CN114927710A - Rubberizing device - Google Patents
Rubberizing device Download PDFInfo
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- CN114927710A CN114927710A CN202210187423.3A CN202210187423A CN114927710A CN 114927710 A CN114927710 A CN 114927710A CN 202210187423 A CN202210187423 A CN 202210187423A CN 114927710 A CN114927710 A CN 114927710A
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- 230000007246 mechanism Effects 0.000 claims abstract description 379
- 239000003292 glue Substances 0.000 claims abstract description 263
- 238000002360 preparation method Methods 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 49
- 230000017105 transposition Effects 0.000 claims abstract description 11
- 238000001179 sorption measurement Methods 0.000 claims description 58
- 238000004026 adhesive bonding Methods 0.000 claims description 34
- 239000002390 adhesive tape Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000004513 sizing Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000007664 blowing Methods 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
- H01M10/0409—Machines for assembling batteries for cells with wound electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本申请涉及电池领域,具体而言,涉及一种贴胶装置。The present application relates to the field of batteries, and in particular, to a glue sticking device.
背景技术Background technique
电池是常见的储能装置,其能将化学能转化成电能供给用电设备。在电池制造过程中包括贴胶步骤,其主要是为卷绕完成的电芯进行贴胶。目前,在贴胶步骤中,需要先进行备胶,待备胶完成后,再将胶料粘贴至电芯,待粘贴完成后才能继续备胶,以进行下一次粘贴,这样操作需要等待贴胶完成才能继续备胶,生产过程中具有较长的等待时间,生产效率较低。Batteries are common energy storage devices that can convert chemical energy into electrical energy for electrical equipment. In the battery manufacturing process, a gluing step is included, which is mainly used for gluing the wound cells. At present, in the glue sticking step, it is necessary to prepare glue first. After the glue preparation is completed, the glue material is pasted to the battery cell. After the pasting is completed, the glue preparation can be continued for the next pasting. In this way, the operation needs to wait for the glue sticking. The glue preparation can only be continued after completion, and the production process has a long waiting time and low production efficiency.
发明内容SUMMARY OF THE INVENTION
本申请实施例的目的在于提供一种贴胶装置,其旨在改善相关技术中贴胶步骤具有较长的等待时间,生产效率较低的问题。The purpose of the embodiments of the present application is to provide a glue sticking device, which aims to improve the problems of long waiting time and low production efficiency in the glue sticking step in the related art.
本申请实施例提供了一种贴胶装置,所述贴胶装置包括送胶模块、中转模块及贴胶模块,所述送胶模块用于输送胶料;所述中转模块包括换位机构和连接于所述换位机构的两个拾取机构,所述换位机构用于切换两个所述拾取机构的位置,以使一个所述拾取机构位于备胶位置,另一个所述拾取机构位于送胶位置,所述拾取机构用于在所述备胶位置接收所述送胶模块输送的所述胶料,所述贴胶模块用于接收位于所述送胶位置的所述拾取机构供给的所述胶料并将所述胶料粘贴于目标件。An embodiment of the present application provides a glue sticking device, the glue sticking device includes a glue feeding module, a transfer module and a glue sticking module, the glue feeding module is used for transporting glue material; the transfer module includes a transposition mechanism and a connection In the two pick-up mechanisms of the transposition mechanism, the transposition mechanism is used to switch the positions of the two pick-up mechanisms, so that one of the pick-up mechanisms is located at the glue preparation position, and the other of the pick-up mechanisms is located in the glue feeding position. position, the pickup mechanism is used to receive the glue delivered by the glue feeding module at the glue preparation position, and the glue sticking module is used to receive the glue supplied by the pickup mechanism at the glue feeding position. glue and stick the glue to the target piece.
在上述技术方案中,该贴胶装置的一个拾取机构在接收送胶模块供给的胶料的同时,另一个拾取机构可将已经接收的胶料供给贴胶模块,即该贴胶装置的中转模块可以同时进行备胶和送胶,减少了生产过程中的等待时间,提高了生产效率。In the above technical solution, while one pickup mechanism of the glue sticking device receives the glue material supplied by the glue feeding module, the other pickup mechanism can supply the already received glue material to the glue sticking module, that is, the transfer module of the glue sticking device. Glue preparation and glue feeding can be carried out at the same time, which reduces the waiting time in the production process and improves the production efficiency.
作为本申请实施例的一种可选技术方案,所述换位机构包括机架、转动座及驱动单元;所述转动座转动连接于所述机架,所述转动座用于安装两个所述拾取机构;所述驱动单元与所述转动座连接,所述驱动单元用于驱动所述转动座转动,两个所述拾取机构位于所述转动座的转动轴线的两侧。As an optional technical solution of the embodiment of the present application, the shifting mechanism includes a frame, a rotating base and a driving unit; the rotating base is rotatably connected to the frame, and the rotating base is used to install two The pickup mechanism; the drive unit is connected with the rotation base, the drive unit is used to drive the rotation base to rotate, and the two pickup mechanisms are located on both sides of the rotation axis of the rotation base.
