CN114964124A - Device and method for detecting symmetry degree of inner hole of small dovetail-shaped mortise - Google Patents
Device and method for detecting symmetry degree of inner hole of small dovetail-shaped mortise Download PDFInfo
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- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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Abstract
一种小型燕尾型榫槽内孔对称度检测装置,包括:规体,两侧面分别设置为第一基准面和第二基准面;在规体的底部设置有燕尾头;第一基准面和第二基准面的中轴面与燕尾头两侧斜面的中轴面相重合;螺纹顶杆,可上下滑动安装在规体上,螺纹顶杆的上部为螺纹段并伸出规体外,在该螺纹段上设置有螺帽,螺帽用于调整螺纹顶杆的纵向位置使螺纹顶杆的下端从燕尾头处伸出或收回;弹簧,设置在规体内,并套在所述螺纹顶杆上,所述弹簧处于压缩状态,其上端抵靠在规体上,下端抵靠在螺纹顶杆上。利用该小型燕尾型榫槽内孔对称度检测装置,解决了由于小型燕尾型榫槽收口槽宽过窄,三坐标检测量仪测探针无法对燕尾型榫槽两侧斜面的问题。
A small dovetail type tongue and groove inner hole symmetry detection device, comprising: a gauge body, two side surfaces are respectively set as a first reference plane and a second reference plane; a dovetail head is arranged at the bottom of the gauge body; the first reference plane and the second reference plane The central axis of the two datum planes coincides with the central axis of the inclined surfaces on both sides of the dovetail head; the threaded ejector can be installed on the gauge body by sliding up and down, and the upper part of the threaded ejector is a threaded section and extends out of the gauge. There is a nut on it, and the nut is used to adjust the longitudinal position of the threaded ejector rod so that the lower end of the threaded ejector rod extends or retracts from the dovetail; The spring is in a compressed state, its upper end abuts on the gauge body, and its lower end abuts on the threaded ejector rod. The use of the small dovetail type tongue groove inner hole symmetry detection device solves the problem that the three-coordinate detection measuring instrument cannot measure the inclined surfaces on both sides of the dovetail type tongue groove because the width of the small dovetail type tongue groove is too narrow.
Description
技术领域technical field
本发明涉及航空发动机制造技术领域,具体涉及榫槽检测技术,尤其涉及一种小型燕尾型榫槽内孔对称度检测装置及方法。The invention relates to the technical field of aero-engine manufacturing, in particular to a tongue and groove detection technology, and in particular to a small dovetail type tongue and groove inner hole symmetry detection device and method.
背景技术Background technique
如图1至图3所示,在航空发动机中,压气机盘类零件周向常常均布很多燕尾型榫槽,在燕尾型榫槽加工到位,满足设计形状要求之后,需要在燕尾型榫槽的槽底需要钻孔,设计要求孔的中心相对于榫槽两侧斜面(E面、F面)中心的对称度不超过0.2mm,当小型燕尾型榫槽收口槽宽D≤14mm时,由于小型燕尾型榫槽空间过窄且燕尾型榫槽与水平方向呈固定的角度,因此无法制造专用测具检测该尺寸;即使直接采用三坐标测量仪检测,由于燕尾型榫槽收口槽宽过窄,三坐标检测量仪测探针仍然无法对燕尾型榫槽两侧斜面(E面、F面)进行取点,因此无法获得燕尾型榫槽两侧斜面(E面、F面)的中轴面,导致孔相对于燕尾型榫槽的对称度尺寸无法检测。As shown in Figures 1 to 3, in aero-engines, the compressor disc parts are often evenly distributed with many dovetail grooves in the circumferential direction. The bottom of the groove needs to be drilled, and the design requires that the center of the hole is not more than 0.2mm symmetrical to the center of the inclined surfaces (E and F) on both sides of the tongue and groove. The small dovetail tongue and groove space is too narrow and the dovetail tongue groove has a fixed angle with the horizontal direction, so it is impossible to manufacture a special measuring tool to detect this size; , the measuring probe of the three-coordinate detection measuring instrument is still unable to take points on the inclined surfaces (E and F surfaces) on both sides of the dovetail groove, so the central axis of the inclined surfaces on both sides of the dovetail groove (E and F surfaces) cannot be obtained. face, resulting in the undetectable size of the symmetry of the hole relative to the dovetail groove.
