CN114986631B - Automatic glue spreading device for plates - Google Patents
Automatic glue spreading device for platesInfo
- Publication number
- CN114986631B CN114986631B CN202210683324.4A CN202210683324A CN114986631B CN 114986631 B CN114986631 B CN 114986631B CN 202210683324 A CN202210683324 A CN 202210683324A CN 114986631 B CN114986631 B CN 114986631B
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- Prior art keywords
- plate
- gluing
- station
- plates
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Coating Apparatus (AREA)
Abstract
本发明公开了一种板材自动铺胶装置，涉及一种机械加工设备技术。该板材自动铺胶装置包括具有A工位和B工位的双工位涂胶机构、用于将A板材输送至双工位涂胶机构A工位的A板材输送机构、用于将B板材转移到至双工位涂胶机构B工位的B板材上板机构；双工位涂胶机构包括固定架、底部托辊、下部涂辊、上部涂辊、胶槽、胶桶；B板材上板机构包括板状机械手、机械手移动模组；板状机械手安装在机械手移动模组上，并在机械手移动模组的驱动下将B板材抓取并移动至上部涂辊的上部表面，以实现B板材的转运与涂胶动作。本发明装置避免了因人工转移板材对板材的涂胶面或板材边缘造成破损，降低了运作成本；同时提高了板材涂胶的效率与质量。
The present invention discloses an automatic gluing device for plates, which relates to a mechanical processing equipment technology. The automatic gluing device for plates includes a double-station gluing mechanism with an A station and a B station, an A plate conveying mechanism for conveying A plates to the A station of the double-station gluing mechanism, and a B plate loading mechanism for transferring B plates to the B station of the double-station gluing mechanism; the double-station gluing mechanism includes a fixed frame, a bottom roller, a lower coating roller, an upper coating roller, a glue trough, and a glue barrel; the B plate loading mechanism includes a plate-shaped manipulator and a manipulator moving module; the plate-shaped manipulator is installed on the manipulator moving module, and under the drive of the manipulator moving module, it grabs and moves the B plate to the upper surface of the upper coating roller to realize the transfer and gluing of the B plate. The device of the present invention avoids damage to the gluing surface or edge of the plate caused by manual transfer of the plate, reduces operating costs, and at the same time improves the efficiency and quality of the plate gluing.
Description
Technical Field
The invention relates to a machining equipment technology, in particular to an automatic glue spreading device for a plate.
Background
Surface gluing is a common way of processing boards. Along with the increasing requirements of consumers on the quality of the board, the higher requirements are put forward on the gluing process of the board. In the traditional plate production industry, a single-sided gluing process is adopted for gluing the surfaces of plates, two sets of gluing mechanisms are added or multiple times of online gluing are needed for gluing and laminating the plates in the traditional processing procedure, namely, after the single-sided gluing is carried out on the plates by a gluing machine, the plates are transported to a designated position by a conveying mechanism, then the plates on the conveying mechanism are taken down for stacking through manual operation, and the two single-sided glued plates are manually laminated, so that the composite plate is obtained.
However, the existing glue spreading mode has the following defects:
(1) The single-sided gluing is adopted, so that uneven gluing is easy to occur, and empty positions or air holes are formed in the single-sided gluing, so that the gluing quality of the plate is affected.
(2) The mode of manual operation transfer panel has increased workman's intensity of labour, and production efficiency is low, and stacks from top to bottom, in the handling, causes the damage to the rubber coating face or the panel edge of panel easily, is unfavorable for the laminating technology in later stage, increases the process of cutting the defective products even, increases whole operation cost.
(3) A plurality of sets of gumming machines are additionally arranged in the factory building to run, the occupied area of the field is large, and the operation cost is high.
Disclosure of Invention
In order to overcome the defects in the prior art, one of the purposes of the invention is to provide an automatic glue spreading device for a plate. The invention realizes synchronous gluing of the opposite surfaces of two plates by designing the structures of the double-station gluing mechanism and the B plate upper plate mechanism and matching with actions of other mechanisms, can directly attach the plates after gluing, does not need to carry and transfer the plates, avoids damage to the gluing surface or the edges of the plates caused by manual transfer of the plates, does not generate defective products, reduces the subsequent process of newly increasing defective products, lowers the operation cost, improves the gluing efficiency and quality of the plates, and has small occupied area and lower the overall operation cost.
