CN114918293A - Automatic notching device and method for circular collecting pipe - Google Patents
Automatic notching device and method for circular collecting pipe Download PDFInfo
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- CN114918293A CN114918293A CN202210625108.4A CN202210625108A CN114918293A CN 114918293 A CN114918293 A CN 114918293A CN 202210625108 A CN202210625108 A CN 202210625108A CN 114918293 A CN114918293 A CN 114918293A
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- 238000000034 method Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 41
- 238000004080 punching Methods 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims description 19
- 238000003754 machining Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/02—Forming single grooves in sheet metal or tubular or hollow articles by pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
技术领域technical field
本发明涉及冷凝器芯体集流管冲压技术领域,特别是一种圆集流管自动冲槽装置及方法。The invention relates to the technical field of stamping of condenser core headers, in particular to an automatic grooving device and method for circular headers.
背景技术Background technique
冷凝器一般用于普通家用汽车配合散热器的空调装置,冷媒通过进液压板流到芯体内多根集流管从左向右流动,通过隔板阻止继续向前流动,更改流道方向,继续前行,经过过冷干燥瓶流出,整个路线成S型,这所谓平行流式。如图1所示,第一道加工工序为集流管8冲槽,即冲定位缺81,通过设计定位缺,制作下道工序时由该定位缺81为基准作业。现有技术中制作定位缺工序时,将集流管放入模具模型定位销中,定位准确性低,同时,不容易将加工完成的集流管进行收集。The condenser is generally used in the air conditioning device of the ordinary household car with the radiator. The refrigerant flows from the left to the right through the hydraulic inlet plate to the multiple headers in the core. Moving forward, it flows out through the supercooled drying bottle, and the entire route is S-shaped, which is called parallel flow. As shown in FIG. 1 , the first processing step is to punch the
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种圆集流管自动冲槽装置。包括机架和冲槽模具,所述冲槽模具固定于所述机架,还包括进料单元、退料单元、出料单元、收集单元、工作台、物料架,所述机架上固定有工作台,所述工作台上固定有用于容纳集流管的物料架,所述物料架两侧分别安装有进料单元和退料单元,所述工作台上安装有出料单元,所述机架底部固定有收集单元,所述进料单元用于推动集流管至所述冲槽模具处,所述退料单元用于推动集流管至出料单元处,所述出料单元推动加工好的集流管至所述收集单元。The purpose of the present invention is to solve the above-mentioned problems, and design an automatic grooving device for circular headers. Including a frame and a punching die, the punching die is fixed on the frame, and also includes a feeding unit, a feeding unit, a discharging unit, a collecting unit, a workbench, and a material rack, and the frame is fixed with A workbench, on which a material rack for accommodating the headers is fixed, a feeding unit and a feeding unit are respectively installed on both sides of the material rack, a discharging unit is installed on the workbench, and the machine A collection unit is fixed at the bottom of the rack, the feeding unit is used to push the header to the punching die, the material withdrawal unit is used to push the header to the discharging unit, and the discharging unit pushes the processing Good header to the collection unit.
进一步地,所述进料单元包括进料气缸、第一气缸滑座、定位座和定位销,所述工作台上设置有第一滑槽,所述第一气缸滑座与所述第一滑槽滑动设置,所述第一气缸滑座固定连接有进料气缸,所述冲槽模具上固定有定位座,所述定位座上开设有贯穿孔,所述贯穿孔内设有定位销,所述定位销与所述定位座固定连接。Further, the feeding unit includes a feeding cylinder, a first cylinder sliding seat, a positioning seat and a positioning pin, a first sliding groove is provided on the worktable, and the first cylinder sliding seat is connected to the first sliding seat. The slot is slidably arranged, the first cylinder sliding seat is fixedly connected with a feeding cylinder, the slot punching die is fixed with a positioning seat, the positioning seat is provided with a through hole, and the through hole is provided with a positioning pin, so The positioning pin is fixedly connected with the positioning seat.
