CN114951442A - A kind of insert type automobile flanging shaping mould - Google Patents
A kind of insert type automobile flanging shaping mould Download PDFInfo
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- CN114951442A CN114951442A CN202210403225.6A CN202210403225A CN114951442A CN 114951442 A CN114951442 A CN 114951442A CN 202210403225 A CN202210403225 A CN 202210403225A CN 114951442 A CN114951442 A CN 114951442A
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- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车零件加工技术领域,具体为一种镶块式汽车翻边整形模具。The invention relates to the technical field of automobile parts processing, in particular to an insert-type automobile flanging shaping mould.
背景技术Background technique
汽车零件是构成汽车的部件,汽车零件在进行翻边加工时,会使用到翻边整形模具,通过将材料放到下模的上方,由上模下移与材料接触,并将材料按压到下模的槽中,制成所需要形状的汽车零件;Auto parts are the parts that make up the car. When the auto parts are flanging, they will use the flanging shaping die. By placing the material above the lower die, the upper die moves down to contact the material, and the material is pressed to the bottom. In the groove of the mold, the automobile parts of the required shape are made;
然而上模一般是从加工材料的中间区域向下按压的,材料被按压时材料的两端会向上翘,并且随着按压幅度的增大,加工材料两端向上翘起的幅度也会逐渐增大,在加工按压幅度较大的加工材料时,会导致加工材料的两端逐渐垂直与上模,使上模不方便将加工材料的两端按压成水平状,并且容易出现加工材料端部发生折叠的状况,影响材料的加工质量,为此,我们提出一种镶块式汽车翻边整形模具。However, the upper die is generally pressed down from the middle area of the processed material. When the material is pressed, the two ends of the material will warp upward, and with the increase of the pressing range, the upward warping amplitude of the two ends of the processed material will gradually increase. When the processing material with a large pressing range is processed, the two ends of the processing material will gradually become perpendicular to the upper mold, making it inconvenient for the upper mold to press the two ends of the processing material into a horizontal shape, and the occurrence of the end of the processing material is easy to occur. The folding condition affects the processing quality of the material. For this reason, we propose an insert-type automobile flanging shaping mold.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种镶块式汽车翻边整形模具,以解决上述背景技术中提出的加工材料被按压时材料的两端会向上翘,会逐渐垂直与上模,导致上模不方便将材料的两端按压成水平状的问题。The purpose of the present invention is to provide an insert type automobile flanging shaping mold, so as to solve the problem that when the processing material proposed in the above-mentioned background art is pressed, the two ends of the material will warp upward, and will gradually become perpendicular to the upper mold, causing the upper mold to be inconvenient. The problem of pressing both ends of the material into a horizontal shape.
为实现上述目的,本发明提供如下技术方案:一种镶块式汽车翻边整形模具,包括:底座;In order to achieve the above purpose, the present invention provides the following technical solutions: a block-type automobile flanging shaping mold, comprising: a base;
所述底座的顶部壁安装有机架,所述机架的上表面安装有液压推杆,所述液压推杆的移动端延伸至机架内腔中并与上模连接,所述底座的顶部壁安装有处于上模下方的下模;A frame is installed on the top wall of the base, a hydraulic push rod is installed on the upper surface of the frame, and the moving end of the hydraulic push rod extends into the inner cavity of the frame and is connected with the upper mold. The wall is mounted with a lower die below the upper die;
所述机架两侧内壁均安装有用于压住加工件端部的限位机构。Limiting mechanisms for pressing the ends of the workpieces are installed on the inner walls of both sides of the frame.
优选的,所述限位机构包括安装在机架内侧壁上的安装块,所述安装块外侧端面上开设有向机架内侧壁延伸的安放槽,所述安放槽内腔滑动插有用于压住加工件端部的限位块。Preferably, the limiting mechanism includes a mounting block mounted on the inner side wall of the rack, an installation groove extending toward the inner side wall of the rack is provided on the outer end surface of the mounting block, and an inner cavity of the mounting groove is slidably inserted for pressing Stop the stopper at the end of the workpiece.
优选的,所述安装块内侧端上安装有安装板,所述安装板远离安装块的一侧壁安装有滑块,所述机架与安装块的连接部位开设有向下延伸的滑槽,所述滑块滑动插在滑槽的内腔中,所述滑块外壁与滑槽内壁之间安装有弹性件。Preferably, an installation plate is installed on the inner end of the installation block, a sliding block is installed on a side wall of the installation plate away from the installation block, and a sliding groove extending downward is provided at the connection part of the frame and the installation block. The slider is slidably inserted into the inner cavity of the chute, and an elastic piece is installed between the outer wall of the slider and the inner wall of the chute.
