CN114946905A - Machine for making black-winter noodles - Google Patents

Machine for making black-winter noodles Download PDF

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Publication number
CN114946905A
CN114946905A CN202210009918.7A CN202210009918A CN114946905A CN 114946905 A CN114946905 A CN 114946905A CN 202210009918 A CN202210009918 A CN 202210009918A CN 114946905 A CN114946905 A CN 114946905A
Authority
CN
China
Prior art keywords
plate
frame
shaft
dough
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210009918.7A
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Chinese (zh)
Inventor
柳先知
孙高康
许迅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Haike Yangchu Intelligent Technology Co ltd
Original Assignee
Qingdao Haike Yangchu Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Haike Yangchu Intelligent Technology Co ltd filed Critical Qingdao Haike Yangchu Intelligent Technology Co ltd
Priority to CN202210009918.7A priority Critical patent/CN114946905A/en
Publication of CN114946905A publication Critical patent/CN114946905A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/06Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/04Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/088Folding or bending discrete dough pieces or dough strips

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The utility model provides an udon noodle machine, includes frame part, dough mixing part, presses a face part, calendering part, conveying part, shaping part and collection material part, and dough mixing part sets up in the frame part left side, presses a face part to set up in the frame part right side, and calendering part is located frame part top front end, and conveying part is located frame part top rear end, and shaping part installs on conveying part upper end right side, and the collection material part is between dough mixing part and conveying part. The invention has the advantages that: the dough making functions of dough kneading, dough pressing, rolling, conveying, forming, material collection and the like are integrated, the operation is convenient, and the floor area of equipment is reduced; the dough pressing part can simulate folding and pressing dough, and automatically simulates manual dough kneading force to compound dough through detecting current, so that a gluten network is formed conveniently, and the mouthfeel of the udon noodle is improved; the rolling part can enable the gluten to extend in multiple directions, so that the elasticity and the toughness of the udon noodle are improved; the conveying speed is intelligently regulated, and products with various width specifications can be randomly regulated.

Description

Machine for making black-winter noodles
Technical Field
The invention relates to udon noodle making equipment, and belongs to the technical field of food machinery.
Background
At present, the commercial market of domestic udon noodle equipment is short, small multifunctional noodle making equipment is not arranged in a noodle shop, the manual noodle making efficiency is low, so that the noodle shop purchases finished noodles outside for refrigeration and preservation to ensure that the noodles are eaten in time, the taste of the noodles is influenced, and the problems of fresh keeping of the finished noodles and loss of the noodles in poor sale condition need to be considered.
Disclosure of Invention
The invention provides a udon noodle machine, which aims to solve the problems in the prior art.
The technical scheme of the invention is as follows: an udon noodle machine, comprising: the device comprises a frame part, a dough mixing part, a dough pressing part, a rolling part, a conveying part, a forming part and a collecting part, wherein the frame part is used for supporting other parts; the dough kneading part is arranged on the left side of the frame part, the dough pressing part is arranged on the right side of the frame part, the rolling part is arranged at the front end of the top of the frame part, the conveying part is arranged at the rear end of the top of the frame part, the forming part is arranged on the right side of the upper end of the conveying part, and the aggregate part is arranged between the dough kneading part and the conveying part.
The invention has the advantages that: the dough making functions of dough kneading, dough pressing, rolling, conveying, forming, material collecting and the like are integrated, the operation is convenient, and the floor area of equipment is reduced; the dough pressing part can simulate folding dough pressing, and automatically simulates artificial dough kneading force to compound dough through detecting current, so that a gluten network is formed conveniently, and the mouthfeel of the udon noodle is improved; the rolling part can enable the gluten to extend in multiple directions, so that the elasticity and the toughness of the udon noodle are improved; the conveying speed is intelligently regulated, and products with various width specifications can be randomly regulated.
Drawings
FIG. 1 is a schematic perspective view of the present invention as a whole;
FIG. 2 is a schematic perspective view of the top view of the KJ frame portion of the present invention;
FIG. 3 is a schematic perspective view of FIG. 2 at another angle;
FIG. 4 is a schematic perspective view of the HM of the dough kneading part of the present invention;
FIG. 5 is a view from the P direction of FIG. 4 (i.e., a rear end view of the dough portion HM);
fig. 6 is a schematic view of a three-dimensional structure (rear side) of the press face portion YM of the present invention;
FIG. 7 is a rear end view of the elevator base, pull tray and face slot assembly of FIG. 6;
fig. 8 is a left side view of fig. 7 (schematic view before and after the drawing tray is drawn out);
FIG. 9 is a schematic perspective view of one end of rolled portion YY of the present invention;
FIG. 10 is a schematic perspective view of the other end of FIG. 9;
FIG. 11 is a structural schematic view of the middle cross section of FIG. 10;
fig. 12 is a schematic perspective view of the conveying section SS of the present invention;
FIG. 13 is a schematic perspective view of the molded part CX of the present invention;
FIG. 14 is a schematic perspective view of FIG. 13 at another angle;
fig. 15 is a schematic perspective view of the aggregate portion JL assembled with the frame according to the present invention;
FIG. 16 is a schematic view of the conveying, forming and collecting process of the present invention.
Detailed Description
Referring to fig. 1 to 16, the present invention provides a udon noodle machine, including: a frame part KJ, a dough mixing part HM, a dough pressing part YM, a rolling part YY, a conveying part SS, a forming part CX and a material collecting part JL, wherein the frame part KJ is used as a support of other parts; the dough kneading part HM is installed on the left side of the frame part KJ, the dough pressing part YM is installed on the right side of the frame part KJ, the rolling part YY is installed at the front end of the top of the frame part KJ, the conveying part SS is located at the rear end of the top of the frame part KJ, the forming part CX is installed on the right side of the upper end of the conveying part SS, and the aggregate part JL is arranged between the dough kneading part HM and the conveying part SS.
