CN114987849A - Lithium cell diaphragm cover bag is with automatic bag mechanism and horizontal no trace automatic cover bag nest mouthful equipment of sending - Google Patents
Lithium cell diaphragm cover bag is with automatic bag mechanism and horizontal no trace automatic cover bag nest mouthful equipment of sending Download PDFInfo
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- 230000007246 mechanism Effects 0.000 title claims abstract description 139
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 4
- 210000000078 claw Anatomy 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 19
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 14
- 239000012528 membrane Substances 0.000 abstract description 12
- 230000006978 adaptation Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
- B65B5/045—Packaging single articles in bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Dispersion Chemistry (AREA)
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Abstract
本发明公开了一种锂电池隔膜套袋用自动送袋机构及卧式无痕自动套袋窝口设备,所述自动送袋机构包括两根主动辊、两根从动辊、主动辊同步驱动机构和开袋机构,所述窝口设备包括所述的自动送袋机构,同时还包括机架、热切刀、自动套袋机构和上料位翻转筒,所述热切刀设于自动送袋机构和自动套袋机构之间,用于对套袋膜进行自动切断,所述自动套袋机构用于抓住自动送袋机构送来的套袋膜,并通过移动对所述上料位翻转筒上的待套袋隔膜完成套袋动作,所述上料位翻转筒内部中空且其尾部通过抽真空管连接外部抽真空系统。本发明大幅度提高了锂离子电池隔膜套袋效率,有效化解了隔膜套袋过程中的碰伤率高的问题,挽回了不必要的质量损失。
The invention discloses an automatic bag feeding mechanism for lithium battery diaphragm bagging and a horizontal non-marking automatic bagging pocket device. The automatic bag feeding mechanism comprises two driving rollers, two driven rollers, and the driving rollers are driven synchronously mechanism and bag opening mechanism, the pocket device includes the automatic bag feeding mechanism, and also includes a frame, a hot cutting knife, an automatic bagging mechanism and a material turning cylinder, and the hot cutting knife is arranged in the automatic bag feeding mechanism. Between the automatic bagging mechanism and the automatic bagging mechanism, it is used to automatically cut off the bagging film. The automatic bagging mechanism is used to grasp the bagging film sent by the automatic bagging mechanism, and by moving the upper material position inversion cylinder The upper membrane to be bagged completes the bagging action, the upper material level reversing cylinder is hollow inside and its tail is connected to an external vacuuming system through a vacuuming pipe. The invention greatly improves the bagging efficiency of the lithium ion battery separator, effectively resolves the problem of high bump rate during the separator bagging process, and restores unnecessary quality loss.
Description
技术领域technical field
本发明涉及一种锂电池隔膜套袋用自动送袋机构及卧式无痕自动套袋窝口设备,属于锂电池隔膜生产制造领域。The invention relates to an automatic bag feeding mechanism for bagging a lithium battery diaphragm and a horizontal non-marking automatic bagging pocket device, belonging to the field of lithium battery diaphragm production and manufacturing.
