CN114933043A - Aluminum die pulling-on piece strapping machine - Google Patents
Aluminum die pulling-on piece strapping machine Download PDFInfo
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- CN114933043A CN114933043A CN202210677695.1A CN202210677695A CN114933043A CN 114933043 A CN114933043 A CN 114933043A CN 202210677695 A CN202210677695 A CN 202210677695A CN 114933043 A CN114933043 A CN 114933043A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 140
- 230000007704 transition Effects 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 18
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/28—Securing ends of binding material by twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明属于捆扎机结构技术领域,尤其涉及一种铝模拉片捆扎机。The invention belongs to the technical field of strapping machine structures, and in particular relates to an aluminum die pull tab strapping machine.
背景技术Background technique
现在生产铝模拉片的厂家在生产完需捆扎运输时仍需要手动进行捆扎,费时费力,且需要耗费大量人工,导致生产方需增加用人成本,造成资源浪费,工作效率低、劳动强度大。并且因为铝模拉片本身被赋予的功能所造成的尖锐外形的原因,在人工进行捆扎时不易进行操作且可能会发生剐蹭以及产生割伤的危险。At present, the manufacturers who produce aluminum die pull tabs still need to manually tie them when they need to be bundled and transported after production, which is time-consuming and labor-intensive, and requires a lot of labor. And because of the sharp shape caused by the function endowed by the aluminum mold pull tab itself, it is not easy to operate when manually bundling, and there may be a risk of scratches and cuts.
市场上现有的捆扎机有自动胶带捆扎机、自动打包带捆扎机和自动钢带捆扎机。自动胶带捆扎机受限于其捆扎使用的材料过于轻薄,且不耐磨,会在运输途中因为铝模拉片锋利的边缘造成捆扎失败甚至松散,给运输以及搬运带来极大的困难。自动打包带捆扎机因为其包装过于松散,在捆扎铝模拉片这种小体积的工件时容易产生脱落松散的情况,可靠度较低。自动钢带捆扎机捆扎时所用的材料钢带面积过大,在遇到铝模拉片边缘复杂的面时无法进行可靠的捆扎,在运输过程中会从两端脱落。The existing strapping machines on the market include automatic tape strapping machines, automatic strapping strapping machines and automatic steel strapping machines. The automatic tape strapping machine is limited by the fact that the material used for strapping is too light and thin, and it is not wear-resistant, which will cause the strapping failure or even loosening due to the sharp edge of the aluminum die pull tab during transportation, which brings great difficulties to transportation and handling. Because the packaging of the automatic strapping machine is too loose, it is easy to fall off and loose when bundling small-volume workpieces such as aluminum die pull tabs, and the reliability is low. The area of the material steel belt used by the automatic steel strapping machine for strapping is too large, and it cannot be reliably strapped when it encounters the complex edge of the aluminum mold pull tab, and it will fall off from both ends during transportation.
现有的捆扎机均不适用于铝模拉片的捆扎包装。None of the existing strapping machines are suitable for the strapping and packaging of aluminum die pull tabs.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种铝模拉片捆扎机,解决现有的铝模拉片不易捆扎,人工捆扎劳动强度大、工作效率低的问题。The purpose of the present invention is to provide an aluminum die pull tab binding machine, which solves the problems that the existing aluminum die pull tabs are not easy to be bundled, the labor intensity of manual bundling is high, and the work efficiency is low.
