shorten the time required for the cooling and forming of the gearbox casing. The above device itself It does not have an auxiliary cooling structure, which reduces its use effect;

3、在进行变速箱壳体坯料定型加工操作时,金属材料注料不均,会使得其成型后的变速箱壳体坯料容易产生气泡状孔洞现象,降低了其加工质量,降低了其加工质量。3. When the transmission case blank is shaped and processed, the uneven injection of metal materials will make the formed transmission case blank prone to bubble-like holes, which will reduce its processing quality and reduce its processing quality. .

本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:

一种变速箱壳体铸造用模具成型机,包括固定底座和下模体,所述下模体拼接安装在固定底座的上端外表面,所述固定底座的上端外表面位于下模体的中部位置拼接安装有模块,所述下模体的内侧为空心结构,且下模体的内侧设有循环槽,所述固定底座的内侧固定安装有第一液压机,且第一液压机的上端固定安装有升降托板,所述升降托板的上端四角处均固定安装有用来脱模的升降顶杆,所述固定底座的一侧外表面固定安装有水箱,所述水箱的上部外表面固定安装有进水管,所述水箱和下模体之间通过进水管贯通连接,所述下模体的上方活动安装有固定底板,且固定底板的下端外表面固定安装有上模盖。A mold forming machine for casting a gearbox casing, comprising a fixed base and a lower mold body, the lower mold body is spliced and mounted on the outer surface of the upper end of the fixed base, and the outer surface of the upper end of the fixed base is located in the middle of the lower mold body. The modules are spliced and installed, the inner side of the lower mold body is a hollow structure, and the inner side of the lower mold body is provided with a circulation groove, the inner side of the fixed base is fixedly installed with a first hydraulic press, and the upper end of the first hydraulic press is fixedly installed with a lift Supporting plate, the upper four corners of the lifting support plate are fixedly installed with lifting rods for demoulding, the outer surface of one side of the fixed base is fixedly installed with a water tank, and the upper outer surface of the water tank is fixedly installed with a water inlet pipe The water tank and the lower mold body are connected through a water inlet pipe, a fixed base plate is movably installed above the lower mold body, and an upper mold cover is fixedly installed on the outer surface of the lower end of the fixed base plate.

作为本发明的进一步技术方案,所述水箱的一端固定安装有连通管,且连通管的中部位置固定套接有散热盒,散热盒的侧边外表面固定安装有风机,散热盒内设有蛇形管,连通管的一端外表面固定安装有排水管,连通管和下模体之间通过排水管贯通连接,水箱内的水体经过进水管流入至下模体的循环槽,配合排水管将水体从下模体的循环槽排出,使得水体在下模体的循环槽内循环流动,对下模体内的变速箱壳体坯料起到降温作用,同时利用排水管配合连通管可以将水体导入至散热盒的蛇形管内,通过风机对蛇形管内的水体进行降温操作,方便其循环使用。As a further technical solution of the present invention, a communication pipe is fixedly installed at one end of the water tank, and a heat dissipation box is fixedly sleeved in the middle of the communication pipe. A drain pipe is fixedly installed on the outer surface of one end of the communication pipe. The connection pipe and the lower mold body are connected through the drain pipe. The water in the water tank flows into the circulation tank of the lower mold body through the water inlet pipe. It is discharged from the circulation groove of the lower mold body, so that the water body circulates in the circulation groove of the lower mold body, which has a cooling effect on the gearbox shell blank in the lower mold body. In the serpentine tube, the water body in the serpentine tube is cooled by a fan to facilitate its recycling.

作为本发明的进一步技术方案,所述水箱的内侧固定安装有泵体,所述排水管和进水管的整体均为L型结构,利用泵体的使用可以对水箱内进行增压操作,方便水箱进行排水降温操作。As a further technical solution of the present invention, a pump body is fixedly installed on the inner side of the water tank, and the whole of the drain pipe and the water inlet pipe is an L-shaped structure. The use of the pump body can pressurize the water tank, which is convenient for the water tank. Carry out drainage cooling operation.

作为本发明的进一步技术方案,所述固定底板的上端外表面固定安装有升降压盖,所述固定底板的下端四角处均固定安装有定位导杆,所述下模体的上端四角处均设有配合定位导杆使用的圆槽插槽,当升降压盖下移时,升降压盖驱动固定底板,使得固定底板带动上模盖下移,从而将下模体的上部闭合,使用者通过将融化后的金属溶液导入至下模体和模块之间,待金属溶液冷却后,形成变速箱壳体坯料,利用定位导杆和圆槽插槽之间的对接,可以提升升降压盖闭合时的精准性。As a further technical solution of the present invention, a lifting and pressing cover is fixedly installed on the outer surface of the upper end of the fixed base plate, positioning guide rods are fixedly installed at the four corners of the lower end of the fixed base plate, and the four corners of the upper end of the lower mold body are fixedly installed. There is a circular groove slot for use with the positioning guide rod. When the lifting and pressing cover moves down, the lifting and pressing cover drives the fixed bottom plate, so that the fixed bottom plate drives the upper mold cover to move down, thereby closing the upper part of the lower mold body. By introducing the melted metal solution between the lower mold body and the module, after the metal solution is cooled, the gearbox housing blank is formed, and the lifting and lowering pressure can be improved by using the docking between the positioning guide rod and the circular groove slot. Precision when the lid is closed.