背景技术Background technique
锂离子电池隔膜作为锂电池重要的组件,在锂电池中起着隔绝正负极材料,并且为锂离子在正负极间进行交换流通提供三维的孔洞通道的作用。隔膜作为生产锂电池的重要组成部分,其性能及外观质量对锂离子电池的安全性能起着至关重要的作用。电池安全性问题是个复杂的综合性问题,电池安全性最大的隐患是电池随机发生的内短路,产生现场失效,引发热失控。同时,锂离子电池隔膜还是一种对异物管控及其严格的产品,稍有不慎,将会造成锂电池产品批量性安全风险,甚至引起重大安全事故。因此,锂离子电池隔膜在包装装箱前,需要对其进行套袋防护,防止异物在存储运输过程中混入。但是,当前针对锂离子电池隔膜套袋存在的问题有:As an important component of the lithium battery, the lithium ion battery separator plays the role of isolating the positive and negative electrode materials in the lithium battery, and provides a three-dimensional hole channel for the exchange and circulation of lithium ions between the positive and negative electrodes. As an important part of the production of lithium batteries, the performance and appearance quality of separators play a crucial role in the safety performance of lithium ion batteries. The battery safety problem is a complex and comprehensive problem. The biggest hidden danger of battery safety is the random internal short circuit of the battery, resulting in on-site failure and thermal runaway. At the same time, the lithium-ion battery separator is also a product with strict control of foreign matter. A little carelessness will cause batch safety risks of lithium battery products, and even cause major safety accidents. Therefore, the lithium-ion battery separator needs to be bagged to protect it before packing it in a box to prevent foreign matter from being mixed in during storage and transportation. However, the current problems with separator bagging for lithium-ion batteries are:
(1)锂离子电池隔膜套袋过程中,存在效率低,隔膜碰伤质量风险大等情况;(1) During the bagging process of the lithium-ion battery separator, there are situations such as low efficiency and high risk of the quality of the separator being bumped;
(2)锂离子电池隔膜套袋过程中,套袋膜会出现压伤问题,进而引起客户端投诉;(2) During the bagging process of the lithium-ion battery diaphragm, the bagging film will be crushed, which will cause the client to complain;
(3)锂离子电池隔膜套袋过程中,套袋膜会出现拉伤问题,进而引起客户端投诉;(3) During the bagging process of the lithium-ion battery separator, the bagging film will be stretched, which will cause client complaints;
(4)当前套袋设备操作复杂,不适应隔膜产品规格多样化问题。(4) The current bagging equipment is complicated to operate and does not adapt to the diversification of diaphragm product specifications.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种锂电池隔膜套袋用自动送袋机构及卧式无痕自动套袋窝口设备,通过实现自动送袋、自动套袋、自动窝口、自动切断等功能,大幅度提高了锂离子电池隔膜套袋效率,有效化解了隔膜套袋过程中的碰伤率高的问题,挽回了不必要的质量损失。The object of the present invention is to provide an automatic bag feeding mechanism and a horizontal non-marking automatic bagging pocket device for lithium battery diaphragm bagging. It greatly improves the bagging efficiency of the lithium-ion battery separator, effectively solves the problem of high bump rate during the separator bagging process, and restores unnecessary quality loss.
为实现上述目的,本发明采取的技术方案如下:To achieve the above object, the technical scheme adopted by the present invention is as follows:
一方面,本发明提供了一种锂电池隔膜套袋用自动送袋机构,其包括两根主动辊、两根从动辊、主动辊同步驱动机构和开袋机构,所述的两根主动辊竖直安装,两根从动辊水平安装,所述主动辊同步驱动机构驱动两根主动辊同步转动,所述开袋机构包括开袋球和撑袋锅,所述开袋球位于两根主动辊前端并且其设置在两根主动辊和两根从动辊之间,所述撑袋锅位于两根主动辊后端,且撑袋锅的锅底朝向开袋球一侧,同时所述撑袋锅的锅口端上下两侧分别安装有弧形辊,左右两侧分别安装有撑袋锅支撑杆。On the one hand, the present invention provides an automatic bag feeding mechanism for lithium battery diaphragm bagging, which includes two driving rollers, two driven rollers, a synchronous driving mechanism for the driving rollers and a bag opening mechanism. The two driving rollers Vertical installation, two driven rollers are installed horizontally, the driving roller synchronous driving mechanism drives the two driving rollers to rotate synchronously, the bag opening mechanism includes a bag opening ball and a bag holding pot, and the bag opening ball is located on the two driving rollers. The front end of the roller is arranged between the two driving rollers and the two driven rollers, the bag-supporting pot is located at the rear end of the two driving rollers, and the bottom of the bag-supporting pot faces the side of the bag-opening ball, while the The upper and lower sides of the pot mouth end of the bag pot are respectively provided with arc rollers, and the left and right sides are respectively provided with support rods for supporting the bag pot.