现有技术中,存在一些关于燕尾型榫槽的检测方法或检测装置。In the prior art, there are some detection methods or detection devices for dovetail grooves.
如申请号为CN201811024592.5的专利公开了一种用于发动机圆弧燕尾型榫槽交点的测量装置,采用分层、分体组合结构,通过转动测量装置,测量头与零件直接接触,通过自动定心、打表读出具体数值的方式,找出反复点得到的最小尺寸即为被测零件的交点尺寸,实现了圆弧型轴向燕尾榫槽交点测量装置的易加工性和计量性。For example, the patent with the application number CN201811024592.5 discloses a measuring device for the intersection of the arc dovetail type tongue and groove of the engine, which adopts a layered and split combination structure. The method of centering, punching the meter to read out the specific value, and finding the minimum size obtained by repeated points is the intersection point size of the measured part, which realizes the ease of processing and metrology of the arc-type axial dovetail groove intersection point measuring device.
又如,申请号为CN201020037750.3的专利公开了一种高压压气机轮盘榫槽的综合测量仪,将转接器插入被测高压压气机轮盘燕尾型榫槽内,通过标准件对测量定位装置上安装的百分表进行校核,然后把测量定位装置放在被测高压压气机轮盘上,通过转接器将榫槽所测部位转接出来进行测量。For another example, the patent with the application number CN201020037750.3 discloses a comprehensive measuring instrument for the tenon and groove of the high-pressure compressor wheel disc. The dial indicator installed on the positioning device is checked, and then the measuring positioning device is placed on the wheel disc of the high-pressure compressor to be measured, and the measured part of the tongue and groove is transferred out through the adapter for measurement.
但是,上述对比文件并未公开针对压气机盘类零件小型燕尾型榫槽的槽底内孔对称度检测问题,该问题一直是机械加工行业内的难题。解决这个问题,能够填补行业小型燕尾型榫槽内孔对称度检测的技术空白,保证产品质量,这对整个航空发动机制造业都是有意义的。However, the above reference documents do not disclose the problem of detecting the symmetry of the inner hole at the bottom of the groove of the small dovetail groove of the compressor disc parts, which has always been a difficult problem in the machining industry. Solving this problem can fill the technical gap in the inspection of the symmetry of the inner hole of the small dovetail type tongue and groove in the industry and ensure the quality of the product, which is meaningful to the entire aero-engine manufacturing industry.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提出一种小型燕尾型榫槽内孔对称度检测装置及方法,旨在解决上述技术问题。The main purpose of the present invention is to propose a small dovetail type tongue and groove inner hole symmetry detection device and method, aiming at solving the above technical problems.
为实现上述目的,一方面,本发明提出一种小型燕尾型榫槽内孔对称度检测装置,包括:In order to achieve the above purpose, on the one hand, the present invention proposes a small dovetail type tongue and groove inner hole symmetry detection device, comprising:
规体,两侧面分别设置为第一基准面和第二基准面;在规体的底部设置有燕尾头;该燕尾头两侧设置有斜面用于与待检测工件上小型燕尾型榫槽两侧斜面相接触配合;第一基准面和第二基准面的中轴面与燕尾头两侧斜面的中轴面相重合;The two sides of the gauge body are respectively set as the first reference plane and the second reference plane; the bottom of the gauge body is provided with a dovetail head; the two sides of the dovetail head are provided with inclined surfaces for connecting with both sides of the small dovetail tenon groove on the workpiece to be detected The inclined surfaces are in contact with each other; the central axis surfaces of the first reference surface and the second reference surface coincide with the central axis surfaces of the inclined surfaces on both sides of the dovetail head;
螺纹顶杆,可上下滑动安装在规体上,螺纹顶杆的上部为螺纹段并伸出规体外,在该螺纹段上设置有螺帽,螺帽用于调整螺纹顶杆的纵向位置使螺纹顶杆的下端从燕尾头处伸出或收回;The threaded mandrel can be installed on the gauge body by sliding up and down. The upper part of the threaded mandrel is a threaded section and extends out of the gauge. The threaded section is provided with a nut, which is used to adjust the longitudinal position of the threaded mandrel to make the thread The lower end of the ejector rod extends or retracts from the dovetail head;
弹簧,设置在规体内,并套在所述螺纹顶杆上,所述弹簧处于压缩状态,其上端抵靠在规体上,下端抵靠在螺纹顶杆上。The spring is arranged in the gauge body and is sleeved on the threaded ejector rod. The spring is in a compressed state, the upper end of the spring abuts on the gauge body, and the lower end abuts on the threaded ejector rod.
