CN114932183B - Die casting equipment with protection device for automobile forgings - Google Patents

Die casting equipment with protection device for automobile forgings Download PDF

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Publication number
CN114932183B
CN114932183B CN202210265329.5A CN202210265329A CN114932183B CN 114932183 B CN114932183 B CN 114932183B CN 202210265329 A CN202210265329 A CN 202210265329A CN 114932183 B CN114932183 B CN 114932183B
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wall
fixedly connected
hammer
support
rod
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CN114932183A (en
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刘兵
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Jiangsu Zhongxiang Auto Parts Co ltd
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Jiangsu Zhongxiang Auto Parts Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/02Special design or construction
    • B21J7/04Power hammers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/06Hammers tups; Anvils; Anvil blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/20Drives for hammers; Transmission means therefor
    • B21J7/22Drives for hammers; Transmission means therefor for power hammers
    • B21J7/32Drives for hammers; Transmission means therefor for power hammers operated by rotary drive, e.g. by electric motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/06Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
    • F16F15/067Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Forging (AREA)

Abstract

The utility model discloses die casting equipment with a protection device for automobile forgings, which relates to the technical field of automobile forgings production and comprises a table body, wherein two sides of the outer wall of the top of the table body are fixedly connected with supports, the outer walls of the tops of the two supports are fixedly connected with supports, round holes are formed in the outer walls of the tops of the supports, die casting assemblies are slidably connected with the arc inner walls of the round holes, each die casting assembly comprises a hammer rod slidably connected with the arc inner walls of the round holes, polygonal grooves are formed in the outer walls of the bottoms of the hammer rods, prisms are slidably connected with the inner walls of one sides of the polygonal grooves, forging hammers are fixedly connected with the outer walls of the bottoms of the prisms, and first buffer assemblies are fixedly connected with the bottoms of the arc outer walls of the hammer rods. In the working process, after the forging hammer contacts the forging, the hammer rod descends along the prism on the forging hammer through the polygonal groove and is matched with the first buffer component to buffer the hammer rod, and along with the increase of the service time of the device, the hammer rod can still keep higher strength.

Description

一种有保护装置用于汽车锻件的压铸设备A die-casting equipment with a protective device for automobile forgings

技术领域technical field

本发明涉及汽车锻件生产技术领域,尤其是涉及一种有保护装置用于汽车锻件的压铸设备。The invention relates to the technical field of automobile forging production, in particular to a die-casting equipment with a protective device for automobile forgings.

背景技术Background technique

锻件因其质量高,同等强度下质量轻,节省原材料,生产率高的诸多优点,被广泛用于汽车制造领域,汽车锻件占有率都已达到其本身质量的百分之八十,为了保证在汽车锻件生产过程中的安全程度,就需要一种保护装置用于汽车锻件的压铸设备。Forgings are widely used in the field of automobile manufacturing because of their high quality, light weight under the same strength, saving raw materials, and high productivity. The degree of safety in the forging production process requires a protective device for die-casting equipment for automotive forgings.

公开号为CN210966801U中国实用新型公开了一种有保护装置用于汽车锻件的压铸设备,包括机体,所述机体的底部固定安装有底座,所述底座的顶部固定安装有砧板,所述机体的顶部固定安装有锤杆,所述锤杆的底部固定连接有锻锤,所述锻锤的顶部固定安装有半圆环,所述半圆环的外侧固定连接有金属链,该设备,通过锻锤与砧板的精准定位,锤杆带动锻锤上下匀速运行,金属链牵住锻锤,保证锻锤不会砸到砧板,吸尘机及时将产生的烟尘与碎料吸走,通过金属链拉动转轴转动,锤杆折断时,锻锤猛地下降,金属链被拽动导致凸轮偏移,圆周上的齿牙与棘轮上的齿牙卡死,锻锤即被拉住,从而达到了发生事故时,降低危险性的效果。Publication number is CN210966801U Chinese utility model discloses a kind of die-casting equipment that has protection device and is used for automobile forging, comprises body, and the bottom of described body is fixedly installed with base, and the top of described base is fixedly installed with cutting board, and the top of described body A hammer rod is fixedly installed, a forging hammer is fixedly connected to the bottom of the hammer rod, a semi-circular ring is fixedly installed on the top of the forging hammer, and a metal chain is fixedly connected to the outside of the semi-circular ring. This equipment, through the forging hammer Precise positioning with the cutting board, the hammer shaft drives the forging hammer to run at a constant speed up and down, and the metal chain holds the forging hammer to ensure that the forging hammer will not hit the cutting board. Rotate, when the hammer rod breaks, the forging hammer drops suddenly, the metal chain is pulled, causing the cam to deviate, the teeth on the circumference and the teeth on the ratchet are stuck, and the forging hammer is pulled, so that the accident occurs. , to reduce the effect of risk.

该技术方案中,存在问题如下:In this technical scheme, there are problems as follows:

在锤杆折断时,通过凸轮和棘轮的限制阻止锻锤的高速下降,进而实现保护功能,但是无法实现对锤杆进行保护工作,随着工作时间的增加,锤杆的强度会不断下降,不可避免的需要对锤杆进行维护和更换,导致该装置实用性较低,另外,通过凸轮圆周上的齿牙与棘轮上的齿牙卡死,配合金属链对锻锤进行限制,经过长时间的使用后,不可避免的会导致凸轮的齿牙以及棘轮的齿牙产生形变,致使防护效果降低,增加了该装置的维护频率,进一步降低了该装置的实用性。When the hammer rod breaks, the cam and the ratchet are used to prevent the high-speed drop of the forging hammer, thereby realizing the protection function, but the protection of the hammer rod cannot be realized. As the working time increases, the strength of the hammer rod will continue to decline, which is impossible. Avoid the need to maintain and replace the hammer rod, resulting in low practicability of the device. In addition, the teeth on the cam circle and the teeth on the ratchet are stuck, and the metal chain is used to restrict the forging hammer. After use, the teeth of the cam and the ratchet will inevitably be deformed, resulting in a reduced protective effect, increasing the maintenance frequency of the device, and further reducing the practicability of the device.

发明内容Contents of the invention

本发明的目的在于提供一种有保护装置用于汽车锻件的压铸设备,以解决现有技术中无法实现对锤杆进行保护工作和维护频率高的技术问题。The purpose of the present invention is to provide a die-casting equipment with a protective device for automobile forgings, so as to solve the technical problem that the hammer shaft cannot be protected and the maintenance frequency is high in the prior art.