进一步地,所述退料单元包括退料气缸、导向柱、固定座、第二气缸滑座和第二滑槽,所述机架上固定有固定座,所述固定座上设有第二滑槽,所述第二滑槽滑动设置有第二气缸滑座,所述第二气缸滑座上固定有退料气缸,所述第二气缸滑座的伸缩端固定有导向柱,所述定位座上开设有导向孔,所述导向孔用于容纳所述导向柱。Further, the material-returning unit includes a material-returning cylinder, a guide column, a fixed seat, a second cylinder slide seat and a second chute, a fixed seat is fixed on the frame, and a second sliding seat is fixed on the fixed seat. The second chute is slidably provided with a second cylinder sliding seat, a material return cylinder is fixed on the second cylinder sliding seat, a guide column is fixed on the telescopic end of the second cylinder sliding seat, and the positioning seat is A guide hole is opened on the upper part, and the guide hole is used for accommodating the guide post.
进一步地,所述出料单元包括出料气缸、第三气缸滑座和第三滑槽,所述第一滑槽上滑动设置有第三气缸滑座,所述第三气缸滑座上设有第三滑槽,所述第三滑槽上滑动设置有推块,所述工作台上固定有出料气缸,所述推块固定于所述出料气缸伸缩端,所述推块端部具有可与集流管相适配的圆弧状凹槽。Further, the discharging unit includes a discharging cylinder, a third cylinder sliding seat and a third sliding groove, a third cylinder sliding seat is slidably arranged on the first sliding groove, and a third cylinder sliding seat is provided on the third cylinder sliding seat. A third chute, a push block is slidably arranged on the third chute, a discharge cylinder is fixed on the worktable, the push block is fixed on the telescopic end of the discharge cylinder, and the end of the push block has Arc-shaped grooves that can be adapted to headers.
进一步地,所述收集单元包括收纳盒,所述收纳盒固定于所述机架底部,所述机架上开设有落料孔,所述收纳盒置于所述落料孔下方。Further, the collection unit includes a storage box, the storage box is fixed on the bottom of the rack, the rack is provided with a blanking hole, and the storage box is placed below the blanking hole.
进一步地,还包括限位单元,所述限位单元包括限位气缸和斜座,所述工作台上固定有斜座,所述斜座上固定有限位气缸,所述限位气缸沿所述工作台倾斜设置。Further, it also includes a limit unit, the limit unit includes a limit cylinder and an inclined seat, an inclined seat is fixed on the worktable, and a limit cylinder is fixed on the inclined seat, and the limit cylinder is along the Table tilt setting.
进一步地,所述工作台上固定有第一挡板和第二挡板,所述第一挡板和所述第二挡板上穿设有导杆,所述导杆还穿设有第三挡板与物料架,所述第三挡板可沿所述导杆移动,所述第三挡板设置于所述第一挡板与所述第二挡板之间。Further, a first baffle and a second baffle are fixed on the worktable, a guide rod is passed through the first baffle and the second baffle, and a third baffle is also passed through the guide rod. The baffle plate and the material rack, the third baffle plate can move along the guide rod, and the third baffle plate is arranged between the first baffle plate and the second baffle plate.
进一步地,所述物料架包括左支撑板和右支撑板,所述左支撑板和所述右支撑板沿纵向开设有容纳集流管的进料通道,所述进料通道上方尺寸大于所述进料通道下方尺寸。Further, the material rack includes a left support plate and a right support plate, the left support plate and the right support plate are longitudinally provided with a feed channel for accommodating a header, and the upper size of the feed channel is larger than the size of the Dimensions below the feed channel.
进一步地,所述第三挡板与所述导杆之间通过锁紧组件固定,所述左支撑板与所述导杆之间通过锁紧组件固定,所述锁紧组件包括锁止滑块和锁止螺栓,所述锁止滑块穿过所述导杆,所述锁止螺栓穿过所述锁止滑块。Further, the third baffle plate and the guide rod are fixed by a locking assembly, the left support plate and the guide rod are fixed by a locking assembly, and the locking assembly includes a locking slider and a locking bolt, the locking slider passes through the guide rod, and the locking bolt passes through the locking slider.