The automatic glue spreading device for the plates is characterized by comprising a double-station glue spreading mechanism with an A station and a B station, an A plate conveying mechanism for conveying the A plates to the A station of the double-station glue spreading mechanism, and a B plate feeding mechanism for transferring the B plates to the B station of the double-station glue spreading mechanism;
The double-station gluing mechanism comprises a fixing frame, a bottom carrier roller, a lower coating roller, an upper coating roller, a glue groove and a glue barrel, wherein the bottom carrier roller, the lower coating roller and the upper coating roller are respectively rotatably arranged on the fixing frame through bearing seats, a gap for passing an A plate is reserved between the bottom carrier roller and the lower coating roller and used for spreading glue on the upper surface of the A plate, the upper coating roller is positioned above the lower coating roller and used for spreading glue on the lower surface of the B plate, the glue groove is arranged at the lower part of the upper coating roller, the lower surface of the upper coating roller is soaked in the glue groove, a funnel hole group is arranged at the bottom of the glue groove, and the glue barrel is arranged below the bottom carrier roller;
the plate-shaped mechanical arm is arranged on the mechanical arm moving module, and the plate-shaped mechanical arm grabs and moves the plate-shaped material B to the upper surface of the upper coating roller under the driving of the mechanical arm moving module so as to realize the movement and the gluing action of the plate-shaped material B.
Further, the double-station gluing mechanism further comprises a cylinder assembly for adjusting the gap between the bottom carrier roller and the lower coating roller, and the cylinder assembly comprises a lower pressing cylinder and a gluing sliding seat; the telescopic rod of the air cylinder is fixedly connected with the bearing seat on the lower coating roller, the coating slide seat is fixedly arranged on the fixing frame, and the bearing seat is slidably arranged on the coating slide seat and moves up and down along the sliding block on the coating slide seat under the driving of the telescopic rod of the air cylinder.
The vacuum plate-shaped sucker is provided with a lock valve, and the lock valve is blocked or opened by a sealing component so as to keep the air cavity in the vacuum plate-shaped sucker in a vacuum state or discharge vacuum.
Further, a sponge is arranged at the bottom of the vacuum plate-shaped sucker.
Further, the sealing assembly comprises a sealing sheet, a sealing air cylinder and an air cylinder mounting seat, wherein the shape of the sealing sheet is matched with the shape and the size of the locking valve, a telescopic rod of the sealing air cylinder is fixedly connected with the sealing sheet, a cylinder body of the sealing air cylinder is fixed on the air cylinder mounting seat, and the air cylinder mounting seat is fixed on the back surface of the vacuum plate-shaped sucker.
The plate feeding mechanism of the B plate further comprises a flanging component, the flanging component comprises a split disc and split Zhang Qigang, the split disc is movably connected to two sides of the vacuum plate-shaped sucker, a cylinder body of the split cylinder is movably arranged on the back face of the vacuum plate-shaped sucker, a telescopic rod of the split cylinder is arranged on the back face of the split disc through a connecting rod, and the split cylinder is controlled to enable the split disc to be turned outwards so as to break vacuum adsorption between the plate and the vacuum plate-shaped sucker.
The manipulator moving module comprises a Z-axis moving module and an X-axis moving module, the plate-shaped manipulator is arranged on the Z-axis moving module to realize lifting movement of the plate-shaped manipulator in the vertical direction, and the Z-axis moving module is arranged on the X-axis moving module to realize reciprocating movement of the plate-shaped manipulator in the horizontal direction.