优选的,在规体上设置有阶梯孔,阶梯孔上段的直径大于下段的直径;所述弹簧设置在阶梯孔的下段内;所述弹簧的上端抵靠在阶梯孔上段与下段之间的台阶面上;所述螺纹顶杆的中部为光杆,并与规体的阶梯孔的上段滑动配合;在螺纹顶杆上设置有环形凸台,所述弹簧的下端抵靠在环形凸台上。Preferably, a stepped hole is provided on the gauge body, and the diameter of the upper section of the stepped hole is larger than the diameter of the lower section; the spring is arranged in the lower section of the stepped hole; the upper end of the spring abuts against the step between the upper section and the lower section of the stepped hole The middle part of the threaded ejector rod is a polished rod, and is slidably matched with the upper section of the stepped hole of the gauge body; an annular boss is arranged on the threaded ejector rod, and the lower end of the spring abuts on the annular boss.
优选的,所述螺纹顶杆中部的光杆与所述阶梯孔上段之间的配合间隙为0.02~0.03mm。Preferably, the fitting gap between the polished rod in the middle of the threaded ejector rod and the upper section of the stepped hole is 0.02-0.03 mm.
优选的,所述燕尾头的底面粗糙度不大于Ra0.2。Preferably, the roughness of the bottom surface of the dovetail is not greater than Ra0.2.
优选的,所述燕尾头的底面与第一基准面或第二基准面的垂直度为0.005;所述螺纹顶杆的下端面与第一基准面或第二基准面的垂直度为0.005。Preferably, the verticality between the bottom surface of the dovetail head and the first reference plane or the second reference plane is 0.005; the verticality between the lower end surface of the threaded ejector and the first reference plane or the second reference plane is 0.005.
优选的,在所述螺纹顶杆下端为顶杆头,该顶杆头的形状为燕尾结构,顶杆头两侧斜面的角度与燕尾头两侧斜面的角度相同;在所述燕尾头上设置有开槽,所述顶杆头位于该开槽上,且顶杆头与该开槽两侧面的配合间隙为0.02~0.03mm。Preferably, the lower end of the threaded ejector is an ejector head, the shape of the ejector head is a dovetail structure, and the angle of the inclined surfaces on both sides of the ejector head is the same as the angle of the inclined surfaces on both sides of the dovetail head; There is a slot, the ejector head is located on the slot, and the matching gap between the ejector head and the two sides of the slot is 0.02-0.03mm.
优选的,所述开槽两侧面的粗糙度不大于Ra0.8;顶杆头与开槽两侧面相配合的面的粗糙度不大于Ra0.8。Preferably, the roughness of the two sides of the slot is not greater than Ra0.8; the roughness of the surface where the ejector head matches the two sides of the slot is not greater than Ra0.8.
优选的,所述螺纹顶杆的顶杆头下端面的粗糙度不大于Ra0.2,顶杆头两侧斜面的粗糙度不大于Ra0.4。Preferably, the roughness of the lower end surface of the ejector head of the threaded ejector is not greater than Ra0.2, and the roughness of the inclined surfaces on both sides of the ejector head is not greater than Ra0.4.
优选的,所述螺纹顶杆上部螺纹段的长度大于等于顶杆头向下伸出最大距离的3倍;在所述螺帽的外周面上设置有防滑结构,该防滑结构为滚花。Preferably, the length of the upper threaded section of the threaded ejector pin is greater than or equal to 3 times the maximum downward extension distance of the ejector pin head; an anti-skid structure is provided on the outer peripheral surface of the nut, and the anti-slip structure is knurled.