在上述技术方案中,两个拾取机构位于转动座的转动轴线的两侧,当驱动单元驱动转动座转动时,可将原本位于备胶位置的拾取机构转动至送胶位置,将原本位于送胶位置的拾取机构转动至备胶位置。这样,一个拾取机构在送胶的同时,另一个拾取机构也在进行备胶,即可减少生产过程中的等待时间,提高生产效率。In the above technical solution, the two pickup mechanisms are located on both sides of the rotation axis of the rotating base. When the driving unit drives the rotating base to rotate, the pickup mechanism originally located at the glue preparation position can be rotated to the glue feeding position, and the original position at the glue feeding position can be rotated. The pick-up mechanism at the position rotates to the glue preparation position. In this way, while one pickup mechanism is feeding glue, the other pickup mechanism is also preparing glue, which can reduce the waiting time in the production process and improve the production efficiency.
作为本申请实施例的一种可选技术方案,所述拾取机构为真空吸附机构。As an optional technical solution of the embodiment of the present application, the pickup mechanism is a vacuum adsorption mechanism.
在上述技术方案中,采用真空吸附机构,能够稳定抓取和释放胶料的同时还不易对胶料造成损害,有利于提升贴胶质量。In the above technical solution, the vacuum adsorption mechanism is adopted, which can stably grasp and release the rubber material, and at the same time, it is not easy to cause damage to the rubber material, which is beneficial to improve the quality of the glue sticking.
作为本申请实施例的一种可选技术方案,所述真空吸附机构具有用于吸附所述胶料的吸附面,两个所述拾取机构的吸附面分别位于所述转动座的两侧。As an optional technical solution of the embodiment of the present application, the vacuum adsorption mechanism has adsorption surfaces for adsorbing the sizing material, and the adsorption surfaces of the two pickup mechanisms are respectively located on both sides of the rotating base.
在上述技术方案中,通过将两个拾取机构的吸附面设置在转动座的两侧,使得驱动单元驱动转动座转动前后两个吸附面都能够在备胶位置和送胶位置起到吸附作用。In the above technical solution, by arranging the suction surfaces of the two pickup mechanisms on both sides of the rotating base, the two suction surfaces before and after the drive unit drives the rotating base to rotate can play a suction role at the glue preparation position and the glue feeding position.
作为本申请实施例的一种可选技术方案,所述送胶模块包括移送机构、固定机构及切刀机构,所述移送机构用于将放卷机构放卷的胶带的一端提供给位于所述备胶位置的所述拾取机构;所述固定机构用于固定所述胶带;所述切刀机构位于所述固定机构与位于所述备胶位置的所述拾取机构之间,所述切刀机构用于切断所述胶带,以使所述胶带被切下的部分在所述拾取机构形成所述胶料。As an optional technical solution of the embodiment of the present application, the glue feeding module includes a transfer mechanism, a fixing mechanism and a cutter mechanism, and the transfer mechanism is used to provide one end of the tape unrolled by the unwinding mechanism to the The pickup mechanism at the glue preparation position; the fixing mechanism is used to fix the tape; the cutter mechanism is located between the fixing mechanism and the pickup mechanism at the glue preparation position, and the cutter mechanism is located between the fixing mechanism and the pickup mechanism at the glue preparation position. It is used for cutting the adhesive tape, so that the cut part of the adhesive tape forms the sizing material in the pick-up mechanism.
在上述技术方案中,通过设置移送机构,能够将放卷机构放卷的胶带的一端提供给位于备胶位置的拾取机构,以便于通过位于备胶位置的拾取机构固定住胶带的一端。固定机构可对胶带进行固定,这样,胶带上的两个位置分别被位于备胶位置的拾取机构和固定机构固定。位于固定机构与位于备胶位置的拾取机构之间的切刀机构可将被固定的胶带切断,使得胶带被切下的部分形成胶料,以完成备胶。In the above technical solution, by providing the transfer mechanism, one end of the tape unrolled by the unwinding mechanism can be provided to the pickup mechanism at the glue preparation position, so that one end of the tape can be fixed by the pickup mechanism at the glue preparation position. The fixing mechanism can fix the tape, so that the two positions on the tape are respectively fixed by the pick-up mechanism and the fixing mechanism located at the glue-preparing position. The cutter mechanism located between the fixing mechanism and the pick-up mechanism located at the glue preparation position can cut the fixed adhesive tape, so that the cut part of the adhesive tape forms a glue material to complete the glue preparation.