本发明提供一种有保护装置用于汽车锻件的压铸设备,包括台体,其特征在于:所述台体顶部外壁两侧处均固定连接有支座,两个所述支座顶部外壁固定连接有支架,所述支架顶部外壁开设有圆孔,所述圆孔弧形内壁滑动连接有压铸组件,所述压铸组件包括滑动连接在圆孔弧形内壁的锤杆,所述锤杆底部外壁开设有多边形槽,所述多边形槽一侧内壁滑动连接有棱柱,所述棱柱底部外壁固定连接有锻锤,所述锤杆弧形外壁底部固定连接有第一缓冲组件,所述锻锤两侧外壁两端均固定连接有两个连接座,四个所述连接座一侧外壁均转动连接有第二缓冲组件,且第二缓冲组件和支架一侧外壁转动连接,所述台体顶部外壁靠近锻锤处固定连接有砧座,所述锤杆弧形外壁顶部固定连接有固定座,所述支架一侧外壁滑动连接有检测组件,所述台体顶部外壁两侧处均开设有夹持组件,所述台体底部外壁固定连接有传动组件,所述支架两侧外壁均固定连接有负压组件,所述台体一侧外壁固定连接有送料组件。The invention provides a die-casting equipment with a protection device for automobile forgings, including a table body, which is characterized in that: supports are fixedly connected to both sides of the top outer wall of the table body, and the top outer walls of the two supports are fixedly connected There is a bracket, a round hole is opened on the outer wall of the top of the bracket, and a die-casting assembly is slidably connected to the arc-shaped inner wall of the round hole. The die-casting assembly includes a hammer rod that is slidably connected to the arc-shaped inner wall of the round hole. There are polygonal grooves, the inner wall of one side of the polygonal groove is slidingly connected with a prism, the outer wall of the bottom of the prism is fixedly connected with a forging hammer, the bottom of the arc-shaped outer wall of the hammer rod is fixedly connected with a first buffer assembly, and the outer walls of both sides of the forging hammer Both ends are fixedly connected with two connecting seats, and the outer walls on one side of the four connecting seats are all rotatably connected with the second buffer assembly, and the second buffer assembly is rotatably connected with the outer wall on one side of the bracket, and the outer wall of the top of the platform is close to the forging An anvil is fixedly connected to the hammer, a fixed seat is fixedly connected to the top of the arc-shaped outer wall of the hammer rod, a detection component is slidably connected to the outer wall of one side of the bracket, and clamping components are provided on both sides of the outer wall of the top of the table body. The bottom outer wall of the table body is fixedly connected with a transmission assembly, the outer walls of both sides of the support are fixedly connected with a negative pressure assembly, and the outer wall of one side of the table body is fixedly connected with a feeding assembly.

优选的,所述第一缓冲组件包括固定连接在锤杆弧形外壁底部的连接环,所述连接环弧形外壁转动连接有多个第一连杆,所述第一连杆一侧外壁均转动连接有滑块,所述锻锤顶部外壁靠近第一连杆处均开设有滑槽,且滑块和滑槽底部内壁滑动连接,所述滑槽一侧内壁均固定连接有第一弹簧,且第一弹簧和滑块固定连接。Preferably, the first buffer assembly includes a connecting ring fixedly connected to the bottom of the arc-shaped outer wall of the hammer rod, the arc-shaped outer wall of the connecting ring is rotatably connected to a plurality of first connecting rods, and the outer walls on one side of the first connecting rods are A sliding block is connected in rotation, and a chute is provided on the outer wall of the top of the forging hammer close to the first connecting rod, and the sliding block is slidably connected to the inner wall at the bottom of the chute, and the inner wall on one side of the chute is fixedly connected with a first spring. And the first spring is fixedly connected with the slide block.

优选的,所述第二缓冲组件包括转动连接在连接座一侧外壁的套杆,所述套杆一侧外壁滑动连接有套筒,且套筒和支架转动连接,所述套杆一侧外壁固定连接有传动杆,处于砧座同一侧的两个所述传动杆顶部外壁固定连接有连接板,所述支架一侧外壁靠近连接板处均开设有连接孔,两个所述连接孔弧形内壁均滑动连接有限制组件。Preferably, the second buffer assembly includes a sleeve rod that is rotatably connected to the outer wall of one side of the connecting seat. A transmission rod is fixedly connected, and the top outer walls of the two transmission rods on the same side of the anvil are fixedly connected with a connecting plate, and the outer wall of one side of the bracket is provided with connecting holes near the connecting plate, and the two connecting holes are arc-shaped The inner walls are slidingly connected with limiting components.

优选的,所述限制组件包括滑动连接在连接孔弧形内壁的限制柱,所述限制柱弧形外壁开设有矩形孔,所述矩形孔一侧内壁滑动连接有两个限制块,所述矩形孔一侧内壁开设有圆槽,所述圆槽一侧内壁固定连接有电磁铁,所述电磁铁一侧外壁固定连接有第三弹簧,所述圆槽弧形内壁滑动连接有铁质块,且铁质块和第三弹簧固定连接,所述铁质块一侧外壁转动连接有两个第二连杆,且两个第二连杆分别和就近的限制块转动连接,所述限制柱一侧外壁固定连接有连接架,所述连接架和支架相对侧外壁固定连接有第二弹簧,所述连接架一侧外壁四角处均固定连接有支杆,所述限制柱远离连接架处一侧外壁固定连接有缓冲板,且四个支杆均穿过支架一侧外壁和缓冲板固定连接。Preferably, the restriction assembly includes a restriction post that is slidably connected to the arc-shaped inner wall of the connecting hole, a rectangular hole is opened on the arc-shaped outer wall of the restriction post, and two restriction blocks are slidably connected to the inner wall of one side of the rectangular hole. A circular groove is opened on the inner wall of one side of the hole, an electromagnet is fixedly connected to the inner wall of one side of the circular groove, a third spring is fixedly connected to the outer wall of one side of the electromagnet, and an iron block is slidably connected to the arc-shaped inner wall of the circular groove. And the iron block is fixedly connected with the third spring, and the outer wall on one side of the iron block is rotatably connected with two second connecting rods, and the two second connecting rods are respectively rotatably connected with the nearest restriction block, and the restriction column is one The side outer wall is fixedly connected with a connecting frame, and the connecting frame and the bracket are fixedly connected with a second spring on the opposite side of the outer wall. The four corners of the outer wall on one side of the connecting frame are fixedly connected with support rods, and the limiting column is far away from the side of the connecting frame. The outer wall is fixedly connected with a buffer plate, and the four support rods pass through the outer wall on one side of the support and are fixedly connected with the buffer plate.

优选的,所述负压组件包括固定连接在支架一侧外壁的负压箱,所述负压箱一侧内壁滑动连接有活塞板,所述活塞板底部外壁固定连接有传动板,且传动板和锤杆固定连接,所述负压箱顶部外壁固定连接有电磁阀,所述负压箱一侧外壁顶部固定连接有单向阀。Preferably, the negative pressure assembly includes a negative pressure box fixedly connected to the outer wall of one side of the support, a piston plate is slidably connected to the inner wall of one side of the negative pressure box, a transmission plate is fixedly connected to the outer wall of the bottom of the piston plate, and the transmission plate It is fixedly connected with the hammer rod, the top outer wall of the negative pressure box is fixedly connected with a solenoid valve, and the top of one side of the negative pressure box is fixedly connected with a check valve.

优选的,所述检测组件包括滑动连接在支架一侧外壁的检测块,所述检测块两侧外壁均转动连接有第三连杆,且两个第三连杆均和连接板转动连接,所述检测块一侧外壁固定连接有第四弹簧,所述支架一侧外壁固定连接有固定板,所述固定板一侧外壁固定连接有压力传感器,且压力传感器和第四弹簧固定连接,所述压力传感器通过信号线接有控制器,且控制器与电磁阀和电磁铁电性连接。Preferably, the detection assembly includes a detection block slidably connected to the outer wall of one side of the bracket, the outer walls on both sides of the detection block are rotatably connected to third connecting rods, and the two third connecting rods are rotatably connected to the connecting plate, so The outer wall on one side of the detection block is fixedly connected with a fourth spring, the outer wall on one side of the bracket is fixedly connected with a fixed plate, the outer wall on one side of the fixed plate is fixedly connected with a pressure sensor, and the pressure sensor is fixedly connected with the fourth spring, the The pressure sensor is connected with the controller through the signal line, and the controller is electrically connected with the electromagnetic valve and the electromagnet.