为实现上述目的,本发明提供了一种铝模拉片捆扎机,包括机架,机架上沿工件传输方向依次设置有在同一条直线上的上料机构、压紧过渡机构和送丝矫正机构,压紧过渡机构位于上料机构与送丝矫正机构之间,压紧过渡机构的两侧设置有抱丝机构;垂直于工件传输方向上设置有下料机构和拧丝机构,拧丝机构位于抱丝机构的正上方,切丝机构位于拧丝机构与送丝矫正机构之间;送丝矫正机构包括两平行的送丝矫正单元,送丝矫正单元的出丝口端设置有切丝机构,每个切丝机构对应设置有一个拧丝机构;In order to achieve the above purpose, the present invention provides an aluminum die pull tab binding machine, which includes a frame, and the frame is sequentially provided with a feeding mechanism, a pressing transition mechanism and a wire feeding correction on the same straight line along the workpiece transmission direction. Mechanism, the pressing transition mechanism is located between the feeding mechanism and the wire feeding correction mechanism, and there are wire holding mechanisms on both sides of the pressing transition mechanism; Located just above the wire holding mechanism, the wire cutting mechanism is located between the wire twisting mechanism and the wire feeding correction mechanism; the wire feeding correction mechanism includes two parallel wire feeding correction units, and the wire outlet end of the wire feeding correction unit is provided with a wire cutting mechanism , each thread cutting mechanism is correspondingly provided with a thread twisting mechanism;
所述抱丝机构包括气缸七,气缸七固定在工作台上,气缸七的伸缩杆顶端通过支撑板与两个相互平行的支撑杆连接,支撑杆的顶端转动设置有对捆扎丝具有支撑作用的支撑轮,工作台上设置有使支撑杆穿过的通孔,两个支撑杆分别位于工件的两侧;The wire-holding mechanism includes a
机架上设置有电控箱。An electric control box is arranged on the rack.
优选的,所述上料机构包括气缸一,气缸一的伸缩杆端头设置有抬升连接板,抬升连接板上设置有无杆气缸,无杆气缸的推块上设置有夹紧工件的夹板。Preferably, the feeding mechanism includes a
优选的,所述送丝矫正单元包括两组相互平行的导向辊,捆扎丝从每组的两个导向辊之间通过,导向辊的后方设置有相互垂直的矫正单元一和矫正单元二,矫正单元一包括两列交错分布相互平行的调直轮一,捆扎丝位于两列调直轮一之间;矫正单元二包括两列交错分布相互平行的调直轮二,捆扎丝位于两列调直轮二之间;调直轮一及调直轮二均与机架转动连接;矫正单元二的后方设置有传动单元。Preferably, the wire feeding and straightening unit includes two sets of guide rollers that are parallel to each other, and the binding wire passes between the two guide rollers in each group.
优选的,所述传动单元包括电机一,电机一的输出轴上固定设置有齿轮一,齿轮一与位于其两侧的齿轮二啮合传动,设置有齿轮二的齿轮轴与机架转动连接,齿轮轴上设置有滚轮,滚轮的上方设置有与滚轮一一对应的导向轮,设置有导向轮的轮轴与机架转动连接;滚轮与导向轮的交界处与两列调直轮二的交界处及两列调直轮一的交界处位于同一条直线上。Preferably, the transmission unit includes a
优选的,所述切丝机构包括气缸三,气缸三竖直设置在机架上,气缸三的伸缩杆顶端设置有连接板,连接板的顶端设置有刀头,捆扎丝位于刀头的U型切槽内,连接板滑动设置在安装板与固定块之间,固定块固定设置在安装板上,固定块的顶端设置有使捆扎丝穿过的凹槽,安装板朝向送丝矫正机构固定在机架上,安装板上设置有使捆扎丝穿过的通孔;安装板朝向送丝矫正机构的侧面上通孔处设置的对捆扎丝具有导向作用的导向筒。Preferably, the shredding mechanism includes a third cylinder, the third cylinder is vertically arranged on the frame, the top end of the telescopic rod of the third cylinder is provided with a connecting plate, the top of the connecting plate is provided with a cutter head, and the binding wire is located in the U-shape of the cutter head. In the slot, the connecting plate is slidably arranged between the mounting plate and the fixing block, the fixing block is fixedly arranged on the mounting plate, the top of the fixing block is provided with a groove through which the binding wire passes, and the mounting plate is fixed on the wire feeding correction mechanism. On the frame, the mounting plate is provided with a through hole for the binding wire to pass through; a guide cylinder with guiding function for the binding wire is provided at the through hole on the side of the mounting plate facing the wire feeding correction mechanism.