作为本申请实施例的一种可选技术方案,所述移送机构具有第一位置及第二位置,当所述移送机构处于所述第一位置时,所述移送机构与所述固定机构相对,当所述移送机构处于所述第二位置时,所述移送机构与处于所述备胶位置的所述拾取机构相对;所述移送机构用于在其从所述第一位置切换至所述第二位置时将所述胶带的一端供给所述拾取机构。As an optional technical solution of the embodiment of the present application, the transfer mechanism has a first position and a second position, and when the transfer mechanism is in the first position, the transfer mechanism is opposite to the fixing mechanism, When the transfer mechanism is in the second position, the transfer mechanism is opposite to the pick-up mechanism in the glue preparation position; the transfer mechanism is used to switch from the first position to the second position In the second position, one end of the tape is supplied to the pickup mechanism.
在上述技术方案中,移送机构能够在第一位置和第二位置之间活动,以便于将胶带的一端供给拾取机构。当移送机构处于第一位置时,移送机构可接收放卷机构放卷的胶带的一端,当移送机构从第一位置切换至第二位置时,移送机构将胶带的一端供给拾取机构。之后,固定机构可对胶带进行固定,使得胶带上的两个位置分别被固定,以便于切刀机构从上述两个位置之间切断胶带。In the above technical solution, the transfer mechanism can move between the first position and the second position, so as to supply one end of the tape to the pick-up mechanism. When the transfer mechanism is in the first position, the transfer mechanism can receive one end of the tape unrolled by the unwinding mechanism, and when the transfer mechanism is switched from the first position to the second position, the transfer mechanism supplies one end of the tape to the pickup mechanism. After that, the fixing mechanism can fix the adhesive tape, so that the two positions on the adhesive tape are respectively fixed, so that the cutter mechanism can cut the adhesive tape from between the two positions.
作为本申请实施例的一种可选技术方案,所述拾取机构、所述固定机构及所述移送机构均为真空吸附机构,所述真空吸附机构的吸附力能够调节,以使所述胶带能够在所述移送机构与所述拾取机构之间、所述移送机构与所述固定机构之间转移。As an optional technical solution of the embodiment of the present application, the pickup mechanism, the fixing mechanism and the transfer mechanism are all vacuum adsorption mechanisms, and the adsorption force of the vacuum adsorption mechanism can be adjusted, so that the adhesive tape can be Transfer between the transfer mechanism and the pickup mechanism, and between the transfer mechanism and the fixing mechanism.
在上述技术方案中,当移送机构处于第一位置时,移送机构的吸附力大于固定机构的吸附力,使得胶带的一端固定于移送机构。当移送机构从第一位置切换至第二位置时,使移送机构的吸附力小于位于备胶位置的拾取机构的吸附力,这样,拾取机构即可拾取胶带的一端,将胶带的一端固定于拾取机构。之后,可以调节固定机构的吸附力,使得固定机构吸附固定胶带,使得胶带上的两个位置分别被固定。当移送机构从第二位置回到第一位置时,使移送机构的吸附力大于固定机构的吸附力,使得被切刀的胶带的新的一端再次被固定于移送机构。In the above technical solution, when the transfer mechanism is in the first position, the adsorption force of the transfer mechanism is greater than the adsorption force of the fixing mechanism, so that one end of the adhesive tape is fixed to the transfer mechanism. When the transfer mechanism is switched from the first position to the second position, the suction force of the transfer mechanism is smaller than the suction force of the pick-up mechanism at the glue preparation position, so that the pick-up mechanism can pick up one end of the tape and fix one end of the tape to the pick-up mechanism mechanism. After that, the adsorption force of the fixing mechanism can be adjusted, so that the fixing mechanism absorbs the fixing tape, so that the two positions on the tape are respectively fixed. When the transfer mechanism returns from the second position to the first position, the suction force of the transfer mechanism is made greater than that of the fixing mechanism, so that the new end of the tape being cut is fixed to the transfer mechanism again.
作为本申请实施例的一种可选技术方案,所述贴胶模块包括贴胶滚筒、第一驱动机构及第二驱动机构。所述贴胶滚筒用于接收位于所述送胶位置的所述拾取机构供给的所述胶料;所述第一驱动机构连接于所述贴胶滚筒,所述第一驱动机构用于驱动所述贴胶滚筒转动;所述第二驱动机构连接于所述贴胶滚筒,所述第二驱动机构用于驱动所述贴胶滚筒摆动,以将所述胶料粘贴于所述目标件。As an optional technical solution of the embodiment of the present application, the gluing module includes an gluing roller, a first driving mechanism and a second driving mechanism. The glue sticking roller is used for receiving the glue supplied by the pick-up mechanism at the glue feeding position; the first driving mechanism is connected to the glue sticking roller, and the first driving mechanism is used to drive the The glue sticking roller rotates; the second driving mechanism is connected to the glue sticking roller, and the second driving mechanism is used to drive the glue sticking roller to swing, so as to stick the glue material to the target piece.