优选的,所述夹持组件包括开设在台体顶部外壁的两个通孔,两个所述通孔一侧内壁滑动连接有传动架,所述传动架顶部外壁固定连接有夹持座,所述夹持座一侧外壁开设有收集槽,所述收集槽底部内壁一侧固定连接有格栅,所述夹持座一侧外壁处于收集槽两侧处均转动连接有多个等距离分布的橡胶辊,所述收集槽一侧内壁开设有固定孔,所述固定孔弧形内壁固定连接有滤网,所述夹持座一侧外壁靠近固定孔处固定连接有和电磁阀连通的软管,所述收集槽底部内壁滑动连接有滑板。Preferably, the clamping assembly includes two through holes opened on the outer wall of the top of the platform, the inner walls on one side of the two through holes are slidably connected to a transmission frame, and the outer wall of the top of the transmission frame is fixedly connected to a clamping seat, so The outer wall of one side of the clamping seat is provided with a collecting tank, the inner wall of the bottom of the collecting tank is fixedly connected with a grid, and the outer wall of one side of the clamping seat is rotatably connected to a plurality of equidistant distribution on both sides of the collecting tank. A rubber roller, the inner wall of one side of the collection tank is provided with a fixing hole, the arc-shaped inner wall of the fixing hole is fixedly connected with a filter screen, and the outer wall of one side of the clamping seat is fixedly connected with a hose communicating with the solenoid valve near the fixing hole , the bottom inner wall of the collection tank is slidably connected with a slide plate.

优选的,所述传动组件包括固定连接在台体底部外壁两侧处的支板,两个所述支板相对侧外壁转动连接有双向丝杆,两个所述传动架一侧外壁均开设有供双向丝杆穿过的螺纹孔,其中一个所述支板一侧外壁转动连接有手轮,且手轮和双向丝杆固定连接。Preferably, the transmission assembly includes support plates fixedly connected to both sides of the outer wall of the bottom of the table body, two-way screw rods are rotatably connected to the outer walls on the opposite sides of the two support plates, and the outer walls on one side of the two transmission frames are provided with A threaded hole for the two-way screw to pass through, wherein a hand wheel is rotatably connected to the outer wall on one side of the support plate, and the hand wheel is fixedly connected to the two-way screw.

优选的,两个所述收集槽顶部内壁均等距离固定连接有多个倾斜设置的导向板。Preferably, a plurality of inclined guide plates are fixedly connected to the top inner walls of the two collection tanks at equal distances.

优选的,所述送料组件包括固定连接在台体一侧外壁的支撑架,所述支撑架一侧外壁开设有安装孔,所述安装孔弧形内壁固定有液压杆,所述液压杆的输出端固定连接有固定块,所述固定块顶部外壁固定连接有推板。Preferably, the feeding assembly includes a support frame that is fixedly connected to the outer wall of one side of the table body, the outer wall of the side of the support frame is provided with a mounting hole, the arc-shaped inner wall of the mounting hole is fixed with a hydraulic rod, and the output of the hydraulic rod The end is fixedly connected with a fixed block, and the top outer wall of the fixed block is fixedly connected with a push plate.

与现有技术相比较,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明通过设置的第一缓冲组件、棱柱、锤杆和固定座,可以实现在工作时,通过固定座将锤杆和压铸动力设备连接,通过动力设备驱动锤杆的匀速上下运动,压铸工作过程中,锤杆带动锻锤下降,当锻锤接触锻件后,锤杆通过多边形槽沿着锻锤上的棱柱下降,配合第一缓冲组件,实现对锤杆的缓冲,随着本装置使用时间的增加,锤杆依旧可以保持较高的强度,进而从根本上降低了锤杆断裂的风险,提高了本装置的安全程度。(1) Through the first buffer assembly, prism, hammer rod and fixing seat provided in the present invention, the hammer rod can be connected with the die-casting power equipment through the fixing seat during work, and the hammer rod can be driven to move up and down at a uniform speed by the power device. During the die-casting process, the hammer rod drives the forging hammer to descend. When the forging hammer touches the forging, the hammer rod descends along the prism on the forging hammer through the polygonal groove, and cooperates with the first buffer component to realize the buffering of the hammer rod. With this device As the use time increases, the hammer shaft can still maintain a high strength, thereby fundamentally reducing the risk of the hammer shaft breaking and improving the safety of the device.

(2)本发明通过设置的负压箱、电磁阀、单向阀、活塞板和传动板,可以实现压铸过程中,锤杆断裂时,控制器关闭电磁阀,电磁阀关闭后,使负压箱和活塞板组成的空间形成密封,此时断裂的锤杆通过传动板带动活塞板下降,由于气压的作用,对活塞板提供缓冲,进而通过传动板对锤杆提供缓冲,避免断裂的锤杆崩出,造成工作人员受伤。(2) Through the negative pressure box, solenoid valve, one-way valve, piston plate and transmission plate provided by the present invention, the controller can close the solenoid valve when the hammer rod breaks during the die-casting process. After the solenoid valve is closed, the negative pressure The space formed by the box and the piston plate forms a seal. At this time, the broken hammer rod drives the piston plate down through the transmission plate. Due to the effect of air pressure, it provides a buffer for the piston plate, and then provides a buffer for the hammer rod through the transmission plate to avoid the broken hammer rod. collapsed, injuring workers.

(3)本发明通过设置的第一缓冲组件和第二缓冲组件,可以实现在对锻锤和锤杆的缓冲时,避免通过刚性限制形式强行停止锻锤和锤杆的运动状态,极大程度的降低了第一缓冲组件和第二缓冲组件的受损程度,进而降低了本装置的维护频率。(3) The present invention can avoid forcibly stopping the motion state of the forging hammer and the hammer shaft through rigid restriction when buffering the forging hammer and the hammer shaft by setting the first buffer assembly and the second buffer assembly, to a great extent The degree of damage of the first buffer assembly and the second buffer assembly is greatly reduced, thereby reducing the maintenance frequency of the device.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.

图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2是本发明的传动架和双向丝杆结构示意图;Fig. 2 is the structural representation of drive frame and bidirectional screw mandrel of the present invention;

图3是本发明的负压箱剖视结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of a negative pressure box of the present invention;

图4是本发明的第一缓冲组件结构示意图;Fig. 4 is a schematic structural diagram of the first buffer assembly of the present invention;

图5是本发明的夹持座和滑板爆炸结构示意图;Fig. 5 is a schematic diagram of the exploded structure of the clamping seat and the slide plate of the present invention;

图6是本发明的放大结构示意图;Fig. 6 is the schematic diagram of enlarged structure of the present invention;

图7是本发明的连接板、第三连杆和检测块结构示意图;Fig. 7 is a structural schematic diagram of the connecting plate, the third connecting rod and the detection block of the present invention;

图8是本发明的连接架、限制柱、支杆和缓冲板结构示意图;Fig. 8 is a structural schematic diagram of a connecting frame, a limiting column, a strut and a buffer plate of the present invention;

图9是本发明的限制柱剖视结构示意图;Fig. 9 is a schematic cross-sectional structure diagram of a restricting column of the present invention;

图10是本发明的液压杆、固定块和推板结构示意图。Fig. 10 is a structural schematic diagram of the hydraulic rod, the fixed block and the push plate of the present invention.

