CN114961769A - Shield tunneling machine muck conveying device for water-rich soft stratum - Google Patents
Shield tunneling machine muck conveying device for water-rich soft stratum Download PDFInfo
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- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
- E21D9/124—Helical conveying means therefor
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Abstract
本发明提供一种用于富水软地层的盾构机渣土输送装置,解决了泥水输送困难,渣土坑占用面积过大,渣土过滤板清洗及堵塞处理困难,运输空间浪费的问题。包括螺旋输送机,渣土从螺旋输送机出料口落入过滤箱经过上斜板过滤后落入下斜板进行二次过滤,同时在过滤箱设置拨动轴转动带动波动板将大块渣土拨开使过滤板不会被大块渣土堵塞,在泥水箱靠近过滤板的位置设置清洗刷使过滤板的过滤孔不会被小快渣土堵塞,在泥水箱内设置对准过滤板的高压水枪来避免过滤板被淤泥堵塞,过滤后的泥水由泥水泵排出,过滤后的渣土由粉碎装置粉碎后经传送带输送至渣土车。本发明能够全方位的对过滤板进行清洗以及堵塞进行处理,将大块渣土与泥水进行分离并粉碎。
The invention provides a shield machine slag conveying device for water-rich soft ground, which solves the problems of difficulty in conveying mud and water, the occupied area of the slag pit is too large, the slag filter plate is difficult to clean and block, and the transportation space is wasted. Including a screw conveyor, the slag falls from the discharge port of the screw conveyor into the filter box, after being filtered by the upper sloping plate, and then falls into the lower sloping plate for secondary filtration. The soil is removed so that the filter plate will not be blocked by large pieces of muck. A cleaning brush is set at the position of the mud water tank close to the filter plate so that the filter holes of the filter plate will not be blocked by small debris, and an aligned filter plate is set in the mud water tank. The high-pressure water gun is used to prevent the filter plate from being blocked by the sludge. The filtered mud water is discharged by the mud pump. The filtered muck is crushed by the crushing device and then transported to the muck truck by the conveyor belt. The invention can comprehensively clean and block the filter plate, and separate and pulverize large pieces of slag and muddy water.
Description
技术领域technical field
本发明涉及渣土输送技术领域,具体是一种用于富水软地层的盾构机渣土输送装置。The invention relates to the technical field of slag conveying, in particular to a shield machine slag conveying device for water-rich soft ground.
背景技术Background technique
土压平衡盾构机在掘进隧道时,常采用螺旋输送机与传送带的模式来输送渣土,然而盾构机掘进隧道时极易遇到富水地层,这种情况下由于渣土含水量大,皮带输送机无法输送大量的水,造成盾构机污水处理困难,若通过过滤解决,则无法实现盾构掘进工作的连续性以及对过滤孔堵塞的清洗处理;When the earth pressure balance shield machine is excavating the tunnel, the mode of screw conveyor and conveyor belt is often used to transport the muck. However, when the shield machine is excavating the tunnel, it is very easy to encounter water-rich strata. In this case, due to the large water content of the muck , The belt conveyor cannot transport a large amount of water, which makes the sewage treatment of the shield machine difficult. If it is solved by filtration, the continuity of the shield tunneling work and the cleaning treatment of the blockage of the filter hole cannot be achieved;
被输送至渣土池内,需要极大地占用地面空间,使其它设施布置安放位置难以尽善尽美;If it is transported into the muck pool, it needs to occupy a lot of ground space, making it difficult for other facilities to be placed in a perfect location;
目前的渣土输送过程中大块渣土、小块渣土以及泥水混合在一起运输,极大地浪费了运输空间。In the current muck conveying process, large pieces of muck, small pieces of muck and muddy water are mixed together for transportation, which greatly wastes the transportation space.
因此,本发明提供一种用于富水软地层的盾构机渣土输送装置来解决上述问题。Therefore, the present invention provides a shield machine muck conveying device for water-rich soft ground to solve the above problems.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术之缺陷,本发明提供一种用于富水软地层的盾构机渣土输送装置,有效的解决了富水地层渣土输送过程中过滤清洗、传送带无法输送污泥水、地面渣土池占用空间大以及大小渣土块混在一起占用运输空间的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a shield machine slag conveying device for water-rich soft strata, which effectively solves the problem of filtering and cleaning and the inability of the conveyor belt to convey the slag in the water-rich stratum during the conveying process. Sludge water, ground muck pools take up a lot of space, and large and small muck lumps are mixed together to take up transportation space.