在上述技术方案中,通过设置贴胶滚筒,以便于贴胶滚筒接收位于送胶位置的拾取机构供给的胶料,第一驱动机构驱动贴胶滚筒转动,以使得贴胶滚筒能够将拾取机构供给的胶料卷绕于贴胶滚筒或者将卷绕于贴胶滚筒的胶料放卷以将胶料粘贴与目标件。第二驱动机构可实现贴胶滚筒的摆动,当贴胶滚筒摆动至靠近送胶位置时,贴胶滚筒可接收位于送胶位置的拾取机构供给的胶料。当贴胶滚筒摆动至靠近目标件时,贴胶滚筒可将卷绕于贴胶滚筒的胶料放卷以将胶料粘贴与目标件。In the above technical solution, by setting the glue sticking roller, so that the glue sticking roller can receive the glue material supplied by the pick-up mechanism located at the glue feeding position, and the first drive mechanism drives the glue sticking roller to rotate, so that the glue sticking roller can supply the pick-up mechanism to the glue sticking roller. The glue is wound on the glue roller or unwinds the glue wound on the glue roller to stick the glue to the target piece. The second driving mechanism can realize the swinging of the glue applicator roller. When the glue applicator drum swings to a position close to the glue feeding position, the glue applicator drum can receive the glue supplied by the pick-up mechanism at the glue feeding position. When the glue sticking roller swings to be close to the target piece, the glue sticking roll can unwind the glue material wound on the glue sticking roll to stick the glue material to the target piece.
作为本申请实施例的一种可选技术方案,所述贴胶滚筒的周面上设有多个真空吸附区,所述多个真空吸附区沿着所述贴胶滚筒的周向间隔设置,所述真空吸附区用于吸附所述胶料;所述贴胶模块还包括控制器,所述控制器用于选择性地打开或关闭所述真空吸附区。As an optional technical solution of the embodiment of the present application, a plurality of vacuum adsorption areas are provided on the peripheral surface of the glue sticking drum, and the plurality of vacuum adsorption regions are arranged at intervals along the circumferential direction of the glue sticking drum, The vacuum adsorption area is used for adsorbing the glue; the glue sticking module further includes a controller, and the controller is used for selectively opening or closing the vacuum adsorption area.
在上述技术方案中,通过在沿着贴胶滚筒的周向上设置多个真空吸附区,真空吸附区可以吸附胶料,以将胶料固定于贴胶滚筒。控制器能够根据胶料的长度来控制多个真空吸附区打开或关闭,以节约能源。例如,当胶料较长时,控制器控制多个真空吸附区同时打开,以对较长的胶料进行固定。当胶料较短时,控制器控制多个真空吸附区中未对胶料起到吸附作用的真空吸附区关闭,以节约能源,降低生产成本。In the above technical solution, by arranging a plurality of vacuum adsorption zones along the circumferential direction of the glue sticking drum, the vacuum suction regions can absorb the glue material to fix the glue material on the glue sticking drum. The controller can control the opening or closing of multiple vacuum adsorption zones according to the length of the compound to save energy. For example, when the rubber compound is long, the controller controls multiple vacuum adsorption zones to open at the same time to fix the long rubber compound. When the sizing material is short, the controller controls the vacuum adsorption area that does not have an adsorption effect on the sizing material to be closed among the multiple vacuum adsorption areas, so as to save energy and reduce production costs.
作为本申请实施例的一种可选技术方案,所述第一驱动机构包括第一驱动件、转轴及传动机构;所述转轴连接于所述第一驱动件的输出端;所述传动机构连接于所述转轴及所述贴胶滚筒,所述传动机构用于在所述第一驱动件驱动所述转轴转动时带动所述贴胶滚筒转动;所述第二驱动机构包括摆臂及第二驱动件,所述摆臂转动连接于所述转轴,所述摆臂的一端与所述贴胶滚筒转动连接;所述第二驱动件连接于所述摆臂,所述第二驱动件用于驱动所述摆臂相对于所述转轴转动,以实现所述贴胶滚筒的摆动。As an optional technical solution of the embodiment of the present application, the first driving mechanism includes a first driving member, a rotating shaft and a transmission mechanism; the rotating shaft is connected to the output end of the first driving member; the transmission mechanism is connected to On the rotating shaft and the gluing roller, the transmission mechanism is used to drive the gluing roller to rotate when the first driving member drives the rotating shaft to rotate; the second driving mechanism includes a swing arm and a second A driving member, the swing arm is rotatably connected to the rotating shaft, and one end of the swing arm is rotatably connected to the glue roller; the second driving member is connected to the swing arm, and the second driving member is used for The swing arm is driven to rotate relative to the rotating shaft to realize the swing of the glue roller.