优选的,所述限位块外侧端的上表面安装有安装座,所述安装座顶部壁开设有安装槽,所述安装槽内腔滑动插有延伸至安装座顶部外侧的压块,所述压块内侧外壁与安装槽内壁之间安装有弹性元件,所述安装槽内腔安装有处于压块下方的触碰开关,所述压块顶部壁开设有开槽,所述安装座顶部壁安装有L型的支块,所述支块内壁安装有插块,所述开槽内腔底部开设有插槽,所述插块插在插槽的内腔中。Preferably, a mounting seat is installed on the upper surface of the outer end of the limiting block, a mounting groove is formed on the top wall of the mounting seat, and a pressure block extending to the outside of the top of the mounting seat is slidably inserted in the inner cavity of the mounting groove. An elastic element is installed between the inner and outer walls of the block and the inner wall of the installation groove, the inner cavity of the installation groove is installed with a touch switch under the pressure block, the top wall of the pressure block is provided with a slot, and the top wall of the installation seat is installed with a For the L-shaped support block, an insert block is installed on the inner wall of the support block, a slot is formed at the bottom of the slotted cavity, and the insert block is inserted into the cavity of the slot.
优选的,所述限位块的内侧端面上安装有第一磁块,所述安放槽内腔安装有与第一磁块处于同一轴线的电磁铁,所述电磁铁与触碰开关电性连接。Preferably, a first magnet block is installed on the inner end surface of the limit block, an electromagnet that is on the same axis as the first magnet block is installed in the cavity of the placement groove, and the electromagnet is electrically connected to the touch switch. .
优选的,所述安装块外壁安装有收纳箱,所述收纳箱外壁安装有驱动电机,所述驱动电机的输出轴延伸至收纳箱的内腔中并与卷杆连接,所述卷杆外壁缠绕有拉绳,所述拉绳的末端延伸至安放槽的内腔中并与限位块内侧端面连接。Preferably, a storage box is installed on the outer wall of the installation block, a drive motor is installed on the outer wall of the storage box, and the output shaft of the drive motor extends into the inner cavity of the storage box and is connected with a reel, and the outer wall of the reel is wound There is a pull rope, and the end of the pull rope extends into the inner cavity of the mounting groove and is connected with the inner end surface of the limit block.
优选的,所述安装座靠近安装块的一侧壁开设有与安装槽内腔连通的开口,所述安装块外侧端面安装有与开口处于同一轴线的推块,所述推块靠近安装座一端的上表面为斜面。Preferably, a side wall of the mounting seat close to the mounting block is provided with an opening that communicates with the inner cavity of the mounting groove, a push block on the same axis as the opening is mounted on the outer end surface of the mounting block, and the push block is close to one end of the mounting seat The upper surface is inclined.
优选的,所述安装块前后两侧壁均滑动安装有连杆,所述连杆的外侧端安装有处于两组限位块之间的安装架,所述安装架内腔转动安装有与加工件上表面贴合的压辊,Preferably, connecting rods are slidably installed on both the front and rear side walls of the mounting block, the outer ends of the connecting rods are installed with a mounting frame between the two sets of limit blocks, and the inner cavity of the mounting frame is rotatably installed with a machining The pressure roller that is attached to the upper surface of the piece,
其中,所述限位块的外侧端面安装有第二磁块,所述安装架为磁性金属安装架。Wherein, a second magnetic block is installed on the outer end surface of the limit block, and the installation frame is a magnetic metal installation frame.
与现有技术相比,本发明的有益效果是:装置中通过限位机构的限位块将加工材料的两端压住,并且限位块会随着加工材料端部的移动而移动,保证限位块将加工材料的端部压住,使加工的过程中加工材料的两端不会大幅度向上翘起来,且在加工材料完成大部分的冲压后限位块能够从加工材料的端部移走,保证上模可以将加工材料的两端进行平压,保证汽车翻边材料加工的质量。Compared with the prior art, the beneficial effect of the present invention is: in the device, the two ends of the processing material are pressed by the limit block of the limit mechanism, and the limit block will move with the movement of the end of the processing material, so as to ensure The limit block presses the end of the processed material, so that the two ends of the processed material will not be lifted up significantly during the processing, and the limit block can be removed from the end of the processed material after most of the stamping of the processed material is completed. Remove it to ensure that the upper die can flatten the two ends of the processed material to ensure the processing quality of the automobile flanging material.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明A处结构放大示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A of the present invention;
图3为本发明实施例1安装块与限位块连接结构示意图;3 is a schematic diagram of the connection structure between the installation block and the limit block according to Embodiment 1 of the present invention;
图4为本发明安装座与压块连接结构示意图;4 is a schematic diagram of the connection structure between the mounting seat and the pressing block according to the present invention;
图5为本发明实施例2安装块与限位块连接结构示意图;5 is a schematic diagram of the connection structure between the installation block and the limit block according to
图6为本发明安装块与压辊连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the mounting block and the pressing roller according to the present invention.