一种用于富水软地层的盾构机渣土输送装置,包括倾斜放置的螺旋输送机,所述螺旋输送机顶端的出料口的下方放置有与螺旋输送机固定连接的过滤箱,所述过滤箱的后侧面上开有两个上下排列的滑槽,位于上方的所述滑槽内滑动安装有上斜板,位于下方的所述滑槽内滑动安装有下斜板,所述上斜板与下斜板内均开有空腔,所述过滤箱内部后侧面上固定安装有两个分别位于两个空腔的平板,两个所述平板上均安装有位于空腔内的滑动控制装置,所述上斜板与下斜板左侧均开有环形孔,所述上斜板上安装有压力传感器,所述过滤箱后侧内壁上安装有分别位于上斜板与下斜板上方的推板,所述过滤箱的后侧面上固定安装有两个气压箱,每个所述气压箱内均安装有分别与两个推板连接的伸缩杆,所述过滤箱前侧面的上端安装有过滤板,所述过滤板上开有两个上下排列且可供上斜板和下斜板尖端穿过的贯穿槽,所述过滤箱的前侧面上固定安装有后侧面为开口的泥水箱,所述过滤箱的左右内壁之间转动安装有两个位于过滤板后侧且分别位于上斜板与下斜板上方的拨动轴,每个所述拨动轴的外侧面固定安装有多个拨动板,所述泥水箱的左右内壁之间转动安装有多个位于过滤板前侧的清洗刷,所述泥水箱内部顶面安装有多个朝向过滤板的高压水枪,所述过滤箱内部安装有位于下斜板下方的粉碎装置,所述过滤箱内部安装有位于粉碎装置下方的传送带。A shield machine slag conveying device for water-rich soft ground, comprising an inclined screw conveyor, and a filter box fixedly connected to the screw conveyor is placed under the discharge port at the top of the screw conveyor, so the The rear side of the filter box is provided with two vertically arranged chutes, the upper sloping plate is slidably installed in the upper chute, and the lower sloping plate is slidably installed in the lower chute, and the upper sloping plate is slidably installed. There are cavities in both the inclined plate and the lower inclined plate, two flat plates located in the two cavities are fixedly installed on the rear side of the filter box, and sliding plates located in the cavities are installed on the two flat plates. Control device, annular holes are opened on the left side of the upper inclined plate and the lower inclined plate, the pressure sensor is installed on the upper inclined plate, and the inner wall of the rear side of the filter box is installed on the upper inclined plate and the lower inclined plate The upper push plate, two air pressure boxes are fixedly installed on the rear side of the filter box, each of the air pressure boxes is equipped with a telescopic rod respectively connected with the two push plates, and the upper end of the front side of the filter box is installed A filter plate is installed, the filter plate is provided with two through grooves arranged up and down and through which the tips of the upper sloping plate and the lower sloping plate can pass through, and the front side of the filter box is fixedly installed with muddy water with an open rear side The left and right inner walls of the filter box are rotatably installed with two toggle shafts located on the rear side of the filter plate and above the upper inclined plate and the lower inclined plate respectively, and the outer side of each of the toggle shafts is fixedly installed with A plurality of toggle plates, a plurality of cleaning brushes located on the front side of the filter plate are rotatably installed between the left and right inner walls of the mud water tank, and a plurality of high-pressure water guns facing the filter plate are installed on the top surface of the mud water tank. A pulverizing device located under the downward inclined plate is installed inside, and a conveyor belt located under the pulverizing device is installed inside the filter box.
优选的,所述滑动控制装置包括位于上斜板的空腔内的所述平板上表面安装的上环形盘,位于上方的所述平板上表面安装有两个前后排列且被上环形盘环绕的上转盘,位于后侧的所述上转盘的上方同轴固定安装有上固定锥齿轮,所述过滤箱左侧外壁上安装有滑动电机,所述滑动电机的转轴固定连接有穿过环形孔的上连杆,所述上连杆的另一端同轴固定连接有与上固定锥齿轮啮合的上传动锥齿轮,每个所述上转盘外侧面均安装有多个均匀分布的上棘牙,每个所述上棘牙均通过弹簧钢片保持始终向外侧弹起且外端指向为逆时针方向,位于上方的所述平板上表面安装有两个分别位于上环形盘后端的左右两侧的上齿轮,所述上环形盘左右外侧面上固定连接有与上齿轮啮合的齿牙,所述上齿轮的轴与平板固定连接,位于上斜板内的空腔的左右侧面分别固定安装有齿条,两个所述上齿轮分别与位于上斜板内的齿条啮合。Preferably, the sliding control device includes an upper annular disk mounted on the upper surface of the flat plate located in the cavity of the upper inclined plate, and two upper annular disks are installed on the upper surface of the upper flat plate and are arranged in front and back and surrounded by the upper annular disk. On the upper turntable, an upper fixed bevel gear is fixed coaxially above the upper turntable on the rear side, a sliding motor is installed on the left outer wall of the filter box, and the rotating shaft of the sliding motor is fixedly connected with a ring hole passing through it. The upper connecting rod, the other end of the upper connecting rod is coaxially and fixedly connected with an upper transmission bevel gear meshing with the upper fixed bevel gear, and a plurality of evenly distributed upper ratchet teeth are installed on the outer side of each upper turntable, and each Each of the upper ratchet teeth is kept always bounced outward by the spring steel sheet, and the outer end points in the counterclockwise direction. Gear, the left and right outer surfaces of the upper annular disk are fixedly connected with teeth meshing with the upper gear, the shaft of the upper gear is fixedly connected with the flat plate, and the left and right sides of the cavity located in the upper inclined plate are respectively fixed with racks , the two upper gears are respectively meshed with the racks located in the upper swash plate.
