Equidistant cutting and packing integrated device for antistatic PP pipe production and application method thereof
Technical Field
The invention relates to the technical field of antistatic PP pipe production, in particular to an equidistant cutting and packing integrated device for antistatic PP pipe production and a use method thereof.
Background
The antistatic PP pipe has a wider application range and a larger market demand, so that the demand on the productivity of enterprises producing the antistatic PP pipe is higher, and the final step is usually to cut and pack the antistatic PP pipe according to the order, and is also a link with the largest manpower demand.
However, there are some problems in the existing antistatic PP tube cutting and packing process, a large amount of manpower is required to assist the whole to cut, and in the packing process, the packing can be performed only after the large-sized instrument is carried, so that the efficiency is low, and the cost is relatively high.
Disclosure of Invention
The invention aims to provide an equidistant cutting and packing integrated device for producing an antistatic PP pipe and a use method thereof, so as to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the device comprises a shell, a high-strength cutting mechanism, a cutting distance adjusting mechanism and a pipeline collecting mechanism, wherein the high-strength cutting mechanism and the cutting distance adjusting mechanism are arranged on the shell;
the high-strength cutting mechanism comprises a power gear and a driven gear connected with the power gear through a chain, wherein the power gear can rotate so as to synchronously drive the two driven gears to rotate through the chain;
The driven gears are provided with reciprocating screw rods, and the two driven gears can rotate so as to drive the reciprocating screw rods to reciprocate up and down for cutting;
The cutting distance adjusting mechanism comprises a self-locking sliding rail and a starting plate arranged on the surface of the self-locking sliding rail, and the starting plate can reciprocate on the surface of the self-locking sliding rail so as to adjust the length of a cutting pipeline;
the pipeline collecting mechanism comprises an electric guide rail and a clamping block arranged on the surface of the electric guide rail, and the electric guide rail can drive the clamping block to reciprocate along the direction of the electric guide rail so as to adjust the collecting position.
Preferably, the surface of the driven gear is provided with a thread groove, the reciprocating screw rod is arranged on the surface of the thread groove, and the surface of the power gear is provided with a servo motor.
Preferably, the surface of the shell is provided with a double-sided transmission bin, the driven gear and the power gear are both arranged inside the double-sided transmission bin, and the servo motor is arranged on the surface of the double-sided transmission bin.
Preferably, cutting knives are arranged on the surfaces of the two reciprocating screw rods.
Preferably, the surface of the self-locking sliding rail is provided with a sliding block, and the starting plate is arranged on the surface of the sliding block.
Preferably, a spring contact block is arranged on the starting plate, and a contact sensor is arranged in the starting plate and corresponds to the spring contact block.
Preferably, telescopic rods are symmetrically arranged on the surfaces of the self-locking sliding rails, and bearing plates are arranged on the surfaces of the telescopic rods.
Preferably, the clamping block surface is provided with a collecting groove.
Preferably, the surface of the shell is provided with a conveying device, and a spring friction block is arranged inside the shell.
Equidistant cutting and packing integrated device for producing antistatic PP pipes and use method thereof, comprising the following steps:
Step one, adjusting cutting distance: before adjustment, the cutting length is designated according to actual conditions, and after the distance between the cutting knife and the inside of the shell is the same as the preset length, the self-locking sliding rail is locked to finish the cutting distance adjustment by opening the self-locking sliding rail and sliding the starting plate;
Step two, pipeline conveying and servo motor starting: the external pipeline continuously conveys the pipeline to the self-locking sliding rail through the conveying device until the pipeline extrudes the spring contact block on the surface of the starting plate, so that the spring contact block is forced to extrude the contact sensor, the operation of the conveying device is stopped, and the servo motor is started;
Step three, cutting a pipeline: the servo motor is started to drive the power gears to rotate, the driven gears on two sides are synchronously driven by the chains to rotate, the thread grooves also rotate along with the driven gears, at the moment, the reciprocating screw rods in the thread grooves move downwards under the action of threads, so that the cutting knives move downwards, the spring friction blocks are attached to the surfaces of the pipelines to limit the pipelines under the action of friction, and the pipelines are cut under the continuous extrusion action of the cutting knives;
Step four, collecting the pipeline: after cutting is finished, starting the telescopic rod, enabling the telescopic rod to drive the bearing plate on the surface of the telescopic rod to shrink, enabling the pipeline to fall down under the action of gravity to be collected by the collecting tank, restarting the telescopic rod after the collection is finished, enabling the telescopic rod to drive the bearing plate to be closed again, preparing for next cutting, and enabling the electric guide rail to drive the collecting tank to horizontally move through the clamping blocks, and collecting in multiple directions;
Step five, continuously cutting: after the collection is finished, the clamping blocks are loosened, the new collecting tank is replaced, and the continuous cutting and packing of the pipeline can be carried out by repeating the operation.