优选的,所述拧丝机构包括气缸八,气缸八的伸缩杆底端上设置有固定板,固定板上转动设置有中心轴,中心轴的底端设置有夹紧捆扎丝的卡钳,中心轴的外部套设有主轴,主轴与安装座一转动连接,安装座一通过调整单元与机架连接,主轴的底端转动设置有连杆,连杆的下端与卡钳的顶端转动连接;安装座一上设置有带动卡钳转动的转动单元。Preferably, the screwing mechanism includes a cylinder 8, a fixing plate is arranged on the bottom end of the telescopic rod of the cylinder 8, a central shaft is rotatably arranged on the fixing plate, and a caliper for clamping the binding wire is arranged at the bottom end of the central shaft. The outer sleeve is provided with a main shaft, the main shaft is rotatably connected with the installation seat, the installation seat is connected with the frame through the adjustment unit, the bottom end of the main shaft is rotated and provided with a connecting rod, and the lower end of the connecting rod is rotatably connected with the top of the caliper; A rotating unit that drives the caliper to rotate is arranged on the top.
优选的,所述转动单元包括电机二,电机二的输出轴上设置有齿轮四,主轴的侧面上设置有与齿轮四啮合的齿轮三;所述调整单元包括气缸二,气缸二固定设置在机架上,气缸二的伸缩杆与安装座一固定连接。Preferably, the rotating unit includes a second motor, the output shaft of the second motor is provided with a fourth gear, and the side surface of the main shaft is provided with a third gear that meshes with the fourth gear; the adjusting unit includes a second cylinder, and the second cylinder is fixed on the machine. On the frame, the telescopic rod of the second cylinder is fixedly connected with the first mounting seat.
优选的,所述压紧过渡机构包括气缸六,气缸六的伸缩杆顶端设置有压板,机架上设置有限位板,压板位于限位板顶端设置的凹槽内,限位板的下端安装有直线轴承,直线轴承内安装有直线轴,直线轴的前端设置有支架,支架上转动设置有过渡轮组,支架与限位板之间设置有弹簧。Preferably, the pressing transition mechanism comprises a
优选的,所述下料机构包括推料气缸,推料气缸的伸缩杆上设置有推料板,推料板与出料轨道位于同一条直线上,出料轨道靠近压紧过渡机构的一端上方设置有挡板,挡板与设置在工作台上的气缸四的伸缩杆连接。Preferably, the feeding mechanism includes a pushing cylinder, a telescopic rod of the pushing cylinder is provided with a pushing plate, the pushing plate and the discharge track are located on the same line, and the discharge track is close to one end of the pressing transition mechanism. A baffle plate is provided, and the baffle plate is connected with the telescopic rod of the
优选的,所述机架下方设置有带动机架滑动的滑动单元。Preferably, a sliding unit is arranged under the frame to drive the frame to slide.