优选的,所述滑动控制装置还包括位于下斜板的空腔内的所述平板上表面安装的下环形盘,位于下方的所述平板上表面安装有两个前后排列且被下环形盘环绕的下转盘,位于后侧的所述下转盘的上方同轴固定安装有下固定锥齿轮,所述下斜板内安装有穿过环形孔与上连杆通过链轮传动连接的下连杆,所述下连杆同轴固定连接有位于下斜板内且与下固定锥齿轮啮合的下传动锥齿轮,每个所述下转盘外侧面均安装有多个均匀分布的下棘牙,每个所述下棘牙均通过弹簧钢片保持始终向外侧弹起且外端指向为顺时针方向,位于下方的所述平板上表面安装有两个分别位于下环形盘后端的左右两侧的下齿轮,所述下环形盘左右外侧面上固定连接有与下齿轮啮合的齿牙,所述下齿轮的轴与平板固定连接,所述下斜板内的空腔的左右侧面分别固定安装有齿条,两个所述下齿轮分别与位于下斜板内的齿条啮合。Preferably, the sliding control device further comprises a lower annular disk mounted on the upper surface of the flat plate located in the cavity of the lower inclined plate, and two annular disks arranged in front and rear are mounted on the upper surface of the lower flat plate and are surrounded by the lower annular disk A lower fixed bevel gear is installed coaxially above the lower turntable on the rear side, and a lower connecting rod that passes through the annular hole and is connected to the upper connecting rod through a sprocket is installed in the lower swash plate, The lower connecting rod is coaxially and fixedly connected with a lower transmission bevel gear located in the lower inclined plate and meshing with the lower fixed bevel gear, and a plurality of evenly distributed lower ratchet teeth are installed on the outer side of each lower turntable. The lower ratchet teeth are always kept bounced outward by the spring steel sheet, and the outer end points in a clockwise direction. , the left and right outer surfaces of the lower annular disk are fixedly connected with teeth that mesh with the lower gear, the shaft of the lower gear is fixedly connected with the flat plate, and the left and right sides of the cavity in the lower inclined plate are respectively fixed with racks , the two lower gears are respectively meshed with the racks located in the lower swash plate.
优选的,位于上方的所述拨动轴同轴连接有清洗电机,两个所述拨动轴通过链轮传动连接,每个所述清洗刷均同轴固定连接有位于泥水箱左侧且相互啮合的清洗齿轮,所述清洗电机与最上方的清洗刷之间通过链轮传动连接。Preferably, the upper toggle shaft is coaxially connected with a cleaning motor, the two toggle shafts are connected through a sprocket drive, and each of the cleaning brushes is coaxially and fixedly connected to the left side of the mud tank and mutually connected to each other. The meshing cleaning gear is connected by a sprocket drive between the cleaning motor and the uppermost cleaning brush.
优选的,每个所述推板下侧均安装有橡胶条,每个橡胶条与其上方的推板之间均安装有多个压缩弹簧,所述上斜板的顶面与位于其上方的橡胶条紧密接触,所述下斜板的顶面与位于其上方的橡胶条紧密接触。Preferably, a rubber strip is installed on the lower side of each push plate, a plurality of compression springs are installed between each rubber strip and the push plate above it, and the top surface of the upper inclined plate is connected to the rubber strip above it. The strips are in close contact, and the top surface of the downslope is in close contact with the rubber strips located above it.