还公开了一种圆集流管自动冲槽方法,包括,Also disclosed is an automatic grooving method for a circular header, comprising:
步骤一:限位气缸启动抵在沿进料通道自下而上的第二根集流管处;Step 1: the limit cylinder is started and abuts at the second header from bottom to top along the feed channel;
步骤二:进料气缸启动推动物料架中处于最下方的一根集流管使其穿过物料架并套设于定位销外,同时抵在定位座处;Step 2: The feed cylinder starts and pushes the lowermost header in the material rack to pass through the material rack and set outside the locating pin, and at the same time abut on the locating seat;
步骤三:冲槽模具对集流管进行定位缺加工;Step 3: The punching die performs positioning and missing processing on the header;
步骤四:退料气缸启动,退料气缸带动导向柱将集流管推回到物料架内;Step 4: The material return cylinder is activated, and the material return cylinder drives the guide column to push the header back into the material rack;
步骤五:出料气缸带动推块将集流管沿出料孔进入收纳盒中;Step 5: The discharge cylinder drives the push block to enter the collector tube into the storage box along the discharge hole;
步骤六:限位气缸推杆缩回;Step 6: Retract the push rod of the limit cylinder;
步骤七:重复步骤一-步骤六直至物料架内所有的集流管加工完成。Step 7: Repeat steps 1-6 until all the headers in the material rack are processed.
利用本发明的技术方案制作的一种圆集流管自动冲槽装置,达到的有益效果:进料单元将物料架最底部的一根集流管推出物料架至冲槽模具的工作区域,由冲槽模具进行对集流管冲槽,冲槽后的集流管在退料单元的作用下回到物料架内初始位置,出料单元将集流管推到收集单元与工作台之间的出料通道中,由收集单元将加工好的集流管进行收集;An automatic grooving device for a circular header made by using the technical solution of the present invention has the beneficial effects that the feeding unit pushes a header at the bottom of the material rack out of the material rack to the working area of the punching die, and the The punching die punches the header, and the header after punching returns to the initial position in the material rack under the action of the feeding unit, and the discharging unit pushes the header to the space between the collection unit and the worktable. In the discharge channel, the processed header is collected by the collection unit;
进料单元、退料单元、出料单元和收集单元相互配合,针对集流管冲槽加工时,可准确确定定位缺的加工位置,定位缺加工尺寸误差较小,同时出料单元和收集单元配合可迅速实现集流管的收集。The feeding unit, the discharging unit, the discharging unit and the collecting unit cooperate with each other. When the header is flushed, the processing position of the missing positioning can be accurately determined, and the processing size error of the missing positioning is small. At the same time, the discharging unit and the collecting unit The cooperation can quickly realize the collection of the header.