本发明所述的一种铝模拉片捆扎机通过上料机构实现工件的自动上料,通过送丝矫正机构实现捆扎丝的自动移动和矫直,通过切丝机构将捆扎丝切断,通过抱丝机构将捆扎丝包覆在工件的两侧,通过拧丝机构将捆扎丝的两端拧紧,实现工件的捆扎,然后通过下料机构实现工件的下料,可以实现工件的机械化捆扎,降低了劳动力,节省了人力成本,提高了捆扎效率。The aluminum die pull tab binding machine according to the present invention realizes the automatic feeding of the workpiece through the feeding mechanism, realizes the automatic movement and straightening of the binding wire through the wire feeding and straightening mechanism, cuts the binding wire through the wire cutting mechanism, and cuts the binding wire through the holding mechanism. The wire mechanism wraps the binding wire on both sides of the workpiece, and the two ends of the binding wire are tightened by the screwing mechanism to realize the bundling of the workpiece. labor, saving labor costs and improving bundling efficiency.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明一种铝模拉片捆扎机实施例的立体结构示意图一;Fig. 1 is a three-dimensional structure schematic diagram 1 of an embodiment of an aluminum die pull-tab strapping machine of the present invention;
图2为本发明一种铝模拉片捆扎机实施例的立体结构示意图二;FIG. 2 is a schematic diagram 2 of the three-dimensional structure of an embodiment of an aluminum die pull tab strapping machine according to the present invention;
图3为本发明一种铝模拉片捆扎机实施例的送丝矫正机构结构示意图;3 is a schematic structural diagram of a wire feeding correction mechanism according to an embodiment of an aluminum die pull tab binding machine according to the present invention;
图4为本发明一种铝模拉片捆扎机实施例的切丝机构结构示意图;4 is a schematic structural diagram of a shredding mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention;
图5为本发明一种铝模拉片捆扎机实施例的抱丝机构和压紧过渡机构立体结构示意图;5 is a schematic three-dimensional structure diagram of a wire holding mechanism and a pressing transition mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention;
图6为本发明一种铝模拉片捆扎机实施例的拧丝机构结构示意图;6 is a schematic structural diagram of a twisting mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention;
图7为本发明一种铝模拉片捆扎机实施例的局部立体结构示意图;FIG. 7 is a schematic partial three-dimensional structure diagram of an embodiment of an aluminum die pull tab strapping machine according to the present invention;
图8为本发明一种铝模拉片捆扎机实施例的上料机构结构示意图;8 is a schematic structural diagram of a feeding mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention;
图9为本发明一种铝模拉片捆扎机实施例的压紧过渡机构结构示意图。FIG. 9 is a schematic structural diagram of a pressing transition mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention.
附图标记reference number
1、机架;2、送丝矫正机构;3、拧丝机构;4、上料机构;5、切丝机构;6、下料机构;7、工件;8、抱丝机构;9、盘架;10、电控箱;11、压紧过渡机构;12、气缸一;13、无杆气缸;14、夹板;15、抬升连接板;16、气缸二;17、导向辊;18、调直轮一;19、调直轮二;20、电机一;21、齿轮一;22、齿轮二;23、滚轮;24、导向轮;25、气缸三;26、连接板;27、固定块;28、安装板;29、刀头;30、工作台;31、气缸四;32、挡板;33、过渡轮组;34、直线轴;35、气缸六;36、压板;37、气缸七;38、支撑轮;39、支撑杆;40、支撑板;41、气缸八;42、固定板;43、中心轴;44、主轴;45、连杆;46、卡钳;47、齿轮三;48、齿轮四;49、电机二;50、安装座一;51、导向筒;52、限位板。1. Frame; 2. Wire feeding and correction mechanism; 3. Wire twisting mechanism; 4. Feeding mechanism; 5. Wire cutting mechanism; 6. Unloading mechanism; 7. Workpiece; 8. Wire holding mechanism; 9. Pan rack ;10, electric control box; 11, pressing transition mechanism; 12, cylinder one; 13, rodless cylinder; 14, splint; 15, lifting connecting plate; 16, cylinder two; 17, guide roller; 18, straightening wheel One; 19, straightening wheel two; 20, motor one; 21, gear one; 22, gear two; 23, roller; 24, guide wheel; 25, cylinder three; 26, connecting plate; 27, fixing block; 28, Mounting plate; 29, cutter head; 30, worktable; 31, cylinder four; 32, baffle; 33, transition wheel set; 34, linear shaft; 35, cylinder six; 36, pressure plate; 37, cylinder seven; 38, Support wheel; 39, support rod; 40, support plate; 41, cylinder eight; 42, fixed plate; 43, central shaft; 44, main shaft; 45, connecting rod; 46, caliper; 47, gear three; 48, gear four ; 49, motor two; 50, mounting seat one; 51, guide cylinder; 52, limit plate.
具体实施方式Detailed ways
实施例Example
以下将结合附图对本发明作进一步的描述,需要说明的是,本实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围并不限于本实施例。The present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the present embodiment takes the technical solution as the premise, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the present invention. Example.