另一方面,本发明还提出一种小型燕尾型榫槽内孔对称度检测方法,采用上述的小型燕尾型榫槽内孔对称度检测装置,包括以下步骤:On the other hand, the present invention also proposes a small-scale dovetail type tongue-groove inner hole symmetry detection method, using the above-mentioned small-scale dovetail type tongue-and-groove inner hole symmetry detection device, comprising the following steps:
步骤S1:将待检测的具备小型燕尾型榫槽的工件放置在三坐标机床上,并进行固定;Step S1: place the workpiece to be tested with a small dovetail groove on a three-coordinate machine tool and fix it;
步骤S2:将所述小型燕尾型榫槽内孔对称度检测装置放入待检测工件的小型燕尾型榫槽中,使得规体的燕尾头插入至小型燕尾型榫槽中;Step S2: putting the small-sized dovetail-shaped tongue-groove inner hole symmetry detection device into the small-sized dovetail-shaped tongue-groove of the workpiece to be detected, so that the dovetail head of the gauge body is inserted into the small-sized dovetail-shaped tongue-groove;
步骤S3:旋转螺帽,使得螺纹顶杆向下运动,螺纹顶杆的下端从燕尾头处伸出,且螺纹顶杆的下端面贴紧在小型燕尾型榫槽的槽底,利用弹簧对规体所产生的向上弹力,使燕尾头两侧斜面紧贴在待检测工件上小型燕尾型榫槽两侧斜面上;Step S3: Rotate the nut so that the threaded ejector rod moves downward, the lower end of the threaded ejector rod protrudes from the dovetail head, and the lower end surface of the threaded ejector rod is close to the groove bottom of the small dovetail groove, and the spring is used to align the gauge. The upward elastic force generated by the body makes the slopes on both sides of the dovetail head close to the slopes on both sides of the small dovetail tongue and groove on the workpiece to be tested;
步骤S4:使用三坐标设备探针对规体的第一基准面和第二基准面分别取点,然后利用三坐标生成第一基准面和第二基准面的中轴面,该中轴面即为所测小型燕尾型榫槽两侧斜面的中轴面;Step S4: Use the three-coordinate device probe to take points on the first reference plane and the second reference plane of the gauge body respectively, and then use the three coordinates to generate the central axis plane of the first reference plane and the second reference plane, and the central axis plane is is the central axis surface of the inclined surfaces on both sides of the small dovetail groove under test;
步骤S5:松开螺帽4,将小型燕尾型榫槽内孔对称度检测装置整体取下;Step S5: Loosen the
步骤S6:采用三坐标测头对小型燕尾型榫槽上槽底的圆柱孔进行取点,并生成该圆柱孔的中轴线;Step S6: using a three-coordinate probe to take points on the cylindrical hole at the bottom of the upper groove of the small dovetail groove, and generate the central axis of the cylindrical hole;
步骤S7:利用三坐标评价圆柱孔的中轴线与第一基准面、第二基准面中轴面之间的位置关系,即可得到工件上小型燕尾型榫槽内孔的对称度。Step S7: Evaluate the positional relationship between the central axis of the cylindrical hole and the central axis of the first reference plane and the second reference plane by using three coordinates, so as to obtain the symmetry of the small dovetail groove inner hole on the workpiece.
由于采用了上述技术方案,本发明的有益效果如下:Owing to adopting the above-mentioned technical scheme, the beneficial effects of the present invention are as follows:
本发明中,通过将检测装置放入待检测工件的小型燕尾型榫槽中,使得规体的燕尾头插入至小型燕尾型榫槽中,通过旋转螺帽,使得螺纹顶杆向下运动,螺纹顶杆的下端从燕尾头处伸出,且螺纹顶杆的下端面贴紧在小型燕尾型榫槽的槽底,利用弹簧对规体所产生的向上弹力,使燕尾头两侧斜面紧贴在待检测工件上小型燕尾型榫槽两侧斜面上。再利用使用三坐标设备探针对规体的第一基准面和第二基准面分别取点,然后利用三坐标生成第一基准面和第二基准面的中轴面,由于规体上第一基准面和第二基准面的中轴面与燕尾头两侧斜面的中轴面相重合,并且在进行检测过程中,燕尾头两侧斜面紧贴在待检测工件上小型燕尾型榫槽两侧斜面上。因此可以第一基准面和第二基准面的中轴面即为所测小型燕尾型榫槽两侧斜面的中轴面。本发明利用该小型燕尾型榫槽内孔对称度检测装置,解决了由于小型燕尾型榫槽收口槽宽过窄,三坐标检测量仪测探针无法对燕尾型榫槽两侧斜面的问题。通过本发明可以使小型燕尾型榫槽内孔对称度能够得到准确的测量,无需切割零件,节省了大量的成本,保证了产品质量。