附图说明Description of drawings
图1是本发明集流管结构示意图;Fig. 1 is the structural representation of the header of the present invention;
图2是本发明所述的一种圆集流管自动冲槽装置立体图;Figure 2 is a perspective view of a circular header automatic grooving device according to the present invention;
图3是本发明所述的一种圆集流管自动冲槽装置工作台部分第一视角立体图;3 is a perspective view of a first perspective view of a workbench part of a circular header automatic grooving device according to the present invention;
图4是本发明所述的一种圆集流管自动冲槽装置工作台部分第二视角立体图;4 is a perspective view of a second perspective view of a workbench part of a circular header automatic grooving device according to the present invention;
图5是本发明进料单元和退料单元的结构示意图;Fig. 5 is the structural representation of the feeding unit and the discharging unit of the present invention;
图6是本发明退料单元的结构示意图;Fig. 6 is the structural representation of the material-returning unit of the present invention;
图7是本发明定位座结构示意图;Fig. 7 is the structure schematic diagram of the positioning seat of the present invention;
图8是本发明定位座与导向杆结构示意图;8 is a schematic structural diagram of a positioning seat and a guide rod of the present invention;
图9是本发明出料单元和收集单元结构示意图;9 is a schematic structural diagram of the discharging unit and the collecting unit of the present invention;
图中,1、机架;11、工作台;12、物料架;121、左支撑板;122、右支撑板;123、进料通道;13、第一挡板;14、第二挡板;15、第三挡板;16、导杆;17、锁紧组件;171、锁止滑块;172、锁止螺栓;2、冲槽模具;3、进料单元;31、进料气缸;32、贯穿孔;33、定位座;34、定位销;35、第一滑槽;36、第一气缸滑座;37、导向孔;4、退料单元;41、退料气缸;42、导向柱;43、第二气缸滑座;44、第二滑槽;45、固定座;5、出料单元;51、出料气缸;52、第三气缸滑座;53、第三滑槽;54、推块;6、收集单元;61、收纳盒;62、落料孔;7、限位单元;71、限位气缸;72、斜座;8、集流管;81、定位缺。In the figure, 1, rack; 11, workbench; 12, material rack; 121, left support plate; 122, right support plate; 123, feeding channel; 13, first baffle; 14, second baffle; 15. Third baffle; 16. Guide rod; 17. Locking assembly; 171. Locking slider; 172. Locking bolt; 2. Punching die; 3. Feeding unit; 31. Feeding cylinder; 32 , through hole; 33, positioning seat; 34, positioning pin; 35, first chute; 36, first cylinder slide; 37, guide hole; 4, return unit; 41, return cylinder; 42, guide column ;43, the second cylinder slide; 44, the second chute; 45, the fixed seat; 5, the discharge unit; 51, the discharge cylinder; 52, the third cylinder slide; 53, the third chute; 54, Push block; 6. Collection unit; 61. Storage box; 62. Blanking hole; 7. Limiting unit; 71. Limiting cylinder; 72. Inclined seat;