附图标记:Reference signs:

1、台体;101、通孔;102、支座;103、支架;2、传动组件;201、传动架;202、手轮;203、双向丝杆;204、支板;3、压铸组件;301、锤杆;302、固定座;303、棱柱;304、连接环;305、锻锤;306、连接座;307、砧座;4、负压组件;401、负压箱;402、单向阀;403、电磁阀;404、活塞板;405、传动板;406、软管;5、第一缓冲组件;501、第一弹簧;502、滑块;503、第一连杆;6、第二缓冲组件;601、套筒;602、套杆;603、传动杆;604、连接板;605、缓冲板;606、支杆;607、连接架;608、限制柱;609、第二弹簧;610、限制块;611、第二连杆;612、铁质块;613、第三弹簧;614、电磁铁;7、夹持组件;701、夹持座;702、橡胶辊;703、格栅;704、滤网;705、滑板;706、导向板;8、检测组件;801、检测块;802、第四弹簧;803、压力传感器;804、固定板;805、第三连杆;9、送料组件;901、支撑架;902、推板;903、固定块;904、液压杆。1. Table body; 101. Through hole; 102. Support; 103. Bracket; 2. Transmission component; 201. Transmission frame; 202. Hand wheel; 203. Two-way screw rod; 204. Support plate; 3. Die-casting component; 301, hammer rod; 302, fixed seat; 303, prism; 304, connecting ring; 305, forging hammer; 306, connecting seat; 307, anvil; 4, negative pressure component; 401, negative pressure box; 402, one-way Valve; 403, electromagnetic valve; 404, piston plate; 405, transmission plate; 406, hose; 5, the first buffer assembly; 501, the first spring; 502, slider; 503, the first connecting rod; 6, the first Two buffer components; 601, sleeve; 602, sleeve rod; 603, transmission rod; 604, connecting plate; 605, buffer plate; 606, pole; 607, connecting frame; 608, limiting column; 610, limiting block; 611, second connecting rod; 612, iron block; 613, third spring; 614, electromagnet; 7, clamping assembly; 701, clamping seat; 702, rubber roller; 703, grid ; 704, filter screen; 705, slide plate; 706, guide plate; 8, detection assembly; 801, detection block; 802, the fourth spring; 803, pressure sensor; 804, fixed plate; 805, the third connecting rod; 9, Feeding assembly; 901, support frame; 902, push plate; 903, fixed block; 904, hydraulic rod.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them.

通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。The components of the embodiments of the invention generally described and shown in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention.

基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

下面结合图1至图10所示,本发明实施例提供了一种有保护装置用于汽车锻件的压铸设备,包括台体1,台体1顶部外壁两侧处均固定连接有支座102,两个支座102顶部外壁固定连接有支架103,支架103顶部外壁开设有圆孔,圆孔弧形内壁滑动连接有压铸组件3,压铸组件3包括滑动连接在圆孔弧形内壁的锤杆301,锤杆301底部外壁开设有多边形槽,多边形槽一侧内壁滑动连接有棱柱303,棱柱303底部外壁固定连接有锻锤305,锤杆301弧形外壁底部固定连接有第一缓冲组件5,锻锤305两侧外壁两端均固定连接有两个连接座306,四个连接座306一侧外壁均转动连接有第二缓冲组件6,且第二缓冲组件6和支架103一侧外壁转动连接,台体1顶部外壁靠近锻锤305处固定连接有砧座307,锤杆301弧形外壁顶部固定连接有固定座302,支架103一侧外壁滑动连接有检测组件8,台体1顶部外壁两侧处均开设有夹持组件7,台体1底部外壁固定连接有传动组件2,支架103两侧外壁均固定连接有负压组件4,台体1一侧外壁固定连接有送料组件9;借由上述结构,可以当锻锤305接触锻件后,完成压铸工作,在惯性作用下,锤杆301依旧具备较高强度的向下运动趋势,此时锤杆301通过多边形槽沿着锻锤305上的棱柱303下降,避免锤杆301和锻件刚性接触,实现对锤杆301的缓冲效果。As shown below in conjunction with FIGS. 1 to 10 , an embodiment of the present invention provides a die-casting equipment with a protective device for automobile forgings, including a table body 1, and supports 102 are fixedly connected to both sides of the top outer wall of the table body 1 . The top outer walls of the two supports 102 are fixedly connected with brackets 103, and the top outer walls of the brackets 103 are provided with round holes, and the arc-shaped inner walls of the round holes are slidably connected with die-casting components 3, and the die-casting components 3 include hammer rods 301 that are slidably connected to the arc-shaped inner walls of the round holes. The outer wall of the bottom of the hammer rod 301 is provided with a polygonal groove, the inner wall of one side of the polygonal groove is slidingly connected with a prism 303, the outer wall of the bottom of the prism 303 is fixedly connected with a forging hammer 305, and the bottom of the arc-shaped outer wall of the hammer rod 301 is fixedly connected with the first buffer assembly 5, forging Both ends of the outer walls on both sides of the hammer 305 are fixedly connected with two connecting seats 306, and the outer walls of one side of the four connecting seats 306 are all rotatably connected with the second buffer assembly 6, and the second buffer assembly 6 is rotatably connected with the outer wall of one side of the bracket 103, An anvil 307 is fixedly connected to the outer wall of the top of the table body 1 close to the forging hammer 305, a fixed seat 302 is fixedly connected to the top of the arc-shaped outer wall of the hammer rod 301, and a detection component 8 is slidingly connected to the outer wall of one side of the bracket 103, and the two sides of the outer wall of the top of the table body 1 Clamping components 7 are provided at all places, the outer wall of the bottom of the table body 1 is fixedly connected with the transmission assembly 2, the outer walls of both sides of the bracket 103 are fixedly connected with the negative pressure component 4, and the outer wall of one side of the table body 1 is fixedly connected with the feeding assembly 9; With the above structure, the die-casting work can be completed after the forging hammer 305 touches the forging. The prism 303 descends, avoiding the rigid contact between the hammer rod 301 and the forging, and realizing the cushioning effect on the hammer rod 301 .

进一步的,第一缓冲组件5包括固定连接在锤杆301弧形外壁底部的连接环304,连接环304弧形外壁转动连接有多个第一连杆503,第一连杆503一侧外壁均转动连接有滑块502,锻锤305顶部外壁靠近第一连杆503处均开设有滑槽,且滑块502和滑槽底部内壁滑动连接,滑槽一侧内壁均固定连接有第一弹簧501,且第一弹簧501和滑块502固定连接;借由上述结构,通过多个第一弹簧501提供对锤杆301的缓冲,极大程度的降低了第一弹簧501的受损程度,降低了本装置的维护频率。Further, the first buffer assembly 5 includes a connecting ring 304 fixedly connected to the bottom of the arc-shaped outer wall of the hammer rod 301. The arc-shaped outer wall of the connecting ring 304 is rotatably connected to a plurality of first connecting rods 503, and the outer walls on one side of the first connecting rods 503 are A sliding block 502 is connected in rotation, and a chute is provided on the top outer wall of the forging hammer 305 close to the first connecting rod 503, and the sliding block 502 is slidably connected to the bottom inner wall of the chute, and the inner wall on one side of the chute is fixedly connected with a first spring 501 , and the first spring 501 is fixedly connected to the slider 502; by virtue of the above-mentioned structure, a plurality of first springs 501 provide cushioning for the hammer rod 301, which greatly reduces the degree of damage to the first spring 501 and reduces the The maintenance frequency of this unit.