Referring to fig. 2 and 3, the frame portion KJ includes: a left frame 1, a middle frame 2, a right frame 3, a front bottom support 4, a left bottom support 5, a right bottom support 6, a left top support 7, a front top support 8, a rear top support 9, a slideway hanging beam 10, a left vertical beam 11, a right vertical beam 12, a front cross beam 13, a rear cross beam 14, a limit support 15 and a middle cross beam 16,
the left frame 1, the middle frame 2 and the right frame 3 are arranged in parallel at a certain distance; the two ends of the front bottom support 4 are respectively connected with the bottoms of the left frame 1 and the right frame 3, and the middle of the front bottom support is connected with the bottom of the middle frame 2; a left bottom support 5, a left top support 7 and a slideway hanging beam 10 are connected between the left frame 1 and the middle frame 2, the left bottom support 5 is positioned at the rear end of the bottom, the left top support 7 is positioned in the middle of the top, and the slideway hanging beam 10 is positioned at the front end of the top; a right bottom support 6, a front top support 8 and a rear top support 9 are connected between the middle frame 2 and the right frame 3, the right bottom support 6 is positioned at the rear end of the bottom, the front top support 8 is positioned at the front end of the top, and the rear top support 9 is positioned at the rear end of the top; the left vertical beam 11, the right vertical beam 12, the front beam 13, the rear beam 14 and the middle beam 16 are connected into a frame shaped like Chinese character 'ri', and the two limit supports 15 are arranged at the same height of the bottom of the frame shaped like Chinese character 'ri' at intervals and in parallel.
Referring to fig. 1, 4 and 5, the dough kneading part HM includes: left slide way 17, right slide way 18, dough frame top plate 19, bearing fulcrum 1901, dough left side plate 1902, dough right side plate 1903, pan body 20, stirring shaft 21, stirring rod 2101, dough motor 22, dough drive sprocket 23, dough chain 24, and dough driven sprocket 25. The left slideway 17 and the right slideway 18 with equal height are horizontally arranged in parallel and are respectively arranged at one side of the frame part KJ opposite to the lower part of the left frame 1 and the middle frame 2; the two ends of the dough kneading frame top plate 19 are symmetrically connected with the top ends of a dough kneading left side plate 1902 and a dough kneading right side plate 1903, and the three form an n-shaped bracket; a bearing Z1 is respectively and rotatably arranged on the side surfaces of the dough-mixing left side plate 1902 and the dough-mixing right side plate 1903 opposite to each other through two bearing fulcrum shafts 1901 which are arranged at equal intervals, and the two bearings Z1 on each side are respectively arranged in the left slide way 17 and the right slide way 18 and can move along the slide ways; two ends of the pot body 20 (respectively passing through a bearing with a seat DZ 1) rotatably pass through a stirring shaft 21, and two ends of the stirring shaft 21 are respectively rotatably supported between the lower ends of the kneading surface left side plate 1902 and the kneading surface right side plate 1903 through a bearing with a seat DZ 2. A plurality of stirring rods 2101 which are uniformly distributed along the circumference and in the radial direction are arranged at intervals on the part of the stirring shaft 21 which is positioned at the inner side of the pot body 20, and the stirring rods 2101 can be arranged according to a certain rule (such as spiral distribution, or staggered distance along the axial direction and staggered angle along the circumference) or adjacent stirring rods 2101. The end part of the stirring shaft 21 is keyed with a dough kneading driven sprocket 25 which is connected with a dough kneading driving sprocket 23 of an output shaft of a dough kneading motor 22 arranged on a dough kneading frame top plate 19 through a dough kneading chain 24 in a transmission way.
The working process of the dough kneading part HM is as follows: the pot body 20 is arranged with an upward opening, a proper amount of flour is poured, the dough kneading motor 22 is started, the stirring shaft 21 is driven to rotate at a certain speed through the transmission action of the dough kneading driving chain wheel 23, the dough kneading chain 24, the dough kneading driven chain wheel 25 and the like, and a proper amount of water is added in the rotating process according to the requirement, so that the flour and the water are uniformly stirred; after the dough kneading is finished, the pot body 20 can be rotated to an angle suitable for taking out the dough, and the kneaded dough is manually taken out to carry out the next dough making process.
