CN114990670A - Auto-parts surface electrophoresis processing apparatus that sprays paint - Google Patents
Auto-parts surface electrophoresis processing apparatus that sprays paint Download PDFInfo
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- CN114990670A CN114990670A CN202210746221.8A CN202210746221A CN114990670A CN 114990670 A CN114990670 A CN 114990670A CN 202210746221 A CN202210746221 A CN 202210746221A CN 114990670 A CN114990670 A CN 114990670A
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- 238000001962 electrophoresis Methods 0.000 title claims abstract description 69
- 239000003973 paint Substances 0.000 title claims abstract description 56
- 239000007921 spray Substances 0.000 title claims 2
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims description 27
- 238000005192 partition Methods 0.000 claims description 11
- 238000003491 array Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000005096 rolling process Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 18
- 239000002699 waste material Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010422 painting Methods 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 22
- 238000010586 diagram Methods 0.000 description 9
- 210000000056 organ Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/12—Electrophoretic coating characterised by the process characterised by the article coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
- C25D17/08—Supporting racks, i.e. not for suspending
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Organic Chemistry (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明公开了一种汽车配件表面电泳喷漆处理装置,涉及汽车配件生产技术领域。该种汽车配件表面电泳喷漆处理装置,包括底板、电泳槽和配件,其特征在于:所述底板的上侧壁通过升降机构连接有第一移动板,且第一移动板的下侧壁设置有多个用于挂设配件的挂具组件。能够在电泳时,使得挂杆在配件的侧壁往复移动,避免接触部位存在电泳不充分或者电泳不上的情况,从而保证配件电泳更加全面,效果更好,同时,在电泳完成后,配件离开电泳槽时,电泳漆循环流动时的冲击力为动力,对配件进行往复摆动,同时,能够对配件进行往复震动,从而对配件表面残留的电泳漆进行清理,保证电泳的效果的同时,避免电泳漆的浪费。
The invention discloses a surface electrophoretic paint spraying device for auto parts, which relates to the technical field of auto parts production. The device for treating the surface of auto parts by electrophoretic painting includes a bottom plate, an electrophoresis tank and accessories, and is characterized in that: the upper side wall of the bottom plate is connected with a first moving plate through a lifting mechanism, and the lower side wall of the first moving plate is provided with a first moving plate. Multiple hanger assemblies for hanging accessories. It can make the hanging rod move back and forth on the side wall of the accessories during electrophoresis, so as to avoid insufficient electrophoresis or insufficient electrophoresis in the contact parts, so as to ensure that the electrophoresis of the accessories is more comprehensive and the effect is better. At the same time, after the electrophoresis is completed, the accessories leave In the electrophoresis tank, the impact force when the electrophoretic paint circulates is the driving force, and the accessories are reciprocated and vibrated. A waste of paint.
Description
技术领域technical field
本发明涉及汽车配件生产技术领域,具体为一种汽车配件表面电泳喷漆处理装置。The invention relates to the technical field of auto parts production, in particular to a surface electrophoretic paint spraying device for auto parts.
背景技术Background technique
电泳涂装技术自二十世纪六十年代发展以来,其具有非常优良的特性,水性环保,高耐腐蚀性,高泳透率,高库仑效率,不溶解被涂物,槽液稳定,自动化程度高等优势,在汽车领域得到了广泛应用,大部分的汽车配件表面的喷涂用的就是电泳喷涂,在电泳时,需要将汽车配件挂在挂具上,再置于电泳槽中进行电泳,并且对电泳漆进行循环,保证电泳的效果。Since the development of electrophoretic coating technology in the 1960s, it has excellent characteristics, water-based environmental protection, high corrosion resistance, high penetration rate, high Coulombic efficiency, insoluble coating, stable bath fluid, and degree of automation It has high advantages and has been widely used in the automotive field. Most of the spraying on the surface of auto parts is electrophoretic spraying. The electrophoretic paint is circulated to ensure the effect of electrophoresis.