进一步的,所述两根主动辊分别为左送袋主动辊和右送袋主动辊,所述左送袋主动辊和右送袋主动辊竖直安装在主动辊安装座上且其上部轴端分别连接左主动辊同步轮和右主动辊同步轮。Further, the two driving rollers are respectively a left bag feeding driving roller and a right bag feeding driving roller, and the left bag feeding driving roller and the right bag feeding driving roller are vertically installed on the driving roller mounting seat and the upper shaft ends thereof. Connect the left driving roller synchronizing wheel and the right driving roller synchronizing wheel respectively.
更进一步的,所述主动辊同步驱动机构包括左主动辊同步轮、右主动辊同步轮、送袋同步带和送袋伺服电机,所述送袋伺服电机通过送袋同步带、左主动辊同步轮和右主动辊同步轮为两根主动辊提供动力,所述送袋同步带设置一张紧轮,并通过张紧块调整张紧轮的位置,实现同步带的张紧及拆装。Furthermore, the driving mechanism of the driving roller synchronously includes a left driving roller synchronizing wheel, a right driving roller synchronizing wheel, a bag-feeding synchronous belt and a bag-feeding servo motor, and the bag-feeding servo motor is synchronized by the bag-feeding synchronous belt and the left driving roller. The pulley and the right drive roller synchronizing pulley provide power for the two drive rollers. The bag feeding timing belt is provided with a tensioning pulley, and the position of the tensioning pulley is adjusted through the tensioning block to realize the tensioning and disassembly of the timing belt.
更进一步的,所述两根从动辊分别为上送袋从动辊和下送袋从动辊,所述上送袋从动辊和下送袋从动辊两端通过水平安装在从动辊安装座上,并且其与左送袋主动辊和右送袋主动辊形成空间井字架结构,所述开袋球位于该井字架内。Furthermore, the two driven rollers are respectively an upper bag feeding driven roller and a lower bag feeding driven roller, and both ends of the upper bag feeding driven roller and the lower bag feeding driven roller are horizontally installed on the driven rollers. The roller mounting seat forms a space well-shaped frame structure with the left bag-feeding driving roller and the right bag-feeding driving roller, and the bag opening ball is located in the well-shaped frame.
进一步的,所述撑袋锅与开袋球之间通过螺栓连接固定,在撑袋锅口的左右两侧分别设置一弧形凹槽,所述撑袋锅支撑杆置于该弧形凹槽内,同时撑袋锅支撑杆的上下两侧安装有支撑爪。Further, the bag-supporting pot and the bag-opening ball are connected and fixed by bolts, and an arc-shaped groove is respectively provided on the left and right sides of the bag-supporting pot mouth, and the bag-supporting pot support rod is placed in the arc-shaped groove. At the same time, support claws are installed on the upper and lower sides of the support rod of the bag-holding pot.
另一方面,本发明还提供了一种锂电池隔膜卧式无痕自动套袋窝口设备,该设备包括上述方案中的自动送袋机构,同时还包括机架、热切刀、自动套袋机构和上料位翻转筒,所述热切刀设于自动送袋机构和自动套袋机构之间,用于对套袋膜进行自动切断,所述自动套袋机构用于抓住自动送袋机构送来的套袋膜,并通过移动对所述上料位翻转筒上的待套袋隔膜完成套袋动作,所述上料位翻转筒内部中空且其尾部通过抽真空管连接外部抽真空系统。On the other hand, the present invention also provides a lithium battery diaphragm horizontal non-marking automatic bagging pocket device, the device includes the automatic bag feeding mechanism in the above solution, and also includes a frame, a hot cutting knife, and an automatic bagging mechanism. And the reversing cylinder of the upper material level, the hot cutting knife is arranged between the automatic bag feeding mechanism and the automatic bagging mechanism to automatically cut off the bagging film, and the automatic bagging mechanism is used for grasping the automatic bag feeding mechanism. and complete the bagging action by moving the membrane to be bagged on the upper material level reversing cylinder. The upper material level reversing cylinder is hollow inside and its tail is connected to an external vacuum system through a vacuum pipe.