Referring to fig. 6, the pressing surface portion YM includes: the dough pressing motor fixing plate 26, the dough pressing motor 27, the dough pressing main chain wheel 28, the dough pressing chain 29, the dough pressing auxiliary chain wheel 30, the lifting fixing plate 31, the lower supporting plate 32, the screw rod 33, the upper supporting plate 34, the screw rod 35, the lifting seat 36, the limiting plate 3601, the limiting guide plate 3602, the roller 37, the drawing tray 38, the right-angle bent edge 381, the limiting block 382, the surface groove 39 and the dough pressing plate 40, the dough pressing main chain wheel 28 is in key connection with an output shaft of the dough pressing motor 27, the dough pressing motor 27 is fixedly connected to the dough pressing motor fixing plate 26, and the dough pressing motor fixing plate 26 is arranged at the front end of the left side of the frame part KJ; a lower supporting plate 32 and an upper supporting plate 34 which are parallel to each other are connected into a frame structure through a plurality of screw rods 33, the bottom of the lower supporting plate 32 is installed on a lifting fixing plate 31, and the lifting fixing plate 31 is arranged at the middle position of the bottom of the right side of the frame part KJ; a pressing surface driven sprocket 30 is rotatably supported between the lower support plate 32 and the upper support plate 34, a screw hole is arranged at the axle center of the pressing surface driven sprocket 30, a screw rod 35 is arranged (penetrated) in the screw hole, and the pressing surface driven sprocket 30 is in transmission connection with the pressing surface main sprocket 28 through a pressing surface chain 29; the top end of the screw 35 is fixedly connected with the bottom of the lifting seat 36. Two limiting plates 3601 protruding upwards are arranged at the rear end of the lifting seat 36, a roller 37 is rotatably arranged in the middle of each of the left and right ends of the lifting seat 36, and a drawing bearing Z2 is arranged in front of each roller 37; the drawing tray 38 is disposed on the lifting seat 36, the left and right ends of the drawing tray 38 are provided with downward right-angled bends 381, the lower edge of the front portion of the right-angled bends 381 is provided with a positioning groove 3811 matched with the drawing bearing Z2, the lower edge of the rear end of each right-angled bend 381 is provided with a limit block 382, and the limit block 382 and the drawing bearing Z2 constitute a limit mechanism for preventing the drawing tray 38 from being drawn out of the lifting seat 36 and falling off. When the drawing tray 38 is drawn forward, the lower edges of the right-angled bent edges 381 on both sides are supported on the upper end of the drawing bearing Z2, and when the stopper 382 moves forward to the drawing bearing Z2, the drawing tray 38 is stopped from moving forward, so that the forward drawing of the drawing tray 38 is stopped (see fig. 7 and 8). Limiting guide plates 3602 are symmetrically arranged on the left side and the right side of the lifting seat 36, inward bent edges are arranged below the right-angle bent edges 381 of the drawing tray 38 to form U-shaped slideways with openings facing the limiting guide plates 3602, and the limiting guide plates 3602 extend into the openings of the U-shaped slideways (see fig. 7), so that the drawing tray 38 can be prevented from tilting forwards and falling when being drawn forwards; a box-shaped face groove 39 is provided on the upper surface of the drawer tray 38, a pressing plate 40 is provided above the face groove 39, the size of the pressing plate 40 is slightly smaller than the size of the notch of the face groove 39, and the pressing plate 40 is provided at the right top middle position of the frame portion KJ.
The working process of the pressing surface part YM is as follows: pulling the drawing tray 38 by hand, drawing the drawing tray 38 and the dough groove 39 placed on the drawing tray forward until the limit block 382 abuts against the drawing bearing Z2, placing a proper amount of dough into the center of the dough groove 39, and then pushing the drawing tray 38 to place the dough groove 39 under the pressing plate 40; the dough pressing motor 27 is started, the dough pressing is driven to rotate from the chain wheel 30 through chain transmission, the screw 35 is driven to axially move (upwards) through the rotation of the dough pressing from the chain wheel 30, the lifting seat 36, the drawing tray 38 and the dough groove 39 are driven to ascend together, the dough groove 39 is gradually close to the dough pressing plate 40, manual dough kneading is simulated through the extrusion effect of the dough groove 39 and the dough pressing plate 40, the running state of the motor is controlled through a program (through controlling output power and rotating speed), the manual dough kneading force and mode are simulated, after the dough pressing process is completed according to the program, the motor is automatically stopped to run, the pressed dough is taken out manually, then the dough is folded in a cross mode, the dough pressing operation is repeated for multiple times, the dough is taken out after the times of the dough making process requirements are met, and a dough pressing process is completed.
Referring to fig. 9 to 11, the rolled portion YY includes: the device comprises a left rolling plate 41, a left fixing plate 4101, a V-groove plate fixing plate 4102, a right rolling plate 42, a right fixing plate 4201, a lower scraper shaft 43, a lower connecting plate 4301, a lower scraper 44, a baffle panel 45, an adjustable pressing roller 46, an adjustable pressing roller plate 47, an adjustable gear 48, a gear shifting shaft 49, a gear shifting cam 50, a gear shifting frame 51, a pipe body 5101, an elastic pressing roller plate 52, an elastic pressing roller 53, an upper scraper shaft 54, an upper scraper 55, an elastic gear 56, a spring pressing plate 57, a transition gear 58, a driving gear 59, a rolling driven sprocket 60, a rolling chain 61, a rolling main sprocket 62, a rolling motor 63, a rolling motor fixing plate 64, a locking rod 65, a handle 66 and a V-groove plate 67.
The rolled left plate 41 and the rolled right plate 42 are mounted in parallel at intervals on top of the frame portion KJ; upper and lower holes for passing the end shafts of the elastic pressing roller 53 and the adjustable pressing roller 46 are formed at the same positions of the middle and lower portions of the rolled left plate 41 and the rolled right plate 42, respectively, and have arc shapes that allow the end shafts to move a distance; the outer sides of the upper hole and the lower hole are respectively provided with an elastic compression roller plate 52 and an adjustable compression roller plate 47 with lever action, the rear end of the elastic compression roller plate 52 is hinged behind the upper hole through an upper hinge shaft C, and the rear end of the adjustable compression roller plate 47 is hinged behind the lower hole through a lower hinge shaft A; the middle parts of the elastic compression roller plates 52 at the left and right sides respectively rotatably support D end shafts D at the two ends of the elastic compression roller 53, the upper surfaces of the front ends of the elastic compression roller plates 52 at the left and right sides are respectively connected with a left fixing plate 4101 at the upper part of the corresponding left rolling plate 41 and a right fixing plate 4201 at the outer side of the right rolling plate 42 through a spring T, and the spring T is used for applying downward elastic pressure to the elastic compression roller 53; a lower scraper shaft 43 is arranged behind the elastic press roller 53, two ends of the lower scraper shaft 43 are rotatably supported between the rolling left plate 41 and the rolling right plate 42, a lower scraper 44 is connected in front of the lower scraper shaft 43 through a lower connecting plate 4301, the front end of the lower scraper 44 is always abutted against the adjustable press roller 46, a U-shaped baffle panel 45 is connected on the upper surface of the lower connecting plate 4301, and the opening of the baffle panel faces to the front; an upper scraper shaft 54 is arranged at the upper part in front of the elastic press roll 53, two ends of the upper scraper shaft 54 are rotatably supported between the rolling left plate 41 and the rolling right plate 42, an upper scraper 55 is arranged on the scraper shaft 54, and the rear end of the upper scraper 55 is always abutted against the elastic press roll 53; the middle parts of the adjustable compression roller plates 47 on the left side and the right side respectively rotatably support B end shafts B at two ends of the adjustable compression roller 46; a gear shifting shaft 49 is rotatably supported between the rolling left plate 41 and the rolling right plate 42 corresponding to the lower surface of the front end of the pressure-adjustable roller plate 47, a gear shifting cam 50 and one end of a gear shifting frame 51 are fixedly connected to the part of the gear shifting shaft 49 penetrating through the rolling left plate 41, another gear shifting cam 50 is fixedly connected to the part of the gear shifting shaft 49 penetrating through the rolling right plate 42, and the left and right gear shifting cams 50 are symmetrically arranged and are respectively contacted with the lower surface of the front end of the pressure-adjustable roller plate 47; a "shift lock mechanism" is provided between the shift frame 51 and the left rolling plate 41.