The automatic plate glue spreading device further comprises a positioning mechanism used for positioning the plate B to a designated position, the positioning mechanism comprises a bottom frame, an array type universal roller, a hollowed-out plate, a jacking component and a shaping pushing hand, the bottom frame is arranged on the plate A conveying mechanism, one side of the bottom frame, which is close to the double-station glue spreading mechanism, is a downward inclined side, the array type universal roller is arranged on the bottom frame, the hollowed-out plate is provided with an array type through hole, the hollowed-out plate is paved on the bottom frame, so that the array type universal roller protrudes out of the array type through hole on the hollowed-out plate, the jacking component is arranged below the bottom frame and is in transmission connection with the bottom surface of the hollowed-out plate after penetrating through the bottom frame, and the shaping pushing hand is arranged on the periphery of the bottom frame.
The plate conveying mechanism comprises a first conveying underframe and a first belt assembly arranged on the first conveying underframe, wherein the first belt assembly comprises a feeding motor, a first driving wheel, a first driven wheel and a first belt, the first belt is sleeved between the first driving wheel and the first driven wheel and drives the first driving wheel to rotate, and the plate conveying mechanism also comprises a first guide wheel assembly and a first pair of middle plates, and the first guide wheel assembly is arranged on one side of the first conveying underframe.
The automatic plate glue spreading device further comprises a laminating conveying mechanism, the laminating conveying mechanism comprises a second conveying underframe and a second belt assembly arranged on the second conveying underframe, the second belt assembly comprises a blanking motor, a second driving wheel, a second driven wheel and a second belt, the second belt is sleeved between the second driving wheel and the second driven wheel, the blanking motor drives the second driving wheel to rotate, and the laminating conveying mechanism further comprises a second guide wheel assembly arranged on one side of the second conveying underframe and a second centering disc.
Compared with the prior art, the invention has the beneficial effects that:
(1) The invention realizes synchronous gluing of the opposite surfaces of two plates by designing the structures of the double-station gluing mechanism and the B plate upper plate mechanism and matching with actions of other mechanisms, can directly attach the plates after gluing, does not need to carry and transfer the plates, avoids damage to the gluing surface or the edges of the plates caused by manual transfer of the plates, does not generate defective products, reduces the subsequent defective product processing procedures, lowers the operation cost, improves the gluing efficiency and quality of the plates, and has small occupied area and lower overall operation cost.
(2) According to the invention, the plate-shaped mechanical arm is designed, and the plate is sucked in a vacuumizing mode, so that the integrity and flatness of the plate can be better protected, the edge of the plate is not damaged by manual transfer of the plate, and the transfer mode is particularly suitable for plates such as thin-layer plates, light paperboards and soft boards.
(3) The flanging component designed by the invention has the main functions of pulling the edge of the plate upwards by an angle and breaking the vacuum in the plate so as to play a separating effect. The sheet material is turned over by adopting a vacuumizing mode by the separating disc of the flanging assembly. The two split disks positioned on two sides of the vacuum plate-shaped sucker can adopt independent air cavities, the two split disks can not act, can singly act, can be linked at the same time, and can set flanging action according to the characteristics of plates.
(4) The positioning mechanism adopts the inclined angle and the array type universal roller, so that the edge damage caused by impact and compaction can be greatly avoided. When the plate is placed on the underframe, the plate automatically approaches to the downward inclined side of the underframe and is attached to the shaping pushing handle or the flange under the action of the inclined angle and the array universal roller, the array universal roller provides good distributed supporting force for the thin plate, the plate is not easy to deform when placed, and the friction resistance of the bottom surface of the plate is reduced to the minimum when the positioning mechanism is shaped. In addition, the hollowed-out plate is driven by the jacking component to move up and down, the hollowed-out part avoids the universal roller, after the shaping pushing hand finishes plate positioning and limiting, the hollowed-out plate supports the plate from bottom to top, provides enough supporting area for the plate, prevents deformation, simultaneously provides enough supporting force for the next procedure plate-shaped manipulator to take materials and press down, and further ensures that the plate is not deformed.