然而,现有的汽车配件表面电泳喷漆处理装置在使用时,在电泳完成后,当配件从电泳槽内取出时,配件的表面会挂淋有残留的电泳漆,不仅影响电泳的质量,而且造成电泳漆的浪费,并且,汽车配件与挂具的接触部位会存在电泳不充分或者电泳不上的情况,影响电泳的效果。However, when the existing electrophoresis paint treatment device on the surface of auto parts is in use, after the electrophoresis is completed, when the parts are taken out from the electrophoresis tank, the surface of the parts will be covered with residual electrophoresis paint, which not only affects the quality of electrophoresis, but also causes The waste of electrophoretic paint, and the contact part of the auto parts and the hanger will have insufficient electrophoresis or insufficient electrophoresis, which will affect the effect of electrophoresis.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种汽车配件表面电泳喷漆处理装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a surface electrophoretic paint spraying device for auto parts, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种汽车配件表面电泳喷漆处理装置,包括底板、电泳槽和配件,所述底板的上侧壁通过升降机构连接有第一移动板,且第一移动板的下侧壁设置有多个用于挂设配件的挂具组件,所述电泳槽的侧壁通过转动杆转动连接有叶轮,所述电泳槽的侧壁固定连接有第一电机,且第一电机的输出端与转动杆的一端固定,所述电泳槽两个相对的侧壁固定连接有隔板,且隔板的上侧壁通过导向机构连接有镂空板,所述第一移动板的下侧壁固定连接有连接板,所述镂空板的上侧壁与连接板的下侧壁固定,且镂空板的下侧壁和隔板之间固定连接有两个对称设置的风琴板;In order to achieve the above purpose, the present invention provides the following technical solutions: a surface electrophoretic paint spraying device for auto parts, comprising a bottom plate, an electrophoresis tank and accessories, the upper side wall of the bottom plate is connected with a first moving plate through a lifting mechanism, and the first moving plate is The lower side wall of the moving plate is provided with a plurality of hanger components for hanging accessories, the side wall of the electrophoresis tank is rotatably connected with an impeller through a rotating rod, the side wall of the electrophoresis tank is fixedly connected with a first motor, and The output end of the first motor is fixed with one end of the rotating rod, the two opposite side walls of the electrophoresis tank are fixedly connected with a partition plate, and the upper side wall of the partition plate is connected with a hollow plate through a guiding mechanism, and the first moving plate The lower side wall of the hollow plate is fixedly connected with a connecting plate, the upper side wall of the hollow plate is fixed with the lower side wall of the connecting plate, and two symmetrically arranged organ plates are fixedly connected between the lower side wall of the hollow plate and the partition;
各个所述挂具组件包括开设在第一移动板上侧壁的第一条形开口,且第一条形开口两个相对的侧壁通过第一转轴转动连接有转动板,所述转动板的侧壁通过伸缩机构连接有两个对称设置的挂杆,且挂杆的一端固定连接有挡盘,所述配件挂设在挂杆上,且各个第一条形开口内设置有用于对配件进行夹紧的夹紧机构,且各个转动板的侧壁设置有用于驱动挂杆进行移动的驱动机构。Each of the hanger components includes a first bar-shaped opening formed on the side wall of the first moving plate, and two opposite side walls of the first bar-shaped opening are rotatably connected to a rotating plate through a first rotating shaft. The side wall is connected with two symmetrically arranged hanging rods through a telescopic mechanism, and one end of the hanging rod is fixedly connected with a baffle plate. The clamping mechanism is clamped, and the side wall of each rotating plate is provided with a driving mechanism for driving the hanging rod to move.
优选的,所述升降机构包括固定连接在底板上侧壁的第一L形板和第二L形板,且第一L形板和底板之间转动连接有螺纹杆,所述第一移动板与螺纹杆的侧壁螺纹连接,所述第一L形板的上侧壁固定连接有第二电机,且第二电机的输出端与螺纹杆的上端固定,所述第二L形板和底板之间固定连接有导向杆,且第一移动板套设在导向杆的侧壁。Preferably, the lifting mechanism includes a first L-shaped plate and a second L-shaped plate fixedly connected to the upper side wall of the bottom plate, and a threaded rod is rotatably connected between the first L-shaped plate and the bottom plate, and the first moving plate It is threadedly connected with the side wall of the threaded rod, the upper side wall of the first L-shaped plate is fixedly connected with a second motor, and the output end of the second motor is fixed with the upper end of the threaded rod. The second L-shaped plate and the bottom plate A guide rod is fixedly connected therebetween, and the first moving plate is sleeved on the side wall of the guide rod.