优选的,所述粉碎装置包括所述过滤箱左右内壁之间转动安装的两个前后排列的绞合轴,所述过滤箱的前侧内壁上固定安装有呈倾斜状且其下端位于两个绞合轴上方的导流板,每个所述绞合轴的外侧面上均安装有多个周向分布的粉碎柱,两个所述绞合轴均同轴固定连接有粉碎齿轮,两个所述粉碎齿轮相互啮合。Preferably, the pulverizing device comprises two twisting shafts arranged rotatably between the left and right inner walls of the filter box, and the front inner wall of the filter box is fixedly installed with an inclined shape and whose lower ends are located at the two twisting shafts. The deflector above the joint shaft, a plurality of circumferentially distributed crushing columns are installed on the outer side of each of the twisted shafts, and both of the two twisted shafts are coaxially and fixedly connected with crushing gears. The crushing gears mesh with each other.
优选的,所述传送带的主动轴同轴连接有位于过滤箱内的传送电机,所述传送电机的转轴同轴连接有传送锥齿轮,所述过滤箱左侧面上转动安装有传送轴,所述传送轴同轴固定连接有与传送锥齿轮啮合的转接锥齿轮,所述传送轴与粉碎齿轮通过链轮传动连接。Preferably, the drive shaft of the conveyor belt is coaxially connected with a transmission motor located in the filter box, the rotating shaft of the transmission motor is coaxially connected with a transmission bevel gear, and a transmission shaft is rotatably installed on the left side of the filter box, so The transmission shaft is coaxially and fixedly connected with a transfer bevel gear meshing with the transmission bevel gear, and the transmission shaft and the pulverizing gear are connected through a sprocket drive.
优选的,所述泥水箱左前方靠下位置安装有通过管道连接的泥水泵。Preferably, a mud pump connected by a pipeline is installed at a lower position on the left front of the mud water tank.
优选的,所述螺旋输送机顶部同轴安装有动力电机。Preferably, a power motor is coaxially installed on the top of the screw conveyor.
本发明与现有技术相比,通过过滤板对螺旋输送机排放在过滤箱上斜板上的渣土进行过滤,以实现渣土里的泥水与一些大的石块土块的分离,过滤出的泥水通过泥水泵直接排放到地面的泥水处理系统中;拨动轴与清洗刷以及高压水枪对过滤板进行清洗,上斜板上过滤后的大块渣土落入下斜板上进行二次过滤,同时实现螺旋输送机对渣土的持续排放,下斜板上过滤后的少量渣土块落入粉碎装置,粉碎后的小块渣土落在传送带上运输至渣土车。这不仅避免了传送带无法输送泥水的问题,同时过滤后剩余的少量渣土将极大的减少渣土坑的面积,降低了地面安装时的设计布置难度,省却了极大的运输空间,并且提供了过滤孔多种堵塞情况的清洗处理方案。Compared with the prior art, the present invention filters the dregs discharged by the screw conveyor on the upper inclined plate of the filter box through the filter plate, so as to realize the separation of the muddy water in the dregs from some large stones and soil, and filter out the muddy water in the dregs. The muddy water is directly discharged into the mud water treatment system on the ground through the mud pump; the filter plate is cleaned by the toggle shaft, cleaning brush and high-pressure water gun, and the large slag filtered on the upper sloping plate falls into the lower sloping plate for secondary At the same time, the continuous discharge of the muck by the screw conveyor is realized. A small amount of muck blocks filtered on the downward inclined plate fall into the crushing device, and the crushed small muck falls on the conveyor belt and is transported to the muck truck. This not only avoids the problem that the conveyor belt cannot transport mud and water, but at the same time, the remaining small amount of muck after filtration will greatly reduce the area of the muck pit, reduce the difficulty of design and layout during ground installation, save a great deal of transportation space, and provide A cleaning treatment plan for various blockages of filter holes.
附图说明Description of drawings
图1为本发明的立体示意图。FIG. 1 is a schematic perspective view of the present invention.
图2为本发明的左视剖面示意图。FIG. 2 is a left-side cross-sectional schematic diagram of the present invention.
图3为本发明的上斜板内滑动控制装置示意图。FIG. 3 is a schematic diagram of the inner sliding control device of the swash plate according to the present invention.
图4为本发明的下斜板内滑动控制装置示意图。FIG. 4 is a schematic diagram of the inner sliding control device of the descending swash plate of the present invention.
图5为本发明左视齿轮电机分布图。FIG. 5 is a distribution diagram of the gear motor in the left side of the present invention.
图6为本发明图2中A处的放大图。FIG. 6 is an enlarged view of the position A in FIG. 2 of the present invention.