进一步的,所述自动套袋机构包括套袋机构安装架和至少4组结构相同的夹爪机构,所述套袋机构安装架可移动安装在机架上,所述夹爪机构安装后围绕的中心与撑袋锅圆心位于同一水平中心线上。Further, the automatic bagging mechanism includes a bagging mechanism mounting frame and at least 4 groups of clamping jaw mechanisms with the same structure, the bagging mechanism mounting frame is movably installed on the frame, and the clamping jaw mechanism is installed around the surrounding area. The center and the center of the bag-supporting pan are located on the same horizontal center line.
更进一步的,其特征在于,所述套袋机构安装架上端面安装有上左侧滑块和上右侧滑块,下端面安装有下左侧滑块和下右侧滑块,套袋机构安装架利用四组滑块安装在机架上的直线导轨上,并通过横移同步带与横移伺服电机连接在一起,通过横移伺服电机驱动其横向运动。Further, it is characterized in that the upper left slider and the upper right slider are installed on the upper end surface of the bagging mechanism mounting frame, the lower left slider and the lower right slider are installed on the lower end surface, and the bagging mechanism is installed. The mounting frame is installed on the linear guide rail on the frame by four sets of sliders, and is connected with the traverse servo motor through the traverse synchronous belt, and the lateral movement is driven by the traverse servo motor.
更进一步的,所述夹爪机构包括左上夹爪机构、右上夹爪机构、左下夹爪机构和右下夹爪机构,四个夹爪机构分别安装套袋机构安装架四个端角位置上,所述的四个夹爪机构均包括夹爪支架,所述夹爪支架上安装有夹爪气缸,所述夹爪气缸下端装有夹块,用于夹取套袋膜张口边缘。Further, the clamping jaw mechanism includes an upper left clamping jaw mechanism, an upper right clamping jaw mechanism, a lower left clamping jaw mechanism and a lower right clamping jaw mechanism, and the four clamping jaw mechanisms are respectively installed on the four end corner positions of the bagging mechanism mounting frame, Each of the four clamping jaw mechanisms includes a clamping jaw support, a clamping jaw cylinder is installed on the clamping jaw support, and a clamping block is installed at the lower end of the clamping jaw cylinder for clamping the opening edge of the bagging film.
更进一步的,所述夹爪支架通过滑块安装在直线导轨上,同时夹爪支架上还安装有丝杆螺母,丝杆螺母套装在夹爪连接丝杆上,所述夹爪连接丝杆上端安装有夹爪同步轮,并通过夹爪同步带与夹爪伺服电机连接,夹爪伺服电机提供夹爪机构径向运动的动力。Further, the gripper bracket is mounted on the linear guide rail through a slider, and a screw nut is also installed on the gripper bracket, and the screw nut is sleeved on the gripper connecting screw rod, and the gripper claw is connected to the upper end of the screw rod. The gripper synchronizing wheel is installed, and is connected with the gripper jaw servo motor through the gripper jaw timing belt, and the gripper jaw servo motor provides the power for the radial movement of the gripper jaw mechanism.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)针对锂离子电池隔膜套袋过程中,存在效率低,隔膜碰伤质量风险大等情况,本发明设计了一种锂离子电池隔膜卧式无痕自动套袋窝口设备,通过实现自动送袋、自动套袋、自动窝口、自动切断等功能,大幅度提高了锂离子电池隔膜套袋效率,有效化解了隔膜套袋过程中的碰伤率高的问题,挽回了不必要的质量损失。(1) Aiming at the low efficiency and high risk of diaphragm bumping quality during the bagging process of lithium ion battery diaphragms, the present invention designs a horizontal non-marking automatic bagging device for lithium ion battery diaphragms. The functions of bag feeding, automatic bagging, automatic pocket opening and automatic cutting have greatly improved the efficiency of lithium-ion battery separator bagging, effectively solved the problem of high bump rate in the process of diaphragm bagging, and recovered unnecessary quality. loss.