优选的,所述夹紧机构包括固定连接在转动板侧壁两个对称设置的第一套杆,且第一套杆的侧壁套设有第一套管,所述第一套管的另一端固定连接有移动块,且移动块的侧壁固定连接有夹紧块,各个所述第一套管的侧壁套设有第一弹簧,且移动块的移动通过推动机构进行推动。Preferably, the clamping mechanism includes two symmetrically arranged first sleeve rods fixedly connected to the side walls of the rotating plate, and the side walls of the first sleeve rods are sleeved with a first sleeve, and the other side of the first sleeve is sleeved. One end is fixedly connected with a moving block, and the side wall of the moving block is fixedly connected with a clamping block, the side wall of each first sleeve is sleeved with a first spring, and the movement of the moving block is pushed by a pushing mechanism.
优选的,所述推动机构包括固定连接在底板上侧壁的支撑板,且支撑板的侧壁固定连接有固定块,所述固定块包括第一斜面和第二斜面,且第一移动板的上侧壁通过复位机构连接有第二移动板,所述第二移动板的侧壁固定连接有推动杆,且第二移动板的侧壁固定连接有多个阵列设置的推动块,所述推动块包括第三斜面,且移动块在第三斜面上滑动。Preferably, the pushing mechanism includes a support plate fixedly connected to the side wall of the bottom plate, and the side wall of the support plate is fixedly connected with a fixing block, the fixing block includes a first inclined surface and a second inclined surface, and the first moving plate is The upper side wall is connected with a second moving plate through the reset mechanism, the side wall of the second moving plate is fixedly connected with a push rod, and the side wall of the second moving plate is fixedly connected with a plurality of push blocks arranged in an array. The block includes a third ramp, and the moving block slides on the third ramp.
优选的,所述复位机构包括固定连接在第一移动板上侧壁两个对称设置的支撑块,且各个支撑块的侧壁插设有T形导杆,所述T形导杆的一端与第二移动板的侧壁固定,且各个T形导杆的侧壁套设有第二弹簧。Preferably, the reset mechanism includes two symmetrically arranged support blocks fixedly connected to the side walls of the first moving plate, and a T-shaped guide rod is inserted into the side wall of each support block, and one end of the T-shaped guide rod is connected to the side wall of the first moving plate. The side wall of the second moving plate is fixed, and the side wall of each T-shaped guide rod is sleeved with a second spring.
优选的,所述伸缩机构包括开设在转动板侧壁的第二条形开口,且第二条形开口两个相对的侧壁固定连接有固定杆,所述挂杆插设在第二条形开口内,且挂杆套设在固定杆的侧壁,所述固定杆的侧壁套设有两个对称设置的第三弹簧。Preferably, the telescopic mechanism includes a second bar-shaped opening opened on the side wall of the rotating plate, and two opposite side walls of the second bar-shaped opening are fixedly connected with a fixing rod, and the hanging rod is inserted into the second bar-shaped opening. inside the opening, and the hanging rod is sleeved on the side wall of the fixing rod, and the side wall of the fixing rod is sleeved with two symmetrically arranged third springs.
优选的,所述驱动机构包括固定连接在转动板侧壁的安装箱,且安装箱的侧壁固定连接有进液管,所述安装箱远离进液管的侧壁固定连接有出液管,且安装箱内通过第二转轴转动连接转扇,所述第二转轴的上端贯穿安装箱的上侧壁并固定连接有转动盘,且转动盘的侧壁固定连接有两个对称设置的凸块,所述凸块在挂杆的侧壁滑动,且各个安装箱的上侧壁设置有用于对第二转轴转速进行限制的限制机构。Preferably, the drive mechanism includes an installation box fixedly connected to the side wall of the rotating plate, and the side wall of the installation box is fixedly connected with a liquid inlet pipe, and the side wall of the installation box away from the liquid inlet pipe is fixedly connected with a liquid outlet pipe, The installation box is connected to the rotating fan through a second rotating shaft, the upper end of the second rotating shaft penetrates the upper side wall of the installation box and is fixedly connected with a rotating disk, and the side wall of the rotating disk is fixedly connected with two symmetrically arranged convex blocks , the protruding block slides on the side wall of the hanging rod, and the upper side wall of each installation box is provided with a limiting mechanism for limiting the rotational speed of the second rotating shaft.
