CN114993863B - Metal fatigue resistance detection device - Google Patents
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- CN114993863B CN114993863B CN202210625041.4A CN202210625041A CN114993863B CN 114993863 B CN114993863 B CN 114993863B CN 202210625041 A CN202210625041 A CN 202210625041A CN 114993863 B CN114993863 B CN 114993863B
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/34—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by mechanical means, e.g. hammer blows
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
本发明公开了一种金属抗疲劳性能检测装置,包括底座以及分别设于底座上的夹具组件和检测组件;底座上设有倒置的“U”型架;检测组件包括驱动电机、电机侧曲柄、行星齿轮、内齿圈、齿轮侧曲柄、连杆、活塞、导向座、安装杆和锤头,驱动电机的输出轴固定连接电机侧曲柄,电机侧曲柄的一端与行星齿轮的轴心转动连接,行星齿轮与内齿圈啮合连接,齿轮侧曲柄的一端与行星齿轮的轴心固定连接,齿轮侧曲柄的另一端与连杆的一端转动连接,导向座的一侧开设有沿内齿圈的竖直中线设置的第一滑槽,活塞滑动设于第一滑槽内,连杆的另一端贯穿“U”型架的横向壁与活塞的顶部转动连接,活塞的底部固定连接安装杆,安装杆的底部固定连接锤头。
The invention discloses a metal fatigue resistance performance detection device, comprising a base and a fixture assembly and a detection assembly respectively arranged on the base; an inverted "U"-shaped frame is arranged on the base; the detection assembly comprises a driving motor, a motor side crank, a planetary gear, an inner gear ring, a gear side crank, a connecting rod, a piston, a guide seat, a mounting rod and a hammer head, wherein the output shaft of the driving motor is fixedly connected to the motor side crank, one end of the motor side crank is rotatably connected to the axis of the planetary gear, the planetary gear is meshed with the inner gear ring, one end of the gear side crank is fixedly connected to the axis of the planetary gear, the other end of the gear side crank is rotatably connected to one end of the connecting rod, a first sliding groove arranged along the vertical center line of the inner gear ring is opened on one side of the guide seat, the piston is slidably arranged in the first sliding groove, the other end of the connecting rod passes through the lateral wall of the "U"-shaped frame and is rotatably connected to the top of the piston, the bottom of the piston is fixedly connected to the mounting rod, and the bottom of the mounting rod is fixedly connected to the hammer head.
Description
技术领域Technical Field
本发明涉及金属检测技术领域,特别是一种金属抗疲劳性能检测装置。The invention relates to the technical field of metal detection, in particular to a metal anti-fatigue performance detection device.
背景技术Background technique
金属疲劳是指材料、零构件在循环应力或循环应变作用下,在一处或几处逐渐产生局部永久性累积损伤,经一定循环次数后产生裂纹或突然发生完全断裂的过程。当材料和结构受到多次重复变化的载荷作用后,应力值虽然始终没有超过材料的强度极限,甚至比弹性极限还低的情况下就可能发生破坏,这种在交变载荷重复作用下材料和结构的破坏现象,就叫做金属的疲劳破坏。Metal fatigue refers to the process in which materials and components gradually produce local permanent cumulative damage in one or several places under cyclic stress or cyclic strain, and cracks or sudden complete fractures occur after a certain number of cycles. When materials and structures are subjected to repeated changing loads, even if the stress value does not exceed the strength limit of the material, or even lower than the elastic limit, damage may occur. This phenomenon of material and structure damage under repeated alternating loads is called metal fatigue failure.
因此,为了生产安全,常常需要对金属管进行抗疲劳性能检测,目前,常用的抗疲劳检测装置大多采用简单的曲柄结构带动锤体锤击金属管,即曲柄带动连杆、活塞驱动锤体,但简单的直接通过曲柄带动连杆、活塞驱动锤体的结构,容易在活塞处产生径向力,不仅使装置产生较大的振动,且容易导致检测结果误差过大。Therefore, for production safety, it is often necessary to test the fatigue resistance of metal pipes. At present, most commonly used fatigue resistance testing devices use a simple crank structure to drive a hammer to hammer the metal pipe, that is, the crank drives the connecting rod and the piston drives the hammer. However, the simple structure of directly driving the connecting rod and the piston to drive the hammer is prone to generate radial force at the piston, which not only causes greater vibration of the device, but also easily leads to excessive errors in the test results.
发明内容Summary of the invention
为解决现有技术中存在的问题,本发明提供了一种金属抗疲劳性能检测装置。In order to solve the problems existing in the prior art, the present invention provides a metal fatigue resistance performance detection device.