(2)针对锂离子电池隔膜自动套袋过程中,套袋膜会出现压伤问题,引起客户端投诉,本发明通过对自动送料机构进行设计、优化、改进,将两主动送料辊竖直布置,两从动送料辊水平布置,实现连续送料功能的同时,解决了尾部撑开球因重力与主动送料辊输送力共同作用下对套膜袋产生的不可避免的压伤问题,满足了客户的需求,提高了客户满意度。(2) In the process of automatic bagging of lithium-ion battery separators, the bagging film may be crushed, causing client complaints. The present invention designs, optimizes and improves the automatic feeding mechanism, and vertically arranges the two active feeding rollers. , The two driven feeding rollers are arranged horizontally to realize the continuous feeding function, and at the same time, it solves the inevitable crushing problem of the film bag caused by the combined action of gravity and the conveying force of the active feeding roller, which satisfies the customer's needs. demand and improve customer satisfaction.
(3)针对锂离子电池隔膜自动套袋过程中,套袋膜同样会出现拉伤问题,引起客户端投诉,本发明通过对自动送料机构进行设计、优化、改进,在首部张开锅上下分别设计一弧形辊,弧形辊面半径与张开锅接触球面半径一致,自动套袋时,弧形辊随着套袋膜的运动而转动,大大降低了套袋膜在套袋前进过程中与送料机构间的摩擦阻力,解决了锂离子电池隔膜自动套袋过程中套袋膜拉伤问题,满足了客户的需求,提高了客户满意度。(3) In the process of automatic bagging of lithium ion battery separators, the bagging film will also have a problem of strain, causing client complaints. The present invention designs, optimizes and improves the automatic feeding mechanism, and designs a separate upper and lower part of the opening pot. Curved roller, the radius of the curved roller surface is the same as the radius of the contact spherical surface of the opening pot. During automatic bagging, the curved roller rotates with the movement of the bagging film, which greatly reduces the distance between the bagging film and the feeding mechanism during the forwarding process of bagging. It solves the problem of strain on the bagging film during the automatic bagging process of the lithium-ion battery separator, meets the needs of customers, and improves customer satisfaction.
(3)针对隔膜产品规格多样化问题,简化员工操作,本发明通过对自动套袋机构进行设计、优化、改进,利用4组伺服电机+同步带机构同步调整夹爪气缸径向位移,实现对套袋隔膜收卷长度即膜卷直径规格多样化的自动适应,利用1组伺服电机+同步带机构调整套袋机构横向位移,实现对套袋隔膜收卷宽度规格多样化的自动适应,解决了设备对隔膜产品规格多样化兼容性问题。(3) Aiming at the diversification of diaphragm product specifications and simplifying the operation of employees, the present invention designs, optimizes and improves the automatic bagging mechanism, and uses 4 sets of servo motors + synchronous belt mechanism to synchronously adjust the radial displacement of the gripper cylinder to achieve correct The wrapping length of the bagging diaphragm is the automatic adaptation to the diversification of the diameter of the film roll. A set of servo motor + synchronous belt mechanism is used to adjust the lateral displacement of the bagging mechanism to realize the automatic adaptation to the diversification of the wrapping width of the bagging diaphragm. The equipment has compatibility issues with the diversification of diaphragm product specifications.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
图1是本发明中自动送袋机构的正面结构图;Fig. 1 is the front structural view of automatic bag feeding mechanism in the present invention;
图2是本发明中自动送袋机构的背面结构图;Fig. 2 is the rear structure diagram of the automatic bag feeding mechanism in the present invention;
图3是本发明中锂电池隔膜卧式无痕自动套袋窝口设备的整体结构图;Fig. 3 is the overall structure diagram of the lithium battery diaphragm horizontal non-marking automatic bagging pocket device in the present invention;
图4是本发明中自动套袋机构结构图。Fig. 4 is the structure diagram of the automatic bagging mechanism in the present invention.