优选的,所述限制机构包括固定连接在安装箱上侧壁的固定环,且第二转轴的侧壁固定套设有套环,所述套环的侧壁固定连接有多个阵列设置的固定管,且各个固定管内插设有滑动杆,所述滑动杆的一端通过复位弹簧与固定管的底部固定,且滑动杆的另一端固定连接有重力球。Preferably, the restriction mechanism includes a fixing ring fixedly connected to the upper side wall of the installation box, and the side wall of the second rotating shaft is fixedly sleeved with a collar, and the side wall of the collar is fixedly connected with a plurality of fixing rings arranged in an array. Each fixed pipe is inserted with a sliding rod, one end of the sliding rod is fixed with the bottom of the fixed pipe by a return spring, and the other end of the sliding rod is fixedly connected with a gravity ball.
优选的,所述导向机构包括固定连接在隔板上侧壁的第二套杆,且第二套杆的侧壁套设有第二套管,所述第二套管的上端与镂空板的下侧壁固定,且第二套管内设置有震动组件。Preferably, the guide mechanism includes a second sleeve rod fixedly connected to the side wall of the partition plate, and the side wall of the second sleeve rod is sleeved with a second sleeve, and the upper end of the second sleeve is connected to the hollow plate. The lower side wall is fixed, and a vibration component is arranged in the second sleeve.
优选的,所述震动组件包括固定连接在第二套管内侧壁多个阵列设置的第一凸起和多个阵列设置的第二凸起,且第二凸起和第一凸起交错设置,所述第二套杆的侧壁固定连接有多个对称设置的第三凸起,且第三凸起依次在第二凸起以及第一凸起的侧壁滑动,所述第一移动板的上侧壁开设有两个对称设置的缺口,且缺口内固定插设有橡胶条。Preferably, the vibration assembly comprises a plurality of arrays of first protrusions and a plurality of arrays of second protrusions that are fixedly connected to the inner sidewall of the second sleeve, and the second protrusions and the first protrusions are staggered. The side walls of the second set of rods are fixedly connected with a plurality of symmetrically arranged third protrusions, and the third protrusions slide on the side walls of the second protrusions and the first protrusions in sequence. The upper side wall is provided with two symmetrically arranged notches, and rubber strips are fixedly inserted in the notches.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、该种汽车配件表面电泳喷漆处理装置,通过设置驱动机构等,在进行电泳处理时,通过升降机构将配件放入电泳槽内,同时,启动第一电机,第一电机的转动带动转动杆和叶轮进行转动,从而使得电泳槽内的电泳漆进行逆时针循环,保证电泳效果,当升降机构带动第一移动板和配件向下移动时,带动推动杆同步向下移动,当推动杆与第一斜面相抵时,推动第二移动板和推动块进行移动,使得第三斜面与移动块相抵,从而推动移动块向靠近配件的方向移动,使得夹紧块将配件夹紧,与此同时,当第一移动板向下移动时,通过连接板带动镂空板向下移动,同时,风琴板收缩,当配件达到隔板底部时,推动杆从第二斜面越过,此时,第二移动板在复位机构的作用下复位,使得移动块在第一弹簧的作用下复位,使得夹紧块将配件松开,接着,进行电泳操作,在电泳时,电泳漆会在循环过程中通过进液管进入安装箱中后经出液管流出,并且,当电泳漆进入安装箱中时,冲击在接转扇的表面其进行转动,接转扇的转动带动第二转轴和转动盘的转动,当凸块与挂杆的侧壁相抵时,推动两个挂杆沿着固定杆的侧壁相互远离移动,同时,第三弹簧收缩,当凸块越过挂杆时,挂杆在第三弹簧的作用下复位,从而能够利用电泳漆循环流动时的冲击力为动力,使得挂杆在配件的侧壁往复移动,避免接触部位存在电泳不充分或者电泳不上的情况,从而保证配件电泳更加全面,效果更好。(1), this kind of auto parts surface electrophoresis paint treatment device, by setting the drive mechanism, etc., when the electrophoresis treatment is performed, the parts are put into the electrophoresis tank through the lifting mechanism, and at the same time, the first motor is started, and the rotation of the first motor drives the The rotating rod and the impeller rotate, so that the electrophoretic paint in the electrophoresis tank circulates counterclockwise to ensure the electrophoresis effect. When the lifting mechanism drives the first moving plate and accessories to move down, it drives the push rod to move down synchronously. When it is in contact with the first inclined surface, the second moving plate and the pushing block are pushed to move, so that the third inclined surface is in contact with the moving block, so as to push the moving block to move in the direction close to the accessory, so that the clamping block clamps the accessory. , when the first moving plate moves down, the hollow plate is driven to move down by the connecting plate, and at the same time, the organ plate shrinks, when the accessory reaches the bottom of the partition, the push rod crosses from the second inclined plane, at this time, the second moving plate Reset under the action of the reset mechanism, so that the moving block is reset under the action of the first spring, so that the clamping block loosens the fittings, and then the electrophoresis operation is performed. During electrophoresis, the electrophoretic paint will pass through the liquid inlet pipe during the circulation process After entering the installation box, it flows out through the liquid outlet pipe, and when the electrophoretic paint enters the installation box, it impacts on the surface of the connecting fan and rotates, and the rotation of the connecting fan drives the rotation of the second rotating shaft and the rotating disc. When the block is in contact with the side wall of the hanging rod, the two hanging rods are pushed to move away from each other along the side wall of the fixed rod. At the same time, the third spring contracts. When the bump passes over the hanging rod, the hanging rod is under the action of the third spring. Reset, so that the impact force when the electrophoretic paint circulates is used as the driving force, so that the hanging rod moves back and forth on the side wall of the accessories, so as to avoid the situation of insufficient electrophoresis or insufficient electrophoresis in the contact part, so as to ensure that the electrophoresis of the accessories is more comprehensive and the effect is better. it is good.