Drawings
FIG. 1 is a schematic view of an automatic glue spreading device for a plate according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged schematic view of region a of FIG. 1;
FIG. 3 is a schematic diagram of a dual-station glue mechanism according to a preferred embodiment of the present invention;
FIG. 4 is a schematic view of a dual-station glue mechanism according to another embodiment of the present invention;
FIG. 5 is a schematic view showing a plate conveying mechanism according to a preferred embodiment of the present invention;
FIG. 6 is a schematic view of a positioning mechanism according to a preferred embodiment of the present invention;
FIG. 7 is a schematic view showing a positioning mechanism in a partial disassembly of the positioning mechanism according to the preferred embodiment of the present invention;
FIG. 8 is a schematic view of a plate feeding mechanism for B-plate according to the preferred embodiment of the present invention;
FIG. 9 is a schematic view of a plate manipulator and flange assembly according to a preferred embodiment of the present invention;
FIG. 10 is an enlarged schematic view of region b of FIG. 9;
FIG. 11 is a schematic diagram of a Z-axis moving module and an X-axis moving module according to a preferred embodiment of the present invention;
FIG. 12 is a schematic view showing the structure of the Z-axis moving module and the X-axis moving module at another angle according to the preferred embodiment of the present invention;
fig. 13 is a schematic structural view of a laminating and conveying mechanism according to a preferred embodiment of the present invention.
In the figure, 1, a double-station gluing mechanism; 11, a fixing frame; 12, a bottom carrier roller; the lower coating roller, 14, the upper coating roller, 15, the glue groove, 16, the glue barrel, 17, the bearing seat, 18, the lower pressing cylinder, 19, the gluing sliding seat, 2, the plate conveying mechanism A, 21, the first conveying underframe, 22, the feeding motor, 23, the first driving wheel, 24, the first driven wheel, 25, the first belt, 26, the first guide wheel assembly, 27, the first centering disc, 3, the positioning mechanism, 31, the underframe, 32, the array type universal roller, 33, the hollow plate, 34, the jacking assembly, 35, the shaping pushing hand, 4, the plate upper plate mechanism B, 41, the plate-shaped mechanical hand, 411, the vacuum plate-shaped sucker, 412, the exhaust passage, 413, the vacuum pump, 414, the locking valve, 415, the sealing assembly, 4151, the sealing sheet, 4152, the sealing cylinder, 4153, the cylinder mounting seat, 416, the sponge, 42, the mechanical hand moving module 421, the Z-axis moving module, 11, the first mounting frame 4212, the first sliding seat, 4213, the vertical sliding rod, the 4214, the Z-axis motor, 422, the X-axis moving module, the second driving wheel, the second bracket, the 4252, the second bracket, the second bracket, the second, the sealing bracket, the second, the vacuum bracket, the vacuum, the sponge, 42, the plates, the 42, the plates, the boards, the boards, the, boards.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
As shown in fig. 1-13, an automatic glue spreading device for plates comprises a double-station glue spreading mechanism 1 with an A station and a B station, an A plate conveying mechanism 2 for conveying an A plate A to the double-station glue spreading mechanism A station, a positioning mechanism 3 for positioning a B plate B to a designated position, a B plate feeding mechanism 4 for transferring the B plate on the positioning mechanism to the double-station glue spreading mechanism B station, and a laminating conveying mechanism 5 for placing the glued B plate on the surface of the glued A plate to be laminated with each other.
Specifically, as shown in fig. 3-4, the double-station gluing mechanism 1 comprises a fixed frame 11, a bottom carrier roller 12, a lower coating roller 13, an upper coating roller 14, a glue groove 15 and a glue barrel 16, wherein the bottom carrier roller 12, the lower coating roller 13 and the upper coating roller 14 are respectively rotatably arranged on the fixed frame 11 through bearing seats 17, the lower coating roller 13 is positioned above the bottom carrier roller 12, a gap for passing an A plate is reserved between the bottom carrier roller 12 and the lower coating roller 13 and used for spreading glue on the upper surface of the A plate, the upper coating roller 14 is positioned above the lower coating roller 13 and used for spreading glue on the lower surface of the B plate, the glue groove 15 is arranged at the lower part of the upper coating roller 14, the lower surface of the upper coating roller 14 is soaked in the inside of the glue groove 15, a hopper hole group is arranged at the bottom of the glue groove 15, and the glue barrel 16 is arranged below the bottom carrier roller 12;
As shown in fig. 8, the plate feeding mechanism 4 for the B plate comprises a plate-shaped manipulator 41 and a manipulator moving module 42, wherein the plate-shaped manipulator 41 is mounted on the manipulator moving module 42, and the plate-shaped manipulator is driven by the manipulator moving module 42 to grab and move the B plate onto the upper surface of the upper coating roller 14 so as to realize the movement and the gluing action of the B plate.