作为本发明的进一步技术方案,所述升降压盖的上方安装有固定顶盖,所述固定顶盖和固定底座之间通过四组立杆对接固定,所述升降压盖的四角处均设有圆孔,立杆贯穿圆孔,圆孔内活动安装有配合立杆使用的滚轴,利用滚轴的设置,可以降低升降压盖和立杆之间的摩擦力,使得升降压盖的升降操作更加流畅,利用四组立杆的设置,对固定顶盖的安装起到固定作用。As a further technical solution of the present invention, a fixed top cover is installed above the lifting and pressing cover, the fixed top cover and the fixed base are butted and fixed by four sets of vertical rods, and the four corners of the lifting and pressing cover are There is a round hole, the vertical rod runs through the round hole, and the roller used for the vertical rod is movably installed in the round hole. The setting of the roller can reduce the friction between the lifting cover and the vertical rod, so that the lifting and pressing The lifting operation of the cover is smoother, and the installation of the fixed top cover is fixed by the setting of four groups of vertical rods.

作为本发明的进一步技术方案,所述固定顶盖的上端中部设有用来驱动升降压盖的第二液压机,所述固定顶盖的上端外表面靠近第二液压机的一侧固定安装有进料嘴,所述进料嘴和升降压盖之间通过伸缩料管贯通连接,所述升降压盖、固定底板和上模盖均设有配合伸缩料管使用的注料孔,利用伸缩料管的设置,可以在升降压盖下移时,令伸缩料管做对应的长度调节,通过第二液压机驱动升降压盖,使得升降压盖带动上模盖升降移动。As a further technical solution of the present invention, the middle of the upper end of the fixed top cover is provided with a second hydraulic press for driving the lifting and lowering cover, and the side of the outer surface of the upper end of the fixed top cover close to the second hydraulic press is fixedly installed with a feeding material The feeding nozzle and the lifting and pressing cover are connected through a telescopic material pipe. The lifting and pressing cover, the fixed bottom plate and the upper mold cover are all provided with injection holes for the use of the telescopic material pipe. The setting of the tube can make the corresponding length adjustment of the telescopic material tube when the lifting and pressing cover moves down, and the lifting and pressing cover is driven by the second hydraulic press, so that the lifting and pressing cover drives the upper mold cover to move up and down.

作为本发明的进一步技术方案,所述升降顶杆的上端外表面固定安装有顶头,所述固定底座的上端设有配合升降顶杆和顶头使用的槽口,使用者通过第一液压机驱动升降托板,使得升降托板带动四组升降顶杆上移,通过升降顶杆的顶头,将下模体和模块之间冷却后的变速箱壳体坯料顶出,完成对变速箱壳体坯料的脱模操作。As a further technical solution of the present invention, a jack is fixedly installed on the outer surface of the upper end of the lifting mandrel, the upper end of the fixed base is provided with a notch for use with the lifting jack and the jack, and the user drives the lifting bracket through the first hydraulic machine. plate, so that the lifting pallet drives the four sets of lifting mandrels to move up, and through the top of the lifting mandrel, the cooled gearbox shell blank between the lower mold body and the module is pushed out, and the removal of the gearbox shell blank is completed. mode operation.

作为本发明的进一步技术方案,所述升降压盖、固定底板和上模盖的内侧均设有若干组排气槽,下模体的下端外表面固定安装有固定卡条,下模体的侧边固定安装有固定卡板。As a further technical solution of the present invention, the lifting and pressing cover, the fixed bottom plate and the inner side of the upper mold cover are all provided with several groups of exhaust grooves, the outer surface of the lower end of the lower mold body is fixedly installed with a fixed clip, and the lower mold body is A fixed card board is fixedly installed on the side.