(2)、该种汽车配件表面电泳喷漆处理装置,通过设置夹紧机构等,在电泳完成后,配件向上移动时,推动杆在第二斜面上滑动,从而使得夹紧机构逐渐将配件夹紧,与此同时,镂空板同步向上移动,使得镂空板与液面的距离逐渐减小,使得镂空板上方电泳漆循环流动时的截面积逐渐变小,进而使得镂空板上方电泳漆循环流动时的流速变快,当配件的底部将要离开液面时,电泳漆循环流动时的冲击力会推动配件随着转动板一同向上转动,当配件完全离开液面时,配件能够在重力和惯性作用下随着转动板沿着第一转轴一同往复摆动,从而对配件表面残留的电泳漆进行清理,保证电泳的效果,同时,避免电泳漆的浪费,当配件移动到最上端初始位置时,推动杆越过第一斜面,此时,夹紧机构将配件松开,便于将配件取下。(2) This kind of auto parts surface electrophoresis painting treatment device, by setting a clamping mechanism, etc., after the electrophoresis is completed, when the parts move upward, the push rod slides on the second inclined surface, so that the clamping mechanism gradually clamps the parts. At the same time, the hollow plate moves upward synchronously, so that the distance between the hollow plate and the liquid surface gradually decreases, so that the cross-sectional area of the electrophoretic paint above the hollow plate when the electrophoretic paint circulates gradually becomes smaller, which makes the electrophoretic paint above the hollow plate. The flow rate becomes faster. When the bottom of the accessories is about to leave the liquid surface, the impact force of the electrophoretic paint circulating will push the accessories to rotate upward together with the rotating plate. When the accessories completely leave the liquid surface, the accessories can follow the action of gravity and inertia. With the rotating plate swinging back and forth along the first rotating shaft, the residual electrophoretic paint on the surface of the accessories is cleaned to ensure the effect of electrophoresis, and at the same time, the waste of electrophoretic paint is avoided. A slope, at this time, the clamping mechanism loosens the accessories, so that the accessories can be easily removed.
(3)、该种汽车配件表面电泳喷漆处理装置,通过设置震动组件等,与此同时,当镂空板同步向上移动时,会使得第三凸起依次在第一凸起以及第二凸起的侧壁滑动,并且,在橡胶条的作用下,使得配件能够在出液面后使得第一移动板进行往复震动,进而带动配件进行震动,避免配件的表面残留有电泳漆,使得清理效果更好,保证电泳的效果,同时,避免电泳漆的浪费。(3) This kind of electrophoretic paint spraying treatment device on the surface of auto parts, by setting vibration components, etc., at the same time, when the hollow plate moves up synchronously, the third protrusion will be sequentially placed on the first protrusion and the second protrusion. The side wall slides, and under the action of the rubber strip, the accessories can make the first moving plate vibrate back and forth after the liquid surface, and then drive the accessories to vibrate, so as to avoid the residual electrophoretic paint on the surface of the accessories, so that the cleaning effect is better. , to ensure the effect of electrophoresis, and at the same time, to avoid the waste of electrophoresis paint.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明另一个视角的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of another angle of view of the present invention;
图3为本发明中电泳槽的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the electrophoresis tank in the present invention;
图4为本发明中第二套管的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of the second sleeve in the present invention;
图5为本发明中挂具组件的结构示意图;5 is a schematic structural diagram of a hanger assembly in the present invention;
图6为本发明中伸缩机构的结构示意图;6 is a schematic structural diagram of a telescopic mechanism in the present invention;
图7为本发明中安装箱的内部结构示意图Figure 7 is a schematic diagram of the internal structure of the installation box in the present invention
图8为图1中A处的放大结构示意图;Fig. 8 is the enlarged structure schematic diagram of A place in Fig. 1;
图9为图2中B处的放大结构示意图;Fig. 9 is the enlarged structure schematic diagram of B place in Fig. 2;
图10为图4中C处的放大结构示意图。FIG. 10 is an enlarged schematic view of the structure at C in FIG. 4 .