In the present invention, the detection device is put into the small dovetail tenon groove of the workpiece to be inspected, so that the dovetail head of the gauge body is inserted into the small dovetail tenon groove. The lower end of the mandrel protrudes from the dovetail head, and the lower end face of the threaded mandrel is close to the bottom of the small dovetail tenon groove, and the upward elastic force generated by the spring to the gauge body is used to make the inclined surfaces on both sides of the dovetail head close to the groove. On the slopes on both sides of the small dovetail groove on the workpiece to be inspected. Then use the three-coordinate equipment probe to take points on the first reference plane and the second reference plane of the gauge body respectively, and then use the three coordinates to generate the central axis plane of the first reference plane and the second reference plane. The central axis of the reference plane and the second reference plane coincide with the central axis of the inclined surfaces on both sides of the dovetail head, and during the inspection process, the inclined surfaces on both sides of the dovetail head are close to the two sides of the small dovetail groove on the workpiece to be inspected. superior. Therefore, the central axis planes of the first reference plane and the second reference plane can be the central axis planes of the inclined planes on both sides of the small dovetail groove. The invention utilizes the small dovetail type tongue groove inner hole symmetry detection device, and solves the problem that the three-coordinate detection measuring instrument cannot measure the inclined surfaces on both sides of the dovetail type tongue groove because the small dovetail type tongue groove closing groove width is too narrow. The invention can accurately measure the symmetry of the inner hole of the small dovetail type tongue groove without cutting parts, save a lot of cost, and ensure product quality.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为设置有燕尾型榫槽的压气机盘类零件主剖视图;Figure 1 is a main cross-sectional view of a compressor disc type part provided with a dovetail tenon groove;
图2为设置有燕尾型榫槽的压气机盘类零件俯视图;Figure 2 is a plan view of a compressor disc type part provided with a dovetail tenon groove;
图3为图2中燕尾型榫槽沿K-K的剖视后旋转图;Fig. 3 is the rear rotation view of the cross-sectional view of the dovetail type tongue groove along K-K in Fig. 2;
图4为本发明所提供的小型燕尾型榫槽内孔对称度检测装置主视图;Figure 4 is a front view of a small dovetail type tongue and groove inner hole symmetry detection device provided by the present invention;
图5为本发明所提供的小型燕尾型榫槽内孔对称度检测装置俯视图;5 is a top view of a small-sized dovetail-shaped tongue-groove inner hole symmetry detection device provided by the present invention;
图6为图4中小型燕尾型榫槽内孔对称度检测装置沿B-B的剖视图;6 is a cross-sectional view along B-B of the small and medium-sized dovetail-shaped tongue-groove inner hole symmetry detection device in FIG. 4;
图7为图4中小型燕尾型榫槽内孔对称度检测装置沿C向视图;FIG. 7 is a view along the direction C of the small and medium-sized dovetail type tongue groove inner hole symmetry detection device in FIG. 4;
图8为本发明中规体的主视图;Fig. 8 is the front view of the regular body in the present invention;
图9为本发明中规体的俯视图;Fig. 9 is the top view of the regular body in the present invention;
图10为本发明中螺纹顶杆的主视图;Figure 10 is a front view of a threaded ejector rod in the present invention;
图11为本发明中螺纹顶杆的左视图;Figure 11 is a left side view of a threaded ejector rod in the present invention;
图12为本发明中螺帽的主视图;Figure 12 is a front view of the nut in the present invention;
图13为本发明所提供的小型燕尾型榫槽内孔对称度检测装置插入至待检工件的燕尾型榫槽时的结构示意图。13 is a schematic structural diagram of the small-sized dovetail-shaped tongue-groove inner hole symmetry detection device provided by the present invention inserted into the dovetail-shaped tongue-groove of the workpiece to be tested.