本发明的有益效果:Beneficial effects of the present invention:

1、通过设置升降顶杆和升降托板,在该变速箱壳体铸造用模具成型机使用时,利用升降顶杆和升降托板配合第一液压机的使用,使得其形成顶出式辅助脱模结构,使用者通过启动第二液压机,使得第二液压机驱动升降压盖下移,利用升降压盖驱动固定底板和上模盖下移,从而将上模盖和下模体之间闭合,利用伸缩料管的设置,可以在升降压盖下移时,令伸缩料管做对应的长度调节,使用者将熔化后的金属材料倒入至进料嘴内,进料嘴通过伸缩料管,配合升降压盖、固定底板和上模盖的注料孔,将金属材料灌入至下模体和模块之间,待金属溶液冷却后,形成变速箱壳体坯料,利用定位导杆和圆槽插槽之间的对接,可以提升升降压盖闭合时的精准性,使用者通过第二液压机驱动升降压盖上移,开启下模体的上端,使用者通过第一液压机驱动升降托板,使得升降托板带动四组升降顶杆上移,通过升降顶杆的顶头,从四角处将下模体和模块之间冷却后的变速箱壳体坯料顶出,完成对变速箱壳体坯料的脱模操作,利用升降顶杆和升降托板的设置,使得该变速箱壳体铸造用模具成型机具有辅助脱模结构,提升其使用效果。1. By setting the lifting mandrel and the lifting support plate, when the mold forming machine for casting the gearbox casing is used, the lifting mandrel and the lifting support plate are used to cooperate with the use of the first hydraulic press, so that it forms an ejector-assisted demoulding. Structure, the user activates the second hydraulic press, so that the second hydraulic press drives the lifting and pressing cover to move down, and uses the lifting and pressing cover to drive the fixed bottom plate and the upper mold cover to move down, thereby closing the space between the upper mold cover and the lower mold body, Using the setting of the telescopic material tube, the telescopic material pipe can be adjusted according to the length when the lifting and pressing cover is moved down. The user pours the molten metal material into the feeding nozzle, and the feeding nozzle passes through the telescopic material pipe. , cooperate with the injection hole of the lifting and pressing cover, the fixed bottom plate and the upper mold cover, pour the metal material between the lower mold body and the module, and after the metal solution is cooled, form the gearbox shell blank, and use the positioning guide rod and The docking between the circular groove slots can improve the accuracy of the lifting and pressing cover when it is closed. The user drives the lifting and pressing cover to move up through the second hydraulic press to open the upper end of the lower mold body, and the user drives the lifting and lowering cover through the first hydraulic press. The support plate makes the lifting support plate drive the four sets of lifting mandrels to move up, and through the top of the lifting mandrel, the cooled gearbox shell blanks between the lower mold body and the module are pushed out from the four corners, and the gearbox shell is completed. For the demoulding operation of the body blank, the setting of the lifting ejector rod and the lifting supporting plate makes the mold forming machine for casting the gearbox casing have an auxiliary demoulding structure, which improves the use effect.

2、通过水箱配合空心结构的下模体,在该变速箱壳体铸造用模具成型机使用时,利用泵体的使用可以对水箱内进行增压操作,方便水箱进行排水降温操作,水箱内的水体经过进水管流入至下模体的循环槽,配合排水管将水体从下模体的循环槽排出,使得水体在下模体的循环槽内循环流动,对下模体内的变速箱壳体坯料起到降温作用,同时利用排水管配合连通管可以将排出的水体导入至散热盒的蛇形管内,通过风机对蛇形管内的水体进行降温操作,从而方便其循环使用,利用下模体的循环槽,配合连通管的使用,使得下模体的内侧具有循环式冷却降温结构,在变速箱壳体铸造用模具成型机使用时,可以有效降低变速箱壳体冷却降温时所需的时间,提升其工作效率。2. The water tank is matched with the lower mold body of the hollow structure. When the mold forming machine for casting the gearbox casing is used, the use of the pump body can be used to pressurize the water tank, which is convenient for the water tank to drain and cool down. The water body flows into the circulation groove of the lower mold body through the water inlet pipe, and cooperates with the drain pipe to discharge the water body from the circulation groove of the lower mold body, so that the water body circulates in the circulation groove of the lower mold body. At the same time, the drain pipe and the connecting pipe can be used to guide the discharged water into the serpentine pipe of the cooling box, and the water body in the serpentine pipe can be cooled by the fan, so as to facilitate its recycling. , With the use of the connecting pipe, the inner side of the lower mold body has a cyclic cooling and cooling structure, which can effectively reduce the time required for cooling and cooling of the gearbox shell when the mold forming machine for casting the gearbox shell is used. work efficiency.