本发明采用的技术方案是:The technical solution adopted by the present invention is:
一种金属抗疲劳性能检测装置,包括底座以及分别设于底座上的用于固定金属管的夹具组件和用于对金属管施力检测的检测组件;所述底座上设有倒置的“U”型架,所述“U”型架的两纵向壁的底端与底座的顶部固定连接;所述检测组件包括驱动电机、电机侧曲柄、行星齿轮、内齿圈、齿轮侧曲柄、连杆、活塞、导向座、安装杆和锤头,所述驱动电机固定设于“U”型架的横向壁的顶部,所述内齿圈固定设于“U”型架的横向壁的顶部并位于驱动电机的输出轴一侧,所述驱动电机的输出轴固定连接电机侧曲柄,所述电机侧曲柄的一端与行星齿轮的轴心转动连接,所述行星齿轮与内齿圈啮合连接,所述齿轮侧曲柄的一端与行星齿轮的轴心固定连接,所述齿轮侧曲柄的另一端与连杆的一端转动连接,所述内齿圈的直径是行星齿轮直径的两倍,所述连杆与齿轮侧曲柄转动连接的转动轴心位于行星齿轮的分度圆上,所述导向座垂直固定设于“U”型架的横向壁的底部,所述导向座的一侧开设有沿内齿圈的竖直中线设置的第一滑槽,所述活塞滑动设于第一滑槽内,所述连杆的另一端贯穿“U”型架的横向壁与活塞的顶部转动连接,所述“U”型架的横向壁上开设有与连杆配合的让位孔,所述活塞的底部固定连接安装杆,所述安装杆的底部固定连接锤头;所述夹具组件固定设于底座的顶部并位于锤头的下方。A metal fatigue resistance testing device comprises a base and a clamp assembly for fixing a metal pipe and a testing assembly for testing force applied to the metal pipe, which are respectively arranged on the base; an inverted "U"-shaped frame is provided on the base, and the bottom ends of the two longitudinal walls of the "U"-shaped frame are fixedly connected to the top of the base; the testing assembly comprises a driving motor, a motor side crank, a planetary gear, an inner gear ring, a gear side crank, a connecting rod, a piston, a guide seat, a mounting rod and a hammer head, the driving motor is fixedly arranged on the top of the transverse wall of the "U"-shaped frame, the inner gear ring is fixedly arranged on the top of the transverse wall of the "U"-shaped frame and is located on one side of the output shaft of the driving motor, the output shaft of the driving motor is fixedly connected to the motor side crank, one end of the motor side crank is rotatably connected to the axis of the planetary gear, the planetary gear is meshingly connected to the inner gear ring, and the One end of the gear side crank is fixedly connected to the axis of the planetary gear, and the other end of the gear side crank is rotatably connected to one end of the connecting rod, the diameter of the inner gear ring is twice the diameter of the planetary gear, and the rotation axis of the connecting rod rotatably connected to the gear side crank is located on the pitch circle of the planetary gear. The guide seat is vertically fixed to the bottom of the transverse wall of the "U"-shaped frame, and one side of the guide seat is provided with a first sliding groove arranged along the vertical center line of the inner gear ring. The piston is slidably arranged in the first sliding groove, and the other end of the connecting rod passes through the transverse wall of the "U"-shaped frame and is rotatably connected to the top of the piston. The transverse wall of the "U"-shaped frame is provided with a clearance hole that cooperates with the connecting rod, and the bottom of the piston is fixedly connected to the mounting rod, and the bottom of the mounting rod is fixedly connected to the hammer head; the clamp assembly is fixedly arranged on the top of the base and is located below the hammer head.
优选的,所述夹具组件包括安装座、固定块、滑动块和夹具,所述安装座固定设于底座的顶部,所述安装座的顶部开设有第二滑槽,所述固定块固定设于第二滑槽的一端,所述滑动块滑动设于第二滑槽的另一端,所述固定块和滑动块相对的侧面分别设有夹具。Preferably, the clamp assembly includes a mounting seat, a fixed block, a sliding block and a clamp, the mounting seat is fixedly arranged on the top of the base, a second sliding groove is opened on the top of the mounting seat, the fixed block is fixedly arranged at one end of the second sliding groove, the sliding block is slidably arranged at the other end of the second sliding groove, and clamps are respectively provided on opposite sides of the fixed block and the sliding block.
优选的,所述第二滑槽内设有丝杆,所述丝杆的一端与固定块的下部转动连接,所述丝杆的另一端与滑动块的下部螺纹连接并贯穿安装座的侧壁延伸至安装座外侧,所述丝杆的另一端与安装座转动连接,所述丝杆的另一端外露于安装座外侧的部分固定连接有手柄。Preferably, a screw rod is provided in the second slide groove, one end of the screw rod is rotatably connected to the lower part of the fixed block, the other end of the screw rod is threadedly connected to the lower part of the sliding block and passes through the side wall of the mounting seat and extends to the outside of the mounting seat, the other end of the screw rod is rotatably connected to the mounting seat, and the part of the other end of the screw rod exposed outside the mounting seat is fixedly connected to a handle.