图中标记为:1.套袋膜卷料,2.套袋膜上料架,3.自动送袋机构,301.从动辊安装座,3011.上送袋从动辊,3012.下送袋从动辊,302.主动辊安装座,3021.右送袋主动辊,3022.左送袋主动辊,303.开袋机构,3031.撑袋锅,3032.开袋球,304.送袋伺服电机,3041.右主动辊同步轮,3042.送袋同步带,3043.左主动辊同步轮,3044.张紧轮,3045.张紧块,305.送袋机构安装座,306.撑袋锅支撑杆,307支撑抓,308.弧形辊,4.热切刀,5.自动套袋机构,501.套袋机构安装架,502.左上夹爪机构,5021.夹爪伺服电机,5022.夹爪同步带,5023.夹爪同步轮,5024.夹爪连接丝杆,5025.夹爪支架,5026.夹爪气缸,5027.夹块,503.右上夹爪机构,504.右下夹爪机构,505.左下夹爪机构,506.上左侧滑块,507.上右侧滑块,508.下右侧滑块,509.下左侧滑块,6.待套袋隔膜,7.翻转筒,8.抽真空管,9.横移同步带,10.机架。Marked as: 1. bagging film roll material, 2. bagging film feeding rack, 3. automatic bag feeding mechanism, 301. driven roller mounting seat, 3011. upper bag feeding driven roller, 3012. lower feeding Bag driven roller, 302. Driving roller mounting seat, 3021. Right bag feeding driving roller, 3022. Left bag feeding driving roller, 303. Bag opening mechanism, 3031. Bag support pan, 3032. Bag opening ball, 304. Bag feeding Servo motor, 3041. Right driving roller synchronizing wheel, 3042. Bag feeding timing belt, 3043. Left driving roller synchronizing wheel, 3044. Tensioning wheel, 3045. Tensioning block, 305. Bag feeding mechanism mounting seat, 306. Bag support Pot Support Rod, 307 Support Grip, 308. Curved Roller, 4. Hot Cutting Knife, 5. Automatic Bagging Mechanism, 501. Bagging Mechanism Mounting Frame, 502. Upper Left Gripper Mechanism, 5021. Gripper Servo Motor, 5022. Gripper timing belt, 5023. Gripper synchronizing wheel, 5024. Gripper connecting screw, 5025. Gripper bracket, 5026. Gripper cylinder, 5027. Gripper block, 503. Right upper gripper mechanism, 504. Right lower gripper Mechanism, 505. Lower left jaw mechanism, 506. Upper left slider, 507. Upper right slider, 508. Lower right slider, 509. Lower left slider, 6. Diaphragm to be bagged, 7. Inverting barrel, 8. Evacuation tube, 9. Transverse timing belt, 10. Rack.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例一Example 1