3、通过设置升降压盖和排气槽,在该变速箱壳体铸造用模具成型机使用时,利用升降压盖、固定底板和上模盖的排气槽,当使用者通过进料嘴配合伸缩料管向下模体和模块之间注入金属材料时,在金属材料注满后,下模体和模块之间多余的空气通过排气槽排出,避免下模体和模块产生空心现象,防止变速箱壳体产生气泡状孔洞现象,提升其加工质量,其次利用滚轴的设置,可以降低升降压盖和立杆之间的摩擦力,使得升降压盖的升降操作更加流畅。3. By setting the lifting and pressing cover and the exhaust groove, when the mold forming machine for casting the gearbox casing is used, the lifting and pressing cover, the fixed bottom plate and the exhaust groove of the upper mold cover are used. When the nozzle cooperates with the telescopic material tube to inject metal material between the lower mold body and the module, after the metal material is filled, the excess air between the lower mold body and the module is discharged through the exhaust slot to avoid the hollow phenomenon of the lower mold body and the module. , to prevent bubble-like holes in the gearbox casing and improve its processing quality. Secondly, the setting of the roller can reduce the friction between the lifting cover and the vertical rod, making the lifting operation of the lifting cover smoother.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明一种变速箱壳体铸造用模具成型机的整体结构示意图;1 is a schematic diagram of the overall structure of a mold forming machine for casting a gearbox casing according to the present invention;

图2是本发明一种变速箱壳体铸造用模具成型机中下模体的局部结构图;2 is a partial structural diagram of a lower mold body in a mold forming machine for casting a gearbox casing according to the present invention;

图3是本发明一种变速箱壳体铸造用模具成型机中升降托板的整体结构图;3 is an overall structural diagram of a lifting pallet in a mold forming machine for casting a gearbox casing according to the present invention;

图4是本发明一种变速箱壳体铸造用模具成型机中升降压盖的整体结构图;4 is an overall structural diagram of a lifting and pressing cover in a mold forming machine for casting a gearbox casing according to the present invention;

图5是本发明一种变速箱壳体铸造用模具成型机中水箱的整体结构图。5 is an overall structural diagram of a water tank in a mold forming machine for casting a gearbox casing according to the present invention.

图中:1、水箱;2、第一液压机;3、固定底座;4、下模体;5、模块;6、立杆;7、升降压盖;8、固定顶盖;9、第二液压机;10、进料嘴;11、伸缩料管;12、固定底板;13、循环槽;14、固定卡条;15、固定卡板;16、顶头;17、升降顶杆;18、升降托板;19、定位导杆;20、滚轴;21、进水管;22、散热盒;23、风机;24、连通管;25、排水管;26、泵体;27、排气槽;28、上模盖。In the figure: 1. Water tank; 2. The first hydraulic press; 3. Fixed base; 4. Lower mold body; 5. Module; Hydraulic press; 10. Feeding nozzle; 11. Telescopic material pipe; 12. Fixed bottom plate; 13. Circulation groove; 14. Fixed clip; 15. Fixed clip; plate; 19, positioning guide rod; 20, roller; 21, water inlet pipe; 22, cooling box; 23, fan; 24, connecting pipe; 25, drain pipe; 26, pump body; 27, exhaust groove; 28, Upper mold cover.

具体实施方式Detailed ways

为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如后。In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific embodiments, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

如图1-5所示,一种变速箱壳体铸造用模具成型机,包括固定底座3和下模体4,下模体4拼接安装在固定底座3的上端外表面,固定底座3的上端外表面位于下模体4的中部位置拼接安装有模块5,下模体4的内侧为空心结构,且下模体4的内侧设有循环槽13,固定底座3的内侧固定安装有第一液压机2,且第一液压机2的上端固定安装有升降托板18,升降托板18的上端四角处均固定安装有用来脱模的升降顶杆17,固定底座3的一侧外表面固定安装有水箱1,水箱1的上部外表面固定安装有进水管21,水箱1和下模体4之间通过进水管21贯通连接,下模体4的上方活动安装有固定底板12,且固定底板12的下端外表面固定安装有上模盖28。As shown in Figures 1-5, a mold forming machine for gearbox casing casting includes a fixed base 3 and a lower mold body 4. The lower mold body 4 is spliced and installed on the outer surface of the upper end of the fixed base 3, and the upper end of the fixed base 3 The outer surface is located in the middle of the lower mold body 4 and the module 5 is spliced and installed. The inner side of the lower mold body 4 is a hollow structure, and the inner side of the lower mold body 4 is provided with a circulation groove 13. The inner side of the fixed base 3 is fixedly installed with a first hydraulic press. 2, and the upper end of the first hydraulic press 2 is fixedly installed with a lifting support plate 18, the four corners of the upper end of the lifting support plate 18 are fixedly installed with lifting pins 17 for demoulding, and a water tank is fixedly installed on the outer surface of one side of the fixed base 3 1. A water inlet pipe 21 is fixedly installed on the upper outer surface of the water tank 1. The water tank 1 and the lower mold body 4 are connected through the water inlet pipe 21. A fixed bottom plate 12 is movably installed above the lower mold body 4, and the lower end of the fixed bottom plate 12 is installed. An upper mold cover 28 is fixedly mounted on the outer surface.

