Bag-type dust collection method of dust remover and bag-type dust collection equipment using method
Technical Field
The invention relates to the field of dust removal equipment, in particular to a bag-type dust removal method of a dust remover and bag-type dust removal equipment using the method.
Background
The cloth bag dust removal equipment utilizes a cloth bag to adsorb and filter dust in the air, and clean gas is output to reach the emission standard. The dust-containing gas passes through the purification process of the filter bag, and the dust accumulated on the filter bag increases along with the increase of time, so that the resistance of the bag is increased, and the gas passing through the filter bag is gradually reduced. In the traditional mode, compressed air is filled into a cloth bag, so that dust on the cloth bag is vibrated and shaken off, and the shaken off dust is adsorbed on the cloth bag again under the negative pressure of the exhaust fan due to the continuous work of the exhaust fan, so that the ash removal effect is not obvious; in order to ensure the ash removal effect, the device can only be stopped for ash removal, but the continuous work of production equipment can be influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides a bag-type dust collection method of a dust collector and a bag-type dust collection device using the method. The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a method for bag-type dust removal of a dust remover comprises the following steps:
the first step is as follows: when any group of dust removing cloth bags need to be cleaned, the air outlets of the group of dust removing cloth bags are sealed to prevent negative pressure influence of an exhaust fan, the other dust removing cloth bags work normally, and positive air pressure is filled into the sealed dust removing cloth bags to blow off dust attached to the group of dust removing cloth bags;
the second step is that: the sealing of the dust removal cloth bag in the second step is cancelled to enable the dust removal cloth bag to continue to work;
the third step: and when the exhaust fan continuously works, repeating the second step of operation on any group of dust-collecting cloth bags which are not subjected to dust collection until all the dust-collecting cloth bags are circularly covered.
And separating the air outlets of each group of dust removal cloth bags.
And after the second step is finished, continuously sealing the dust removal cloth bag in the second step until the dust falls into the dust hopper and is adsorbed by other dust removal cloth bags.
When the exhaust fan stops, the dust removing cloth bags are not required to be sealed, positive air pressure is directly filled into the corresponding dust removing cloth bags to blow off dust attached to the corresponding dust removing cloth bags, and the dust falls into the dust hopper under the action of gravity when the exhaust fan stops.
A cloth bag dust removing device comprises a dust removing box body, wherein a dust gas inlet and a purified gas outlet are distributed on the dust removing box body, and the purified gas outlet is connected with an exhaust fan;
a plurality of groups of dust removing cloth bags are arranged in the ash removing box body;
each group of dust removal cloth bags are matched with pulse assemblies which fill positive air pressure into the cavities of the dust removal cloth bags to blow off dust attached to the group of dust removal cloth bags;
a covering part which seals the air outlet of the corresponding dust removing cloth bag to isolate the negative pressure generated by the exhaust fan is arranged in the ash removing box body;
after the air outlet of the corresponding dust removing cloth bag is sealed by the covering part, the pulse assembly fills positive air pressure into the cavity of the corresponding dust removing cloth bag.
The pulse assembly comprises pulse electromagnetic valves which are arranged on the ash removal box body and correspond to each group of dust removal cloth bags one by one, and the pulse electromagnetic valves are connected with vibration air outlet pipes which convey compressed air into the corresponding dust removal cloth bags.
And a moving component for driving the covering part to move so as to control the opening and closing of the corresponding dust removal cloth bag is arranged in the ash removal box body.
The moving component comprises a mounting plate arranged in the ash removal box body, and a linear moving unit which drives the covering part to move so as to control the opening and closing of the air outlet of the dust removal cloth bag is arranged on the mounting plate.
The ash removal box body is internally provided with a partition board for separating the air outlets of each group of dust removal cloth bags, the partition board is matched with the covering part to form a separation cavity, and the covering part seals the separation cavity to form the sealing of the air outlets of the dust removal cloth bags.
The dust collecting box is characterized in that an ash hopper for collecting dust is arranged on the ash removing box body, and an ash receiving vehicle for transporting dust is distributed below the ash hopper.