An adjustable gear 48 and an elastic gear 56 are respectively connected to a B end shaft B of the right adjustable press roller 46 and a D end shaft D of the supporting elastic press roller 53 in a key mode, a driving gear 59 and a transition gear 58 are respectively arranged beside the adjustable gear 48 and the elastic gear 56, the transition gear 58, the driving gear 59 and the adjustable gear 48 are sequentially meshed, a shaft of the driving gear 59 is in transmission connection with an output shaft of a rolling motor 63 through a chain transmission mechanism (a rolling driven sprocket 60, a rolling chain 61 and a rolling main sprocket 62), and the rolling motor 63 is installed on the rolling right plate 42 through a rolling motor fixing plate 64.
The gear shifting locking mechanism is as follows: the other end of the gear shifting frame 51 is connected with the near end of the tube body 5101, an axial long hole CK is arranged on the tube wall of the tube body 5101 close to the far end of the tube body, a locking rod 65 is arranged in the hole of the tube body 5101, the far end of the locking rod 65 is vertically connected with a handle 66, and the handle 66 extends out of the tube body 5101 from the long hole CK; the other end (proximal end) of the locking lever 65 is V-shaped or wedge-shaped and can be positioned in cooperation with any one of the 12 grooves of the V-groove plate 67, and the V-groove plate 67 is mounted on the V-groove plate fixing plate 4102 of the left calendering plate 41. The locking rod 65 is positioned with the V-groove plate 67 by its own weight, and the locking rod 65 is manually lifted to return to its original position.
Rolling part YY run: the rolling motor 63 is started, the elastic pressure roller 53 (clockwise in fig. 9) and the adjustable pressure roller 46 (counterclockwise in fig. 9) are reversely rotated by the action of chain transmission, gear transmission and the like, the pressed dough MT is put between the elastic pressure roller 53 and the adjustable pressure roller 46 from the front side as shown in fig. 9, the dough MT is pressed into a dough sheet by the extrusion of the elastic pressure roller 53 and the adjustable pressure roller 46, and the dough sheet is sent out from the upper side of the elastic pressure roller 53 along the inner sides of the lower scraper 44 and the face guard 45. The gap between the elastic compression roller 53 and the adjustable compression roller 46 can be gradually reduced, the wrapper is gradually thinned to the thickness of the wrapper required by dough making, gluten is not damaged, and the gluten can be expanded in multiple directions, so that the elasticity and the toughness of the udon noodle are improved. The specific adjusting method comprises the following steps: pulling the handle 66 upward (distal end) so that the bottom end (proximal end) of the locking lever 65 disengages from the V-groove plate 67; the pipe body 5101 is swung anticlockwise by a proper angle (refer to fig. 8), the gear shifting frame 51 and the gear shifting cam 50 swing synchronously, the gear shifting cam 50 shifts the front end of the adjustable compression roller plate 47 upwards, the adjustable compression roller plate 47 swings anticlockwise by a corresponding angle to drive the adjustable compression roller 46 to move towards the elastic compression roller 53, and therefore the distance between the adjustable compression roller and the elastic compression roller is reduced; the handle 66 is then released and the lock bar 65 resets and the V-shaped end of its bottom end drops into the V-groove of the V-groove plate 67, re-locking the position of the adjustable pressure roller 46.
Referring to fig. 10, the conveying section SS includes: the device comprises a rear frame 68, a front frame 69, a left frame 70, a guide plate 71, a conveying motor fixing plate 72, a conveying motor 73, a conveying main gear 74, a conveying driving drum 75, a conveying driven gear 76, a conveying driven shaft 77, a driven roller 78, a conveying belt 79, a dough outlet roller 80, a dough outlet gear 81 and a transition scraper 82.
The rear frame 68, the front frame 69, the left frame 70 and the guide plate 71 are connected into a rectangular frame structure, wherein the guide plate 71 is the right side of the rectangular frame; a conveying motor fixing plate 72 is arranged on the right side of the rear frame 68, a conveying motor 73 is fixedly connected to the conveying motor fixing plate 72, and a conveying main gear 74 is connected to the conveying motor 73 in a key manner; a driven roller 78 and a conveying driving cylinder 75 are respectively rotatably supported at the left and right parts between the rear frame 68 and the front frame 69, wherein the driven roller 78 is rotatably mounted on a conveying driven shaft 77; the conveying driving drum 75 penetrates out of the rear frame 68 and is connected with a conveying driven gear 76 in a key mode, and the conveying driven gear 76 is arranged at the lower left portion of the conveying main gear 74 and meshed with the conveying main gear 74; a conveying belt 79 is wound around between the driven roller 78 and the conveying driving drum 75; a dough outlet roller 80 is arranged between the right side of the conveying driving drum 75 and the guide plate 71, shafts at two ends of the dough outlet roller 80 are rotatably supported between the rear frame 68 and the front frame 69, the dough outlet roller 80 is connected with a dough outlet gear 81 by being connected with the rear frame 68 in a key mode after penetrating out of the rear frame, and the dough outlet gear 81 is arranged at the right lower part of the conveying main gear 74 and meshed with the conveying main gear 74; a transition scraper 82 is arranged above the space between the conveying driving cylinder 75 and the dough outlet roller 80, and the left side of the transition scraper 82 is abutted against the conveying belt 79.