图中:1、底板;2、升降机构;201、第一L形板;202、第二L形板;203、导向杆;204、螺纹杆;205、第二电机;3、挂具组件;301、第一条形开口;302、第一转轴;303、转动板;304、挂杆;305、挡盘;4、伸缩机构;401、固定杆;402、第三弹簧;403、第二条形开口;5、驱动机构;501、安装箱;502、进液管;503、出液管;504、第二转轴;505、转动盘;506、凸块;507、接转扇;6、夹紧机构;601、第一套杆;602、第一套管;603、移动块;604、第一弹簧;605、夹紧块;7、推动机构;701、支撑板;702、固定块;703、第一斜面;704、第二斜面;705、第二移动板;706、推动杆;707、推动块;708、第三斜面;8、复位机构;801、支撑块;802、T形导杆;803、第二弹簧;9、导向机构;901、第二套管;902、第二套杆;10、限制机构;1001、套环;1002、固定环;1003、固定管;1004、滑动杆;1005、重力球;11、电泳槽;12、第一移动板;13、转动杆;14、叶轮;15、第一电机;16、连接板;17、镂空板;18、配件;19、震动组件;1901、第一凸起;1902、第二凸起;1903、第三凸起;1904、缺口;1905、橡胶条;20、隔板;21、风琴板。In the figure: 1. Bottom plate; 2. Lifting mechanism; 201, First L-shaped plate; 202, Second L-shaped plate; 203, Guide rod; 204, Threaded rod; 205, Second motor; 301, the first bar opening; 302, the first shaft; 303, the rotating plate; 304, the hanging rod; 305, the baffle plate; 4, the telescopic mechanism; 401, the fixed rod; 402, the third spring; 403, the
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-10,本发明提供一种技术方案:一种汽车配件表面电泳喷漆处理装置,包括底板1、电泳槽11和配件18,底板1的上侧壁通过升降机构2连接有第一移动板12,且第一移动板12的下侧壁设置有多个用于挂设配件18的挂具组件3,电泳槽11的侧壁通过转动杆13转动连接有叶轮14,电泳槽11的侧壁固定连接有第一电机15,且第一电机15的输出端与转动杆13的一端固定,电泳槽11两个相对的侧壁固定连接有隔板20,且隔板20的上侧壁通过导向机构9连接有镂空板17,第一移动板12的下侧壁固定连接有连接板16,镂空板17的上侧壁与连接板16的下侧壁固定,且镂空板17的下侧壁和隔板20之间固定连接有两个对称设置的风琴板21;Please refer to FIGS. 1-10 , the present invention provides a technical solution: a surface electrophoretic paint spraying device for auto parts, comprising a
各个挂具组件3包括开设在第一移动板12上侧壁的第一条形开口301,且第一条形开口301两个相对的侧壁通过第一转轴302转动连接有转动板303,转动板303的侧壁通过伸缩机构4连接有两个对称设置的挂杆304,且挂杆304的一端固定连接有挡盘305,配件18挂设在挂杆304上,且各个第一条形开口301内设置有用于对配件18进行夹紧的夹紧机构6,且各个转动板303的侧壁设置有用于驱动挂杆304进行移动的驱动机构5,从而保证配件18电泳更加全面,效果更好,同时,在电泳完成后,配件18离开电泳槽11时,电泳漆循环流动时的冲击力为动力,对配件18进行往复摆动,同时,能够对配件18进行往复震动,从而对配件18表面残留的电泳漆进行清理,保证电泳的效果的同时,避免电泳漆的浪费。Each