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,一种圆集流管自动冲槽装置,如图1-图4所示,包括机架1和冲槽模具2,所述冲槽模具2固定于所述机架1,还包括进料单元3、退料单元4、出料单元5、收集单元6、工作台11、物料架12,所述机架1上固定有工作台11,所述工作台11上固定有用于容纳集流管的物料架12,所述物料架12两侧分别安装有进料单元3和退料单元4,所述工作台11上安装有出料单元5,所述机架1底部固定有收集单元6,所述进料单元3用于推动集流管至所述冲槽模具2处,所述退料单元4用于推动集流管至出料单元5处,所述出料单元5推动加工好的集流管至所述收集单元6。集流管堆叠在物料架12中,进料单元3将物料架12最底部的一根集流管推出物料架12至冲槽模具2的工作区域,由冲槽模具2进行对集流管冲槽,冲槽后的集流管在退料单元4的作用下回到物料架12内初始位置,出料单元5将集流管推到收集单元6与工作台11之间的出料通道中,由收集单元6将加工好的集流管进行收集。The present invention will be specifically described below with reference to the accompanying drawings. An automatic grooving device for a circular header, as shown in Figures 1 to 4, includes a
所述工作台11上固定有第一挡板13和第二挡板14,所述第一挡板13和所述第二挡板14上穿设有导杆16,所述导杆16还穿设有第三挡板15与物料架12,所述第三挡板15可沿所述导杆16移动,所述第三挡板15设置于所述第一挡板13与所述第二挡板14之间。第一挡板13和三挡板之间设有进料单元3,第二挡板14和第三挡板15之间设有物料架12,第二挡板14外设有出料单元5,第一挡板13和第二挡板14起到固定导杆16以及物料架12的作用,导杆16起到为物料架12和第二挡板14导向的作用。所述物料架12包括左支撑板121和右支撑板122,所述左支撑板121和所述右支撑板122沿纵向开设有容纳集流管的进料通道123,所述进料通道123上方尺寸大于所述进料通道123下方尺寸。由于集流管长度不一,为适应对不同长度的集流管进行冲槽加工时,左支撑板121可沿导杆16移动,为适应物料架12长度方向的变化,第三挡板15也可沿导杆16移动。两侧物料架128成对称结构,整体呈锥型。物料架12的进料通道123呈现为上宽下窄,物料架12上部的进料通道123中容纳有多列集流管,物料架12下部窄的进料通道123处只能容纳一列集流管,物料架12呈现为上宽下窄在保证物料架12中可以容纳尽可能多的集流管的同时,保证集流管8接连不断的从进料通道123中下落到可被进料单元3推出的位置。每次只有一根集流管8可从进料通道123下落至工作位置。A
如图1所示,所述第三挡板15与所述导杆16之间通过锁紧组件17固定,所述左支撑板121与所述导杆16之间通过锁紧组件17固定,所述锁紧组件17包括锁止滑块171和锁止螺栓172,所述锁止滑块171穿过所述导杆16,所述锁止螺栓172穿过所述锁止滑块171。第三挡板15与左支撑板121移动至合适的位置后,有锁紧组件17分别固定二者的位置,锁止滑块171截面呈V型,安装时,锁止滑块171沿导杆16滑动直至抵在第三挡板15和左支撑板121侧壁,通过在锁止滑块171上安装锁紧螺栓改变其与导杆16的锁紧程度,锁止滑块171开口程度变小。As shown in FIG. 1 , the
如图5和图6所示,所述进料单元3包括进料气缸31、第一气缸滑座36、定位座33和定位销34,所述工作台11上设置有第一滑槽35,所述第一气缸滑座36与所述第一滑槽35滑动设置,所述第一气缸滑座36固定连接有进料气缸31,所述冲槽模具2上固定有定位座33,所述定位座33上开设有贯穿孔32,所述贯穿孔32内设有定位销34,所述定位销34与所述定位座33固定连接。第三挡板15、物料架12和第二挡板14底部开设有可使集流管通过的矩形孔,进料气缸31启动后,进料气缸31可沿矩形管伸进左支撑板121和右支撑板所围成的空间中,进料气缸31推动最下方的一根集流管,该集流管沿矩形孔运动至冲槽模具2处进行定位缺81的加工。集流管为空心结构,定位销34为实心柱销,进料气缸31将集流管推动至集流管套在定位销34外部并且抵在定位座33上,此时集流管的位置被限制。冲槽模具2为现有技术,为可实现冲槽加工的一种模具,冲槽模具2上模座在压力机的作用下向下模座运动,对集流管侧壁进行定位缺的加工,定位座33上表面具有一豁口,该豁口用于适应冲槽加工过程中上模座向下的运动距离。As shown in FIG. 5 and FIG. 6 , the
由于集流管的长度有所差异,进料气缸31所需要推出集流管的长度不同,在工作台11上设置有第一滑块和第一气缸滑座36,使得进料气缸31在工作台11上的固定位置可进行改变,针对超过进料气缸31量程的工况,无需配备有多种型号的进料气缸31,只要改变进料气缸31在工作台11上的位置即可。Due to the difference in the lengths of the headers, the lengths of the headers that need to be pushed out by the