优选的,所述夹具包括夹盘、夹板和夹紧柱,所述夹盘的一侧分别通过转轴与固定块和滑动块相对的一侧转动连接,所述固定块对应的夹盘上的转轴的一端贯穿固定块后通过传动组件与驱动电机的输出轴传动连接,所述夹盘的侧壁均布贯穿设有多个沿夹盘的径向设置的夹紧柱,所述夹紧柱与夹盘的侧壁滑动连接,所述夹紧柱位于夹盘内侧的一端固定连接有夹板,所述夹紧柱位于夹盘外侧的一端固定连接有挡板,所述挡板与夹盘的侧壁之间连接有弹簧。Preferably, the clamp includes a chuck, a clamping plate and a clamping column, one side of the chuck is rotatably connected to the fixed block and the side opposite to the sliding block through a rotating shaft, one end of the rotating shaft on the chuck corresponding to the fixed block passes through the fixed block and is transmission-connected to the output shaft of the driving motor through a transmission assembly, a plurality of clamping columns arranged along the radial direction of the chuck are evenly distributed through the side wall of the chuck, the clamping column is slidingly connected to the side wall of the chuck, one end of the clamping column located on the inner side of the chuck is fixedly connected to the clamping plate, and one end of the clamping column located on the outer side of the chuck is fixedly connected to a baffle, and a spring is connected between the baffle and the side wall of the chuck.
优选的,所述传动组件包括蜗轮、传动轴、主动锥齿轮和从动锥齿轮,所述驱动电机的输出轴的一部分为蜗杆,所述蜗轮与蜗杆啮合连接,所述传动轴的顶端与蜗轮的轴心固定连接,所述传动轴的底端贯穿“U”型架的横向壁并与“U”型架的横向壁转动连接,所述传动轴的底端固定连接有主动锥齿轮,所述主动锥齿轮与从动锥齿轮啮合连接,所述固定块对应的转轴的一端与从动锥齿轮的轴心固定连接。Preferably, the transmission assembly includes a worm wheel, a transmission shaft, a driving bevel gear and a driven bevel gear, a part of the output shaft of the drive motor is a worm, the worm wheel is meshingly connected to the worm, the top end of the transmission shaft is fixedly connected to the axis of the worm wheel, the bottom end of the transmission shaft passes through the lateral wall of the "U"-shaped frame and is rotatably connected to the lateral wall of the "U"-shaped frame, the bottom end of the transmission shaft is fixedly connected to the driving bevel gear, the driving bevel gear is meshingly connected to the driven bevel gear, and one end of the rotating shaft corresponding to the fixed block is fixedly connected to the axis of the driven bevel gear.
优选的,所述从动锥齿轮、转轴、夹盘的轴心处以及固定块和滑动块对应位置开设有相互连通的贯穿空腔,所述空腔的内侧壁设有内螺纹,所述空腔螺纹连接有螺纹杆,所述螺纹杆的一端延伸至夹盘内并固定连接有锥形夹头,所述螺纹杆的另一端延伸至空腔外并固定连接有手柄。Preferably, the driven bevel gear, the rotating shaft, the axial center of the chuck and the corresponding positions of the fixed block and the sliding block are provided with interconnected through cavities, the inner side wall of the cavity is provided with an internal thread, the cavity thread is connected to a threaded rod, one end of the threaded rod extends into the chuck and is fixedly connected to a conical chuck, and the other end of the threaded rod extends out of the cavity and is fixedly connected to a handle.
优选的,所述锤头的底部转动连接有滚轮。Preferably, the bottom of the hammer head is rotatably connected to a roller.
优选的,所述锤头与安装杆之间设有薄膜压力传感器,所述底座上固定设有显示屏,所述薄膜压力传感器与显示屏通过导线信号连接。Preferably, a film pressure sensor is provided between the hammer head and the mounting rod, a display screen is fixedly provided on the base, and the film pressure sensor is connected to the display screen via a wire signal.