水箱1的一端固定安装有连通管24,且连通管24的中部位置固定套接有散热盒22,散热盒22的侧边外表面固定安装有风机23,散热盒22内设有蛇形管,连通管24的一端外表面固定安装有排水管25,连通管24和下模体4之间通过排水管25贯通连接,水箱1内的水体经过进水管21流入至下模体4的循环槽13,配合排水管25将水体从下模体4的循环槽13排出,使得水体在下模体4的循环槽13内循环流动,对下模体4内的变速箱壳体坯料起到降温作用,同时利用排水管25配合连通管24可以将水体导入至散热盒22的蛇形管内,通过风机23对蛇形管内的水体进行降温操作,方便其循环使用。One end of the water tank 1 is fixedly installed with a communication pipe 24, and the middle position of the communication pipe 24 is fixedly sleeved with a heat dissipation box 22, a fan 23 is fixedly installed on the outer surface of the side of the heat dissipation box 22, and a serpentine tube is arranged in the heat dissipation box 22. A drain pipe 25 is fixedly installed on the outer surface of one end of the communication pipe 24. The communication pipe 24 and the lower mold body 4 are connected through the drain pipe 25. The water in the water tank 1 flows into the circulation tank 13 of the lower mold body 4 through the water inlet pipe 21. , Cooperate with the drainage pipe 25 to discharge the water body from the circulation groove 13 of the lower mold body 4, so that the water body circulates in the circulation groove 13 of the lower mold body 4, and has a cooling effect on the gearbox shell blank in the lower mold body 4. At the same time The water body can be introduced into the serpentine pipe of the heat dissipation box 22 by using the drain pipe 25 and the communication pipe 24, and the water body in the serpentine pipe can be cooled by the fan 23 to facilitate its recycling.

水箱1的内侧固定安装有泵体26,排水管25和进水管21的整体均为L型结构,利用泵体26的使用可以对水箱1内进行增压操作,方便水箱1的进行排水降温操作。The inner side of the water tank 1 is fixedly installed with a pump body 26, and the drain pipe 25 and the water inlet pipe 21 are all L-shaped as a whole. The use of the pump body 26 can be used to pressurize the water tank 1, which is convenient for the water tank 1 to perform drainage and cooling operations. .

固定底板12的上端外表面固定安装有升降压盖7,固定底板12的下端四角处均固定安装有定位导杆19,下模体4的上端四角处均设有配合定位导杆19使用的圆槽插槽,当升降压盖7下移时,升降压盖7驱动固定底板12,使得固定底板12带动上模盖28下移,从而将下模体4的上部闭合,使用者通过将融化后的金属溶液导入至下模体4和模块5之间,待金属溶液冷却后,形成变速箱壳体坯料,利用定位导杆19和圆槽插槽之间的对接,可以提升升降压盖7闭合时的精准性。The lifting and pressing cover 7 is fixedly installed on the outer surface of the upper end of the fixed base plate 12 , the positioning guide rods 19 are fixedly installed at the four corners of the lower end of the fixed base plate 12 , and the four corners of the upper end of the lower mold body 4 are equipped with the positioning guide rods 19 . The circular groove slot, when the lifting and pressing cover 7 moves down, the lifting and pressing cover 7 drives the fixed bottom plate 12, so that the fixed bottom plate 12 drives the upper mold cover 28 to move down, thereby closing the upper part of the lower mold body 4, and the user can pass The melted metal solution is introduced between the lower mold body 4 and the module 5. After the metal solution is cooled, a blank of the gearbox housing is formed. By using the docking between the positioning guide rod 19 and the circular groove slot, the lifting and lowering can be lifted. Accuracy when the gland 7 is closed.

升降压盖7的上方安装有固定顶盖8,固定顶盖8和固定底座3之间通过四组立杆6对接固定,升降压盖7的四角处均设有圆孔,立杆6贯穿圆孔,圆孔内活动安装有配合立杆6使用的滚轴20,利用滚轴20的设置,可以降低升降压盖7和立杆6之间的摩擦力,使得升降压盖7的升降操作更加流畅,利用四组立杆6的设置,对固定顶盖8的安装起到固定作用。A fixed top cover 8 is installed above the lifting and pressing cover 7. The fixed top cover 8 and the fixed base 3 are connected and fixed by four groups of vertical rods 6. The four corners of the lifting and pressing cover 7 are provided with round holes, and the vertical rods 6 Through the round hole, a roller 20 for use with the vertical rod 6 is movably installed in the round hole. The setting of the roller 20 can reduce the friction between the lifting and pressing cover 7 and the vertical rod 6, so that the lifting and pressing cover 7 can be lowered. The lifting operation is smoother, and the installation of the fixed top cover 8 is fixed by the setting of the four groups of vertical rods 6 .