升降机构2包括固定连接在底板1上侧壁的第一L形板201和第二L形板202,且第一L形板201和底板1之间转动连接有螺纹杆204,第一移动板12与螺纹杆204的侧壁螺纹连接,第一L形板201的上侧壁固定连接有第二电机205,且第二电机205的输出端与螺纹杆204的上端固定,第二L形板202和底板1之间固定连接有导向杆203,且第一移动板12套设在导向杆203的侧壁,启动第二电机205,第二电机205的转动带动螺纹杆204的转动,进而带动第一移动板12沿着导向杆203进行升降。The
夹紧机构6包括固定连接在转动板303侧壁两个对称设置的第一套杆601,且第一套杆601的侧壁套设有第一套管602,第一套管602的另一端固定连接有移动块603,且移动块603的侧壁固定连接有夹紧块605,各个第一套管602的侧壁套设有第一弹簧604,且移动块603的移动通过推动机构7进行推动,通过推动机构7推动第二移动板705和推动块707进行移动,使得第三斜面708与移动块603相抵,从而推动移动块603向靠近配件18的方向移动,使得夹紧块605将配件18夹紧。The
推动机构7包括固定连接在底板1上侧壁的支撑板701,且支撑板701的侧壁固定连接有固定块702,固定块702包括第一斜面703和第二斜面704,且第一移动板12的上侧壁通过复位机构8连接有第二移动板705,第二移动板705的侧壁固定连接有推动杆706,且第二移动板705的侧壁固定连接有多个阵列设置的推动块707,推动块707包括第三斜面708,且移动块603在第三斜面708上滑动,当升降机构2带动第一移动板12和配件18向下移动时,带动推动杆706同步向下移动,当推动杆706与第一斜面703相抵时,推动第二移动板705和推动块707进行移动。The pushing
复位机构8包括固定连接在第一移动板12上侧壁两个对称设置的支撑块801,且各个支撑块801的侧壁插设有T形导杆802,T形导杆802的一端与第二移动板705的侧壁固定,且各个T形导杆802的侧壁套设有第二弹簧803,对第二移动板705的移动起到导向与复位作用。The
伸缩机构4包括开设在转动板303侧壁的第二条形开口403,且第二条形开口403两个相对的侧壁固定连接有固定杆401,挂杆304插设在第二条形开口403内,且挂杆304套设在固定杆401的侧壁,固定杆401的侧壁套设有两个对称设置的第三弹簧402,对挂杆304的移动起到导向与复位作用。The
驱动机构5包括固定连接在转动板303侧壁的安装箱501,且安装箱501的侧壁固定连接有进液管502,安装箱501远离进液管502的侧壁固定连接有出液管503,且安装箱501内通过第二转轴504转动连接转扇507,第二转轴504的上端贯穿安装箱501的上侧壁并固定连接有转动盘505,且转动盘505的侧壁固定连接有两个对称设置的凸块506,凸块506在挂杆304的侧壁滑动,且各个安装箱501的上侧壁设置有用于对第二转轴504转速进行限制的限制机构10,在电泳时,电泳漆会在循环过程中通过进液管502进入安装箱501中后经出液管503流出,并且,当电泳漆进入安装箱501中时,冲击在接转扇507的表面其进行转动,接转扇507的转动带动第二转轴504和转动盘505的转动,当凸块506与挂杆304的侧壁相抵时,推动两个挂杆304沿着固定杆401的侧壁相互远离移动,由于凸块506对称设置有两个,能够将凸块506对挂杆304的摩擦力相互抵消,避免挂杆304一同移动,凸块506同时,第三弹簧402收缩,当凸块506越过挂杆304时,挂杆304在第三弹簧402的作用下复位,从而能够利用电泳漆循环流动时的冲击力为动力,使得挂杆304在配件18的侧壁往复移动,避免接触部位存在电泳不充分或者电泳不上的情况,从而保证配件18电泳更加全面,效果更好。The
限制机构10包括固定连接在安装箱501上侧壁的固定环1002,且第二转轴504的侧壁固定套设有套环1001,套环1001的侧壁固定连接有多个阵列设置的固定管1003,且各个固定管1003内插设有滑动杆1004,滑动杆1004的一端通过复位弹簧与固定管1003的底部固定,且滑动杆1004的另一端固定连接有重力球1005,当第二转轴504的转动带动套环1001的转动,使得重力球1005在离心力作用下向外移动,从而与固定环1002的内侧壁相抵,使得重力球1005与固定环1002的内侧壁摩擦,能够对第二转轴504的转速进行限制,避免转速过快时,挂杆304移动速度过快对电泳的漆面造成损伤。The
导向机构9包括固定连接在隔板20上侧壁的第二套杆902,且第二套杆902的侧壁套设有第二套管901,第二套管901的上端与镂空板17的下侧壁固定,且第二套管901内设置有震动组件19,对镂空板17的移动起到导向与限位作用。The