The invention realizes synchronous gluing of the opposite surfaces of two plates by designing the double-station gluing mechanism, the structure of the plate-on-B mechanism 4 and the action coordination of other mechanisms, can directly attach the plates after gluing, does not need to carry and transfer the plates, avoids damage to the gluing surface or the edges of the plates caused by manual transfer of the plates, does not generate defective products, reduces the subsequent defective product cutting procedures, lowers the operation cost, improves the gluing efficiency and quality of the plates, and has small occupied area of the whole automatic plate paving device and lower the whole operation cost.
The synchronous gluing of the opposite surfaces of two plates is realized by the bottom carrier roller 12 of the double-station gluing mechanism 1, which is used for conveying the A plate, the lower coating roller 13 is used for coating materials such as glue or powder on the upper surface of the A plate, the upper coating roller 14 is used for coating materials such as glue or powder on the bottom surface of the B plate, the coating action of the B plate is used for grabbing the B plate by virtue of the plate-shaped manipulator 41 of the B plate upper plate mechanism 4, and then the B plate is moved to the upper surface of the upper coating roller 14 under the control of the manipulator moving module 42 and passes through the upper coating roller 14 at a certain speed so that the upper coating roller 14 can transfer the glue or the powder to the bottom surface of the B plate.
As a further preferable scheme, as shown in fig. 3, the double-station gluing mechanism 1 further comprises a cylinder assembly for adjusting the gap between the bottom carrier roller 12 and the lower coating roller 13, wherein the cylinder assembly comprises a pressing cylinder 18 and a gluing slide seat 19, a telescopic rod of the cylinder is fixedly connected with a bearing seat 17 on the lower coating roller 13, the gluing slide seat 19 is fixedly arranged on the fixing frame 11, and the bearing seat 17 is slidably arranged on the gluing slide seat 19 and moves up and down along a sliding block on the gluing slide seat 19 under the driving of the telescopic rod of the cylinder. The cylinder assembly is used for adjusting the glue coating amount of the plate A, and particularly the center distance between the bottom carrier roller 12 and the lower coating roller 13 is controlled through the lower pressing cylinder 18 so as to adjust the gap size.
As a further preferable scheme, as shown in fig. 9-10, the plate-shaped manipulator 41 comprises a vacuum plate-shaped sucker 411, an exhaust passage 412 arranged on the vacuum plate-shaped sucker 411 and a vacuum pump 413 connected with the exhaust passage 412, wherein a lock valve 414 is arranged on the vacuum plate-shaped sucker 411, and the lock valve 414 is blocked or opened by a sealing component 415 so as to keep the air cavity in the vacuum plate-shaped sucker 411 in a vacuum state or exhaust the vacuum. The invention can better protect the integrity and flatness of the plate by designing the plate-shaped mechanical arm 41 and sucking the plate in a vacuumizing mode, and the plate edge is not damaged by manual transfer of the plate, and the transfer mode is particularly suitable for plates such as thin-layer plates, light paperboards, soft boards and the like.
As a further preferable embodiment, as shown in fig. 9, a sponge 416 is disposed at the bottom of the vacuum plate-shaped suction cup 411. The sponge 416 has the characteristics of softness, easy lamination, full coverage and the like, has stronger adsorption, buffering and grabbing effects on the thin plate, the oil film plate and the opposite plate, can better protect the plate by additionally arranging the sponge 416, can adapt to grabbing and transferring of the plate with a certain gradient after being positioned by the positioning mechanism, and has a certain buffering effect.