本发明的有益效果是:The beneficial effects of the present invention are:
1、驱动电机通过电机侧曲柄在内齿圈、行星齿轮、齿轮侧曲柄的配合下带动连杆驱动锤头锤击金属管完成检测,由于内齿圈的直径是行星齿轮直径的两倍,连杆与齿轮侧曲柄转动连接的转动轴心位于行星齿轮的分度圆上,所以连杆会沿内齿圈的竖直中线上下移动,从而不会对活塞产生径向上的作用力,可以降低振动,也可以提高检测准确度;1. The driving motor drives the connecting rod to drive the hammer to hammer the metal pipe to complete the detection through the motor side crank in cooperation with the inner gear ring, planetary gear and gear side crank. Since the diameter of the inner gear ring is twice the diameter of the planetary gear, the rotation axis of the connecting rod and the gear side crank is located on the pitch circle of the planetary gear, so the connecting rod will move up and down along the vertical center line of the inner gear ring, so as not to generate radial force on the piston, which can reduce vibration and improve detection accuracy;
2、金属管通过夹具固定,调节滑动块与固定块之间的距离可适应不同长度的金属管,也便于安装金属管;2. The metal pipe is fixed by a clamp. The distance between the sliding block and the fixed block can be adjusted to adapt to metal pipes of different lengths, which is also convenient for installing the metal pipe;
3、通过同一驱动电机同时带动锤头锤击金属管以及带动金属管转动,降低了装置成本;3. The same driving motor is used to drive the hammer to hammer the metal pipe and drive the metal pipe to rotate at the same time, which reduces the cost of the device;
4、对于直径较大的金属管,可通过夹板从外围夹持,对于直径较小的金属管,可通过锥形夹头从内围夹持,适用范围广。4. For metal pipes with larger diameters, they can be clamped from the outside through the clamping plate, and for metal pipes with smaller diameters, they can be clamped from the inside through the conical chuck, which has a wide range of applications.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为现有的常用曲柄连杆机构的结构及其工作过程示意图;FIG1 is a schematic diagram of the structure and working process of an existing commonly used crank-connecting rod mechanism;
图2为本发明实施例的正视结构示意图;FIG2 is a schematic diagram of the front view of the structure of an embodiment of the present invention;
图3为本发明实施例中检测组件的右视结构示意图;FIG3 is a schematic diagram of the right side structure of the detection component in an embodiment of the present invention;
图4为本发明实施例中夹具组件的正视结构及其工作过程示意图;FIG4 is a schematic diagram of the front view structure and working process of the clamp assembly in an embodiment of the present invention;
附图标记:1、曲柄,2、连杆,3、活塞,4、底座,5、“U”型架,6、驱动电机,7、电机侧曲柄,8、行星齿轮,9、内齿圈,10、齿轮侧曲柄,11、连杆,12、活塞,13、导向座,14、安装杆,15、锤头,16、安装座,17、固定块,18、滑动块,19、丝杆,20、手柄,21、夹盘,22、夹板,23、夹紧柱,24、转轴,25、挡板,26、弹簧,27、第一锥齿轮,28、第二锥齿轮,29、传动轴,30、主动锥齿轮,31、从动锥齿轮,32、螺纹杆,33、锥形夹头,34、滚轮,35、薄膜压力传感器,36、显示屏。: 1. crank, 2. connecting rod, 3. piston, 4. base, 5. "U"-shaped frame, 6. driving motor, 7. motor side crank, 8. planetary gear, 9. inner ring gear, 10. gear side crank, 11. connecting rod, 12. piston, 13. guide seat, 14. mounting rod, 15. hammer head, 16. mounting seat, 17. fixed block, 18. sliding block, 19. screw, 20. handle, 21. chuck, 22. splint, 23. clamping column, 24. rotating shaft, 25. baffle, 26. spring, 27. first bevel gear, 28. second bevel gear, 29. transmission shaft, 30. active bevel gear, 31. driven bevel gear, 32. threaded rod, 33. conical chuck, 34. roller, 35. film pressure sensor, 36. display screen.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进行详细说明。The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
实施例Example