Referring to fig. 11 and 12, the molding portion CX includes: the cutting device comprises a rear cover 83, a left cover 84, a right cover 85, a front cover 86, a fixed shaft 87, a cutting tool rest 88, a cutting fulcrum shaft 8801, a cutting tool 89, a power shaft 90, an eccentric wheel 91, an eccentric shaft 9101, a cutting slave chain wheel 92, a cutting master chain wheel 93, a cutting motor 94, a cutting motor fixing plate 95, a cutting chain wheel 96 and a rocker arm 97.
The rear cover 83, the left cover 84, the right cover 85 and the front cover 86 are connected into a rectangular frame structure M; a fixed shaft 87 is arranged between the rear cover 83 and the front cover 86 and close to the left cover 84, the left ends of two cutter holders 88 are rotatably connected to the fixed shaft 87, and cutters 89 are arranged at the right ends of the two cutter holders 88; a "cutter driving mechanism" for driving the right end of the cutter holder 88 to reciprocate up and down is provided above the cutter holder 88.
The structure of one embodiment of the cutter driving mechanism is as follows: a power shaft 90 is rotatably supported by the inner side of the right cover 85 above the cutting knife 89 through two bearings DZ3 with seats, and eccentric wheels 91 are symmetrically arranged at two ends of the power shaft 90; the power shaft 90 is drivingly connected to the output shaft of a nearby cutoff motor 94 through a chain drive consisting of a cutoff main sprocket 93, a cutoff secondary sprocket 92, and a cutoff chain 96, the cutoff motor 94 being mounted at an intermediate position on top of the frame structure M through a cutoff motor fixing plate 95. A rocker arm 97 is connected between the outside of each cutter holder 88 and the eccentric 91, the lower end of the rocker arm 97 being rotatably connected to a cutting fulcrum 8801 provided outside the cutter holder 88, and the upper end of the rocker arm 97 being rotatably connected to an eccentric shaft 9101 on the eccentric 91. When the cutting device works, the cutting motor 94 drives the power shaft 90 to rotate, the power shaft 90 drives the left end of the cutting tool rest 88 to swing up and down around the fixed shaft 87 through the eccentric shaft 9101 on the eccentric wheel 91 and the rocker arm 97, and the cutting tool 89 moves up and down synchronously along with the fixed shaft 87, so that the cutting and the forming of dough sheets are realized.
Referring to fig. 13, the aggregate portion JL includes: the collecting motor 98, a collecting motor fixing plate 99, a collecting shaft 100, a collecting main chain wheel 101, a collecting chain 102, a collecting auxiliary chain wheel 103, a toggle roller 104, a collecting trough 105 and a U-shaped groove 1051.
The aggregate motor 98 is arranged on an aggregate motor fixing plate 99, the aggregate motor fixing plate 99 is arranged on a middle cross beam 16, the middle cross beam 16 is rotatably supported with an aggregate shaft 100, one end of the aggregate shaft 100 is connected with an output hole key of the aggregate motor 98, the middle is provided with an aggregate main gear 106, the other end of the aggregate shaft penetrates through the middle cross beam 16 backwards and is connected with an aggregate main chain wheel 101, the aggregate main chain wheel 101 is in transmission connection with an aggregate secondary chain wheel 103 through an aggregate chain 102, and the aggregate secondary chain wheel 103 is rotatably supported on the middle cross beam 16; a toggle roller 104 is rotatably connected to a pin shaft of the aggregate chain 102, the toggle roller 104 is embedded into a U-shaped groove 1051 of the aggregate groove 105, and the aggregate groove 105 is in contact with the limit support 15; the aggregate driving shaft 107 is rotatably supported between the rear cross beam 14 and the middle cross beam 16, is connected with an aggregate driven gear 108 by penetrating through the middle cross beam 16 forward, and the aggregate driven gear 108 is meshed with the aggregate main gear 106; an aggregate driven shaft 109 is rotatably supported between the middle cross beam 16 and the rear cross beam 14 and close to the right vertical beam 12, and the aggregate driven shaft 109 is in transmission connection with the aggregate driving shaft 107 through an aggregate belt 110.
The working process of the conveying part SS, the forming part CX and the collecting part JL is as follows: starting a cutting motor 94, and enabling a cutting knife 89 to swing at a constant speed under the action of chain transmission, an eccentric wheel 91 and the like for section forming; the conveying motor 73 is started, the conveying belt 79 moves in the direction shown by the arrow (see fig. 14) through the action of gear transmission and the like, and the dough outlet roller 80 rotates clockwise; starting the material collecting motor 98, enabling the material collecting belt 110 to move in the direction shown by an arrow (figure 9) through the action of gear transmission and the like, and driving the material collecting groove 105 to reciprocate through the action of chain transmission, a poking roller 104 and the like to collect the finished product udon noodle; flatly placing the rolled dough sheet on a conveying belt 79, conveying the dough sheet to a dough outlet roller 80 through the movement of the conveying belt 79, cutting and molding the dough sheet by a cutter 89 with a constant speed, dropping the molded dough product onto an aggregate belt 110 through the actions of the dough outlet roller 80 and a guide plate 71, and conveying the finished dough product to the left end by the aggregate belt 110 to drop into a material collecting groove 105 with reciprocating motion; the speed of the conveyor belt 79 is adjustable so that udon noodles of different width specifications can be cut when the dough sheet passes through the cutter 89 of the forming section CX at different speeds.