As a further preferable scheme, as shown in fig. 10, the sealing assembly 415 includes a sealing plate 4151, a sealing cylinder 4152 and a cylinder mounting seat 4153, wherein the shape of the sealing plate 4151 is matched with the shape and size of the air lock valve 414, a telescopic rod of the sealing cylinder 4152 is fixedly connected with the sealing plate 4151, a cylinder body of the sealing cylinder 4152 is fixed on the cylinder mounting seat 4153, and the cylinder mounting seat 4153 is fixed on the back surface of the vacuum plate-shaped sucker 411. The purpose of the lock 414 is to keep the vacuum pressure within the air cavity from losing easily, as well as to vent the vacuum. The process of grabbing the plate material requires the sealing component 415 to close the air lock valve 414 to concentrate the vacuum pressure in the air cavity, and the sealing component 415 is required to open the air lock valve 414 to exhaust the air when loosening the plate material so as to avoid vacuum adsorption.
As a further preferable scheme, as shown in FIG. 9, the B plate upper plate mechanism 4 further comprises a flanging component 43, the flanging component 43 comprises a separating disc 431 and separating Zhang Qigang pieces 432, the separating disc 431 is movably connected to two sides of the vacuum plate-shaped suction disc 411, a cylinder body of the separating cylinder 432 is movably arranged on the back surface of the vacuum plate-shaped suction disc 411, a telescopic rod of the separating cylinder 432 is arranged on the back surface of the separating disc 431 through a connecting rod 433, and the separating disc 431 is turned outwards by controlling the separating cylinder 432 so as to break vacuum adsorption between a plate and the vacuum plate-shaped suction disc 411. The flanging component 43 designed by the invention mainly aims at pulling up the edge of the plate to an angle and breaking the vacuum in the plate so as to play a role in separating. The invention can realize the overturning action of the separating disc 431 by adopting the existing overturning mechanism, and can overturn the plate by adopting a vacuumizing mode. Preferably, the two separating discs 431 positioned on two sides of the vacuum plate-shaped sucker 411 can adopt independent air cavities, the two separating discs 431 can not act, can singly act, can be linked at the same time, and can set flanging action according to the characteristics of the plate.
As a further preferable scheme, as shown in fig. 8 and 11-12, the manipulator moving module 42 includes a Z-axis moving module 421 and an X-axis moving module 422, the plate manipulator 41 is mounted on the Z-axis moving module 421 to implement lifting movement of the plate manipulator 41 in a vertical direction, and the Z-axis moving module is mounted on the X-axis moving module 422 to implement reciprocating movement of the plate manipulator 41 in a horizontal direction.
The Z-axis moving module 421 of the present invention may be a moving module capable of implementing vertical lifting motion in the prior art, such as cooperation between screw driving components. The Z-axis moving module 421 specifically adopts a tooth meshing transmission mode to realize vertical lifting displacement, the Z-axis moving module 421 comprises a first mounting frame 4211, a first sliding seat 4212, a vertical sliding rod 4213 and a Z-axis motor 4214, the first sliding seat 4212 is fixedly arranged on the first mounting frame 4211, one side surface of the vertical sliding rod 4213 is provided with a sliding block, the sliding block and the first sliding seat 4212 are matched to move up and down along the vertical direction, the other side surface of the vertical sliding rod 4213 opposite to the other side surface is provided with teeth arranged in the vertical direction, and a power output end of the Z-axis motor 4214 is connected with a power gear which is meshed with the teeth. The Z-axis motor 4214 rotates to drive the power gear to rotate, and drives the vertical slide bar 4213 to move up and down along the first slide seat 4212 and the first mounting frame 4211 in a manner of meshing and driving the gear, and the plate-shaped manipulator 41 is fixed at the bottom of the vertical slide bar 4213, so that the plate-shaped manipulator 41 can move up and down along the vertical direction of the Z-axis.
The X-axis moving module 422 of the present invention may be a moving module capable of moving horizontally left and right in the prior art, for example, the X-axis moving module 422 of the present invention includes a second mounting frame 4221, a translation sliding block 4222, a translation sliding rail 4223, and an X-axis motor (not shown in the illustrated example), where the first mounting frame 4211 of the Z-axis moving module 421 is fixed on the second mounting frame 4221, the translation sliding block 4222 is installed at the bottom of the second mounting frame 4221, the translation sliding rail 4223 is installed on the upper plate frame 6 for installing the whole B plate upper plate mechanism 4, and the X-axis motor is in transmission connection with the second mounting frame 4221 or the translation sliding block 4222, and the transmission manner may enable screw transmission, or tooth meshing transmission, so as to implement horizontal movement of the plate manipulator 41 along the length direction of the horizontal sliding rail, thereby implementing the plate transfer motion.