进一步的,第二缓冲组件6包括转动连接在连接座306一侧外壁的套杆602,套杆602一侧外壁滑动连接有套筒601,且套筒601和支架103转动连接,套杆602一侧外壁固定连接有传动杆603,处于砧座307同一侧的两个传动杆603顶部外壁固定连接有连接板604,支架103一侧外壁靠近连接板604处均开设有连接孔,两个连接孔弧形内壁均滑动连接有限制组件;借由上述结构,可以在锻锤305移动的过程中,通过连接座306和套杆602带动套筒601旋转,在套筒601的支撑下,使得传动杆603发生摆动,进而带动连接板604发生摆动。Further, the second buffer assembly 6 includes a sleeve rod 602 that is rotatably connected to the outer wall of one side of the connecting seat 306, and a sleeve 601 is slidably connected to the outer wall of one side of the sleeve rod 602, and the sleeve 601 is rotatably connected to the bracket 103, and the sleeve rod 602- The side outer wall is fixedly connected with a transmission rod 603, and the top outer walls of the two transmission rods 603 on the same side of the anvil 307 are fixedly connected with a connecting plate 604, and the outer wall of one side of the bracket 103 is provided with connecting holes near the connecting plate 604, and the two connecting holes The arc-shaped inner walls are slidingly connected with limiting components; with the above structure, the sleeve 601 can be driven to rotate through the connecting seat 306 and the sleeve rod 602 during the movement of the forging hammer 305, and under the support of the sleeve 601, the transmission rod can 603 swings, and then drives the connecting plate 604 to swing.

进一步的,限制组件包括滑动连接在连接孔弧形内壁的限制柱608,限制柱608弧形外壁开设有矩形孔,矩形孔一侧内壁滑动连接有两个限制块610,矩形孔一侧内壁开设有圆槽,圆槽一侧内壁固定连接有电磁铁614,电磁铁614一侧外壁固定连接有第三弹簧613,圆槽弧形内壁滑动连接有铁质块612,且铁质块612和第三弹簧613固定连接,铁质块612一侧外壁转动连接有两个第二连杆611,且两个第二连杆611分别和就近的限制块610转动连接,限制柱608一侧外壁固定连接有连接架607,连接架607和支架103相对侧外壁固定连接有第二弹簧609,连接架607一侧外壁四角处均固定连接有支杆606,限制柱608远离连接架607处一侧外壁固定连接有缓冲板605,且四个支杆606均穿过支架103一侧外壁和缓冲板605固定连接;借由上述结构,可以接通电磁铁614的开关,使电磁铁614产生磁性,吸附铁质块612,在第二连杆611的作用下,带动两个限制块610收缩至矩形孔内部,此时在第二弹簧609的作用下,通过连接架607、限制柱608和支杆606推动缓冲板605离开支架103,使得缓冲板605发生移动。Further, the limiting assembly includes a limiting column 608 slidingly connected to the arc-shaped inner wall of the connecting hole, a rectangular hole is opened on the arc-shaped outer wall of the limiting column 608, two limiting blocks 610 are slidably connected to the inner wall of one side of the rectangular hole, and the inner wall of one side of the rectangular hole is opened. There is a circular groove, the inner wall of one side of the circular groove is fixedly connected with an electromagnet 614, the outer wall of one side of the electromagnet 614 is fixedly connected with a third spring 613, and the arc-shaped inner wall of the circular groove is slidably connected with an iron block 612, and the iron block 612 and the first The three springs 613 are fixedly connected, and the outer wall on one side of the iron block 612 is rotatably connected to two second connecting rods 611, and the two second connecting rods 611 are respectively rotatably connected to the nearest limiting block 610, and the outer wall on one side of the limiting column 608 is fixedly connected There is a connecting frame 607, a second spring 609 is fixedly connected to the outer wall on the opposite side of the connecting frame 607 and the bracket 103, and the four corners of the outer wall on one side of the connecting frame 607 are fixedly connected to a support rod 606, and the limiting column 608 is fixed on the outer wall on one side away from the connecting frame 607. A buffer plate 605 is connected, and four poles 606 are fixedly connected to the buffer plate 605 through one side of the bracket 103; by the above structure, the switch of the electromagnet 614 can be turned on, so that the electromagnet 614 generates magnetism and absorbs iron. The mass block 612, under the action of the second connecting rod 611, drives the two limiting blocks 610 to shrink into the inside of the rectangular hole, at this time, under the action of the second spring 609, it is pushed by the connecting frame 607, the limiting column 608 and the support bar 606 The buffer plate 605 leaves the bracket 103, so that the buffer plate 605 moves.

进一步的,负压组件4包括固定连接在支架103一侧外壁的负压箱401,负压箱401一侧内壁滑动连接有活塞板404,活塞板404底部外壁固定连接有传动板405,且传动板405和锤杆301固定连接,负压箱401顶部外壁固定连接有电磁阀403,负压箱401一侧外壁顶部固定连接有单向阀402;借由上述结构,可以在锤杆301上升的过程中,通过传动板405带动活塞板404上升,此时关闭电磁阀403的开关,实现了在活塞板404运动过程中将负压箱401中的气体通过单向阀402压入软管406中,使得夹持座701上格栅703处产生气流,通过导向板706的引导,将锻件表面的碎屑吹走。Further, the negative pressure assembly 4 includes a negative pressure box 401 fixedly connected to the outer wall of one side of the bracket 103, a piston plate 404 is slidably connected to the inner wall of one side of the negative pressure box 401, and a transmission plate 405 is fixedly connected to the outer wall of the bottom of the piston plate 404, and the transmission The plate 405 is fixedly connected with the hammer rod 301, the top outer wall of the negative pressure box 401 is fixedly connected with a solenoid valve 403, and the top of the outer wall of one side of the negative pressure box 401 is fixedly connected with a check valve 402; During the process, the transmission plate 405 drives the piston plate 404 to rise. At this time, the switch of the solenoid valve 403 is closed, and the gas in the negative pressure box 401 is pressed into the hose 406 through the one-way valve 402 during the movement of the piston plate 404. , so that an airflow is generated at the grid 703 on the clamping seat 701, and the debris on the surface of the forging is blown away by the guidance of the guide plate 706.