固定顶盖8的上端中部设有用来驱动升降压盖7的第二液压机9,固定顶盖8的上端外表面靠近第二液压机9的一侧固定安装有进料嘴10,进料嘴10和升降压盖7之间通过伸缩料管11贯通连接,升降压盖7、固定底板12和上模盖28均设有配合伸缩料管11使用的注料孔,利用伸缩料管11的设置,可以在升降压盖7下移时,令伸缩料管11做对应的长度调节,通过第二液压机9驱动升降压盖7,使得升降压盖7带动上模盖28升降移动。The middle of the upper end of the fixed top cover 8 is provided with a second hydraulic press 9 for driving the lifting and lowering cover 7, and the side of the outer surface of the upper end of the fixed top cover 8 close to the second hydraulic press 9 is fixedly installed with a feeding nozzle 10. The feeding nozzle 10 The lifting and lowering cover 7 is connected through the telescopic material pipe 11. The lifting and lowering cover 7, the fixed bottom plate 12 and the upper mold cover 28 are all provided with injection holes for use with the telescopic material pipe 11. The setting can adjust the length of the telescopic material tube 11 when the lifting and pressing cover 7 moves down, and the lifting and pressing cover 7 is driven by the second hydraulic press 9, so that the lifting and pressing cover 7 drives the upper mold cover 28 to move up and down.

升降顶杆17的上端外表面固定安装有顶头16,固定底座3的上端设有配合升降顶杆17和顶头16使用的槽口,使用者通过第一液压机2驱动升降托板18,使得升降托板18带动四组升降顶杆17上移,通过升降顶杆17的顶头16,将下模体4和模块5之间冷却后的变速箱壳体坯料顶出,完成对变速箱壳体坯料的脱模操作。A jack 16 is fixedly installed on the outer surface of the upper end of the lifting mandrel 17 , and the upper end of the fixed base 3 is provided with a notch for use with the lifting jack 17 and the jack 16 . The plate 18 drives the four groups of lift pins 17 to move up, and through the jacks 16 of the lift pins 17, the cooled gearbox housing blanks between the lower mold body 4 and the module 5 are pushed out, and the blank of the gearbox housing is completed. Demoulding operation.

升降压盖7、固定底板12和上模盖28的内侧均设有若干组排气槽27,下模体4的下端外表面固定安装有固定卡条14,下模体4的侧边固定安装有固定卡板15。The lifting and pressing cover 7 , the fixed bottom plate 12 and the inner side of the upper mold cover 28 are all provided with several groups of exhaust grooves 27 , the outer surface of the lower end of the lower mold body 4 is fixedly installed with a fixed clip 14 , and the side of the lower mold body 4 is fixed A fixed card board 15 is installed.

该一种变速箱壳体铸造用模具成型机,通过设置升降顶杆17和升降托板18,在该变速箱壳体铸造用模具成型机使用时,利用升降顶杆17和升降托板18配合第一液压机2的使用,使得其形成顶出式辅助脱模结构,使用者通过启动第二液压机9,使得第二液压机9驱动升降压盖7下移,利用升降压盖7驱动固定底板12和上模盖28下移,从而将上模盖28和下模体4之间闭合,利用伸缩料管11的设置,可以在升降压盖7下移时,令伸缩料管11做对应的长度调节,使用者将熔化后的金属材料倒入至进料嘴10内,进料嘴10通过伸缩料管11,配合升降压盖7固定底板12和上模盖28的注料孔,将金属材料灌入至下模体4和模块5之间,待金属溶液冷却后,形成变速箱壳体坯料,利用定位导杆19和圆槽插槽之间的对接,可以提升升降压盖7闭合时的精准性,使用者通过第二液压机9驱动升降压盖7上移,开启下模体4的上端,使用者通过第一液压机2驱动升降托板18,使得升降托板18带动四组升降顶杆17上移,通过升降顶杆17的顶头16,从四角处将下模体4和模块5之间冷却后的变速箱壳体坯料顶出,完成对变速箱壳体坯料的脱模操作,利用升降顶杆17和升降托板18的设置,使得该变速箱壳体铸造用模具成型机具有辅助脱模结构,提升其使用效果;The mold forming machine for casting a gearbox casing is provided with a lifting ejector rod 17 and a lifting supporting plate 18. When the mold forming machine for casting a gearbox casing is used, the lifting ejecting rod 17 and the lifting supporting plate 18 are used to cooperate with each other. The use of the first hydraulic press 2 makes it form an ejector-type auxiliary demoulding structure. By starting the second hydraulic press 9, the user makes the second hydraulic press 9 drive the lifting and pressing cover 7 to move down, and the lifting and pressing cover 7 is used to drive the fixed bottom plate. 12 and the upper mold cover 28 are moved down, thereby closing the space between the upper mold cover 28 and the lower mold body 4. Using the setting of the telescopic material pipe 11, when the lifting and pressing cover 7 is moved down, the telescopic material pipe 11 can be made corresponding The user pours the melted metal material into the feeding nozzle 10, the feeding nozzle 10 passes through the telescopic material pipe 11, and cooperates with the lifting and pressing cover 7 to fix the injection hole of the bottom plate 12 and the upper mold cover 28, The metal material is poured between the lower mold body 4 and the module 5, and after the metal solution is cooled, the gearbox housing blank is formed, and the lifting and lowering cover can be lifted by the docking between the positioning guide rod 19 and the circular groove slot. 7. Accuracy when closing, the user drives the lifting and pressing cover 7 to move up through the second hydraulic press 9, opens the upper end of the lower mold body 4, and the user drives the lifting and lowering plate 18 through the first hydraulic press 2, so that the lifting and lowering plate 18 drives The four sets of lift pins 17 move up, and through the jacks 16 of the lift pins 17, the cooled gearbox housing blanks between the lower mold body 4 and the module 5 are ejected from the four corners, and the transmission housing blank is completed. In the demolding operation, the setting of the lifting mandrel 17 and the lifting support plate 18 makes the mold forming machine for casting the gearbox casing have an auxiliary demoulding structure to improve its use effect;