在上述技术方案中,摆臂转动连接于转轴,使得转轴既作为连接第一驱动件及传动机构的传动部件,又作为摆臂的安装轴,一个部件实现了多个作用,可简化贴胶装置的结构,降低贴胶装置的成本。当第一驱动件动作时,可通过转轴及传动机构传动,带动贴胶滚筒转动。当第二驱动件动作时,可驱动摆臂转动,实现贴胶滚筒的摆动。In the above technical solution, the swing arm is rotatably connected to the rotating shaft, so that the rotating shaft not only serves as a transmission component connecting the first driving member and the transmission mechanism, but also serves as the installation shaft of the swing arm. One component realizes multiple functions, which can simplify the gluing device. structure, reducing the cost of the gluing device. When the first driving member moves, it can be driven by the rotating shaft and the transmission mechanism to drive the glue sticking roller to rotate. When the second driving member moves, the swing arm can be driven to rotate, so as to realize the swing of the glue roller.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following drawings will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例提供的贴胶装置的结构示意图;1 is a schematic structural diagram of a glue sticking device provided by an embodiment of the present application;
图2为本申请实施例提供的送胶模块的结构示意图;2 is a schematic structural diagram of a glue feeding module provided by an embodiment of the present application;
图3为本申请实施例提供的中转模块的结构示意图;3 is a schematic structural diagram of a transfer module provided by an embodiment of the present application;
图4为本申请实施例提供的贴胶模块的结构示意图;4 is a schematic structural diagram of a glue sticking module provided by an embodiment of the present application;
图5为本申请实施例提供的辅助机构的结构示意图。FIG. 5 is a schematic structural diagram of an auxiliary mechanism provided by an embodiment of the present application.
图标:10-贴胶装置;100-送胶模块;110-移送机构;120-固定机构;130-切刀机构;131-第二驱动模组;132-切刀;140-第一驱动模组;200-中转模块;210-拾取机构;220-换位机构;221-动力源;222-主动轮;223-从动轮;224-传动带;230-机架;240-转动座;300-贴胶模块;310-贴胶滚筒;311-真空吸附区;312-转动刻度;320-第一驱动机构;321-第一驱动件;322-转轴;323-传动机构;330-第二驱动机构;331-摆臂;332-第二驱动件;340-辅助机构;341-传动辊;342-吹气辊;400-基座。Icons: 10 - glue device; 100 - glue feeding module; 110 - transfer mechanism; 120 - fixing mechanism; 130 - cutter mechanism; 131 - second drive module; 132 - cutter; 140 - first drive module ;200-transfer module;210-pick-up mechanism;220-transposition mechanism;221-power source;222-driving wheel;223-driven wheel;224-transmission belt;230-frame;240-rotating seat;300-adhesive Module; 310-gluing roller; 311-vacuum adsorption area; 312-rotation scale; 320-first driving mechanism; 321-first driving part; 322-rotating shaft; 323-transmission mechanism; 330-second driving mechanism; 331 - swing arm; 332 - second drive; 340 - auxiliary mechanism; 341 - transmission roller; 342 - blowing roller; 400 - base.