Compared with the prior art, the invention has the beneficial effects that:
When in use, before adjustment, the cutting length is designated according to actual conditions, the self-locking slide rail is opened, the starting plate is slid, after the distance between the self-locking slide rail and the cutting knife inside the shell is the same as the preset length, the self-locking slide rail is locked, the cutting length can be adjusted wholly according to actual conditions, the operation is more convenient, the accurate adjustment can be completed by a single person, the application range is wider, the external pipeline continuously conveys the pipeline to the self-locking slide rail through the conveying device until the pipeline extrudes the spring contact block on the surface of the starting plate, the spring contact block is forced to extrude the contact point sensor, the conveying device is stopped, the servo motor is started, the power gear is driven to rotate, the driven gears on two sides are synchronously driven by the chain to rotate, and the thread grooves on the surface of the driven gear also start to rotate when the driven gear rotates, the reciprocating screw rod is driven to move downwards under the combined action of the screw thread and the cutting knife, so that the cutting knife is driven to move downwards, the spring friction block is attached to the surface of the pipeline to limit the pipeline under the friction action of the spring friction block, the pipeline is cut under the continuous extrusion action of the cutting knife, the whole cutting is performed in a double-side combined force mode, the cutting track of the cutting knife is not easy to deviate, the cutting precision is increased, the cutting flatness is improved, the quality of products is improved, the defective rate is reduced, after the cutting is finished, the telescopic rod is started, the telescopic rod drives the bearing plate on the surface of the telescopic rod to shrink, the pipeline falls under the action of gravity and is collected by the collecting groove, after the collecting is finished, the telescopic rod is restarted, the telescopic rod is driven to be closed again so as to prepare for the next cutting, the electric guide rail drives the collecting groove to move horizontally through the clamping block, the multi-direction collection is finished, the clamping blocks are loosened after the collection is finished, the new collecting tank is replaced, the operation is repeated, the continuous cutting and packing of the pipeline can be carried out, the pipeline is prevented from being piled up on one side of the collecting tank through the reciprocating movement of the collecting tank, the influence on the subsequent collection is caused, the overall automation degree is high, the whole device can be operated for cutting and packing the pipeline through single continuity, the cutting length can be adjusted according to actual conditions, the cutting precision and the cutting flatness are relatively high, and the device can be widely applied to equidistant cutting and packing for antistatic PP pipe production.
Drawings
FIG. 1 is a schematic diagram of the whole structure of an integrated device for equidistant cutting and packing for producing antistatic PP pipes and a using method thereof;
FIG. 2 is a schematic left-side view structure diagram of an integrated device for equidistant cutting and packing for producing antistatic PP pipes and a using method thereof;
FIG. 3 is a schematic top view of an integrated device for equidistant cutting and packing for producing antistatic PP pipes and a method for using the same;
FIG. 4 is a schematic diagram of the internal structure of a double-sided transmission bin of the device for producing antistatic PP pipes and the method for using the device;
FIG. 5 is a schematic diagram of the internal structure of a starting plate of the integrated device for equidistant cutting and packing for producing antistatic PP pipes and the use method thereof;
Fig. 6 is a schematic diagram of the internal structure of a shell of the equidistant cutting and packing integrated device for producing antistatic PP pipes and the use method thereof.
In the figure: 1. a housing; 201. a double-sided transmission bin; 202. a reciprocating screw rod; 203. a servo motor; 204. a driven gear; 205. a power gear; 206. a thread groove; 207. a cutting knife; 3. a spring friction block; 401. self-locking slide rails; 402. a slide block; 403. a start plate; 404. a spring contact block; 405. a contact sensor; 501. a telescopic rod; 502. a carrying plate; 503. an electric guide rail; 504. a clamping block; 505. a collection tank; 6. and a conveying device.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Referring to fig. 1-6, an integrated device for equidistant cutting and packing for antistatic PP pipe production and a use method thereof, comprising a shell 1, a high-strength cutting mechanism, a cutting distance adjusting mechanism and a pipe collecting mechanism, wherein the high-strength cutting mechanism and the cutting distance adjusting mechanism are arranged on the shell 1;
The high-strength cutting mechanism comprises a power gear 205 and a driven gear 204 connected with the power gear 205 through a chain, wherein the power gear 205 can rotate so as to synchronously drive the two driven gears 204 to rotate through the chain;
The driven gears 204 are provided with reciprocating screw rods 202, and the two driven gears 204 can rotate so as to drive the reciprocating screw rods 202 to reciprocate up and down for cutting;
The cutting distance adjusting mechanism comprises a self-locking sliding rail 401 and a starting plate 403 arranged on the surface of the self-locking sliding rail 401, and the starting plate 403 can reciprocate on the surface of the self-locking sliding rail 401 so as to adjust the length of a cutting pipeline;
The pipe collecting mechanism comprises an electric guide rail 503 and a clamping block 504 arranged on the surface of the electric guide rail 503, wherein the electric guide rail 503 can drive the clamping block 504 to reciprocate along the direction of the electric guide rail 503 so as to adjust the collecting position; the whole degree of automation is higher, and single can continuity operation whole device cuts and packs the pipeline to can adjust cutting length according to actual conditions, cutting accuracy and cutting planarization are also relatively higher, can be applicable to antistatic PP pipe production in a large scale with equidistant cutting and packing.