图7为本发明图2中B处的放大图。FIG. 7 is an enlarged view of B in FIG. 2 of the present invention.
图8为本发明图5中C处的放大图。FIG. 8 is an enlarged view of C in FIG. 5 of the present invention.
图9为本发明图3中D处的放大图。FIG. 9 is an enlarged view of D in FIG. 3 of the present invention.
图10为本发明图4中E处的放大图。FIG. 10 is an enlarged view of the position E in FIG. 4 of the present invention.
具体实施方式Detailed ways
有关本发明的前述及其他技术内容、特点与功效,在以下配合参考附图1至图10对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的结构内容,均是以说明书附图为参考。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to FIGS. 1 to 10 . The structural contents mentioned in the following embodiments are all referenced to the accompanying drawings.
下面将参照附图描述本发明的各示例性的实施例。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
实施例一,本发明为一种用于富水软地层的盾构机渣土输送装置,包括倾斜放置的螺旋输送机1,螺旋输送机1将渣土输送至顶端,所述螺旋输送机1顶端的出料口的下方放置有与螺旋输送机1固定连接的过滤箱2,所述过滤箱2的后侧面上开有两个上下排列的滑槽5,位于上方的所述滑槽5内滑动安装有上斜板3,位于下方的所述滑槽5内滑动安装有下斜板4,上斜板3上过滤后的渣土会排放落入下斜板4上,上斜板3和下斜板4均可通过滑槽5前后滑动,所述上斜板3与下斜板4内均开有空腔41,所述过滤箱2内部后侧面上固定安装有两个分别位于两个空腔41的平板15,两个所述平板15上均安装有位于空腔41内的滑动控制装置6,滑动控制装置6可分别控制上斜板3与下斜板4前后滑动,上斜板3与下斜板4前后滑动时,平板15不动,滑动控制装置6同一时间仅能控制上斜板3或控制下斜板4,所述上斜板3与下斜板4左侧均开有环形孔49,所述上斜板3上安装有压力传感器48,所述过滤箱2后侧内壁上安装有分别位于上斜板3与下斜板4上方的推板7,所述过滤箱2的后侧面上固定安装有两个气压箱36,气压箱36为推板7移动提供动力,每个所述气压箱36内均安装有分别与两个推板7后侧面固定连接的伸缩杆35,所述过滤箱2前侧面的上端安装有过滤板8,螺旋输送机1出料口落下的渣土落在上斜板3上,上斜板3上的渣土在重力作用下自然滚落至过滤板8附近,并通过过滤板8过滤掉其中的泥水,上斜板3上的渣土达到一定重量时,压力传感器48发送信号,智能系统收到信号后命令滑动控制装置6工作,滑动控制装置6使上斜板3向后方移动,此时下斜板4保持在原位不动,且螺旋输送机1落下的渣土和上斜板3上的渣土一起落在下斜板4上,当上斜板3向后运动至极限时后,位于上方的气压箱36通过伸缩杆35使与其相连接的推板7向前运动,将没有在重力作用下从上斜板3上自然滚落的渣土块推入下斜板4上,之后上斜板3向前运动复位,下斜板4上的渣土通过过滤板8进行二次过滤,然后上斜板3保持停留在原位不动,继续接受螺旋输送机1落下的渣土,滑动控制装置6控制下斜板4向后运动,二次过滤后的渣土块在重力作用下滚落,当下斜板4向后运动至极限时后,位于下方的气压箱36通过伸缩杆35使与其相连接的推板7向前运动,将没有在重力作用下从下斜板4上自然滚落的渣土块推入下斜板4下方,所述过滤板8上开有两个上下排列且可供上斜板3和下斜板4尖端穿过的贯穿槽10,上斜板3尖端穿过贯穿槽10可以避免过滤后的泥水顺着过滤板8向下流动倒下斜板4上去,下斜板4的尖端穿过贯穿槽10可以避免泥水在过滤孔出残留堆积,造成淤泥堵塞,所述过滤箱2的前侧面上固定安装有后侧面为开口的泥水箱9,上斜板3与下斜板4上的渣土经过过滤板8的过滤,泥水通过过滤板8流向泥水箱9里,渣土块留在上斜板3与下斜板4上,所述过滤箱2的左右内壁之间转动安装有两个位于过滤板8后侧且分别位于上斜板3与下斜板4上方的拨动轴27,每个所述拨动轴27的外侧面固定安装有多个拨动板28,拨动轴27转动时,拨动板28会将落在过滤板8附近的大块渣土拨开,避免渣土块淤积堵塞在过滤板8后方,使上斜板3与下斜板4上的泥水无法流向泥水箱9,所述泥水箱9的左右内壁之间转动