The general working process of the invention is as follows: kneading noodles with a dough kneading part HM; manually taking out the kneaded dough, manually placing the kneaded dough into the dough groove 39 of the dough pressing part YM, and simulating the manual dough kneading force through the extrusion effect of the dough pressing part YM and the dough pressing plate 40; gradually thinning the pressed dough to the thickness of the dough skin required by dough making through a rolling part YY (semi-automatic rolling); the dough sheet is formed into a strip shape through the conveying part SS and the forming part CX; and conveying the noodles to an aggregate part JL by using a conveying part SS, and collecting finished udon noodle products by using the aggregate part JL.

Claims (10)

1. A udon noodle machine is characterized by comprising a frame part (KJ), a dough mixing part (HM), a dough pressing part (YM), a rolling part (YY), a conveying part (SS), a forming part (CX) and a material collecting part (JL), wherein the frame part (KJ) is used as a support of other parts; the dough kneading part (HM) is arranged on the left side of the frame part (KJ), the pressing part (YM) is arranged on the right side of the frame part (KJ), the rolling part (YY) is arranged at the front end of the top of the frame part (KJ), the conveying part (SS) is positioned at the rear end of the top of the frame part (KJ), the forming part (CX) is arranged on the right side of the upper end of the conveying part (SS), and the aggregate part (JL) is arranged between the dough kneading part (HM) and the conveying part (SS).
2. Udon facers according to claim 1, characterized in that said frame part (KJ) comprises: the device comprises a left frame (1), a middle frame (2), a right frame (3), a front bottom support (4), a left bottom support (5), a right bottom support (6), a left top support (7), a front top support (8), a rear top support (9), a slideway hanging beam (10), a left vertical beam (11), a right vertical beam (12), a front cross beam (13), a rear cross beam (14), a limiting support (15) and a middle cross beam (16), wherein the left frame (1), the middle frame (2) and the right frame (3) are arranged in parallel at intervals; two ends of the front bottom support (4) are respectively connected with the bottoms of the left frame (1) and the right frame (3), and the middle of the front bottom support is connected with the bottom of the middle frame (2); a left bottom support (5), a left top support (7) and a slideway hanging beam (10) are connected between the left frame (1) and the middle frame (2), the left bottom support (5) is positioned at the rear end of the bottom, the left top support (7) is positioned in the middle of the top, and the slideway hanging beam (10) is positioned at the front end of the top; a right bottom support (6), a front top support (8) and a rear top support (9) are connected between the middle frame (2) and the right frame (3), the right bottom support (6) is positioned at the rear end of the bottom, the front top support (8) is positioned at the front end of the top, and the rear top support (9) is positioned at the rear end of the top; the left vertical beam (11), the right vertical beam (12), the front cross beam (13), the rear cross beam (14) and the middle cross beam (16) are connected into a frame shaped like a Chinese character 'ri', and the two limit supports (15) are arranged at the same height at the bottom of the frame shaped like a Chinese character 'ri' at intervals and in parallel.
3. Udon face machine according to claim 1, characterized in that said kneading portion (HM) comprises: the dough kneading machine comprises a left slide way (17), a right slide way (18), a dough kneading frame top plate (19), a bearing fulcrum shaft (1901), a dough kneading left side plate (1902), a dough kneading right side plate (1903), a pot body (20), a stirring shaft (21), a stirring rod (2101), a dough kneading motor (22), a dough kneading driving chain wheel (23), a dough kneading chain (24) and a dough kneading driven chain wheel (25), wherein the left slide way (17) and the right slide way (18) with the same height are horizontally arranged in parallel and are respectively arranged on one side opposite to the lower part of the left half part of a frame part (KJ); the two ends of the dough kneading frame top plate (19) are symmetrically connected with the top ends of a dough kneading left side plate (1902) and a dough kneading right side plate (1903) to form an n-shaped bracket; two bearings Z1 are respectively and rotatably mounted on the side surfaces opposite to the left side plate 1902 and the right side plate 1903 respectively through two bearing fulcrum shafts 1901 which are arranged at equal height and interval, and the two bearings Z1 on each side are respectively arranged in the left slide way 17 and the right slide way 18 and can move along the slide ways; two ends of the pot body (20) respectively penetrate through a stirring shaft (21) through a bearing with a seat (DZ 1), and two ends of the stirring shaft (21) are respectively and rotatably supported between the lower ends of the kneading surface left side plate (1902) and the kneading surface right side plate (1903) through a bearing with a seat (DZ 2); a plurality of stirring rods (2101) which are uniformly distributed along the circumference in the radial direction are arranged at intervals on the part of the stirring shaft (21) which is positioned at the inner side of the pot body (20); the end part of the stirring shaft (21) is in key connection with a dough kneading driven sprocket (25) which is in transmission connection with a dough kneading driving sprocket (23) of an output shaft of a dough kneading motor (22) arranged on a top plate (19) of the dough kneading frame through a dough kneading chain (24).
4. The udon noodle machine according to claim 1, wherein the dough pressing part (YM) comprises: the noodle pressing machine comprises a noodle pressing motor (27), a noodle pressing driven chain wheel (30), a lifting fixing plate (31), a lower supporting plate (32), an upper supporting plate (34), a screw (35), a lifting seat (36), a drawing tray (38), a noodle groove (39) and a noodle pressing plate (40), wherein the noodle pressing motor (27) is arranged at the front end of the left side of a frame part (KJ); a lower supporting plate (32) and an upper supporting plate (34) which are parallel to each other are connected into a frame structure through a plurality of screw rods (33), the bottom of the lower supporting plate (32) is arranged on a lifting fixing plate (31), and the lifting fixing plate (31) is arranged in the middle of the bottom of the right side of the frame part (KJ); a pressing surface driven chain wheel (30) is rotatably supported between the lower support plate (32) and the upper support plate (34), a screw hole is arranged at the axle center of the pressing surface driven chain wheel (30), a screw rod (35) passes through the screw hole, and the pressing surface driven chain wheel (30) is in transmission connection with a pressing surface main chain wheel (28) arranged on the output shaft of a pressing surface motor (27) through a pressing surface chain (29); the top end of the screw rod (35) is fixedly connected with the bottom of the lifting seat (36); two limiting plates (3601) protruding upwards are arranged at the rear end of the lifting seat (36); the drawing tray (38) is slidably arranged on the lifting seat (36), the left end and the right end of the drawing tray (38) are respectively provided with a downward right-angle bent edge (381), and a limiting mechanism for preventing the drawing tray (38) from being drawn out of the lifting seat (36) and falling off is arranged between the lifting seat (36) and the right-angle bent edges (381); a box-shaped surface groove (39) is arranged on the drawing tray (38), a pressing panel (40) is arranged above the surface groove (39), the size of the pressing panel (40) is slightly smaller than the size of a notch of the surface groove (39), and the pressing panel (40) is arranged at the middle position of the top of the right side of the frame part (KJ).