如图2所示,一种金属抗疲劳性能检测装置,包括底座4以及分别设于底座4上的用于固定金属管的夹具组件和用于对金属管施力检测的检测组件;所述底座4上设有倒置的“U”型架5,所述“U”型架5的两纵向壁的底端与底座4的顶部固定连接;所述检测组件包括驱动电机6、电机侧曲柄7、行星齿轮8、内齿圈9、齿轮侧曲柄10、连杆11、活塞12、导向座13、安装杆14和锤头15,所述驱动电机6固定设于“U”型架5的横向壁的顶部,所述内齿圈9固定设于“U”型架5的横向壁的顶部并位于驱动电机6的输出轴一侧,所述驱动电机6的输出轴固定连接电机侧曲柄7,所述电机侧曲柄7的一端与行星齿轮8的轴心转动连接,所述行星齿轮8与内齿圈9啮合连接,所述齿轮侧曲柄10的一端与行星齿轮8的轴心固定连接,所述齿轮侧曲柄10的另一端与连杆11的一端转动连接,所述内齿圈9的直径是行星齿轮8直径的两倍,所述连杆11与齿轮侧曲柄10转动连接的转动轴心位于行星齿轮8的分度圆上,所述导向座13垂直固定设于“U”型架5的横向壁的底部,所述导向座13的一侧开设有沿内齿圈9的竖直中线设置的第一滑槽,所述活塞12滑动设于第一滑槽内,所述连杆11的另一端贯穿“U”型架5的横向壁与活塞12的顶部转动连接,所述“U”型架5的横向壁上开设有与连杆11配合的让位孔,所述活塞12的底部固定连接安装杆14,所述安装杆14的底部固定连接锤头15;所述夹具组件固定设于底座4的顶部并位于锤头15的下方。As shown in FIG2 , a metal fatigue resistance testing device comprises a base 4 and a clamp assembly for fixing a metal pipe and a testing assembly for testing the force applied to the metal pipe, which are respectively arranged on the base 4; an inverted "U"-shaped frame 5 is provided on the base 4, and the bottom ends of the two longitudinal walls of the "U"-shaped frame 5 are fixedly connected to the top of the base 4; the testing assembly comprises a driving motor 6, a motor side crank 7, a planetary gear 8, an inner gear ring 9, a gear side crank 10, a connecting rod 11, a piston 12, a guide seat 13, a mounting rod 14 and a hammer head 15, the driving motor 6 is fixedly arranged on the top of the transverse wall of the "U"-shaped frame 5, the inner gear ring 9 is fixedly arranged on the top of the transverse wall of the "U"-shaped frame 5 and is located on one side of the output shaft of the driving motor 6, the output shaft of the driving motor 6 is fixedly connected to the motor side crank 7, one end of the motor side crank 7 is rotatably connected to the axis of the planetary gear 8, the planetary gear 8 is meshed with the inner gear ring 9, and the gear One end of the wheel side crank 10 is fixedly connected to the axis of the planetary gear 8, and the other end of the gear side crank 10 is rotatably connected to one end of the connecting rod 11. The diameter of the inner gear ring 9 is twice the diameter of the planetary gear 8. The rotation axis of the connecting rod 11 rotatably connected to the gear side crank 10 is located on the pitch circle of the planetary gear 8. The guide seat 13 is vertically fixed at the bottom of the horizontal wall of the "U"-shaped frame 5. One side of the guide seat 13 is provided with a first sliding groove arranged along the vertical center line of the inner gear ring 9. The piston 12 is slidably arranged in the first sliding groove. The other end of the connecting rod 11 penetrates the horizontal wall of the "U"-shaped frame 5 and is rotatably connected to the top of the piston 12. The horizontal wall of the "U"-shaped frame 5 is provided with a clearance hole that cooperates with the connecting rod 11. The bottom of the piston 12 is fixedly connected to the mounting rod 14, and the bottom of the mounting rod 14 is fixedly connected to the hammer head 15; the clamp assembly is fixedly arranged on the top of the base 4 and is located below the hammer head 15.
如图1所示,传统的曲柄1连杆2机构,曲柄1一端位置固定,另一端作圆周运动带动连杆2的一端,从而驱动连杆2的另一端直线运动,以活塞3的直线运动路径作为中线,连杆2的一端的位置在中线两侧交替,当连杆2与中线存在夹角时,会对活塞3产生径向方向的作用力,该作用力的方向正反交替就会产生振动,同时也会导致曲柄1提供的部分能量被无效的消耗掉。As shown in FIG1 , in a conventional crank 1 and connecting rod 2 mechanism, one end of the crank 1 is fixed, and the other end performs circular motion to drive one end of the connecting rod 2, thereby driving the other end of the connecting rod 2 to perform linear motion. The linear motion path of the piston 3 is used as the center line, and the position of one end of the connecting rod 2 alternates between the two sides of the center line. When there is an angle between the connecting rod 2 and the center line, a radial force is generated on the piston 3. The alternating positive and negative directions of the force will generate vibration, and will also cause part of the energy provided by the crank 1 to be consumed ineffectively.