The invention has the beneficial effects that: the air outlet of the dust removing cloth bag which is not subjected to dust removal is sealed, the negative pressure of the exhaust fan is isolated, positive air pressure is filled into the sealed dust removing cloth bag, dust removal is carried out, part of dust falls into the dust hopper, and the other part of dust is adsorbed by the other dust removing cloth bags, so that the dust is prevented from being adsorbed again by the dust removing cloth bag which is subjected to dust removal, and meanwhile, the air outlet of the dust removing cloth bag is sealed and is not influenced by the negative pressure of the exhaust fan, so that the exhaust fan can continuously work;
the blowing duration of the traditional equipment is 0.3 second, and the blowing duration of the equipment after the scheme of the invention is utilized is 3.2 seconds; at the same time, the electric energy can be saved by 15360 kilowatt hours and 1600 cubic meters of compressed air (calculated according to 320 days of work each year).
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first three-dimensional structure of the ash removal box of the present invention after being hidden;
FIG. 3 is a schematic perspective view of the second embodiment of the present invention with the ash removal box hidden.
Shown in the figure: 1. a dust cleaning box body; 2. a dust gas inlet; 3. (ii) a 4. An exhaust fan; 5. a dust removal cloth bag; 6. a pulse component; 7. a covering section; 8. a motion assembly; 9. a partition plate; 10. a compartment; 11. an ash hopper; 12. receiving an ash vehicle; 61. a pulse electromagnetic valve; 62. vibrating the air outlet pipe; 81. mounting a plate; 82. a linear motion unit.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described more clearly and more completely with reference to the drawings in the following embodiments, and it is understood that the described embodiments are only a part of the present invention, rather than all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive exercise are within the protection scope of the present invention.
As shown in fig. 1 to 3, a method for bag-type dust removal of a dust remover comprises the following steps:
the first step is as follows: when any group of dust removing cloth bags 5 need to be cleaned, the air outlets of the group of dust removing cloth bags 5 are sealed to prevent the negative pressure influence of the exhaust fan 4, the other dust removing cloth bags 5 work normally, and positive air pressure is filled into the sealed dust removing cloth bags 5 to blow off dust attached to the group of dust removing cloth bags 5;
the second step is that: the sealing of the dust removal cloth bag 5 in the second step is cancelled to enable the cloth bag to continue to work;
the third step: when the exhaust fan 4 continuously works, repeating the second step of operation on any group of dust-removing cloth bags 5 which do not remove dust until all the dust-removing cloth bags 5 are circularly covered; or the dust removal of each group of the dust removal cloth bags 5 can be carried out in sequence after the fixed working time.
And separating the air outlets of each group of dust removal cloth bags 5.
After the second step is finished, the dust-collecting cloth bags 5 in the second step are continuously sealed until the dust falls into the dust hopper 11 and is adsorbed by other dust-collecting cloth bags 5.
When the exhaust fan 4 is stopped, the dust removing cloth bags 5 do not need to be sealed, positive air pressure is directly filled into the corresponding dust removing cloth bags 5 to blow off dust attached to the corresponding dust removing cloth bags 5, and the dust falls into the dust hopper 11 under the action of gravity when the exhaust fan 4 is stopped; when the work is finished in the noon break or at night, the exhaust fan 4 stops working, positive air pressure is filled in the dust removal cloth bag 5 by utilizing residual air in the pipeline, the exhaust fan 4 does not have negative pressure influence when the work is stopped, and dust enters the dust hopper 11 under the action of gravity.
A cloth bag dust removal device comprises a dust removal box body 1, wherein a dust gas inlet 2 and a purified gas outlet 3 are distributed on the dust removal box body 1, and the purified gas outlet 3 is connected with an exhaust fan 4;
a plurality of groups of dust removing cloth bags 5 are arranged in the ash removing box body 1;
each group of dust removal cloth bags 5 is matched with a pulse assembly 6 which fills positive air pressure into the cavity of the dust removal cloth bag 5 to blow off dust attached to the group of dust removal cloth bags 5;
a covering part 7 which seals the air outlet of the corresponding dust removing cloth bag 5 to isolate the negative pressure generated by the exhaust fan 4 is arranged in the ash removal box body 1;
after the covering part 7 seals the air outlet of the corresponding dust removing cloth bag 5, the pulse assembly 6 fills forward air pressure into the cavity of the corresponding dust removing cloth bag 5, because the exhaust fan 4 continuously works and the covering part 7 seals the air outlet of the corresponding dust removing cloth bag 5, part of dust removed by the group of dust removing cloth bags 5 enters the dust hopper 11 under the action of pressure, and part of dust is absorbed by other dust removing cloth bags 5.