5. Machine according to claim 1, characterized in that said calendering section (YY) comprises: the device comprises a left rolling plate (41), a right rolling plate (42), a lower scraper shaft (43), a lower scraper (44), a baffle panel (45), an adjustable pressing roller (46), an adjustable pressing roller plate (47), an adjustable gear (48), a shifting shaft (49), a shifting cam (50), a shifting frame (51), a pipe body (5101), an elastic pressing roller plate (52), an elastic pressing roller (53), an upper scraper shaft (54), an upper scraper (55), a spring pressing plate (57), a rolling motor (63), a locking rod (65), a handle (66) and a V-groove plate (67);
the left rolled plate (41) and the right rolled plate (42) are arranged on the top of the frame part (KJ) in parallel at intervals; upper and lower holes for passing end shafts of the elastic pressing roller (53) and the adjustable pressing roller (46) are respectively arranged at the same positions of the middle part and the lower part of the left rolling plate (41) and the right rolling plate (42), and the upper and lower holes are arc-shaped and can allow the end shafts to move a distance; the outer sides of the upper hole and the lower hole are respectively provided with an elastic compression roller plate (52) and an adjustable compression roller plate (47) which have lever action, the rear end of the elastic compression roller plate (52) is hinged behind the upper hole through an upper hinge shaft (C), and the rear end of the adjustable compression roller plate (47) is hinged behind the lower hole through a lower hinge shaft (A); the middle parts of the elastic compression roller plates (52) at the left side and the right side respectively rotatably support D end shafts (D) at two ends of the elastic compression roller (53), the upper surfaces of the front ends of the elastic compression roller plates (52) at the left side and the right side are respectively connected with a left fixing plate (4101) at the upper part of the corresponding left compression roller plate (41) and a right fixing plate (4201) at the outer side of the right compression roller plate (42) through a spring (T), and the spring (T) is used for applying downward elastic pressure to the elastic compression roller (53); a lower scraper shaft (43) is arranged behind the elastic compression roller (53), two ends of the lower scraper shaft (43) are rotatably supported between the left rolling plate (41) and the right rolling plate (42), the front of the lower scraper shaft (43) is connected with a lower scraper (44) through a lower connecting plate (4301), the front end of the lower scraper (44) is abutted against the adjustable compression roller (46), a U-shaped baffle panel (45) is connected to the upper surface of the lower connecting plate (4301), and the opening of the U-shaped baffle panel faces the front; an upper scraper shaft (54) is arranged at the upper part in front of the elastic press roll (53), two ends of the upper scraper shaft (54) are rotatably supported between the rolling left plate (41) and the rolling right plate (42), an upper scraper (55) is arranged on the scraper shaft (54), and the rear end of the upper scraper (55) is abutted against the elastic press roll (53); the middle parts of the adjustable compression roller plates (47) on the left side and the right side respectively rotatably support B end shafts (B) at two ends of the adjustable compression roller (46); a gear shifting shaft (49) is rotatably supported between the rolling left plate (41) and the rolling right plate (42) corresponding to the lower surface of the front end of the pressure-adjustable roller plate (47), a gear shifting cam (50) and one end of a gear shifting frame (51) are fixedly connected to the part of the gear shifting shaft (49) penetrating through the rolling left plate (41), another gear shifting cam (50) is fixedly connected to the part of the gear shifting shaft (49) penetrating through the rolling right plate (42), and the left and right gear shifting cams (50) are symmetrically arranged and are respectively contacted with the lower surface of the front end of the corresponding pressure-adjustable roller plate (47); a gear shifting locking mechanism is arranged between the gear shifting frame (51) and the left rolling plate (41);
the rotation directions of the end shaft B of the right adjustable compression roller (46) and the end shaft D of the support elastic compression roller (53) are opposite, and the end shafts B and D are in transmission connection with the output shaft of a calendering motor (63) through a transmission mechanism, and the calendering motor (63) is installed on the calendering right plate (42) through a calendering motor fixing plate (64).
6. The udon noodle machine according to claim 5, wherein the gear shift locking mechanism comprises: the other end of the gear shifting frame (51) is connected with the near end of a tube body (5101), an axial long hole (CK) is formed in the tube wall of the tube body (5101) close to the far end of the tube body, a locking rod (65) is arranged in the hole of the tube body (5101), the far end of the locking rod (65) is vertically connected with a handle (66), and the handle (66) extends out of the tube body (5101) from the long hole (CK); the proximal end of the locking rod (65) is V-shaped or wedge-shaped and is matched and positioned with any one of a plurality of grooves on a V-groove plate (67), and the V-groove plate (67) is arranged on a V-groove plate fixing plate (4102) on the left calendering plate (41).