图1为本发明一种铝模拉片捆扎机实施例的立体结构示意图一,图2为本发明一种铝模拉片捆扎机实施例的立体结构示意图二。如图所示,一种铝模拉片捆扎机,包括机架1,机架1为金属框架结构。机架1上沿工件7传输方向依次设置有在同一条直线上的上料机构4、压紧过渡机构11和送丝矫正机构2,压紧过渡机构11位于上料机构4与送丝矫正机构2之间。压紧过渡机构11的两侧设置有抱丝机构8。垂直于工件7传输方向上设置有下料机构6和拧丝机构3,拧丝机构3位于抱丝机构8的正上方,切丝机构5位于拧丝机构3与送丝矫正机构2之间。送丝矫正机构2包括两平行的送丝矫正单元,两个送丝矫正单元之间的距离不大于工件7的长度,对工件7两端分别进行捆扎。送丝矫正单元的出丝口端设置有切丝机构5,用于将捆扎丝进行切断。每个切丝机构5对应设置有一个拧丝机构3,用于将捆扎丝的两端拧紧在一起,从而实现捆扎丝的捆扎紧。捆扎丝可以采用铁丝。FIG. 1 is a schematic diagram 1 of a three-dimensional structure of an embodiment of an aluminum mold pull tab strapping machine of the present invention, and FIG. 2 is a schematic three-dimensional structural diagram of an embodiment of an aluminum mold pull tab strapping machine of the present invention. As shown in the figure, an aluminum die pull tab binding machine includes a
图8为本发明一种铝模拉片捆扎机实施例的上料机构结构示意图。如图所示,上料机构4包括气缸一12,气缸一12竖直的固定在机架1上。气缸一12的伸缩杆端头设置有抬升连接板15,抬升连接板15上设置有无杆气缸13。无杆气缸13的推块上设置有夹紧工件的夹板14。工件7即铝模拉片,50个铝模拉片为一叠,通过捆扎丝将50个铝模拉片捆扎在一起。铝模拉片放入夹板14之间,气缸一12伸长,无杆气缸13上升,无杆气缸13将工件7向前推进,送入抱丝机构8处,工件7的两端搭设在工作台30上。抱丝机构8将工件7抱紧后,气缸一12收缩,无杆气缸13下降,无杆气缸13回程,将夹板14带回原位等待下一循环的进行。8 is a schematic structural diagram of a feeding mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention. As shown in the figure, the
图5为本发明一种铝模拉片捆扎机实施例的抱丝机构和压紧过渡机构立体结构示意图。如图所示,抱丝机构8位于工件7出料轨道与捆扎丝传输轨道的交界处,工作台30上设置有使捆扎丝滑动的V型槽。抱丝机构8包括气缸七37,气缸七37竖直的固定在工作台30上。气缸七37的伸缩杆顶端通过支撑板40与两个相互平行的支撑杆39连接,支撑杆39的顶端转动设置有对捆扎丝具有支撑作用的支撑轮38,支撑轮38为哑铃型结构,支撑轮38垂直V型槽设置,并且支撑轮38位于V型槽的正上方。工作台30上设置有使支撑杆39穿过的通孔,两个支撑杆39分别位于工件7的两侧。两个支撑杆39在气缸七37的作用下上升,支撑轮38将工件7两侧的捆扎丝向上抬起,便于拧丝机构3将工件7两侧的捆扎丝拧紧在一起。FIG. 5 is a schematic three-dimensional structural diagram of a wire holding mechanism and a pressing transition mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention. As shown in the figure, the wire holding mechanism 8 is located at the junction of the discharge track of the
图3为本发明一种铝模拉片捆扎机实施例的送丝矫正机构结构示意图。如图所示,送丝矫正单元的进料端设置有两组相互平行的导向辊17,捆扎丝从每组的两个导向辊17之间通过,即从4个导向轨形成的空隙内通过。捆扎丝放置在机架1旁边的盘架9上。导向辊17的后方设置有相互垂直的矫正单元一和矫正单元二。矫正单元一包括两列交错分布切相互平行的调直轮一18,捆扎丝位于两列调直轮一18之间,两列调直轮一18之间的距离略大于捆扎丝的直径,对捆扎丝进行矫直。矫正单元二包括两列交错分布相互平行的调直轮二19,捆扎丝位于两列调直轮二19之间。两列调直轮二19之间的距离略大于捆扎丝的直径,对捆扎丝进行进一步的矫直。调直轮一18及调直轮二19均与机架1转动连接。3 is a schematic structural diagram of a wire feeding correction mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention. As shown in the figure, two sets of