通过水箱1配合空心结构的下模体4,在该变速箱壳体铸造用模具成型机使用时,利用泵体26的使用可以对水箱1内进行增压操作,方便水箱1进行排水降温操作,水箱1内的水体经过进水管21流入至下模体4的循环槽13,配合排水管25将水体从下模体4的循环槽13排出,使得水体在下模体4的循环槽13内循环流动,对下模体4内的变速箱壳体坯料起到降温作用,同时利用排水管25配合连通管24可以将排出的水体导入至散热盒22的蛇形管内,通过风机23对蛇形管内的水体进行降温操作,从而方便其循环使用,利用下模体4的循环槽13,配合连通管24的使用,使得下模体4的内侧具有循环式冷却降温结构,在变速箱壳体铸造用模具成型机使用时,可以有效降低变速箱壳体冷却降温时所需的时间,提升其工作效率;By matching the lower mold body 4 of the hollow structure with the water tank 1, when the mold forming machine for casting the gearbox casing is used, the use of the pump body 26 can perform a pressurization operation in the water tank 1, which is convenient for the water tank 1 to perform drainage and cooling operations. The water in the water tank 1 flows into the circulation tank 13 of the lower mold body 4 through the water inlet pipe 21 , and cooperates with the drain pipe 25 to discharge the water body from the circulation tank 13 of the lower mold body 4 , so that the water body circulates in the circulation tank 13 of the lower mold body 4 . , to cool the gearbox shell blank in the lower mold body 4, and at the same time, the drain pipe 25 and the communication pipe 24 can be used to guide the discharged water body into the serpentine tube of the heat dissipation box 22, and the fan 23 can cool the serpentine tube in the serpentine tube. The water body is cooled to facilitate its recycling. The circulation groove 13 of the lower die body 4 is used in conjunction with the use of the communication pipe 24, so that the inner side of the lower die body 4 has a circulating cooling and cooling structure. When the molding machine is in use, it can effectively reduce the time required for cooling the gearbox casing and improve its work efficiency;

通过设置升降压盖7和排气槽27,在该变速箱壳体铸造用模具成型机使用时,利用升降压盖7、固定底板12和上模盖28的排气槽27,当使用者通过进料嘴10配合伸缩料管11向下模体4和模块5之间注入金属材料时,在金属材料注满后,下模体4和模块5之间多余的空气通过排气槽27排出,避免下模体4和模块5产生空心现象,防止变速箱壳体产生气泡状孔洞现象,提升其加工质量,其次利用滚轴20的设置,可以降低升降压盖7和立杆6之间的摩擦力,使得升降压盖7的升降操作更加流畅。By providing the lifting and pressing cover 7 and the exhaust groove 27, the lifting and pressing cover 7, the exhaust groove 27 of the fixed bottom plate 12 and the upper mold cover 28 are used when the transmission case casting mold forming machine is used. When the user injects metal material between the lower mold body 4 and the module 5 through the feeding nozzle 10 and the telescopic material pipe 11, after the metal material is filled, the excess air between the lower mold body 4 and the module 5 passes through the exhaust groove 27 Discharge, avoid the hollow phenomenon of the lower mold body 4 and the module 5, prevent the bubble-like holes in the gearbox casing, and improve the processing quality. The friction force between them makes the lifting and lowering operation of the lifting and pressing cover 7 smoother.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art , without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or modifications to equivalent embodiments of equivalent changes, as long as it does not depart from the technical solution content of the present invention, according to the technical solution of the present invention Substantially any brief modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.