进一步的,检测组件8包括滑动连接在支架103一侧外壁的检测块801,检测块801两侧外壁均转动连接有第三连杆805,且两个第三连杆805均和连接板604转动连接,检测块801一侧外壁固定连接有第四弹簧802,支架103一侧外壁固定连接有固定板804,固定板804一侧外壁固定连接有压力传感器803,且压力传感器803和第四弹簧802固定连接,压力传感器803通过信号线接有控制器,且控制器与电磁阀403和电磁铁614电性连接;借由上述结构,可以在连接板604摆动的过程中通过第三连杆805带动检测块801沿着支架103滑动,在第四弹簧802的作用下,使得压力传感器803产生信号,实现对锤杆301状态的检测。Further, the detection assembly 8 includes a detection block 801 slidably connected to the outer wall on one side of the bracket 103, the outer walls on both sides of the detection block 801 are rotatably connected with third connecting rods 805, and the two third connecting rods 805 rotate with the connecting plate 604 Connection, the outer wall of one side of the detection block 801 is fixedly connected with the fourth spring 802, the outer wall of the side of the bracket 103 is fixedly connected with the fixed plate 804, and the outer wall of the side of the fixed plate 804 is fixedly connected with the pressure sensor 803, and the pressure sensor 803 and the fourth spring 802 Fixed connection, the pressure sensor 803 is connected to the controller through the signal line, and the controller is electrically connected with the solenoid valve 403 and the electromagnet 614; by virtue of the above structure, it can be driven by the third connecting rod 805 during the swinging process of the connecting plate 604 The detection block 801 slides along the support 103 , and under the action of the fourth spring 802 , the pressure sensor 803 generates a signal to detect the state of the hammer rod 301 .

进一步的,夹持组件7包括开设在台体1顶部外壁的两个通孔101,两个通孔101一侧内壁滑动连接有传动架201,传动架201顶部外壁固定连接有夹持座701,夹持座701一侧外壁开设有收集槽,收集槽底部内壁一侧固定连接有格栅703,夹持座701一侧外壁处于收集槽两侧处均转动连接有多个等距离分布的橡胶辊702,收集槽一侧内壁开设有固定孔,固定孔弧形内壁固定连接有滤网704,夹持座701一侧外壁靠近固定孔处固定连接有和电磁阀403连通的第一软管406,收集槽底部内壁滑动连接有滑板705;借由上述结构,可以通过滤网704避免碎屑进入软管406中,实现保护软管406的目的。Further, the clamping assembly 7 includes two through holes 101 opened on the top outer wall of the table body 1, the inner wall of one side of the two through holes 101 is slidingly connected with the transmission frame 201, and the top outer wall of the transmission frame 201 is fixedly connected with the clamping seat 701, The outer wall of one side of the clamping seat 701 is provided with a collecting tank, the inner wall of the bottom of the collecting tank is fixedly connected with a grid 703, and the outer wall of one side of the clamping seat 701 is rotatably connected with a plurality of equidistantly distributed rubber rollers on both sides of the collecting tank 702, the inner wall on one side of the collection tank is provided with a fixing hole, the arc-shaped inner wall of the fixing hole is fixedly connected with a filter screen 704, and the outer wall on one side of the clamping seat 701 is fixedly connected with a first hose 406 communicating with the solenoid valve 403 near the fixing hole, A sliding plate 705 is slidably connected to the inner wall of the bottom of the collection tank; by virtue of the above structure, the filter screen 704 can prevent debris from entering the hose 406 and achieve the purpose of protecting the hose 406 .

进一步的,传动组件2包括固定连接在台体1底部外壁两侧处的支板204,两个支板204相对侧外壁转动连接有双向丝杆203,两个传动架201一侧外壁均开设有供双向丝杆203穿过的螺纹孔,其中一个支板204一侧外壁转动连接有手轮202,且手轮202和双向丝杆203固定连接;借由上述结构,可以通过手轮202驱动双向丝杆203旋转,配合传动架201上的螺纹孔,带动两个夹持座701相互靠近,实现锻件的夹持工作。Further, the transmission assembly 2 includes support plates 204 fixedly connected to both sides of the outer wall of the bottom of the table body 1. Two-way screw rods 203 are rotatably connected to the outer walls of the opposite sides of the two support plates 204. The outer walls of the two drive frames 201 are provided with The threaded hole for passing through the two-way screw mandrel 203, wherein the outer wall of one side of the support plate 204 is rotatably connected with a hand wheel 202, and the hand wheel 202 and the two-way screw mandrel 203 are fixedly connected; The screw rod 203 rotates and cooperates with the threaded hole on the transmission frame 201 to drive the two clamping seats 701 to approach each other to realize the clamping work of the forging.

进一步的,两个收集槽顶部内壁均等距离固定连接有多个倾斜设置的导向板706;借由上述结构,可以在气流经过导向板706时,改变气流的方向,通过两组导向板706,实现对锻件表面的全面清理。Further, the top inner walls of the two collection tanks are fixedly connected with a plurality of inclined guide plates 706 at equal distances; with the above structure, when the air flow passes through the guide plates 706, the direction of the air flow can be changed, and through the two sets of guide plates 706, realize Comprehensive cleaning of the forging surface.

进一步的,送料组件9包括固定连接在台体1一侧外壁的支撑架901,支撑架901一侧外壁开设有安装孔,安装孔弧形内壁固定有液压杆904,液压杆904的输出端固定连接有固定块903,固定块903顶部外壁固定连接有推板902;借由上述结构,可以接通液压杆904的开关,通过液压杆904和固定块903推动推板902移动,进而推动锻件移动,配合橡胶辊702实现锻件的送料工作。Further, the feeding assembly 9 includes a support frame 901 fixedly connected to the outer wall of one side of the table body 1, the outer wall of the side of the support frame 901 is provided with a mounting hole, the arc-shaped inner wall of the mounting hole is fixed with a hydraulic rod 904, and the output end of the hydraulic rod 904 is fixed. A fixed block 903 is connected, and a push plate 902 is fixedly connected to the outer wall of the top of the fixed block 903; with the above structure, the switch of the hydraulic rod 904 can be connected, and the push plate 902 is pushed to move through the hydraulic rod 904 and the fixed block 903, thereby pushing the forging to move , cooperate with the rubber roller 702 to realize the feeding work of the forging.