矫正单元二的后方设置有传动单元。传动单元包括电机一20,电机一20固定设置在机架1上。电机一20的输出轴上固定设置有齿轮一21,齿轮一21与位于其两侧的齿轮二22啮合传动。设置有齿轮二22的齿轮轴与机架1转动连接,齿轮轴上设置有滚轮23。滚轮23的上方设置有与滚轮23一一对应的导向轮24,设置有导向轮24的轮轴与机架1转动连接。捆扎丝位于滚轮23与导向轮24之间。电机一20带动齿轮一21转动,齿轮一21与齿轮二22啮合,从而带动齿轮轴转动,进而实现滚轮23的转动,捆扎丝在滚轮23与导向轮24的摩擦力作用下向前运动,为捆扎丝的运动提供动力。滚轮23与导向轮24的交界处与两列调直轮二19的交界处及两列调直轮一18的交界处位于同一条直线上,便于捆扎丝的矫直和移动。A transmission unit is arranged behind the second straightening unit. The transmission unit includes a
图4为本发明一种铝模拉片捆扎机实施例的切丝机构结构示意图。如图所示,切丝机构5包括气缸三25,气缸三25竖直固定设置在机架1上。气缸三25的伸缩杆顶端设置有连接板26,连接板26的顶端设置有刀头29。捆扎丝位于刀头29的U型切槽内。连接板26滑动设置在安装板28与固定块27之间,固定块27固定设置在安装板28上。固定块27的顶端设置有使捆扎丝穿过的凹槽。安装板28朝向送丝矫正机构2固定在机架1上,安装板28上设置有使捆扎丝穿过的通孔。安装板28朝向送丝矫正机构2的侧面上通孔处设置的对捆扎丝具有导向作用的导向筒51。送丝矫正机构2将捆扎丝向前输送设定距离后,停止运动,气缸三25的伸缩杆伸长,带动连接板26向上运动,从而使刀头29向上运动将捆扎丝切断。抱丝机构8的支撑轮38与切丝机构5位于同一条直线上,切断后的捆扎丝位于抱丝机构8的支撑轮38上,通过支撑轮38将捆扎丝向上抬起包覆在工件7的两侧。4 is a schematic structural diagram of a shredding mechanism according to an embodiment of an aluminum die pull tab binding machine of the present invention. As shown in the figure, the shredding mechanism 5 includes a
图6为本发明一种铝模拉片捆扎机实施例的拧丝机构结构示意图。如图所示,拧丝机构3包括气缸八41,气缸八41的伸缩杆底端上固定设置有固定板42,固定板42上通过轴承转动设置有中心轴43,气缸八41通过固定板42带动中心轴43上下移动,中心轴43与固定板42之间能够进行相对的转动。中心轴43的底端设置有夹紧捆扎丝的卡钳46。中心轴43的外部套设有主轴44,主轴44与安装座一50通过轴承转动连接。主轴44的内表面上设置有防止主轴44与中心轴43发生相对转动的限位槽,中心轴43上设置有与限位槽相适应的限位块,限位块与限位槽之间滑动连接。安装座一50通过调整单元与机架1连接。主轴44的底端设置有十字抓头架,十字抓头架通过销轴转动设置有连杆45,连杆45的下端与卡钳46的顶端通过销轴转动连接。FIG. 6 is a schematic structural diagram of a twisting mechanism of an embodiment of an aluminum die pull tab binding machine according to the present invention. As shown in the figure, the screwing
安装座一50上设置有带动卡钳46转动的转动单元。转动单元包括电机二49,电机二49固定设置在安装座一50上。电机二49的输出轴与安装座一50转动连接,电机二49的输出轴上设置有齿轮四48,主轴44的侧面上设置有与齿轮四48啮合的齿轮三47。齿轮三47的下表面上设置有支架,卡钳46的中部与支架转动连接。A rotating unit that drives the