震动组件19包括固定连接在第二套管901内侧壁多个阵列设置的第一凸起1901和多个阵列设置的第二凸起1902,且第二凸起1902和第一凸起1901交错设置,第二套杆902的侧壁固定连接有多个对称设置的第三凸起1903,且第三凸起1903依次在第二凸起1902以及第一凸起1901的侧壁滑动,第一移动板12的上侧壁开设有两个对称设置的缺口1904,且缺口1904内固定插设有橡胶条1905,当镂空板17同步向上移动时,会使得第三凸起1903依次在第一凸起1901以及第二凸起1902的侧壁滑动,并且,在橡胶条1905的作用下,使得配件18能够在出液面后使得第一移动板12进行往复震动,进而带动配件18进行震动,避免配件18的表面残留有电泳漆,使得清理效果更好,保证电泳的效果,同时,避免电泳漆的浪费。The
工作原理:在使用时,在进行电泳处理时,通过升降机构2将配件18放入电泳槽11内,同时,启动第一电机15,第一电机15的转动带动转动杆13和叶轮14进行转动,从而使得电泳槽11内的电泳漆进行逆时针循环,保证电泳效果,当升降机构2带动第一移动板12和配件18向下移动时,带动推动杆706同步向下移动,当推动杆706与第一斜面703相抵时,推动第二移动板705和推动块707进行移动,使得第三斜面708与移动块603相抵,从而推动移动块603向靠近配件18的方向移动,使得夹紧块605将配件18夹紧;Working principle: When in use, during electrophoresis treatment, the
与此同时,当第一移动板12向下移动时,通过连接板16带动镂空板17向下移动,同时,风琴板21收缩,当配件18达到隔板20底部时,推动杆706从第二斜面704越过,此时,第二移动板705在复位机构8的作用下复位,使得移动块603在第一弹簧604的作用下复位,使得夹紧块605将配件18松开,接着,进行电泳操作,在电泳时,电泳漆会在循环过程中通过进液管502进入安装箱501中后经出液管503流出,并且,当电泳漆进入安装箱501中时,冲击在接转扇507的表面其进行转动,接转扇507的转动带动第二转轴504和转动盘505的转动,当凸块506与挂杆304的侧壁相抵时,推动两个挂杆304沿着固定杆401的侧壁相互远离移动,同时,第三弹簧402收缩,当凸块506越过挂杆304时,挂杆304在第三弹簧402的作用下复位,从而能够利用电泳漆循环流动时的冲击力为动力,使得挂杆304在配件18的侧壁往复移动,避免接触部位存在电泳不充分或者电泳不上的情况,从而保证配件18电泳更加全面,效果更好;At the same time, when the first moving
在电泳完成后,配件18向上移动时,推动杆706在第二斜面704上滑动,从而使得夹紧机构6逐渐将配件18夹紧,与此同时,镂空板17同步向上移动,使得镂空板17与液面的距离逐渐减小,使得镂空板17上方电泳漆循环流动时的截面积逐渐变小,进而使得镂空板17上方电泳漆循环流动时的流速变快,当配件18的底部将要离开液面时,电泳漆循环流动时的冲击力会推动配件18随着转动板303一同向上转动,转动板303时,第一弹簧604能够收缩,当配件18完全离开液面时,配件18能够在重力和惯性作用下随着转动板303沿着第一转轴302一同往复摆动,从而对配件18表面残留的电泳漆进行清理,保证电泳的效果,同时,避免电泳漆的浪费,当配件18移动到最上端初始位置时,推动杆706越过第一斜面703,此时,夹紧机构6将配件18松开,便于将配件18取下;After the electrophoresis is completed, when the fitting 18 moves upward, the
与此同时,当镂空板17同步向上移动时,会使得第三凸起1903依次在第一凸起1901以及第二凸起1902的侧壁滑动,并且,在橡胶条1905的作用下,使得配件18能够在出液面后使得第一移动板12进行往复震动,进而带动配件18进行震动,避免配件18的表面残留有电泳漆,使得清理效果更好,保证电泳的效果,同时,避免电泳漆的浪费。At the same time, when the
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