安装有多个位于过滤板8前侧的清洗刷30,清洗刷30的刷毛采用弹性材料,清洗刷30转动时刷毛与过滤板8接触产生弹性形变,随着清洗刷30继续转动,刷毛末端弹入过滤板8的过滤孔内,会将堵塞过滤孔的小渣土块弹开,所述泥水箱9内部顶面安装有多个朝向过滤板8的高压水枪32,高压水枪32会将堵塞在过滤板8上过滤孔的淤泥清洗冲散,然后在重力作用下流进泥水箱9,所述过滤箱2内部安装有位于下斜板4下方的粉碎装置11,上斜板3上过滤后的渣土块落在下斜板4上,下斜板4上过滤后的渣土块落在粉碎装置11,粉碎装置11将过滤后的大块渣土粉碎为小快渣土,所述过滤箱2内部安装有位于粉碎装置11下方的传送带13,粉碎装置11粉碎后的小快渣土在重力作用下落在传送带13上,并被传送带13传送至渣土车。Embodiment 1, the present invention is a shield machine muck conveying device for water-rich soft ground, including an inclined screw conveyor 1, the screw conveyor 1 transports the muck to the top, the screw conveyor 1
在使用时,渣土从螺旋输送机1的出料口落入过滤箱2内的上斜板3上进行初步过滤,当渣土重量达到一定程度时,压力传感器48发送信号,滑动控制装置6控制上斜板3向后移动,上斜板3移动停止后,位于其上方的推板7向前移动,渣土在重力与推板7作用下滚落在下斜板4上,滑动控制系统6控制上斜板3复位,下斜板4与位于下方的推板7重复以上动作,过滤后的渣土块经粉碎装置11粉碎后落在传送带13上并输送至渣土车,进而转运至渣土坑,过程中,拨动轴27与清洗刷30持续工作,高压水枪32间歇工作,预防并处理过滤板的堵塞。When in use, the muck falls from the discharge port of the screw conveyor 1 onto the
实施例二,在实施例一的基础上,所述滑动控制装置6包括位于上斜板3的空腔41内的所述平板15上表面安装的上环形盘14,位于上方的所述平板15上表面安装有两个前后排列且被上环形盘14环绕的上转盘16,上转盘16可单向带动上环形盘14逆时针转动,位于后侧的所述上转盘16的上方同轴固定安装有上固定锥齿轮17,上固定锥齿轮17转动时带动上转盘16同步转动,所述过滤箱2左侧外壁上安装有滑动电机19,所述滑动电机19的转轴固定连接有穿过环形孔49的上连杆51,所述上连杆51的另一端同轴固定连接有与上固定锥齿轮17啮合的上传动锥齿轮18,滑动电机19的转轴正转时,上传动锥齿轮18同步转动,与上传动锥齿轮18啮合的上固定锥齿轮17逆时针转动带动上转盘16逆时针转动,同样的,滑动电机19的转轴倒转时,带动上转盘16顺时针转动,每个所述上转盘16外侧面均安装有多个均匀分布的上棘牙20,每个所述上棘牙20均通过弹簧钢片保持始终向外侧弹起且外端指向为逆时针方向,上转盘16逆时针转动时,上棘牙20顶端顶在上环形盘14内侧的斜向槽内,使上环形盘14在平板15上逆时针转动,上棘牙20顺时针转动时,弹簧钢片被压缩,无法带动上环形盘14运动,位于上方的所述平板15上表面安装有两个分别位于上环形盘14后端的左右两侧的上齿轮21,所述上环形盘14左右外侧面上固定连接有与上齿轮21啮合的齿牙,上环形盘14转动至左侧齿牙与左侧上齿轮21啮合时,上环形盘14右侧有齿牙部分刚好离开右侧上齿轮21,当上环形盘14转动至其右侧齿牙与右侧上齿轮21啮合前,上环形盘14左侧有齿牙部分刚好完全离开左侧上齿轮21,所述上齿轮21的轴与平板15固定连接,两个所述上齿轮21均可以绕轴旋转,位于所述上斜板3内的空腔41的左右侧面上分别固定安装有齿条,两个所述上齿轮21分别与位于上斜板3内的齿条啮合,滑动电机19开始工作并带动上环形盘14逆时针转动,此时上环形盘14与位于左侧的上齿轮21啮合,通过上齿轮21将运动传导给齿条,并带动上斜板3向后方移动,当上斜板3向后方移动至极限时滑动电机停止工作,当推板7将上斜板3上渣土清理完毕回到原位后,滑动电机19的转轴继续正转,此时上环形盘14左侧齿牙已经与位于左侧的上齿轮21分离,而上环形盘14右侧的齿牙与位于右侧的上齿轮21开始啮合,通过上齿轮21将运动传导给位于右侧的齿牙,并带动上斜板3复位向前运动