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. The components of the embodiments of the present application generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Thus, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but is merely representative of selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请实施例的描述中,需要理解的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the embodiments of the present application, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by "" etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that is usually placed when the application product is used, or the orientation or positional relationship that is commonly understood by those skilled in the art, It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
在本申请实施例的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of the embodiments of the present application, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
实施例Example
请参照图1,本实施例提供了一种贴胶装置10,贴胶装置10包括送胶模块100、中转模块200及贴胶模块300。送胶模块100用于输送胶料。中转模块200包括换位机构220和连接于换位机构220的两个拾取机构210。换位机构220用于切换两个拾取机构210的位置,以使一个拾取机构210位于备胶位置,另一个拾取机构210位于送胶位置。拾取机构210用于在备胶位置接收送胶模块100输送的胶料,贴胶模块300用于接收位于送胶位置的拾取机构210供给的胶料并将胶料粘贴于目标件。Referring to FIG. 1 , the present embodiment provides a
该贴胶装置10的一个拾取机构210在接收送胶模块100供给的胶料的同时,另一个拾取机构210可将已经接收的胶料供给贴胶模块300,即该贴胶装置10的中转模块200可以同时进行备胶和送胶,减少了生产过程中的等待时间,提高了生产效率。While one
请参照图1,贴胶装置10具有基座400,送胶模块100、中转模块200及贴胶模块300均安装于基座400。其中,送胶模块100能够向中转模块200输送胶料。中转模块200将接收的胶料输送给贴胶模块300,贴胶模块300则将胶料粘贴于目标件。Referring to FIG. 1 , the
请参照图2,在一些实施例中,送胶模块100包括移送机构110、固定机构120及切刀机构130。移送机构110用于将放卷机构放卷的胶带的一端提供给位于备胶位置的拾取机构210。固定机构120用于固定胶带。切刀机构130位于固定机构120与位于备胶位置的拾取机构210之间,切刀机构130用于切断胶带,以使胶带被切下的部分在拾取机构210形成胶料。通过设置移送机构110,能够将放卷机构放卷的胶带的一端提供给位于备胶位置的拾取机构210,以便于通过位于备胶位置的拾取机构210固定住胶带的一端。固定机构120可对胶带进行固定,这样,胶带上的两个位置分别被位于备胶位置的拾取机构210和固定机构120固定。位于固定机构120与位于备胶位置的拾取机构210之间的切刀机构130可将被固定的胶带切断,使得胶带被切下的部分形成胶料,以完成备胶。Referring to FIG. 2 , in some embodiments, the
固定机构120固定于基座400,移送机构110能够相对于基座400运动,以将放卷机构放卷的胶带的一端提供给位于备胶位置的拾取机构210。在一些实施例中,送胶模块100包括第一驱动模组140,第一驱动模组140安装于基座400且与移送机构110连接,第一驱动模组140能够驱动移送机构110相对于基座400移动。第一驱动模组140可以为直线驱动单元,例如,直线气缸、直线电缸或直线油缸等。第一驱动模组140也可以包括转动驱动件及转换机构,转换机构连接于转动驱动件及移送机构110,转换机构将转动驱动件输出的转动运动转化为移送机构110的直线运动。例如,转动驱动件可以为电机,转化机构可以为曲柄滑块机构。The
可选地,移送机构110具有第一位置及第二位置,第一驱动模组140用于驱动移送机构110在第一位置及第二位置之间移动。当移送机构110处于第一位置时,移送机构110与固定机构120相对。当移送机构110处于第二位置时,移送机构110与处于备胶位置的拾取机构210相对。移送机构110用于在其从第一位置切换至第二位置时将胶带的一端供给拾取机构210。Optionally, the
移送机构110能够在第一位置和第二位置之间活动,以便于将胶带的一端供给拾取机构210。当移送机构110处于第一位置时,移送机构110可接收放卷机构放卷的胶带的一端,当移送机构110从第一位置切换至第二位置时,移送机构110将胶带的一端供给拾取机构210。之后,固定机构120可对胶带进行固定,使得胶带上的两个位置分别被固定,以便于切刀机构130从上述两个位置之间切断胶带。The
在另一些实施例中,第一驱动模组140能够驱动移送机构110相对于基座400转动,以将移送机构110从第一位置转动至第二位置或将移送机构110从第二位置转动至第一位置,使得移送机构110能够将放卷机构放卷的胶带的一端提供给位于备胶位置的拾取机构210。In other embodiments, the