如图1和2所示,一种锂电池隔膜套袋用自动送袋机构,包括送袋机构安装座305、主动辊安装座302、从动辊安装座301、左送袋主动辊3022、右送袋主动辊3021、上送袋从动辊3011、下送袋从动辊3012、开袋球3032和撑袋锅3031;其中,送袋机构安装座305通过螺栓连接固定于机架10上,主动辊安装座302水平安装在送袋机构安装座305安装槽内,左送袋主动辊3022和右送袋主动辊3021竖直安装在主动辊安装座302上且上部轴端分别连接左主动辊同步轮3043和右主动辊同步轮3041,并通过送袋同步带3042与送袋伺服电机304连接提供送袋动力,送袋同步带3042设置一张紧轮3044,通过张紧块3045调整张紧轮3044的位置,实现同步带3042张紧及拆装。左送袋主动辊3022和右送袋主动辊3021竖直安装,可以有效解决开袋球3032因重力与主动送袋辊输送力共同作用下对套膜袋产生的不可避免的压伤问题。从动辊安装座301竖直安装在主动辊安装座302上,上送袋从动辊3011和下送袋从动辊3012两端通过轴承水平安装在从动辊安装座301上,与左送袋主动辊3022和右送袋主动辊3021形成空间井字架。开袋球3032、撑袋锅3031等组成的开袋机构303为浮动机构,开袋球3032置于上送袋从动辊3011和下送袋从动辊3012与左送袋主动辊3022和右送袋主动辊3021形成空间井字架内,用于套袋膜卷料1送袋时套袋膜自动张口。撑袋锅3031与开袋球3032通过螺栓连接固定,撑袋锅3031口左右两侧分别设置一弧形凹槽,位于机架10内侧,利用撑袋锅3031口上下分别安装的弧形辊308及左右两侧安装的撑袋锅支撑杆306,撑袋锅支撑杆306置于撑袋锅3031弧形凹槽,从而防止开袋机构303的大幅径向位移与转动,实现自动套袋过程中套袋膜的连续水平稳定供给。撑袋锅3031口上下使用弧形辊308固定,可以大大降低了套袋膜在套袋前进过程中与送袋机构间的摩擦阻力,有效解决了锂离子电池隔膜自动套袋过程中套袋膜拉伤问题。撑袋锅支撑杆306上下两侧安装有支撑抓307,可以防止套袋膜端口过大,后面的自动套袋机构5夹爪夹取套袋膜失败,确保自动套袋动作循环的连续性。As shown in Figures 1 and 2, an automatic bag feeding mechanism for bagging lithium battery separators includes a bag feeding
实施例二Embodiment 2
如图3所示,一种锂电池隔膜卧式无痕自动套袋窝口设备,该设备包括实施例一中的自动送袋机构,同时还包括机架10、套袋膜上料架2,热切刀4、自动套袋机构5和上料位翻转筒7,所述套袋膜上料架2主要用于放置套袋膜卷料1,为待套袋隔膜6连续提供套袋材料,所述热切刀4设于自动送袋机构3和自动套袋机构5之间,用于对套袋膜进行自动切断,所述自动套袋机构5用于抓住自动送袋机构3送来的套袋膜,并通过移动对上料位翻转筒7上的待套袋隔膜完成套袋动作,所述上料位翻转筒7内部中空且其尾部通过抽真空管8连接外部抽真空系统。As shown in FIG. 3, a lithium battery diaphragm horizontal non-marking automatic bagging pocket device includes the automatic bag feeding mechanism in the first embodiment, and also includes a
如图4所示,自动套袋机构5包括套袋机构安装架501和4组结构相同的夹爪机构,套袋机构安装架501上面安装有上左侧滑块506和上右侧滑块507,下面安装有下左侧滑块509和下右侧滑块508。套袋机构安装架501利用以上4组滑块安装在机架10上的直线导轨上,并通过横移同步带9与横移伺服电机连接在一起,使用横移伺服电机驱动其横向运动,有效解决了待套袋隔膜6收卷宽度规格多样化的自动适应问题。套袋机构安装架501上圆周均布安装4组完全相同夹爪机构,夹爪机构安装中心与撑袋锅3031圆心位于同一水平中心线上。As shown in FIG. 4 , the
夹爪机构包括左上夹爪机构502、右上夹爪机构503、右下夹爪机构504及左下夹爪机构505,分别安装在如图4的套袋机构安装架501上4个位置上。左上夹爪机构502包含夹爪支架5025,通过2组(4个)滑块安装在套袋机构安装架501左上方的直线导轨上,夹爪支架5025上安装有夹爪气缸5026和丝杆螺母,夹爪气缸5026下端装有夹块5027,用于夹取套袋膜张口边缘。夹爪支架5025利用丝杆螺母连接夹爪连接丝杆5024,夹爪连接丝杆5024上端安装夹爪同步轮5023,通过夹爪同步带5022与夹爪伺服电机5021连接,提供夹爪机构径向运动动力。4个夹爪机构伺服电机保持运动同步径向位移,可以调整4个夹爪气缸布置的圆周半径,有效解决了待套袋隔膜6收卷长度即膜卷直径规格多样化的自动适应问题。The clamping jaw mechanism includes an upper left clamping