具体工作方法是:工作时,通过固定座302将锤杆301和压铸动力设备连接,并且确保第二弹簧609处于拉伸状态,接着将锻件放置在砧座307上,通过手轮202驱动双向丝杆203旋转,配合传动架201上的螺纹孔,带动两个夹持座701相互靠近,实现锻件的夹持工作,通过压铸动力设备驱动锤杆301匀速上下运动,压铸工作过程中,锤杆301带动锻锤305下降,锻锤305砸向砧座307上的锻件,当锻锤305接触锻件后,完成压铸工作,在惯性作用下,锤杆301依旧具备较高强度的向下运动趋势,此时锤杆301通过多边形槽沿着锻锤305上的棱柱303下降,此时锤杆301通过连接环304和第一连杆503带动滑块502在滑槽中移动,通过滑槽中的第一弹簧501实现对滑块502的缓冲,进而实现对锤杆301的缓冲,随着本装置使用时间的增加,锤杆301依旧可以保持较高的强度,进而从根本上降低了锤杆301断裂的风险,提高了本装置的安全程度,完成压铸后,通过动力设备带动锤杆301上升,在锤杆301上升的过程中,通过传动板405带动活塞板404上升,此时关闭电磁阀403的开关,实现了在活塞板404运动过程中将负压箱401中的气体通过单向阀402压入软管406中,使得夹持座701上格栅703处产生气流,通过导向板706的引导,将锻件表面的碎屑吹走,在锻锤305移动的过程中,通过连接座306和套杆602带动套筒601旋转,在套筒601的支撑下,使得传动杆603发生摆动,进而带动连接板604发生摆动,连接板604摆动的过程中通过第三连杆805带动检测块801沿着支架103滑动,在第四弹簧802的作用下,使得压力传感器803产生信号,由于锻锤305在正常工作时处于匀速状态,此时的压力传感器803信号强度呈线性变化,当锤杆301发生断裂后,锻锤305下降速度增加,此时的压力传感器803信号强度呈指数性变化,当控制器接收压力传感器803的信号后,首先接通电磁铁614的开关,使电磁铁614产生磁性,吸附铁质块612,在第二连杆611的作用下,带动两个限制块610收缩至矩形孔内部,此时在第二弹簧609的作用下,通过连接架607、限制柱608和支杆606推动缓冲板605离开支架103,由于缓冲板605发生移动,在连接板604旋转的过程中接触缓冲板605,通过第二弹簧609实现对连接板604的缓冲,进而通过传动杆603、套筒601、套杆602和连接座306实现对锻锤305的缓冲,控制器同时关闭电磁阀403,电磁阀403关闭后,使负压箱401和活塞板404组成的空间形成密封,使得活塞板404下降所需要的力量越大,因此,传动板405的作用下,实现对锤杆301的缓冲,避免断裂的锤杆301砸向锻件而崩出,进一步提高了安全程度。The specific working method is: when working, connect the hammer rod 301 and the die-casting power equipment through the fixed seat 302, and ensure that the second spring 609 is in a stretched state, then place the forging on the anvil 307, and drive the two-way wire through the hand wheel 202 The rod 203 rotates and cooperates with the threaded hole on the transmission frame 201 to drive the two clamping seats 701 close to each other to realize the clamping work of the forging. The die-casting power equipment drives the hammer rod 301 to move up and down at a uniform speed. During the die-casting process, the hammer rod 301 The forging hammer 305 is driven down, and the forging hammer 305 hits the forging on the anvil 307. When the forging hammer 305 touches the forging, the die-casting work is completed. At this time, the hammer rod 301 descends along the prism 303 on the forging hammer 305 through the polygonal groove. At this time, the hammer rod 301 drives the slider 502 to move in the chute through the connecting ring 304 and the first connecting rod 503, and the first spring in the chute 501 realizes the buffering of the slider 502, and then realizes the buffering of the hammer rod 301. With the increase of the use time of the device, the hammer rod 301 can still maintain a high strength, thereby fundamentally reducing the risk of the hammer rod 301 breaking , which improves the safety of the device. After the die-casting is completed, the hammer rod 301 is driven up by the power equipment. During the rising process of the hammer rod 301, the piston plate 404 is driven up by the transmission plate 405. At this time, the switch of the solenoid valve 403 is closed. Realize that the gas in the negative pressure box 401 is pressed into the hose 406 through the one-way valve 402 during the movement of the piston plate 404, so that the airflow is generated at the grille 703 on the clamping seat 701, guided by the guide plate 706, the The debris on the surface of the forging is blown away. During the movement of the forging hammer 305, the sleeve 601 is driven to rotate through the connecting seat 306 and the sleeve rod 602. Under the support of the sleeve 601, the transmission rod 603 is made to swing, thereby driving the connecting plate 604 swings, and the connecting plate 604 drives the detection block 801 to slide along the bracket 103 through the third connecting rod 805 during the swinging process. Under the action of the fourth spring 802, the pressure sensor 803 generates a signal. Since the forging hammer 305 is working normally At this time, the signal strength of the pressure sensor 803 changes linearly. When the hammer rod 301 breaks, the falling speed of the forging hammer 305 increases. At this time, the signal strength of the pressure sensor 803 changes exponentially. When the controller receives the pressure After the signal from the sensor 803, the switch of the electromagnet 614 is first turned on, so that the electromagnet 614 generates magnetism and absorbs the iron block 612. Under the action of the second connecting rod 611, the two limiting blocks 610 are driven to shrink into the inside of the rectangular hole, At this time, under the action of the second spring 609, the buffer plate 605 is pushed away from the support 103 by the connecting frame 607, the limiting column 608 and the support rod 606. Since the buffer plate 605 moves, it contacts the buffer plate 605 during the rotation of the connecting plate 604. , the second spring 609 realizes the buffering of the connecting plate 604, and then realizes the buffering of the forging hammer 305 through the transmission rod 603, the sleeve 601, the sleeve rod 602 and the connecting seat 306, and the controller closes the solenoid valve 403 at the same time, and the solenoid valve 403 After closing, the space formed by the negative pressure box 401 and the piston plate 404 forms a seal, so that the force required for the piston plate 404 to descend is greater. Therefore, under the action of the transmission plate 405, the hammer rod 301 is buffered to avoid breakage. The hammer rod 301 smashes against the forging and collapses, which further improves the safety degree.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (4)