而本发明对曲柄连杆机构进行改进,通过设置内齿圈9和行星齿轮8,且内齿圈9的直径是行星齿轮8的直径的两倍,而齿轮侧曲柄10的一端与行星齿轮8的轴心固定连接,连杆11与齿轮侧曲柄10转动连接的转动轴心位于行星齿轮8的分度圆上,且当行星齿轮8的轴心与内齿圈9的轴心位于同一水平面时,连杆11与齿轮侧曲柄10转动连接的转动轴心位于内齿圈9的圆心处。因此,在驱动电机6通过电机侧曲柄7带动行星齿轮8在内齿圈9内转动时,连杆11与齿轮侧曲柄10的转动连接的转动轴心沿内齿圈9的竖直中线上下移动,由于连杆11的另一端与活塞12也沿内齿圈9的竖直中线上下移动,因此连杆11整体会沿内齿圈9的竖直中线上下移动,极大程度上减少了在活塞12处产生径向方向的力,从而大大降低振动,也减少了驱动电机6能量的无效消耗。本发明通过改进的曲柄连杆机构带动锤头15锤击被夹具组件固定的金属管,完成对金属材料的抗疲劳性能检测,且整个装置减振效果好,能量利用率高。为平衡电机侧曲柄7两侧的重量,进一步减少振动,还可在电机侧曲柄7相对于连接行星齿轮8的另一端设置配重块,配重块的重量以满足电机侧曲柄7两端负载相匹配为宜。The present invention improves the crank-connecting rod mechanism by providing an inner ring gear 9 and a planetary gear 8, wherein the diameter of the inner ring gear 9 is twice the diameter of the planetary gear 8, and one end of the gear-side crank 10 is fixedly connected to the axis of the planetary gear 8, and the rotation axis of the connecting rod 11 and the gear-side crank 10 is rotatably connected is located on the pitch circle of the planetary gear 8, and when the axis of the planetary gear 8 and the axis of the inner ring gear 9 are located in the same horizontal plane, the rotation axis of the connecting rod 11 and the gear-side crank 10 is rotatably connected is located at the center of the inner ring gear 9. Therefore, when the driving motor 6 drives the planetary gear 8 to rotate in the inner gear ring 9 through the motor side crank 7, the rotation axis of the connecting rod 11 and the gear side crank 10 connected to each other moves up and down along the vertical center line of the inner gear ring 9. Since the other end of the connecting rod 11 and the piston 12 also move up and down along the vertical center line of the inner gear ring 9, the connecting rod 11 as a whole will move up and down along the vertical center line of the inner gear ring 9, which greatly reduces the radial force generated at the piston 12, thereby greatly reducing vibration and reducing the ineffective consumption of the energy of the driving motor 6. The present invention drives the hammer head 15 to hammer the metal pipe fixed by the clamp assembly through the improved crank-connecting rod mechanism to complete the fatigue resistance test of the metal material, and the whole device has good vibration reduction effect and high energy utilization rate. In order to balance the weight on both sides of the motor side crank 7 and further reduce vibration, a counterweight block can also be set at the other end of the motor side crank 7 relative to the planetary gear 8, and the weight of the counterweight block is suitable to meet the load matching of the two ends of the motor side crank 7.
在其中一个实施例中,所述夹具组件包括安装座16、固定块17、滑动块18和夹具,所述安装座16固定设于底座4的顶部,所述安装座16的顶部开设有第二滑槽,所述固定块17固定设于第二滑槽的一端,所述滑动块18滑动设于第二滑槽的另一端,所述固定块17和滑动块18相对的侧面分别设有夹具。In one embodiment, the clamp assembly includes a mounting seat 16, a fixed block 17, a sliding block 18 and a clamp, the mounting seat 16 is fixedly arranged on the top of the base 4, a second slide groove is opened on the top of the mounting seat 16, the fixed block 17 is fixedly arranged at one end of the second slide groove, the sliding block 18 is slidably arranged at the other end of the second slide groove, and clamps are respectively provided on the opposite sides of the fixed block 17 and the sliding block 18.
通过固定块17和滑动块18上的两夹具固定金属管,移动滑动块18可调节其与固定块17之间的距离,不仅便于将金属管安装进两夹具,同时也可适应不同长度的金属管。The metal pipe is fixed by two clamps on the fixed block 17 and the sliding block 18. The sliding block 18 can be moved to adjust the distance between it and the fixed block 17, which not only facilitates the installation of the metal pipe into the two clamps, but also can adapt to metal pipes of different lengths.
在其中一个实施例中,所述第二滑槽内设有丝杆19,所述丝杆19的一端与固定块17的下部转动连接,所述丝杆19的另一端与滑动块18的下部螺纹连接并贯穿安装座16的侧壁延伸至安装座16外侧,所述丝杆19的另一端与安装座16转动连接,所述丝杆19的另一端外露于安装座16外侧的部分固定连接有手柄20。滑动块18的位置可通过手柄20转动丝杆19带动进行移动。In one embodiment, a screw rod 19 is provided in the second slide groove, one end of the screw rod 19 is rotatably connected to the lower part of the fixed block 17, the other end of the screw rod 19 is threadedly connected to the lower part of the sliding block 18 and passes through the side wall of the mounting seat 16 to extend to the outside of the mounting seat 16, the other end of the screw rod 19 is rotatably connected to the mounting seat 16, and the other end of the screw rod 19 exposed outside the mounting seat 16 is fixedly connected to a handle 20. The position of the sliding block 18 can be moved by rotating the screw rod 19 by the handle 20.