图中:1、底座;2、下模;3、机架;4、上模;5、限位机构;51、安装块;52、限位块;53、安装板;531、滑块;54、安装座;541、支块;542、安装槽;543、触碰开关;544、弹性元件;55、压块;56、安放槽;57、第一磁块;58、电磁铁;59、推块;510、收纳箱;511、驱动电机;512、拉绳;513、连杆;514、第二磁块;515、压辊;6、滑槽;7、弹性件。In the figure: 1. Base; 2. Lower die; 3. Frame; 4. Upper die; 5. Limiting mechanism; 51. Mounting block; 52. Limiting block; 53. Mounting plate; 531. Slider; 54 541, support block; 542, installation slot; 543, touch switch; 544, elastic element; 55, pressure block; 56, placement slot; 57, first magnet; 58, electromagnet; 59,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
请参阅图1,一种镶块式汽车翻边整形模具,包括:底座1、机架3、下模2、上模4与液压推杆,机架3安装在底座1的顶部壁上,液压推杆安装在机架3顶部壁上,液压推杆的移动端延伸至机架3内腔中并与上模4连接,下模2安装在底座1的顶部壁上,下模2处于机架3的内部,下模2与上模4 都是镶块式模具,镶块式模具属于现有设备,在这并不进行详细的描述;Please refer to Figure 1, an insert-type automobile flanging shaping mold, including: a base 1, a
请参阅图1和图3,为了防止加工过程中加工材料的端部翘起来,在机架 3左右两侧内壁都安装限位机构5(图1所示方向),限位机构5包括安装块 51与限位块52,安装块51安装在机架3的内侧壁上,左右两侧安装块51相互靠近的一侧壁均开设有安放槽56,安放槽56是横向设置的,安放槽56内腔滑动插有限位块52,限位块52在安放槽56内腔中可以左右移动,加工材料放到下模2上时,两个限位块52分别与加工材料两端的上表面接触,将加工材料的两端压住,阻止加工材料加工时端部大幅度翘起来,在上模4将加工材料向下模2的槽中挤压时,加工材料的两端会向中间移动靠拢,此时也会带着限位块52移动,保证限位块52压住加工材料的两端;Please refer to Fig. 1 and Fig. 3. In order to prevent the end of the processed material from lifting up during the processing, limit mechanisms 5 are installed on the inner walls of the left and right sides of the frame 3 (in the direction shown in Fig. 1), and the limit mechanism 5 includes a mounting block. 51 and the
请参阅图1、图2和图3,在安装块51内侧端上安装有安装板53(安装板53安装在左右两侧安装块51相互远离的一侧壁上),安装板53远离安装块51的一侧壁安装有滑块531,机架3与安装块51的连接部位开设有纵向的滑槽6,滑块531滑动插在滑槽6的内腔中,滑块531可以在滑槽6的内腔中上下移动,滑块531外壁与滑槽6内壁之间安装有弹性件7(弹性件7是指弹簧),加工材料被加工时两端会向上翘起,会对限位块52提供一个向上的挤压力,并且随着加工材料被挤压的幅度增大会使用加工材料两端向上翘起的幅度也增大,使限位块52受到向上的作用力也增大,从而加工材料的两端受到的作用力也增大(容易导致加工材料接近限位块52的区域处发生拱起,对汽车零件的加工质量造成影响),会使滑块531在滑槽6的内腔中向上滑动,使安装块51与限位块52上移,减小限位块52与加工材料端部之间接触的压力,避免加工材料发生拱起;Please refer to FIG. 1, FIG. 2 and FIG. 3, a
请参阅图3和图4,为了使限位机构5不会影响上模4按压加工材料的两端,在限位块52外侧端的上表面安装安装座54,安装座54顶部壁开设有安装槽542,安装槽542内腔滑动插有压块55,压块55能够上下滑动,并且压块55顶端处于安装座54的顶部外侧,压块55底部外壁与安装槽542内腔底部之间安装有弹性元件544(弹簧),对压块55提供一个向下的拉力,在安装槽542内腔底部安装触碰开关543,压块55顶部壁开设开槽,在开槽内腔底部开设插槽,在安装座54顶部壁安装有支块541,支块541是L型的,支块 541顶部内壁安装有插块,插块插在插槽的内腔中,通过插块外壁与插槽内壁接触的摩擦力,对压块55进行固定,使压块55不会自动下移,为了控制限位块52自动缩回到安放槽56的内腔中,在限位块52的内侧端面上安装有第一磁块57,安放槽56内腔安装有电磁铁58,电磁铁58与第一磁块57相对,并且电磁铁58与第一磁块57相互靠近的一侧磁极相反,电磁铁58通电时,与第一磁块57之间会产生吸力,使限位块52移到安放槽56的内腔中,从而使限位块52从加工材料的两端上移走,电磁铁58与触碰开关543电性连接;Please refer to FIG. 3 and FIG. 4 , in order to prevent the limiting mechanism 5 from affecting the two ends of the