综上所述,本发明中的锂离子电池隔膜卧式无痕自动套袋窝口设备工作原理为:操作人员将套袋膜卷料1放置于套袋膜上料架2上后,根据穿膜作业指导书进行套袋膜穿膜作业,穿膜时,人工张开套袋膜卷料外端开口,绕过套袋膜上料架2上部辅助辊,牵引至自动送袋机构3,将袋口撑穿过上送袋从动辊3011和下送袋从动辊3012之间,把开袋机构303尾部的开袋球3032置于袋中,继续向前拉取套袋膜,经过左送袋主动辊3022和右送袋主动辊3021之间,再通过撑袋锅3031与弧形辊308、撑袋锅3021与撑袋锅支撑杆306、撑袋锅3021与支撑抓307间隙至自动套袋机构5抓取位,完成穿膜作业;物料准备就绪后,机器人自动将待套袋隔膜6放至上料位翻转筒7上,上料位翻转筒7旋转至工作位,(图3中所示位置为翻转筒7工作位,俯视顺时针60°为翻转筒7上料位,翻转筒7为中空结构),此时,自动套袋机构5通过套袋机构安装架501上圆周均布安装的4组夹爪机构,夹取套袋膜,保持套袋膜张口状态,根据待套袋隔膜6宽度规格,在自动送袋机构3匀速送袋配合下,横向拉取套袋膜对待套袋隔膜6完成自动套袋动作;自动套袋机构5通过4组滑块,上左侧滑块506、上右侧滑块507、下右侧滑块508及下左侧滑块508将套袋机构安装架501安装在机架10上的直线导轨上;套袋机构安装架501与横移同步带9安装在一起,利用横移伺服电机驱动套袋机构安装架501横向移动;套袋动作完成后,热切刀4对套袋膜卷料1进行自动切断,翻转筒7尾部连接的抽真空管8通过外部抽真空系统,利用抽真空吸取原理,实现待套袋隔膜6右端面套袋膜窝口效果;一次窝口完成后,上料位翻转筒7旋转至上料位,由机器人从上料位翻转筒7上抽出取下待套袋隔膜6,同样通过上料位翻转筒7尾部连接的抽真空管8,通过外部抽真空系统,利用抽真空吸取原理,将待套袋隔膜6另一端的套袋膜吸入上料位翻转筒7内,然后机器人再次将待套袋隔膜6向上料位翻转筒7上小幅度套装一次,保证另一端套袋膜完成被推入待套袋隔膜6管芯内,进而实现套袋膜二次窝口;最后再由机器人将完成套袋窝口的待套袋隔膜6抓取至下一包装工序,完成自动套袋窝口作业。一轮自动套袋动作完成后,自动套袋机构5横向返回,重新夹取套袋膜,上料位翻转筒7保持上料位不动,等待机器人上料,准备一下个自动套袋循环。To sum up, the working principle of the lithium-ion battery diaphragm horizontal non-marking automatic bagging pocket device in the present invention is as follows: after the operator places the bagging film roll 1 on the bagging film feeding rack 2, according to the wear The film operation instruction book is used to carry out the bagging film threading operation. When threading the film, manually open the outer end opening of the bagging film roll, bypass the auxiliary roller on the upper part of the bagging film feeding frame 2, and pull it to the automatic bag feeding mechanism 3. The bag mouth is supported between the upper bag feeding driven
以上显示和描述了本发明的基本原理、主要特征和优点。本领域的普通技术人员应该了解,上述实施例不以任何形式限制本发明的保护范围,凡采用等同替换等方式所获得的技术方案,均落于本发明的保护范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those of ordinary skill in the art should understand that the above-mentioned embodiments do not limit the protection scope of the present invention in any form, and all technical solutions obtained by means of equivalent replacement and the like all fall within the protection scope of the present invention.
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.
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