实施例三,在实施例二的基础上,所述滑动控制装置6还包括位于下斜板4的空腔41内的所述平板15上表面安装的下环形盘22,下环形盘22可以在平板15上转动,位于下方的所述平板15上表面安装有两个前后排列且被下环形盘22环绕的下转盘23,下转盘23可以单向带动下环形盘22顺时针转动,位于后侧的所述下转盘23的上方同轴固定安装有下固定锥齿轮24,所述下斜板4内安装有穿过环形孔49与上连杆51通过链轮传动连接的下连杆42,所述下连杆42同轴固定连接有与下固定锥齿轮24啮合的下传动锥齿轮50,滑动电机19的转轴倒转时,下传动锥齿轮50同步转动,与下传动锥齿轮50啮合的下固定锥齿轮24顺时针转动带动下转盘23顺时针转动,同样的,滑动电机19的转轴正转时,带动下转盘23逆时针转动,每个所述下转盘23外侧面均安装有多个均匀分布的下棘牙25,每个所述下棘牙25均通过弹簧钢片保持始终向外侧弹起且外端指向为顺时针方向,下转盘23顺时针转动时,下棘牙25顶端顶在下环形盘22内侧的斜向槽内,使下环形盘22在平板15上顺时针转动,下转盘23逆时针转动时,弹簧钢片被压缩,无法带动下环形盘22运动,位于下方的所述平板15上表面安装有两个分别位于下环形盘22后端的左右两侧的下齿轮26,所述下环形盘22左右外侧面上固定连接有与下齿轮26啮合的齿牙,下环形盘22转动至左侧齿牙与左侧下齿轮26啮合时,下环形盘22右侧有齿牙的部分刚好离开右侧下齿轮26,当下环形盘22转动至其右侧齿牙与右侧下齿轮26啮合前,下环形盘22左侧有齿牙部分刚好完全离开左侧下齿轮26,所述下齿轮26的轴与平板15固定连接,两个所述下齿轮26均可以绕轴旋转所述下斜板4内的空腔41的左右侧面分别固定安装有齿条,两个所述下齿轮26分别与位于下斜板4内的齿条啮合,上斜板3复位后,滑动电机19的转轴倒转并带动下环形盘22顺时针转动,此时下环形盘22与位于右侧的下齿轮26啮合,通过下齿轮26将运动传动给齿条,并带动下斜板4向后方移动,当下斜板4向后方移动至极限时滑动电机停止工作,当推板7将下斜板4上渣土清理完毕回到原位后,滑动电机19的转轴继续倒转,此时下环形盘22右侧齿牙已经与位于右侧的下齿轮26分离,而下环形盘22左侧的齿牙与位于左侧的下齿轮26开始啮合,通过下齿轮26将运动传导给位于左侧的齿牙,并带动下斜板4复位向前运动。
实施例四,在实施例一的基础上,位于上方的所述拨动轴27同轴连接有清洗电机29,两个所述拨动轴27通过链轮传动连接,清洗电机29通过链轮带动两个拨动轴27同步持续转动,每个所述清洗刷30均同轴固定连接有位于泥水箱9左侧且相互啮合的清洗齿轮31,所述清洗电机29与最上方的清洗刷30之间通过链轮传动连接,清洗电机29的转轴保持持续转动,位于上方的拨动轴27与其保持同步转动,位于下方的拨动轴27通过链轮传动持续转动,位于最上方的清洗刷30通过与清洗带机29的转轴之间的链轮传动保持持续转动,进而带动其它与其相互啮合的清洗刷30持续转动。
实施例五,在实施例一的基础上,每个所述推板7下侧均安装有橡胶条33,每个橡胶条33与其上方的推板7之间均安装有多个压缩弹簧34,压缩弹簧34下端与橡胶条33顶面固定连接,上端与推板7内部顶面固定连接,橡胶条33上端位于推板7内部且可上下滑动,所述上斜板3的顶面与位于其上方的橡胶条33紧密接触,所述下斜板4的顶面与位于其上方的橡胶条33紧密接触,上斜板3或下斜板4移动时,推板7在伸缩杆35的作用下向前移动,其下方橡胶条33在压缩弹簧34的弹力作用下使得橡胶条33底面与其顶面时刻保持紧密接触,对上斜板3或下斜板4上表面残留的渣土淤泥进行清理,当上斜板3或下斜板4向后方移动至极限时,气压箱36通过伸缩杆35推动推板7向前运动,使得推板7在将没有因为重力自然滚落的渣土块从上斜板3和下斜板4上表面推掉,与此同时,下方的橡胶条33对上斜板3和下斜板4的上表面残留的小颗粒渣土以及淤泥进行清理。
实施例六,在实施例一的基础上,所述粉碎装置11包括所述过滤箱2左右内壁之间转动安装的两个前后排列的绞合轴37,绞合轴37转动时将落入其中间的渣土块挤压粉碎,所述过滤箱2的前侧内壁上固定安装有呈倾斜状且其下端位于两个绞合轴37上方的导流板12,下斜板4上落下的渣土块经导流板12将其导向至两个绞合轴37中间的上方,以提高粉碎的效率,每个所述绞合轴37的外侧面上均安装有多个周向分布的粉碎柱38,两个所述绞合轴37均同轴固定连接有粉碎齿轮39,两个所述粉碎齿轮39相互啮合,粉碎齿轮39持续转动,使绞合轴37的粉碎工作持续进行。
实施例七,在实施例六的基础上,所述传送带13的主动轴同轴连接有位于过滤箱2内的传送电机43,所述传送电机43的转轴同轴连接有传送锥齿轮44,传送锥齿轮44与传送带13的主动轴同步转动,所述过滤箱2左侧面上转动安装有传送轴40,所述传送轴40同轴固定连接有与传送锥齿轮44啮合的转接锥齿轮45,所述传送轴40与粉碎齿轮39通过链轮传动连接,传送电机43的转轴持续转动,带动传送带13持续传动,与传送锥齿轮44啮合的转接锥齿轮45持续转动,使得与转接锥齿轮45同轴固定连接的传送轴40持续转动,从而通过链轮传动带动粉碎装置持续运转。Embodiment 7, on the basis of