6-7, The automatic plate glue spreading device further comprises a positioning mechanism 3 for positioning the plate B to a designated position, the positioning mechanism 3 comprises a bottom frame 31, an array universal roller 32, a hollow plate 33, a jacking component 34 and a shaping pushing hand 35, the bottom frame 31 is installed on the first conveying bottom frame 21 of the plate A conveying mechanism 2, one side of the bottom frame 31, which is close to the double-station gluing mechanism 1, is a downward inclined side, the array universal roller 32 is installed on the bottom frame 31, the hollow plate 33 is provided with an array through hole, the hollow plate 33 is paved on the bottom frame 31, so that the array universal roller 32 protrudes out of the array through hole on the hollow plate 33, the jacking component 34 is arranged below the bottom frame 31, the jacking component 34 penetrates through the bottom surface of the hollow plate 33 and is in transmission connection, and the shaping pushing hand 35 is installed on the periphery of the bottom frame 31. The invention has the main functions of carrying out positioning treatment before the plate B is arranged, on one hand, improving the uniformity of the plate B in the glue spreading process of the double-station glue spreading mechanism 1 and avoiding the peripheral edge of the plate B from being spread, and on the other hand, improving the accuracy of the lamination alignment of the plate B and the plate A in the subsequent lamination process, thereby improving the quality of glue spreading and lamination processing and the glue spreading quality of the composite plate.
In addition, because the existing positioning mechanism 3 mostly adopts centering tools, such as centering plates, and the like, the positions of the plates are corrected, particularly, the plates which are easy to deform and break, such as thin plates, light paperboards, glass and the like, are positioned and shaped, and the plates are easy to cause compression damage, so that subsequent processing, such as processing quality reduction of a laminating process, is caused. The positioning mechanism 3 of the invention adopts the inclined angle and the array type universal roller 32, so that the edge damage caused by impact and compaction can be greatly avoided. When the plate is placed on the underframe 31, the plate automatically approaches to the downward inclined side of the underframe 31 and is attached to the shaping pushing handle 35 or the flange under the action of the inclined angle and the array universal roller 32, and the array universal roller 32 provides good distributed supporting force for the thin plate, so that the plate is not easy to deform when placed, and the friction resistance of the bottom surface of the plate is reduced to the minimum when the positioning mechanism 3 is shaped. In addition, the hollow plate 33 is driven to move up and down by the jacking component 34 (the jacking component comprises but is not limited to an air cylinder, a motor or a gear motor, or a worm lifter and the like), the hollow part avoids the universal roller, after the shaping pushing hand 35 finishes plate positioning and limiting, the hollow plate 33 supports the plate from bottom to top, provides enough supporting area for the plate, prevents deformation, provides enough supporting force for the next procedure plate manipulator 41 to take materials and press down, and further ensures that the plate is not deformed.
As a further preferable scheme, as shown in fig. 5, the plate conveying mechanism a2 comprises a first conveying underframe 21, and a first belt assembly installed on the first conveying underframe 21, wherein the first belt assembly comprises a feeding motor 22, a first driving wheel 23, a first driven wheel 24 and a first belt 25, the first belt 25 is sleeved between the first driving wheel 23 and the first driven wheel 24, the feeding motor 22 drives the first driving wheel 23 to rotate, and the plate conveying mechanism a2 further comprises a first guide wheel assembly 26 and a first centering disc 27 which are arranged on one side of the first conveying underframe 21. As a further preferable scheme, as shown in FIG. 13, the automatic plate glue spreading device further comprises a laminating conveying mechanism 5, wherein the laminating conveying mechanism 5 comprises a second conveying underframe 51 and a second belt assembly arranged on the second conveying underframe 51, the second belt assembly comprises a blanking motor 52, a second driving wheel 53, a second driven wheel 54 and a second belt 55, the second belt 55 is sleeved between the second driving wheel 53 and the second driven wheel 54, the blanking motor 52 drives the second driving wheel 53 to rotate, the laminating conveying mechanism 5 further comprises a second guide wheel assembly 56 arranged on one side of the second conveying underframe 51, a second pair of middle plates 57 and front and rear pushing hands (not shown in the drawing) arranged in the advancing direction, and the arrangement of the correction components is used for keeping the consistency of the front, rear, left and right positions of the plate in the laminating process and improving the laminating quality of the plate.