7. Machine according to claim 1, characterized in that said delivery section (SS) comprises: the dough kneading machine comprises a rear frame (68), a front frame (69), a left frame (70), a guide plate (71), a conveying motor fixing plate (72), a conveying motor (73), a conveying main gear (74), a conveying driving cylinder (75), a conveying driven gear (76), a driven roller (78), a conveying belt (79), a dough outlet roller (80), a dough outlet gear (81) and a transition scraper (82);
the rear frame (68), the front frame (69), the left frame (70) and the guide plate (71) are connected into a rectangular frame structure, wherein the guide plate (71) is the right side of the rectangular frame; a conveying motor fixing plate (72) is installed on the right side of the rear frame (68), a conveying motor (73) is fixedly connected to the conveying motor fixing plate (72), and a conveying main gear (74) is connected to the conveying motor (73) in a key mode; a driven roller (78) and a conveying driving cylinder (75) are respectively rotatably supported at the left part and the right part between the rear frame (68) and the front frame (69); the conveying driving drum (75) penetrates out of the rear frame (68) backwards and is connected with a conveying driven gear (76) in a key mode, and the conveying driven gear (76) is arranged at the lower left part of the conveying main gear (74) and meshed with the conveying main gear (74); a conveying belt (79) is wound between the driven roller (78) and the conveying driving cylinder (75); a dough outlet roller (80) is arranged between the right side of the conveying driving cylinder (75) and the guide plate (71), shafts at two ends of the dough outlet roller (80) are rotatably supported between the rear frame (68) and the front frame (69), the dough outlet roller (80) penetrates out of the rear frame (68) backwards and is connected with a dough outlet gear (81) in a key mode, and the dough outlet gear (81) is arranged at the right lower part of the conveying main gear (74) and is meshed with the conveying main gear (74); a transition scraper (82) is arranged above the space between the conveying driving cylinder (75) and the dough outlet roller (80), and the left side of the transition scraper (82) is abutted against the conveying belt (79).
8. Machine according to claim 1, characterized in that said shaped portion (CX) comprises: the cutting machine comprises a rear cover (83), a left cover (84), a right cover (85), a front cover (86), a fixed shaft (87), a cutting tool rest (88), a cutting fulcrum shaft (8801), a cutting tool (89), a power shaft (90), an eccentric wheel (91), an eccentric shaft (9101), a cutting auxiliary chain wheel (92), a cutting main chain wheel (93), a cutting motor (94), a cutting motor fixing plate (95), a cutting chain wheel (96) and a rocker arm (97);
the rear cover (83), the left cover (84), the right cover (85) and the front cover (86) are connected into a rectangular frame structure (M); a fixed shaft (87) is arranged between the rear cover (83) and the front cover (86) and is close to the left cover (84), the left ends of two cutter holders (88) are rotatably connected to the fixed shaft (87), and cutters (89) are arranged at the right ends of the two cutter holders (88); a cutter driving mechanism for driving the right end of the cutter frame (88) to reciprocate up and down is arranged above the cutter frame (88).
9. The udon noodle machine according to claim 8, wherein the cutter driving mechanism comprises: the inner side of a right cover (85) above the cutting knife (89) rotatably supports a power shaft (90) through two bearings with seats (DZ 3), and eccentric wheels (91) are symmetrically arranged at two ends of the power shaft (90); the power shaft (90) is in transmission connection with an output shaft of a cutting motor (94) beside through a chain transmission mechanism; a rocker arm (97) is connected between the outer side of each cutter holder (88) and the eccentric wheel (91), the lower end of the rocker arm (97) is rotatably connected with a cutting fulcrum shaft (8801) arranged at the outer side of the cutter holder (88), and the upper end of the rocker arm (97) is rotatably connected with an eccentric shaft (9101) on the eccentric wheel (91).
10. Udon facers according to claim 2, characterized in that said aggregate fraction (JL) comprises: the device comprises an aggregate motor (98), an aggregate motor fixing plate (99), an aggregate shaft (100), an aggregate main chain wheel (101), an aggregate chain (102), an aggregate auxiliary chain wheel (103), a toggle roller (104), an aggregate groove (105) and a U-shaped groove (1051);
the aggregate motor (98) is arranged on an aggregate motor fixing plate (99), the aggregate motor fixing plate (99) is arranged on a middle cross beam (16), an aggregate shaft (100) is rotatably supported by the middle cross beam (16), one end of the aggregate shaft (100) is connected with an output hole key of the aggregate motor (98), an aggregate main gear (106) is arranged in the middle, the other end of the aggregate shaft penetrates backwards through the middle cross beam (16) and is connected with an aggregate main chain wheel (101), the aggregate main chain wheel (101) is in transmission connection with an aggregate slave chain wheel (103) through an aggregate chain (102), and the aggregate slave chain wheel (103) is rotatably supported by the middle cross beam (16); a pin shaft of the collecting chain (102) is rotatably connected with a stirring roller (104), the stirring roller (104) is embedded into a U-shaped groove (1051) on the collecting groove (105), and the collecting groove (105) is contacted with the limiting support (15); the aggregate driving shaft (107) is rotatably supported between the rear cross beam (14) and the middle cross beam (16) and penetrates out of the middle cross beam (16) forwards to be connected with an aggregate driven gear (108), and the aggregate driven gear (108) is meshed with the aggregate main gear (106); an aggregate driven shaft (109) is rotatably supported between the middle cross beam (16) and the rear cross beam (14) and close to the right vertical beam (12), and the aggregate driven shaft (10) 9 is in transmission connection with an aggregate driving shaft (107) through an aggregate belt (110).
CN202210009918.7A 2022-01-05 2022-01-05 Machine for making black-winter noodles Pending CN114946905A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210009918.7A CN114946905A (en) 2022-01-05 2022-01-05 Machine for making black-winter noodles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210009918.7A CN114946905A (en) 2022-01-05 2022-01-05 Machine for making black-winter noodles

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CN114946905A true CN114946905A (en) 2022-08-30

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Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118140958A (en) * 2024-05-11 2024-06-07 山东珍仁量食品科技有限公司 Device and process for producing winter noodles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118140958A (en) * 2024-05-11 2024-06-07 山东珍仁量食品科技有限公司 Device and process for producing winter noodles

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