实施例八,在实施例一的基础上,所述泥水箱9左前方靠下位置安装有通过管道连接的泥水泵46,泥水泵46会将泥水箱9内的泥水源源不断的输送至地面的泥水处理系统中。Embodiment 8, on the basis of Embodiment 1, a
实施例九,在实施例一的基础上,所述螺旋输送机1顶部同轴安装有动力电机47。In the ninth embodiment, on the basis of the first embodiment, a
与现有技术相比,通过过滤板对螺旋输送机排放在过滤箱上斜板上的渣土进行过滤,以实现渣土里的泥水与一些大的石块土块的分离,过滤出的泥水通过泥水泵直接排放到地面的泥水处理系统中;拨动轴带动拨动板转动后避免大块渣土将过滤板堵塞;清洗刷上将过滤板过滤孔内堵塞的小石块土块弹走,高压水枪对一些堵塞过滤板的固态淤泥进行冲洗,上斜板上过滤后的大块渣土达到一定在重量后落入下斜板上进行二次过滤,同时实现螺旋输送机对渣土的持续排放,下斜板上过滤后的少量渣土块落入粉碎装置,粉碎后的小块渣土落在传送带上运输至渣土车。这不仅避免了传送带无法输送泥水的问题,同时过滤后剩余的少量渣土将极大的减少渣土坑的面积,降低了地面安装时的设计布置难度,省却了极大的运输空间,并且提供了过滤孔的多种堵塞情况的清洗处理方案。Compared with the prior art, the slag discharged by the screw conveyor on the upper inclined plate of the filter box is filtered through the filter plate, so as to realize the separation of the muddy water in the slag from some large stones and soil, and the filtered muddy water It is directly discharged into the mud water treatment system on the ground through the mud pump; the toggle shaft drives the toggle plate to rotate to avoid the blockage of the filter plate by large pieces of muck; the cleaning brush will bounce off the small stones and soil clogged in the filter holes of the filter plate , the high-pressure water gun washes some solid sludge that blocks the filter plate, and the large pieces of muck filtered on the upper inclined plate reach a certain weight and fall into the lower inclined plate for secondary filtration. Continuous discharge, a small amount of muck blocks filtered on the downward inclined plate fall into the crushing device, and the crushed small muck blocks fall on the conveyor belt and are transported to the muck truck. This not only avoids the problem that the conveyor belt cannot transport mud and water, but at the same time, the remaining small amount of muck after filtration will greatly reduce the area of the muck pit, reduce the difficulty of design and layout during ground installation, save a great deal of transportation space, and provide A cleaning treatment plan for various clogging conditions of filter holes.
Claims (9)
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