Specifically, a thread groove 206 is formed on the surface of the driven gear 204, the reciprocating screw 202 is arranged on the surface of the thread groove 206, and a servo motor 203 is arranged on the surface of the power gear 205; the power support is provided by the servo motor 203, the cutting knife 207 on the surface of the power support is provided with a moving path by the thread structure of the thread groove 206, and the reciprocating screw 202 can only reciprocate up and down under the double action.
Specifically, the surface of the housing 1 is provided with a double-sided transmission bin 201, the driven gear 204 and the power gear 205 are both arranged inside the double-sided transmission bin 201, and the servo motor 203 is arranged on the surface of the double-sided transmission bin 201; the driven gear 204 and the power gear 205 are arranged on the double-sided transmission bin 201 and the servo motor 203 through the double-sided transmission bin 201.
Specifically, cutting knives 207 are arranged on the surfaces of the two reciprocating screw rods 202; the reciprocating screw 202 drives the cutter 207 to cut.
Specifically, a sliding block 402 is disposed on the surface of the self-locking sliding rail 401, and the starting plate 403 is disposed on the surface of the sliding block 402; the slide block 402 drives the starting plate 403 to move and fix.
Specifically, a spring contact block 404 is disposed on the starting plate 403, and a contact sensor 405 is disposed in the starting plate 403 at a position corresponding to the spring contact block 404; the outside presses the spring contact block 404 to activate the contact sensor 405 through the spring contact block 404, and the structure of the contact sensor 405 is not damaged by the shape thereof.
Specifically, the surface of the self-locking sliding rail 401 is symmetrically provided with a telescopic rod 501, and the surface of the telescopic rod 501 is provided with a bearing plate 502; the telescopic rod 501 drives the bearing plate 502 to move, so that the pipeline is supported or unsupported.
Specifically, the surface of the clamping block 504 is provided with a collecting groove 505; the tubing is collected by a collection trough 505.
Specifically, a conveying device 6 is arranged on the surface of the shell 1, and a spring friction block 3 is arranged inside the shell 1; the pipeline is conveyed by the conveying device 6, and the pipeline cannot rotate when the pipeline is cut by the device through the spring friction block 3.
Equidistant cutting and packing integrated device for antistatic PP pipe production and use method thereof, comprising the following steps:
step one, adjusting cutting distance: before adjustment, the cutting length is designated according to actual conditions, and after the distance between the cutting knife 207 inside the shell 1 and the starting plate 403 is the same as the preset length by opening the self-locking sliding rail 401 and sliding the starting plate, the self-locking sliding rail 401 is locked to finish the cutting distance adjustment;
Step two, starting the pipeline conveying and servo motor 203: the external pipeline continuously conveys the pipeline to the self-locking sliding rail 401 through the conveying device 6 until the pipeline extrudes the spring contact block 404 on the surface of the starting plate 403, so that the pipeline is forced to extrude the contact sensor 405, the operation of the conveying device 6 is stopped, and the servo motor 203 is started;
Step three, cutting a pipeline: the servo motor 203 is started to drive the power gears 205 to rotate, the driven gears 204 on two sides are synchronously driven by the chains to rotate, the thread groove 206 also rotates along with the driven gears 204, at the moment, the reciprocating screw rod 202 in the thread groove 206 moves downwards under the action of threads, so that the cutting knife 207 moves downwards, the spring friction block 3 is attached to the surface of a pipeline to limit the pipeline under the action of friction, and the pipeline is cut under the continuous extrusion action of the cutting knife 207;
Step four, collecting the pipeline: after cutting is finished, starting the telescopic rod 501, enabling the telescopic rod 501 to drive the bearing plate 502 on the surface of the telescopic rod 501 to shrink, enabling the pipeline to fall down under the action of gravity and be collected by the collecting tank 505, restarting the telescopic rod 501 after the collection is finished, enabling the telescopic rod 501 to drive the bearing plate 502 to be reclosed for preparing for next cutting, and enabling the electric guide rail 503 to drive the collecting tank 505 to horizontally move through the clamping block 504 for multi-direction collection;
step five, continuously cutting: after collection, the clamping blocks 504 are released, a new collecting tank 505 is replaced, and the continuous cutting and packing of the pipeline can be performed by repeating the above operation.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.