在一些实施例中,固定机构120及移送机构110均为真空吸附机构,真空吸附机构的吸附力能够调节,以使胶带能够在移送机构110与固定机构120之间转移。当移送机构110处于第一位置时,移送机构110的吸附力大于固定机构120的吸附力,使得胶带的一端固定于移送机构110。当移送机构110从第一位置切换至第二位置时,拾取机构210拾取胶带的一端,将胶带的一端固定于拾取机构210。之后,可以调节固定机构120的吸附力,使得固定机构120吸附固定胶带,使得胶带上的两个位置分别被固定。当移送机构110从第二位置回到第一位置时,使移送机构110的吸附力大于固定机构120的吸附力,使得被切刀132的胶带的新的一端再次被固定于移送机构110。In some embodiments, the
请参照图2,在一些实施例中,切刀机构130包括第二驱动模组131及切刀132,第二驱动模组131连接于基座400,切刀132连接于第二驱动模组131的输出端。当第二驱动模组131动作时,可带动切刀132靠近胶带进而切断胶带。可选地,第二驱动模组131位于第一驱动模组140的下方,第二驱动模组131用于驱动切刀132沿着垂直于胶带的方向升降,以对胶带进行切断。第二驱动模组131可以为直线气缸、直线电缸或直线油缸等。Referring to FIG. 2 , in some embodiments, the
请参照图3,在一些实施例中,换位机构220包括机架230、转动座240及驱动单元。转动座240转动连接于机架230,转动座240用于安装两个拾取机构210。驱动单元与转动座240连接,驱动单元用于驱动转动座240转动。两个拾取机构210位于转动座240的转动轴线的两侧。Referring to FIG. 3 , in some embodiments, the
可选地,机架230固定于基座400,以为转动座240提供支撑。转动座240转动连接于基座400,两个拾取机构210并排设置于转动座240且位于转动座240转动轴线的两侧。Optionally, the
两个拾取机构210位于转动座240的转动轴线的两侧,当驱动单元驱动转动座240转动时,可将原本位于备胶位置的拾取机构210转动至送胶位置,将原本位于送胶位置的拾取机构210转动至备胶位置。这样,一个拾取机构210在送胶的同时,另一个拾取机构210也在进行备胶,即可减少生产过程中的等待时间,提高生产效率。The two
在一些实施例中,拾取机构210为真空吸附机构。采用真空吸附机构,能够稳定抓取和释放胶料的同时还不易对胶料造成损害,有利于提升贴胶质量。In some embodiments, the
在一些实施例中,真空吸附机构具有用于吸附胶料的吸附面,两个拾取机构210的吸附面分别位于转动座240的两侧。结合到图3中,两个拾取机构210在左右方向上排布于转动座240,转动座240的转动轴线沿着前后方向延伸,两个拾取机构210的吸附面分别位于转动座240在上下方向上的两侧。通过将两个拾取机构210的吸附面设置在转动座240的两侧,使得驱动单元驱动转动座240转动前后两个吸附面都能够在备胶位置和送胶位置起到吸附作用。在另一些实施例中,真空吸附机构具有相对布置的两个吸附面。这样,只需要保证两个拾取机构210排布于转动座240,且位于转动座240的转动轴线的两侧即可。In some embodiments, the vacuum adsorption mechanism has adsorption surfaces for adsorbing the sizing material, and the adsorption surfaces of the two
需要说明的是,真空吸附机构的吸附力能够调节,以使胶带能够在移送机构110与拾取机构210之间、移送机构110与固定机构120之间转移。当移送机构110处于第一位置时,移送机构110的吸附力大于固定机构120的吸附力,使得胶带的一端固定于移送机构110。当移送机构110从第一位置切换至第二位置时,使移送机构110的吸附力小于位于备胶位置的拾取机构210的吸附力,这样,拾取机构210即可拾取胶带的一端,将胶带的一端固定于拾取机构210。之后,可以调节固定机构120的吸附力,使得固定机构120吸附固定胶带,使得胶带上的两个位置分别被固定。当移送机构110从第二位置回到第一位置时,使移送机构110的吸附力大于固定机构120的吸附力,使得被切刀132的胶带的新的一端再次被固定于移送机构110。It should be noted that the suction force of the vacuum suction mechanism can be adjusted so that the tape can be transferred between the
在另一些实施例中,拾取机构210为夹爪机构。在又一些实施例中,拾取机构210为粘附机构。In other embodiments, the
请参照图3,在一些实施例中,驱动单元包括动力源221、主动轮222、从动轮223及传动带224。动力源221连接于基座400,动力源221的输出端与主动轮222连接,以驱动主动轮222转动。主动轮222与从动轮223通过传动带224联动。从动轮223连接于转动座240,以带动转动座240相对于机架230转动。当动力源221动作时,带动主动轮222转动,通过传动带224传动进而带动从动轮223转动,并最终带动转动座240转动。在另一些实施例中,驱动单元包括动力源221及减速机,动力源221连接于基座400,动力源221的输出端与减速机的输入端连接,减速机的输出端与转动座240连接。当动力源221动作时,可通过减速机减速增扭,并驱动转动座240转动。Referring to FIG. 3 , in some embodiments, the driving unit includes a
请参照图4,在一些实施例中,贴胶模块300包括贴胶滚筒310、第一驱动机构320及第二驱动机构330。贴胶滚筒310用于接收位于送胶位置的拾取机构210供给的胶料。第一驱动机构320连接于贴胶滚筒310,第一驱动机构320用于驱动贴胶滚筒310转动。第二驱动机构330连接于贴胶滚筒310,第二驱动机构330用于驱动贴胶滚筒310摆动,以将胶料粘贴于目标件。Referring to FIG. 4 , in some embodiments, the