附图标号说明:1-规体;101-燕尾头;102-第一基准面;103-第二基准面;104-阶梯孔;105-开槽;2-螺纹顶杆;201-环形凸台;3-弹簧;4-螺帽。Reference number description: 1-regular body; 101-dovetail head; 102-first reference plane; 103-second reference plane; 104-step hole; 105-slotting; 2-threaded ejector rod; 201-ring boss ; 3-spring; 4-nut.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and should not be understood as indicating or implying their relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
结合图1至图3所示,为设置有燕尾型榫槽的压气机盘类零件示意图,该榫槽的收口槽宽D≤14mm,加工时,当燕尾型榫槽加工到位满足设计形状要求之后,需要在燕尾型榫槽的槽底需要钻孔,加工出圆柱孔M,该圆柱孔M的中心相对于榫槽两侧斜面(E面、F面)中心的对称度不超过0.2mm。在图3中,燕尾型榫槽的槽底用U表示。With reference to Figures 1 to 3, it is a schematic diagram of a compressor disc part with a dovetail tongue groove. The width of the tongue groove is D≤14mm. During processing, when the dovetail tongue groove is processed in place to meet the design shape requirements , it is necessary to drill holes at the bottom of the dovetail groove, and process a cylindrical hole M, and the symmetry of the center of the cylindrical hole M relative to the center of the inclined planes (E and F planes) on both sides of the tenon and groove does not exceed 0.2mm. In Figure 3, the groove bottom of the dovetail groove is denoted by U.
结合图4至图7所示,为本发明所提供的一种小型燕尾型榫槽内孔对称度检测装置,该检测装置包括:规体1,两侧面分别设置为第一基准面102和第二基准面103;在规体1的底部设置有燕尾头101;第一基准面102和第二基准面103的中轴面与燕尾头101两侧斜面的中轴面相重合;该燕尾头101两侧斜面用于与待检测工件上小型燕尾型榫槽两侧斜面相接触配合;燕尾头101两侧斜面的角度与待检测工件上小型燕尾型榫槽两侧斜面角度相同。螺纹顶杆2,可上下滑动安装在规体1上,螺纹顶杆2的上部为螺纹段并伸出规体1外,在该螺纹段上设置有螺帽4,螺帽4用于调整螺纹顶杆2的纵向位置使螺纹顶杆2的下端从燕尾头101处伸出或收回;弹簧3,设置在规体1内,并套在所述螺纹顶杆2上,所述弹簧3处于压缩状态,其上端抵靠在规体1上,下端抵靠在螺纹顶杆2上。4 to 7, it is a small dovetail type tongue and groove inner hole symmetry detection device provided by the present invention, the detection device includes: a
结合图6和图8所示,在规体1上设置有阶梯孔104,阶梯孔104上段的直径大于下段的直径;所述弹簧3设置在阶梯孔104的下段内;所述弹簧3的上端抵靠在阶梯孔104上段与下段之间的台阶面上;所述螺纹顶杆2的中部为光杆,并与规体1的阶梯孔104的上段滑动配合;在螺纹顶杆2上设置有环形凸台201,所述弹簧3的下端抵靠在环形凸台201上。6 and 8, a stepped
进一步地,所述螺纹顶杆2中部的光杆与所述阶梯孔104上段之间的配合间隙为0.02~0.03mm。螺纹顶杆2和阶梯孔104在装配的基础上,对螺纹顶杆2中部的光杆与所述阶梯孔104上段之间装配间隙进行检查,保证装配的间隙,从而保证在旋转螺帽4时,螺纹顶杆2能够自由地向上或向下移动,没有卡顿的现象。Further, the fitting gap between the polished rod in the middle of the threaded
结合图4、图8、图9所示,所述燕尾头101的底面粗糙度不大于Ra0.2,将规体1插入至待检工件燕尾型榫槽中时,保证燕尾头101在燕尾型榫槽中榫槽滑动。所述燕尾头101的底面与第一基准面102或第二基准面103的垂直度为0.005,所述螺纹顶杆2的下端面与第一基准面102或第二基准面103的垂直度为0.005,螺纹顶杆2的下端面与燕尾型榫槽的槽底U接触时,以保证测量的准确性。在制造过程中,在装配的基础上对螺纹顶杆2的下端面(G面)进行修磨,达到螺纹顶杆2的G面与第一基准面102或第二基准面103的垂直度为0.005的要求。4, 8 and 9, the roughness of the bottom surface of the