1. The utility model provides a die casting equipment that has protection device to be used for car forging, includes stage body (1), its characterized in that: the utility model discloses a novel die-casting device, including platform body (1), support (102) are all fixedly connected with in platform body (1) top outer wall both sides department, two support (102) top outer wall fixedly connected with support (103), the round hole has been seted up to support (103) top outer wall, round hole arc inner wall sliding connection has die-casting subassembly (3), die-casting subassembly (3) are including hammer stem (301) of sliding connection at round hole arc inner wall, polygonal groove has been seted up to hammer stem (301) bottom outer wall, polygonal groove one side sliding connection has prism (303), prism (303) bottom outer wall fixedly connected with forging hammer (305), hammer stem (301) arc outer wall bottom fixedly connected with first buffer module (5), two connecting seat (306) are all fixedly connected with in forging hammer (305) both sides outer wall both ends, four connecting seat (306) one side outer wall all rotate and are connected with second buffer module (6), and second buffer module (6) and support (103) one side outer wall rotate and are connected, platform body (1) top outer wall is close to forging hammer (103) department fixedly connected with anvil (307), support (301) outer wall (8) are connected with one side outer wall (8), the outer wall of the bottom of the table body (1) is fixedly connected with a transmission component (2), the outer walls of two sides of the support (103) are fixedly connected with a negative pressure component (4), the outer wall of one side of the table body (1) is fixedly connected with a feeding component (9), the second buffer component (6) comprises a sleeve rod (602) which is rotationally connected with the outer wall of one side of the connecting seat (306), one side of the sleeve rod (602) is slidingly connected with a sleeve (601), the sleeve (601) is rotationally connected with the support (103), one side of the sleeve rod (602) is fixedly connected with a transmission rod (603), two top outer walls of the transmission rods (603) which are positioned on the same side of the anvil (307) are fixedly connected with a connecting plate (604), the outer wall of one side of the support (103) is close to the connecting plate (604) and is provided with connecting holes, two arc inner walls of the connecting holes are all in sliding connection with limiting components, each limiting component comprises a limiting column (608) which is in sliding connection with the arc inner wall of the connecting hole, the arc outer wall of each limiting column (608) is provided with a rectangular hole, the inner wall of one side of each rectangular hole is in sliding connection with two limiting blocks (610), the inner wall of one side of each rectangular hole is provided with a circular groove, the inner wall of one side of each circular groove is fixedly connected with an electromagnet (614), the outer wall of one side of each electromagnet (614) is fixedly connected with a third spring (613), the arc inner wall of each circular groove is in sliding connection with an iron block (612), and iron piece (612) and third spring (613) fixed connection, iron piece (612) one side outer wall rotates and is connected with two second connecting rods (611), and two second connecting rods (611) rotate with limit piece (610) nearby respectively and are connected, limit post (608) one side outer wall fixedly connected with link (607), link (607) and support (103) opposite side outer wall fixedly connected with second spring (609), link (607) one side outer wall four corners department all fixedly connected with branch (606), limit post (608) are kept away from link (607) one side outer wall fixedly connected with buffer board (605), and four branch (606) all pass support (103) one side outer wall and buffer board (605) fixed connection, negative pressure subassembly (4) are including negative pressure case (401) of fixed connection at support (103) one side outer wall, negative pressure case (401) one side inner wall sliding connection has piston plate (404), piston plate (404) bottom outer wall fixedly connected with drive plate (405), and drive plate (405) and drive plate (301) one side outer wall fixedly connected with buffer board (605), negative pressure case (401) top fixedly connected with solenoid valve (401) one side outer wall (401), the detection assembly (8) comprises a detection block (801) which is slidingly connected to the outer wall of one side of the support (103), the outer walls of two sides of the detection block (801) are respectively and rotationally connected with a third connecting rod (805), the outer walls of one side of the detection block (801) are respectively and rotationally connected with a connecting plate (604), a fourth spring (802) is fixedly connected to the outer wall of one side of the support (103), a fixing plate (804) is fixedly connected to the outer wall of one side of the support (103), a pressure sensor (803) is fixedly connected to the outer wall of one side of the fixing plate (804), the pressure sensor (803) is fixedly connected with the fourth spring (802), the pressure sensor (803) is connected with a controller through a signal wire, the controller is electrically connected with an electromagnetic valve (403) and an electromagnet (614), the clamping assembly (7) comprises two through holes (101) which are respectively arranged on the outer wall of the top of the table body (1), a transmission frame (201) is slidingly connected to the inner wall of one side of the through holes (101), a clamping seat (701) is fixedly connected to the outer wall of the top of the transmission frame, a collecting groove (701) is formed in the outer wall of one side of the clamping seat (701), a collecting groove is formed in the outer wall of one side of the clamping seat (701), the collecting groove is fixedly connected with a plurality of rubber grooves (702), the collecting grooves (702) are distributed on the inner wall of one side of the collecting groove (702), and the collecting groove is fixedly connected with one side of the collecting groove (702), and the collecting groove is fixedly arranged on the collecting groove (702), and the collecting groove (one side and the collecting groove (702), and the collecting groove is respectively, fixed orifices arc inner wall fixedly connected with filter screen (704), clamping seat (701) one side outer wall is close to fixed orifices department fixedly connected with hose (406) of solenoid valve (403) intercommunication, collecting vat bottom inner wall sliding connection has slide (705), drive assembly (2) are including fixed connection extension board (204) in stage body (1) bottom outer wall both sides department, two extension board (204) opposite side outer wall rotation is connected with two-way lead screw (203), two screw hole that supplies two-way lead screw (203) to pass is all offered to drive frame (201) one side outer wall rotation is connected with hand wheel (202), and hand wheel (202) and two-way lead screw (203) fixed connection.
2. A die casting apparatus for automotive forgings with a protective device as defined in claim 1, wherein: the first buffer assembly (5) comprises a connecting ring (304) fixedly connected to the bottom of the arc-shaped outer wall of the hammer rod (301), a plurality of first connecting rods (503) are rotationally connected to the arc-shaped outer wall of the connecting ring (304), sliding blocks (502) are rotationally connected to the outer wall of one side of each first connecting rod (503), sliding grooves are formed in the positions, close to the first connecting rods (503), of the outer wall of the top of each forging hammer (305), sliding blocks (502) are in sliding connection with the inner wall of the bottom of each sliding groove, first springs (501) are fixedly connected to the inner wall of one side of each sliding groove, and the first springs (501) are fixedly connected with the sliding blocks (502).
3. A die casting apparatus for automotive forgings with a protective device as defined in claim 1, wherein: a plurality of obliquely arranged guide plates (706) are fixedly connected to the inner walls of the tops of the collecting tanks at equal distances.
4. A die casting apparatus for automotive forgings with a protective device as defined in claim 1, wherein: the feeding assembly (9) comprises a supporting frame (901) fixedly connected to the outer wall of one side of the table body (1), a mounting hole is formed in the outer wall of one side of the supporting frame (901), a hydraulic rod (904) is fixed on the arc inner wall of the mounting hole, a fixed block (903) is fixedly connected to the output end of the hydraulic rod (904), and a push plate (902) is fixedly connected to the outer wall of the top of the fixed block (903).
CN202210265329.5A 2022-03-17 2022-03-17 Die casting equipment with protection device for automobile forgings Active CN114932183B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116550922B (en) * 2023-06-19 2024-01-26 浙江技佳五金制造有限公司 High-precision fool-proof cold forging forming device for production of multi-series jump buckle shaft

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB171964A (en) * 1920-11-23 1922-02-02 Det Tekniske Forsogsaktieselsk Improvements in mechanical hammers
GB400402A (en) * 1932-03-04 1933-10-26 Beche & Grohs G M B H Improvements in and relating to swaging hammers
CN106001350A (en) * 2016-05-29 2016-10-12 德清恒丰机械有限公司 High-stability noise reduction type forging hammer
CN208613643U (en) * 2018-07-03 2019-03-19 鞍山市台安县支重轮制造有限公司 A kind of pneumatic hammer device of good damping effect
CN209716342U (en) * 2019-01-21 2019-12-03 新昌县云大农业有限公司 A kind of forging hammer that stability is high
CN212598630U (en) * 2020-06-10 2021-02-26 江西中信航空设备制造有限公司 Forging equipment with high forging uniformity
CN112536409A (en) * 2020-10-29 2021-03-23 德清县杰创机械有限公司 Adjustable copper-aluminum forging and pressing stable mechanical equipment
CN215879717U (en) * 2021-09-06 2022-02-22 天津市宽福自行车有限公司 Forging device is used in frame processing

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB171964A (en) * 1920-11-23 1922-02-02 Det Tekniske Forsogsaktieselsk Improvements in mechanical hammers
GB400402A (en) * 1932-03-04 1933-10-26 Beche & Grohs G M B H Improvements in and relating to swaging hammers
CN106001350A (en) * 2016-05-29 2016-10-12 德清恒丰机械有限公司 High-stability noise reduction type forging hammer
CN208613643U (en) * 2018-07-03 2019-03-19 鞍山市台安县支重轮制造有限公司 A kind of pneumatic hammer device of good damping effect
CN209716342U (en) * 2019-01-21 2019-12-03 新昌县云大农业有限公司 A kind of forging hammer that stability is high
CN212598630U (en) * 2020-06-10 2021-02-26 江西中信航空设备制造有限公司 Forging equipment with high forging uniformity
CN112536409A (en) * 2020-10-29 2021-03-23 德清县杰创机械有限公司 Adjustable copper-aluminum forging and pressing stable mechanical equipment
CN215879717U (en) * 2021-09-06 2022-02-22 天津市宽福自行车有限公司 Forging device is used in frame processing

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Denomination of invention: A casting equipment with a protective device for automobile forgings

Granted publication date: 20230901

Pledgee: Jiangsu Jingjiang Rural Commercial Bank Co.,Ltd. Dajue Branch

Pledgor: JIANGSU ZHONGXIANG AUTO PARTS Co.,Ltd.

Registration number: Y2025980060809