在其中一个实施例中,所述夹具包括夹盘21、夹板22和夹紧柱23,所述夹盘21的一侧分别通过转轴24与固定块17和滑动块18相对的一侧转动连接,所述固定块17对应的夹盘21上的转轴24的一端贯穿固定块17后通过传动组件与驱动电机6的输出轴传动连接,所述夹盘21的侧壁均布贯穿设有多个沿夹盘21的径向设置的夹紧柱23,所述夹紧柱23与夹盘21的侧壁滑动连接,所述夹紧柱23位于夹盘21内侧的一端固定连接有夹板22,所述夹紧柱23位于夹盘21外侧的一端固定连接有挡板25,所述挡板25与夹盘21的侧壁之间连接有弹簧26。In one embodiment, the clamp includes a chuck 21, a clamping plate 22 and a clamping column 23. One side of the chuck 21 is rotatably connected to the side opposite to the fixed block 17 and the sliding block 18 through a rotating shaft 24. One end of the rotating shaft 24 on the chuck 21 corresponding to the fixed block 17 passes through the fixed block 17 and is transmission-connected to the output shaft of the driving motor 6 through a transmission assembly. A plurality of clamping columns 23 arranged along the radial direction of the chuck 21 are evenly distributed through the side wall of the chuck 21. The clamping columns 23 are slidingly connected to the side wall of the chuck 21. The end of the clamping column 23 located on the inner side of the chuck 21 is fixedly connected to the clamping plate 22. The end of the clamping column 23 located on the outer side of the chuck 21 is fixedly connected to a baffle 25. A spring 26 is connected between the baffle 25 and the side wall of the chuck 21.
在固定金属管时,先移动滑动块18使其与固定块17之间具有足够的距离,将固定块17的夹盘21上的夹紧柱23拉出,挡板25的设置可便于拉动夹紧柱23,然后将金属管的一端放入固定块17的夹盘21内,再松开夹紧柱23,接着拉出滑动块18的夹盘21上的夹紧柱23,将滑动块18向固定块17移动,使金属管的另一端进入滑动块18的夹盘21内,最后松开滑动块18的夹盘21上的夹紧柱23,通过弹簧26施压夹板22固定好金属管。When fixing the metal tube, first move the sliding block 18 so that there is a sufficient distance between it and the fixed block 17, pull out the clamping column 23 on the clamping disc 21 of the fixed block 17, and the setting of the baffle 25 can facilitate pulling the clamping column 23, then put one end of the metal tube into the clamping disc 21 of the fixed block 17, and then release the clamping column 23, then pull out the clamping column 23 on the clamping disc 21 of the sliding block 18, move the sliding block 18 toward the fixed block 17, so that the other end of the metal tube enters the clamping disc 21 of the sliding block 18, and finally release the clamping column 23 on the clamping disc 21 of the sliding block 18, and fix the metal tube by pressing the clamping plate 22 with the spring 26.
在其中一个实施例中,所述传动组件包括蜗轮、传动轴29、主动锥齿轮30和从动锥齿轮31,所述驱动电机6的输出轴的一部分为蜗杆,所述蜗轮与蜗杆啮合连接,所述传动轴29的顶端与蜗轮的轴心固定连接,所述传动轴29的底端贯穿“U”型架5的横向壁并与“U”型架5的横向壁转动连接,所述传动轴29的底端固定连接有主动锥齿轮30,所述主动锥齿轮30与从动锥齿轮31啮合连接,所述固定块17对应的转轴24的一端与从动锥齿轮31的轴心固定连接。In one embodiment, the transmission assembly includes a worm wheel, a transmission shaft 29, a driving bevel gear 30 and a driven bevel gear 31. A part of the output shaft of the drive motor 6 is a worm, and the worm wheel is meshingly connected to the worm. The top end of the transmission shaft 29 is fixedly connected to the axis of the worm wheel, and the bottom end of the transmission shaft 29 passes through the lateral wall of the "U"-shaped frame 5 and is rotatably connected to the lateral wall of the "U"-shaped frame 5. The bottom end of the transmission shaft 29 is fixedly connected to the driving bevel gear 30, and the driving bevel gear 30 is meshingly connected to the driven bevel gear 31. One end of the rotating shaft 24 corresponding to the fixed block 17 is fixedly connected to the axis of the driven bevel gear 31.
通过传动组件在驱动电机6的输出轴带动锤头15的同时带动金属管旋转,实现对金属管不同位置的锤击,避免锤头15始终锤击于同一处,提高检测精度,同时也节省动力源,节约成本。驱动电机6的输出轴上的第一锥齿轮27带动第二锥齿轮28旋转,然后带动传动轴29、主动锥齿轮30和从动锥齿轮31,最终带动固定块17上的转轴24和夹盘21转动,以实现金属管的旋转。The transmission assembly drives the hammer 15 and the metal tube to rotate at the same time when the output shaft of the driving motor 6 drives the hammer 15, so as to achieve hammering of different positions of the metal tube, avoid hammering of the hammer 15 at the same place all the time, improve detection accuracy, save power source and save cost. The first bevel gear 27 on the output shaft of the driving motor 6 drives the second bevel gear 28 to rotate, and then drives the transmission shaft 29, the driving bevel gear 30 and the driven bevel gear 31, and finally drives the rotating shaft 24 and the chuck 21 on the fixed block 17 to rotate, so as to achieve the rotation of the metal tube.