使用时,气缸八41伸缩杆伸长,通过固定板42带动中心轴43下降,从而带动连杆45的顶端下降,卡钳46在连杆45的作用下收紧,从而将支撑轮38托起的捆扎丝夹紧;电机二49带动齿轮四48转动,齿轮四48与齿轮三47啮合,从而带动主轴44转动,主轴44通过连杆45带动卡钳46和中心轴43转动,从而将卡钳46上夹紧的捆扎丝拧紧。When in use, the telescopic rod of the cylinder eight 41 is extended, and the
调整单元包括气缸二16,气缸二16固定设置在机架1上。气缸二16的伸缩杆与安装座一50固定连接,通过气缸二16调整整个拧丝机构3的高度,满足不同宽度铝模拉片的捆扎要求。The adjustment unit includes the
图7为本发明一种铝模拉片捆扎机实施例的局部立体结构示意图,图9为本发明一种铝模拉片捆扎机实施例的压紧过渡机构结构示意图。如图所示,压紧过渡机构11包括气缸六35,气缸六35的伸缩杆顶端设置有压板36。机架1上设置有限位板52,压板36位于限位板52顶端设置的凹槽内。压板36用于将上料机构4送来的工件7压紧固定在工作台30上。限位板52的下端安装有直线轴承,直线轴承内安装有直线轴34,直线轴34的前端设置有支架,支架上转动设置有过渡轮组33。支架与限位板52之间设置有弹簧。过渡轮组33用于对工件7进行支撑,避免工件7从两个工作台30之间掉落。上料机构4的夹板14将工件7送到抱丝机构8处时,夹板14推动支架,过滤轮组33向气缸六35的方向移动,弹簧压缩;当上料机构4的气缸一12下降时,夹板14从支架上移开,支架在弹簧的作用下弹出,将支架上的过渡轮组33送到工件7的下方进行支撑。FIG. 7 is a schematic partial three-dimensional structure diagram of an embodiment of an aluminum mold pull tab strapping machine of the present invention, and FIG. 9 is a structural schematic diagram of a compression transition mechanism of an embodiment of an aluminum mold pull tab strapping machine of the present invention. As shown in the figure, the
下料机构6包括推料气缸,推料气缸的伸缩杆上设置有推料板,推料板与出料轨道位于同一条直线上。出料轨道靠近压紧过渡机构11的一端上方设置有挡板32,挡板32与设置在工作台30上的气缸四31的伸缩杆连接。工件7捆扎完成后,气缸四31伸长,挡板32将出料轨道挡住,推料气缸伸长,推料板将工件7推入出料轨道内,工件7在于挡板32碰撞的过程中完成整齐的过程;气缸四31收缩,出料轨道开通,推料气缸继续伸长,将工件7从出料轨道中移出。机架1上设置有电控箱10,电控箱10的内部设置有电控单元,电控单元与气缸和电机均电性连接。电控单元与气缸和电机具体的连接和控制方式根据需要选用现有的形式。The
机架1下方设置有滑动单元,可以调整机架1的位置。滑动单元可以采用气缸带动机架1运动,也可以选用其他的现有的滑动结构。A sliding unit is arranged below the
因此,本发明采用上述结构的铝模拉片捆扎机,能够解决现有的铝模拉片不易捆扎,人工捆扎劳动强度大、工作效率低的问题。Therefore, the present invention adopts the aluminum die pull tab binding machine with the above structure, which can solve the problems that the existing aluminum die pull tabs are not easy to bind, the labor intensity of manual binding is high, and the work efficiency is low.
最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: it is still The technical solutions of the present invention may be modified or equivalently replaced, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the spirit and scope of the technical solutions of the present invention.
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