通过设置贴胶滚筒310,以便于贴胶滚筒310接收位于送胶位置的拾取机构210供给的胶料。第一驱动机构320驱动贴胶滚筒310转动,以使得贴胶滚筒310能够将拾取机构210供给的胶料卷绕于贴胶滚筒310或者将卷绕于贴胶滚筒310的胶料放卷以将胶料粘贴与目标件。第二驱动机构330可实现贴胶滚筒310的摆动,当贴胶滚筒310摆动至靠近送胶位置时,贴胶滚筒310可接收位于送胶位置的拾取机构210供给的胶料。当贴胶滚筒310摆动至靠近目标件时,贴胶滚筒310可将卷绕于贴胶滚筒310的胶料放卷以将胶料粘贴与目标件。By setting the
在一些实施例中,贴胶滚筒310的周面上设有多个真空吸附区311,多个真空吸附区311沿着贴胶滚筒310的周向间隔设置,真空吸附区311用于吸附胶料。贴胶模块300还包括控制器,控制器用于选择性地打开或关闭真空吸附区311。In some embodiments, a plurality of
可选地,贴胶滚筒310内具有多个真空吸附机构,真空吸附机构与真空吸附区311一一对应。控制器电连接于多个真空吸附机构,以选择性地控制真空吸附机构打开或关闭,以实现选择性地打开或关闭真空吸附区311。Optionally, the gluing
通过在沿着贴胶滚筒310的周向上设置多个真空吸附区311,真空吸附区311可以吸附胶料,以将胶料固定于贴胶滚筒310。控制器能够根据胶料的长度来控制多个真空吸附区311打开或关闭,以节约能源。例如,当胶料较长时,控制器控制多个真空吸附区311同时打开,以对较长的胶料进行固定。当胶料较短时,控制器控制多个真空吸附区311中未对胶料起到吸附作用的真空吸附区311关闭,以节约能源,降低生产成本。By arranging a plurality of
在一些实施例中,贴胶滚筒310的端面上还设有转动刻度312,以明确贴胶滚筒310转动的角度。In some embodiments, a
在一些实施例中,第一驱动机构320包括第一驱动件321、转轴322及传动机构323。转轴322连接于第一驱动件321的输出端。传动机构323连接于转轴322及贴胶滚筒310,传动机构323用于在第一驱动件321驱动转轴322转动时带动贴胶滚筒310转动。第二驱动机构330包括摆臂331及第二驱动件332,摆臂331转动连接于转轴322,摆臂331的一端与贴胶滚筒310转动连接。第二驱动件332连接于摆臂331,第二驱动件332用于驱动摆臂331相对于转轴322转动,以实现贴胶滚筒310的摆动。In some embodiments, the
可选地,第一驱动件321固定于基座400,转轴322连接于第一驱动件321及传动机构323。传动机构323可以为带轮机构或齿轮机构,只要能够传递第一驱动件321的动力,并带动贴胶滚筒310转动即可。摆臂331的横截面呈“L”形,摆臂331的一端与贴胶滚筒310转动连接,摆臂331的另一端与第二驱动件332连接。摆臂331通过轴承转动连接于转轴322,以实现摆臂331与转轴322的转动连接。Optionally, the first driving
摆臂331转动连接于转轴322,使得转轴322既作为连接第一驱动件321及传动机构323的传动部件,又作为摆臂331的安装轴,一个部件实现了多个作用,可简化贴胶装置10的结构,降低贴胶装置10的成本。当第一驱动件321动作时,可通过转轴322及传动机构323传动,带动贴胶滚筒310转动。当第二驱动件332动作时,可驱动摆臂331转动,实现贴胶滚筒310的摆动。The
请参照图5,在一些实施例中,贴胶模块300与中转模块200之间还设有辅助机构340。辅助机构340包括传动辊341及吹气辊342。传动辊341与吹气辊342并排设置于基座400。其中,传动辊341转动连接于基座400,传动辊341能够在驱动设备的带动下相对于基座400转动,以将位于送胶位置的拾取机构210拾取的胶料输送至吹气辊342。吹气辊342固定于基座400,当贴胶滚筒310摆动至靠近位于送胶位置的拾取机构210时,贴胶滚筒310位于吹气辊342的上方。吹气辊342的周面上具有多个吹起孔,从多个吹起孔能够吹出气体,以将传动辊341输送给吹气辊342的胶料吹至贴胶滚筒310。Referring to FIG. 5 , in some embodiments, an
需要说明的是,拾取机构210、移送机构110及固定机构120中的一个或多个经过不粘胶处理,可避免胶料或胶带粘接。It should be noted that, one or more of the pick-up
本实施例提供的贴胶装置10是这样工作的:The
首先,移送机构110接收放卷机构放卷的胶带的一端,第一驱动模组140驱动移送机构110从第一位置移动至第二位置,使得移送机构110将胶带的一端供给位于备胶位置的拾取机构210。位于备胶位置的拾取机构210接收到胶带的一端后将其固定。第一驱动模组140驱动移送机构110从第二位置回到第一位置。之后,固定机构120固定住胶带,使得胶带长度方向上的两个位置分别被位于备胶位置的拾取机构210和固定机构120固定。第二驱动模组131驱动切刀132靠近胶带以将胶带切断,胶带被切下的部分在位于备胶位置的拾取机构210形成胶料。然后,换位机构220驱动转动座240转动,将位于备胶位置的拾取机构210切换至送胶位置,将位于送胶位置的拾取机构210切换至备胶位置。位于送胶位置的拾取机构210上的胶料在传动辊341的作用下向吹气辊342移动,之后由吹气辊342将胶料吹起。第二驱动机构330将贴胶滚筒310驱动至靠近位于送胶位置的拾取机构210,以接收吹气辊342吹起的胶料。第一驱动机构320驱动贴胶滚筒310转动,以使得胶料卷绕于贴胶滚筒310。然后,第二驱动机构330驱动贴胶滚筒310摆动至靠近目标件的位置,第一驱动机构320驱动贴胶滚筒310转动,以将胶料粘贴至目标件。First, the
需要说明的是,在位于送胶位置的拾取机构210送胶的过程中,移送机构110接收被固定机构120释放的胶带的一端,并将胶带的一端供给位于备胶位置的拾取机构210,继续为位于备胶位置的拾取机构210备胶,使得备胶和送胶同时进行,以减少生产过程中的等待时间,提高生产效率。It should be noted that, during the glue feeding process of the
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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