请参阅图3和图4,在安装座54靠近安装块51的一侧壁开设开口,在安装块51外侧端面安装有推块59,推块59与开口处于同一水平线,并且推块59 靠近安装座54的一端上表面为斜面,限位块52在向安放槽56的内腔中移动时,会使推块59穿过开口插到安装槽542的内腔中,使推块59的斜面与压块55底部壁接触,并将压块55向上推动,使压块55与触碰开关543不接触,使电磁铁58断电不会一直工作(在限位块52缩回与加工材料端部不接触后,电磁铁58会被控制断电),起到一个节约能源的效果;Please refer to FIG. 3 and FIG. 4 , an opening is opened on one side wall of the mounting
请参阅图6,在安装块51前后两侧壁上都滑动安装有连杆513,连杆513 可以左右移动,连杆513的外侧端安装有安装架,安装架处于两组限位块52 之间,安装架内腔转动安装有压辊515,压辊515靠近下模2的挤压槽(加工材料成型的槽),上模4按压加工材料,使加工材料向下模2槽中移动的过程中,由压辊515与加工材料的上表面接触,起到一个按压效果,使加工材料不会发生弯曲或褶皱,保证加工材料的加工质量,为了使压辊515也不会影响上模4按压加工材料的两端,在限位块52的外侧端面安装有第二磁块514,安装架是磁性金属制成的(能够被第二磁块514吸附的金属材质,如铁等),在限位块52随着加工材料移动时,会使限位块52向安装架靠拢,会使第二磁块514对安装架进行吸附固定,使限位块52在向安放槽56的内腔中移动时,也会带着安装架与压辊515一起移动。Referring to FIG. 6 , a connecting
实施例2:Example 2:
请参阅图4和图5,在实施例1的基础上,为了使限位块52自动缩回,控制限位块52移动的部件也可以是收纳箱510、驱动电机511(驱动电机511 在不工作时,驱动电机511的输出轴是可以转动的,使卷杆外壁缠绕的拉绳 512可以释放出来)、卷杆与拉绳512等部件(这些部件对电磁铁58与第一磁块57进行替换),限位块52上安装的安装座54与压块55等部件不变,收纳箱510安装在安装块51外壁上,在收纳箱510外壁安装驱动电机511,驱动电机511的输出轴延伸至收纳箱510的内腔中并与卷杆连接,卷杆外壁缠绕有拉绳512,拉绳512的末端延伸至安放槽56的内腔中并与限位块52内侧端面连接,压块55按压触碰开关543时,会使驱动电机511通电,使卷杆转动,将拉绳512缠绕到卷杆的外壁上,使限位块52移动进入到安放槽56的内腔中。Referring to FIGS. 4 and 5, on the basis of Embodiment 1, in order to automatically retract the
工作方式:将加工材料放到下模2的上方,使两个限位机构5的限位块 52与加工材料的两端接触,将加工材料的两端压住,然后接通电源,使液压推杆带着上模4下移与加工材料接触,并将加工材料向下模2的槽中按压,这个过程中,加工材料的中间部位向下模2的槽中延伸,加工材料的两端会向一起靠拢,会带着限位块52一起移动,将限位块52向安放槽56的内腔外侧拉动,保证限位块52压住加工材料的两端,在上模4接近下模2,且加工材料大部分区域进入到下模2的槽中时,上模4会与压块55接触,并将压块 55向下推动,使插块从插槽中移出,在弹性元件544的作用下,压块55下移按压触碰开关543,使电磁铁58通电产生磁力与第一磁块57相吸引,使限位块52向安放槽56的内腔中移动,将限位块52从加工材料的两端上移走,接着上模4继续下移,使加工材料与下模2的槽壁完全贴合,并将加工材料的两端平压在下模2的上表面,制成所需要的汽车翻边零件,完成加工后,液压推杆带着上模4上移复位,再将汽车翻边材料取出来。Working method: put the processing material on the top of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116372629A (en) * | 2023-05-10 | 2023-07-04 | 中国化学工程第三建设有限公司 | A profile processing pressing component |
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