如图5-图8所示,所述退料单元4包括退料气缸41、导向柱42、固定座45、第二气缸滑座43和第二滑槽44,所述机架1上固定有固定座45,所述固定座45上设有第二滑槽44,所述第二滑槽44滑动设置有第二气缸滑座43,所述第二气缸滑座43上固定有退料气缸41,所述第二气缸滑座43的伸缩端固定有导向柱42,所述定位座33上开设有导向孔37,所述导向孔37用于容纳所述导向柱42。加工完成的集流管在退料单元4的作用下沿矩形孔回到物料架12内,具体地,退料气缸41启动后,第二气缸滑座43沿第二滑槽44移动,退料气缸41伸缩杆伸出时导向柱42同时伸出,导向柱42与集流管接触,将集流管推回物料架12内。固定座45起到固定退料气缸41的作用,第二气缸滑座43和第二滑槽44为导向柱42的运动起到导向作用,导向柱42伸进定位座33内,在冲槽完成后,将集流管推回。As shown in FIGS. 5-8 , the discharging unit 4 includes a discharging
如图9所示,所述出料单元5包括出料气缸51、第三气缸滑座52和第三滑槽53,所述第一滑槽35上滑动设置有第三气缸滑座52,所述第三气缸滑座52上设有第三滑槽53,所述第三滑槽53滑动设置有推块54,所述工作台11上固定有出料气缸51,所述推块54固定于所述出料气缸51伸缩端,所述推块54端部具有可与集流管8相适配的圆弧状凹槽。回到物料架12内的集流管在出料气缸51和推块54的作用下进入收集单元6中,推块54端部设置有圆弧状凹糟,其与集流管的接触面积更大,推出集流管时更加稳定。第三气缸滑座52与第三滑槽53使得推块54运动过程中的摩擦力更小。集流管位于物料架12内使与第三气缸滑座52相互接触,第三气缸滑座52同时也作为限制集流管位置的作用。第三气缸滑座52可沿第一滑槽35移动进而改变出料气缸的工作位置。As shown in FIG. 9 , the discharging
所述收集单元6包括收纳盒61,所述收纳盒61固定于所述机架1底部,所述机架1上开设有落料孔62,所述收纳盒61置于所述落料孔62下方。出料孔沿工作台11纵向设置,并且设置于第三气缸滑座52旁侧,由出料单元5推出的集流管沿出料孔进入收纳盒61中储存,收纳盒61沿机架1倾斜设置,便于收集管在重力的作用下滑落。第三气缸滑座52与出料孔相邻设置,这使得出料气缸51与推块54无需推动集流管行进过多的距离即可沿工作台11掉落在收纳盒61中,操作简便。收纳盒61内壁粘贴软质橡胶垫,可减少掉落时产生的不必要磕碰,避免划伤集流管。The collection unit 6 includes a
还包括限位单元7,所述限位单元7包括限位气缸71和斜座72,所述工作台11上固定有斜座72,所述斜座72上固定有限位气缸71,所述限位气缸71沿所述工作台11倾斜设置。每次只有一个集流管可进入工作状态,每次进行冲槽加工前,限位气缸71推杆伸出并顶在物料架12中自下向上第二根集流管处,由于进料通道123的下部的宽度只能容纳一根集流管,当有一根集流管被限位气缸71顶住,便只有一根集流管可进行冲槽动作,待该集流管进入收纳盒61后,限位气缸71推杆缩回,下一根集流管掉落在第三气缸滑座52上等待被加工,进一步,限位气缸71再一次伸出顶在另一根集流管处,根据该方案,每次只有一根集流管掉落在第三气缸上进行冲槽加工,并且可连续进行。限位气缸71顶端安装胶皮层,与集流管管身接触,减少不必要印痕。各个气缸表面也可安装pvc板,防止铁件与集流管尾端铝件相碰留下划痕。It also includes a
由于进料通道123为上宽下窄的形式,宽进料通道123与窄进料通道123的交汇处可能会出现卡顿现象,在第二支撑板上固定有震动气缸。震动气缸不断震荡,可促进集流管向下运动,避免卡顿现象的产生。Since the
具体使用方法如下:The specific usage is as follows:
步骤一:限位气缸71启动抵在沿进料通道123自下而上的第二根集流管处;Step 1: the limiting
步骤二:进料气缸31启动推动物料架12中处于最下方的一根集流管使其穿过物料架12并套设于定位销34外,同时抵在定位座33处;Step 2: The feeding
步骤三:冲槽模具2对集流管进行定位缺加工;Step 3: The punching die 2 performs positioning and missing processing on the header;
步骤四:退料气缸41启动,退料气缸41带动导向柱42将集流管推回到物料架12内;Step 4: The material-returning
步骤五:出料气缸51带动推块54将集流管沿出料孔进入收纳盒61中;Step 5: The
步骤六:限位气缸71推杆缩回;Step 6: The push rod of the
步骤七:重复步骤一-步骤六直至物料架12内所有的集流管加工完成。Step 7:
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
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