The A plate is conveyed before being coated by the A plate conveying mechanism 2, the upper surface of the A plate is coated by the A station of the double-station coating mechanism 1, the A plate is conveyed out by the belt assembly of the laminating conveying mechanism 5 after coating, and finally the laminating process is finished on the laminating conveying mechanism 5. In the power transmission, the bottom carrier roller 12, the lower coating roller 13 and the upper coating roller 14 on the double-station gluing mechanism are all unpowered and passively rotate, and the forward power of the plate passing through the gluing station is the active input of the plate conveying mechanism A2 and the active output of the laminating conveying mechanism 5. The position correction of the A plate in the gluing and attaching process is mainly realized through a guide wheel assembly and a centering disc which are arranged on the A plate conveying mechanism 2 and the attaching and conveying mechanism 5, so that the consistency of the position of the A plate in the glue spreading process is ensured.
The automatic plate paving device is used for synchronously finishing the gluing and attaching procedures of two plates of A, B plates, so that the composite plate with high glue coating quality and greatly reduced plate loss is obtained. A. The B plates can be used for compositing two plates with the same material or compositing two plates with different materials. The working process of the automatic plate laying device is as follows:
(1) And (3) feeding:
The plate A is conveyed to the station A of the double-station gluing mechanism 1 through the plate A conveying mechanism 2, the plate B is subjected to position correction through the positioning mechanism 3, so that the position accuracy of the subsequent plate transferring, gluing and attaching processes is improved, the plate B subjected to position correction is grabbed by the plate-shaped manipulator 41 of the plate feeding mechanism 4 of the plate B and then is moved to the station B of the double-station gluing mechanism 1, and the gluing preparation action is completed;
(2) Double-station gluing:
After the positions of the plates A and B are ready to be in place, the lower coating roller 13 of the double-station gluing mechanism 1 is used for coating materials such as glue or powder on the upper surface of the plate A, and the upper coating roller 14 of the double-station gluing mechanism 1 is used for coating materials such as glue or powder on the bottom surface of the plate B, wherein the feeding and gluing are a continuous process.
(3) And (3) laminating and conveying:
A. After the gluing of the plate B is finished, the plate A is sent out through the belt assembly of the laminating conveying mechanism 5, the plate B is continuously transported to the upper side of the laminating conveying mechanism 5 through the plate-shaped mechanical arm 41, the horizontal position of the plate-shaped mechanical arm 41 is controlled by the X-axis moving module 422, the vertical position of the plate-shaped mechanical arm 41 is controlled by the Z-axis moving module 421, the plate B is placed on the upper surface of the plate A, the laminating process is finished, and finally a finished product is sent out through the belt assembly of the laminating conveying mechanism 5.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (8)
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| CN116691120A (en) * | 2023-06-08 | 2023-09-05 | 青岛上达自动化系统有限公司 | Continuous production line for plates |
| CN117532999B (en) * | 2023-10-23 | 2026-02-13 | 江西昌浩实业有限公司 | An assembly device for laminated glass production |
| CN118894362B (en) * | 2024-08-09 | 2025-12-05 | 科捷智能科技股份有限公司 | Automatic loading device and method for robotic arms |
| CN120396073A (en) * | 2025-06-20 | 2025-08-01 | 山东广利科技木业有限公司 | A method for producing walnut veneer |
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| CN101659136A (en) * | 2009-09-18 | 2010-03-03 | 孙海明 | Process for producing multi-layer compound paper sheets by symmetric sizing |
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