结合图10、图11、以及图4、图8所示,在所述螺纹顶杆2下端为顶杆头,该顶杆头的形状为燕尾结构,顶杆头两侧斜面的角度与燕尾头101两侧斜面的角度相同;在所述燕尾头101上设置有开槽105,所述顶杆头位于该开槽105上,且顶杆头与该开槽105两侧面的配合间隙为0.02~0.03mm。进一步地,所述开槽105两侧面的粗糙度不大于Ra0.8;顶杆头与开槽105两侧面相配合的面的粗糙度不大于Ra0.8。加工时,通过对粗糙度要求,可以保证螺纹顶杆2在上下移动时,不会造成卡顿。所述螺纹顶杆2的顶杆头下端面的粗糙度不大于Ra0.2,顶杆头两侧斜面的粗糙度不大于Ra0.4,保证规体1的燕尾头101、螺纹顶杆2的顶杆头在燕尾型榫槽中榫槽滑动。10, 11, 4 and 8, the lower end of the threaded
结合图10所示,所述螺纹顶杆2上部螺纹段的长度L大于等于顶杆头向下伸出最大距离的3倍,从而保证螺纹顶杆2的有效伸缩距离。10 , the length L of the upper threaded section of the threaded
结合图6、图12所示,在所述螺帽4的外周面上设置有防滑结构,该防滑结构为滚花。螺帽4内部有螺纹,通过旋转螺帽4可以使螺纹顶杆2的顶杆头向上或者向下移动。6 and 12, an anti-skid structure is provided on the outer peripheral surface of the
另一方面,结合图3、图4以及图13所示,本实施例还提供一种小型燕尾型榫槽内孔对称度检测方法,采用上述小型燕尾型榫槽内孔对称度检测装置,包括以下步骤:On the other hand, with reference to FIG. 3 , FIG. 4 and FIG. 13 , this embodiment also provides a method for detecting the symmetry of a small dovetail type tongue and groove inner hole, using the above-mentioned small dovetail type tongue and groove inner hole symmetry detection device, comprising: The following steps:
步骤S1:将待检测的具备小型燕尾型榫槽的工件放置在三坐标机床上,并进行固定;Step S1: place the workpiece to be tested with a small dovetail groove on a three-coordinate machine tool and fix it;
步骤S2:将所述小型燕尾型榫槽内孔对称度检测装置放入待检测工件的小型燕尾型榫槽中,使得规体1的燕尾头101插入至小型燕尾型榫槽中;Step S2: putting the small-sized dovetail-shaped tongue-groove inner hole symmetry detection device into the small-sized dovetail-shaped tongue-groove of the workpiece to be detected, so that the
步骤S3:旋转螺帽4,使得螺纹顶杆2向下运动,螺纹顶杆2的下端从燕尾头101处伸出,且螺纹顶杆2的下端面(G面)贴紧在小型燕尾型榫槽的槽底U面上,利用弹簧3对规体1所产生的向上弹力,使燕尾头101两侧斜面紧贴在待检测工件上小型燕尾型榫槽两侧斜面上,即燕尾头101的E1面、F1面分别贴合在待检测空间小型燕尾型榫槽的E面、F面上;Step S3: Rotate the
步骤S4:使用三坐标设备探针对规体1的第一基准面102和第二基准面103分别取点,然后利用三坐标生成第一基准面102和第二基准面103的中轴面,该中轴面即为所测小型燕尾型榫槽两侧斜面的中轴面;Step S4: use the three-coordinate device probe to take points on the
步骤S5:松开螺帽4,将小型燕尾型榫槽内孔对称度检测装置整体取下;Step S5: Loosen the
步骤S6:采用三坐标测头对小型燕尾型榫槽上槽底的圆柱孔M进行取点,并生成该圆柱孔M的中轴线;Step S6: using a three-coordinate probe to take points on the cylindrical hole M at the bottom of the upper groove of the small dovetail groove, and generate the central axis of the cylindrical hole M;
步骤S7:利用三坐标评价圆柱孔M的中轴线与第一基准面102、第二基准面103中轴面之间的位置关系,即可得到工件上小型燕尾型榫槽内孔(圆柱孔M)的对称度。Step S7: Use three coordinates to evaluate the positional relationship between the central axis of the cylindrical hole M and the central axis of the
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所做的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, any equivalent structural transformations made by using the contents of the description and drawings of the present invention, or direct/indirect Applications in other related technical fields are included in the scope of patent protection of the present invention.
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