The pulse assembly 6 comprises pulse electromagnetic valves 61 which are arranged on the ash removal box body 1 and correspond to each group of dust removal cloth bags 5 one by one, and the pulse electromagnetic valves 61 are connected with vibration air outlet pipes 62 which convey compressed air into the corresponding dust removal cloth bags 5; the pulse electromagnetic valve 61 generates compressed air, and the compressed air is blown into the corresponding dust removal cloth bag 5 through the vibration air outlet pipe 62; the pulse electromagnetic valve 61 is fixed on the ash cleaning box body 1.
The ash cleaning box body 1 is internally provided with a moving component 8 which drives the covering part 7 to move so as to control the corresponding dust removing cloth bag 5 to open and close.
The moving component 8 comprises a mounting plate 81 arranged in the ash removal box body 1, and a linear moving unit 82 which drives the covering part 7 to move so as to control the opening and closing of the air outlet of the dust removal cloth bag 5 is arranged on the mounting plate 81; as shown in fig. 3, the linear motion unit 82 is an air cylinder, the covering portion 7 is a cover plate, and the linear motion unit 82 may also be a lead screw-guide mechanism, a rack and pinion mechanism, or other mechanisms capable of achieving linear motion.
A partition plate 9 for partitioning the air outlet of each group of dust removing cloth bags 5 is arranged in the ash removing box body 1, the partition plate 9 is matched with the covering part 7 to form a separation cavity 10, and the covering part 7 seals the separation cavity 10 to form sealing of the air outlet of the dust removing cloth bags 5; the vibrating air outlet pipe 62 is distributed in the separation cavity 10, the air outlets of the vibrating air outlet pipe 62 correspond to the dust removal cloth bags 5 one by one, and the linear motion unit 82 drives the covering part 7 to lift and lower to seal the separation cavity 10, so that the air outlets of the dust removal cloth bags 5 are sealed and are not influenced by the exhaust fan 4; the vibrating air outlet pipe 62 can also be arranged along the axial direction of the dust removal cloth bag 5, the separation cavity 10 is not required to be arranged, and the covering part 7 can be arranged or can be arranged in a lifting or turning mode to directly seal the air outlet of the dust removal cloth bag 5.
An ash hopper 11 for collecting dust is arranged on the ash cleaning box body 1, and an ash receiving vehicle 12 for transporting dust is distributed below the ash hopper 11; the dust in the dust hopper 11 enters the dust receiving vehicle 12 and is transported to a designated place to be dumped by the dust receiving vehicle 12.
In the invention, when the cloth bag dust removing equipment works, the exhaust fan 4 is started, air with dust enters the ash removal box body 1 from the dust gas inlet 2, is filtered by the dust removal cloth bag 5 and is discharged from the purified gas outlet 3. When the dust removing cloth bag 5 needs to be cleaned, firstly, the linear motion unit 82 drives the covering part 7 to lift and lower to seal the separate cavity 10, so that the air outlet of the dust removing cloth bag 5 is sealed without being influenced by the exhaust fan 4; the pulse electromagnetic valve 61 generates compressed air, the compressed air is blown into the corresponding dust collecting cloth bag 5 through the vibration air outlet pipe 62, part of the dust removed from the group of dust collecting cloth bags 5 enters the dust hopper 11 under the pressure action, and part of the dust is absorbed by other dust collecting cloth bags 5; then, when the exhaust fan 4 continuously works, repeating the second step operation on any group of dust removal cloth bags 5 which do not remove dust until all the dust removal cloth bags 5 are circularly covered; and finally, when the exhaust fan 4 stops working, the positive air pressure is filled into the dust removal cloth bag 5 by utilizing residual gas in the pipeline, the exhaust fan 4 does not have negative pressure influence when working, and dust enters the dust hopper 11 under the action of gravity.
The foregoing shows and describes the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.