Claims (8)

1. The utility model provides a casting of gearbox casing is with mould make-up machine, its characterized in that includes unable adjustment base (3) and die body (4) down, die body (4) concatenation is installed at the upper end surface of unable adjustment base (3) down, the module (5) are installed in the middle part position concatenation of die body (4) down to the upper end surface of unable adjustment base (3), the inboard of die body (4) is hollow structure down, and the inboard of die body (4) is equipped with circulation groove (13) down, the inboard fixed mounting of unable adjustment base (3) has first hydraulic press (2), and the upper end fixed mounting of first hydraulic press (2) has lifting support plate (18), the equal fixed mounting in upper end four corners department of lifting support plate (18) has lift ejector pin (17) that are used for the drawing of patterns, one side surface fixed mounting of unable adjustment base (3) has water tank (1), the upper portion surface fixed mounting of water tank (1) has inlet tube (21), the water tank (1) is connected with the lower die body (4) through a water inlet pipe (21), a fixed base plate (12) is movably mounted above the lower die body (4), and an upper die cover (28) is fixedly mounted on the outer surface of the lower end of the fixed base plate (12).
2. The mold forming machine for casting the gearbox shell as claimed in claim 1, wherein a communicating pipe (24) is fixedly mounted at one end of the water tank (1), a heat dissipation box (22) is fixedly sleeved at the middle position of the communicating pipe (24), a fan (23) is fixedly mounted on the outer surface of the side edge of the heat dissipation box (22), a coiled pipe is arranged in the heat dissipation box (22), a drain pipe (25) is fixedly mounted on the outer surface of one end of the communicating pipe (24), and the communicating pipe (24) is in through connection with the lower mold body (4) through the drain pipe (25).
3. The forming machine for the casting die of the gearbox shell as claimed in claim 2, wherein a pump body (26) is fixedly mounted on the inner side of the water tank (1), and the whole of the water outlet pipe (25) and the water inlet pipe (21) is of an L-shaped structure.
4. The forming machine for the casting die of the gearbox shell as claimed in claim 1, wherein a lifting gland (7) is fixedly mounted on the outer surface of the upper end of the fixed bottom plate (12), positioning guide rods (19) are fixedly mounted at four corners of the lower end of the fixed bottom plate (12), and circular groove slots matched with the positioning guide rods (19) are formed in four corners of the upper end of the lower die body (4).
5. The forming machine for the casting die of the gearbox shell as claimed in claim 4, wherein a fixed top cover (8) is installed above the lifting gland (7), the fixed top cover (8) and the fixed base (3) are fixedly connected through four groups of vertical rods (6) in a butt joint mode, round holes are formed in four corners of the lifting gland (7), the vertical rods (6) penetrate through the round holes, and rolling shafts (20) matched with the vertical rods (6) are movably installed in the round holes.
6. The forming machine for the casting die of the gearbox shell as claimed in claim 5, wherein a second hydraulic machine (9) for driving the lifting gland (7) is arranged in the middle of the upper end of the fixed top cover (8), a feeding nozzle (10) is fixedly installed on one side, close to the second hydraulic machine (9), of the outer surface of the upper end of the fixed top cover (8), the feeding nozzle (10) is in through connection with the lifting gland (7) through a telescopic material pipe (11), and the lifting gland (7), the fixed base plate (12) and the upper die cover (28) are provided with material injection holes matched with the telescopic material pipe (11) for use.
7. The forming machine for the casting die of the gearbox shell as claimed in claim 1, wherein the outer surface of the upper end of the lifting ejector rod (17) is fixedly provided with an ejector head (16), and the upper end of the fixed base (3) is provided with a notch matched with the lifting ejector rod (17) and the ejector head (16).
8. The forming machine for the casting die of the gearbox shell as claimed in claim 6, wherein a plurality of groups of exhaust grooves (27) are formed in the inner sides of the lifting gland (7), the fixed base plate (12) and the upper die cover (28), a fixed clamping strip (14) is fixedly installed on the outer surface of the lower end of the lower die body (4), and a fixed clamping plate (15) is fixedly installed on the side edge of the lower die body (4).
CN202210713823.3A 2022-06-22 2022-06-22 A mold forming machine for gearbox casing casting Pending CN115007805A (en)

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Application publication date: 20220906