在其中一个实施例中,所述从动锥齿轮31、转轴24、夹盘21的轴心处以及固定块17和滑动块18对应位置开设有相互连通的贯穿空腔,所述空腔的内侧壁设有内螺纹,所述空腔螺纹连接有螺纹杆32,所述螺纹杆32的一端延伸至夹盘21内并固定连接有锥形夹头33,所述螺纹杆32的另一端延伸至空腔外并固定连接有手柄20。In one of the embodiments, the driven bevel gear 31, the rotating shaft 24, the axis of the chuck 21, and the corresponding positions of the fixed block 17 and the sliding block 18 are provided with interconnected through cavities, the inner side wall of the cavity is provided with an internal thread, the cavity is threadedly connected to a threaded rod 32, one end of the threaded rod 32 extends into the chuck 21 and is fixedly connected to a conical chuck 33, and the other end of the threaded rod 32 extends out of the cavity and is fixedly connected to a handle 20.
空腔内螺纹连接的螺纹杆32用于调节锥形夹头33的位置,当金属管的外径较小时,夹板22可能会由于相互之间的阻挡,无法完全对金属管的夹持,这种情况下,可通过锥形夹头33从内侧固定金属管。当需要使用锥形夹头33时,同样先移动滑动块18使其与固定块17之间具有足够的距离,利用手柄20转动固定块17一侧的螺纹杆32,使锥形夹头33伸出,将金属管的一端套在固定块17一侧的锥形夹头33,然后利用手柄20转动滑动块18一侧的螺纹杆32,使锥形夹头33伸出,再将滑动块18向固定块17移动,使滑动块18一侧的锥形夹头33进入金属管的另一端固定好金属管即可。The threaded rod 32 connected by the inner thread of the cavity is used to adjust the position of the tapered chuck 33. When the outer diameter of the metal tube is small, the clamping plates 22 may be unable to completely clamp the metal tube due to mutual obstruction. In this case, the metal tube can be fixed from the inside by the tapered chuck 33. When the tapered chuck 33 is needed, the sliding block 18 is first moved to have a sufficient distance between it and the fixed block 17, and the threaded rod 32 on one side of the fixed block 17 is rotated by the handle 20 to extend the tapered chuck 33, and one end of the metal tube is sleeved on the tapered chuck 33 on one side of the fixed block 17, and then the threaded rod 32 on one side of the sliding block 18 is rotated by the handle 20 to extend the tapered chuck 33, and then the sliding block 18 is moved toward the fixed block 17, so that the tapered chuck 33 on one side of the sliding block 18 enters the other end of the metal tube and fixes the metal tube.
在其中一个实施例中,所述锤头15的底部转动连接有滚轮34。In one embodiment, a roller 34 is rotatably connected to the bottom of the hammer head 15 .
滚轮34可减少金属管在转动过程中将锤头15的锤击力转化为摩擦力,提高检测精度。The roller 34 can reduce the conversion of the hammering force of the hammer head 15 into friction force during the rotation of the metal pipe, thereby improving the detection accuracy.
在其中一个实施例中,所述锤头15与安装杆14之间设有薄膜压力传感器35,所述底座4上固定设有显示屏36,所述薄膜压力传感器35与显示屏36通过导线信号连接。In one embodiment, a film pressure sensor 35 is provided between the hammer head 15 and the mounting rod 14, a display screen 36 is fixedly provided on the base 4, and the film pressure sensor 35 and the display screen 36 are connected via wire signals.
通过锤头15不断锤击金属棒使金属棒产生弯曲疲劳破坏,即可由薄膜压力传感器35测出金属棒能承受的最大的径向荷载,且锤头15的锤击力度,可通过驱动电机6进行调整,改变锤头15的锤击速度可改变锤击力度,薄膜压力传感器35测得的数据可通过显示器进行显示。The hammer head 15 continuously hammers the metal rod to cause bending fatigue failure of the metal rod, and the film pressure sensor 35 can measure the maximum radial load that the metal rod can withstand. The hammering force of the hammer head 15 can be adjusted by the driving motor 6. Changing the hammering speed of the hammer head 15 can change the hammering force. The data measured by the film pressure sensor 35 can be displayed on the display.
以上所述实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
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| CN211163796U (en) * | 2019-10-18 | 2020-08-04 | 徐瀛 | Quick fastening device |
| CN112476283A (en) * | 2020-11-23 | 2021-03-12 | 江苏巨杰机电有限公司 | Rotor detection auxiliary device for motor production |
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| CN113884399A (en) * | 2021-09-28 | 2022-01-04 | 兰州理工大学 | A kind of metal material fatigue resistance detection device |
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