CN114908654B - Intelligent pavement cutting device for road engineering and application method thereof - Google Patents
Intelligent pavement cutting device for road engineering and application method thereof Download PDFInfo
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- CN114908654B CN114908654B CN202210449394.3A CN202210449394A CN114908654B CN 114908654 B CN114908654 B CN 114908654B CN 202210449394 A CN202210449394 A CN 202210449394A CN 114908654 B CN114908654 B CN 114908654B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000012545 processing Methods 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 137
- 238000003860 storage Methods 0.000 claims description 57
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 15
- 230000008569 process Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000005457 optimization Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/09—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
- E01C23/0906—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges
- E01C23/0913—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges with non-powered tools, e.g. trailed router blade
- E01C23/092—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating cuts, grooves, recesses or, excluding forming, cracks, e.g. cleaning by sand-blasting or air-jet ; for trimming paving edges with non-powered tools, e.g. trailed router blade rotary, e.g. edge trimmer disc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
- E01H1/0836—Apparatus dislodging all of the dirt by suction ; Suction nozzles
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mining & Mineral Resources (AREA)
- Road Repair (AREA)
Abstract
The invention discloses an intelligent pavement cutting device for road engineering and a use method thereof, the intelligent pavement cutting device comprises a machine body, wherein the machine body comprises a bottom plate and a transmission shaft, the side wall of the bottom plate is fixedly connected with a working box, the working box comprises an air inlet and an air outlet, a collecting mechanism for collecting dust is arranged in the working box, a transmission mechanism is arranged between the collecting mechanism and the machine body, and a processing mechanism for processing the dust collected by the collecting mechanism is arranged in the working box. This kind of road surface cutting machine for road engineering is convenient for collect and handle the dust that produces in the cutting process, and is convenient for clear up collection mechanism and processing mechanism in real time, guarantees the dust removal effect, avoids the influence that the dust produced.
Description
Technical Field
The invention belongs to the technical field of road engineering, and particularly relates to an intelligent pavement cutting device for road engineering and a use method thereof.
Background
In daily road maintenance, a road cutting machine is a common device, and in the maintenance process, the road is marked and cut, so that the road cutting machine has good application to road maintenance, and the common cutting machine is composed of a cutting sheet, a bottom plate, pulleys and a driving machine. When the existing road cutting machine is used for cutting a road surface, a large amount of dust is easy to generate, so that the health of workers is affected, the environment is damaged, meanwhile, the dust can shield the vision of the workers, and the linear cutting along the cutting line is not facilitated.
Through searching, in order to solve the defect that a large amount of dust is generated when the road cutting machine is used, patent publication of related dust collection cutting machine is disclosed, such as: in both the two applications of China patent application number 201921152489.9 (application date: 2019, 7 and 22. The invention is entitled to a cutting machine for road construction) and 202120839070.1 (application date: 2021, 4 and 22. The invention is entitled to a road cutting machine with dust-settling function), a cutting machine with dust-settling function is proposed, but the two applications are provided with functions by independent dust-collecting equipment or dust-collecting equipment, the structure is relatively complex, and the manufacturing cost is relatively high.
Disclosure of Invention
1. Problems to be solved
The invention aims to overcome the defects in the background technology and provides an intelligent pavement cutting device for road engineering and a use method thereof. By adopting the technical scheme of the invention, dust generated in the working process of the cutting machine can be effectively collected, adsorbed and treated, so that the dust removing effect is ensured, and the influence of the dust on the environment is avoided.
2. Technical proposal
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the invention provides an intelligent pavement cutting device for road engineering, which comprises a machine body, a driving motor and a cutting assembly, wherein the driving motor and the cutting assembly are arranged on the machine body, and the driving motor is used for driving the cutting assembly to rotate for cutting. The lateral wall fixedly connected with work box of bottom plate one side, the work box is whole to be located cutting assembly department to be convenient for collect and handle the dust that produces in the cutting process, effectively guaranteed the cleanness in the work of cutting the road surface. The working box comprises an air inlet and an air outlet, the air inlet is opposite to the cutting opening of the cutting machine, and the collecting mechanism for collecting dust is detachably arranged in the working box and is positioned at the air inlet to suck the dust generated by cutting and further collect the dust. More optimally, a transmission mechanism is arranged between the collecting mechanism and the machine body and is connected with a driving motor of the cutting assembly, namely, when the collecting mechanism works, independent driving equipment is not required to be arranged outside, the manufacturing cost is low, and the structural design of the invention can effectively utilize the driving force of the rotation of the cutter blade to drive the collecting mechanism arranged on the machine body to start working, and the design is reasonable.
As a further optimization of the invention, the collecting mechanism comprises a fan, a gear assembly, a water storage tank, a first filter plate and a second rotating shaft, wherein the second rotating shaft is rotatably arranged on the side wall of the working box, one end of the second rotating shaft is positioned in the working box, the end part of the second rotating shaft is fixedly connected with a driving bevel gear of the gear assembly, and the other end of the second rotating shaft is in driving connection with a driving motor through a transmission mechanism. The fan of the collecting mechanism and the first filter plate are fixedly arranged on a first rotating shaft, the first rotating shaft is rotatably arranged on a fixed plate in the working box, and the end part of the first rotating shaft is fixedly connected with a driven bevel gear meshed with the driving bevel gear. Meanwhile, a water storage tank is arranged right below the first filter plate, and the bottom of the first filter plate is immersed below the liquid level of the water storage tank. According to the invention, through the optimized design of the whole structure of the collecting mechanism, particularly by utilizing the second rotating shaft and the gear assembly, the collecting mechanism in the working box can be driven to work by utilizing the rotation of the driving motor of the cutting machine, dust in the cutting process is sucked into the working box and filtered on the first filter plate, and the first filter plate can continuously dissolve the dust adsorbed on the first filter plate into the water storage tank along with the rotation of the first rotating shaft, and finally the dust enters the processing mechanism to process the dust.
As a further optimization of the invention, the water storage tank used in the invention is also connected with the water supply tank through a first pipeline which is horizontally arranged, and a second pipeline is arranged on the first pipeline; the second pipeline is perpendicular to the first pipeline and is communicated with the first pipeline, and a driving mechanism is further arranged in the second pipeline and used for pumping out water in the water supply tank and conveying the water into the water storage tank, so that water in the water storage tank can be effectively supplemented and replaced, and clean water is conveyed into the water storage tank.
As a further optimization of the invention, the driving mechanism comprises a rotating disc, a connecting rod and a piston, wherein the rotating disc is fixedly connected with the first rotating shaft, a fixed pin is eccentrically arranged on the rotating disc, a lantern ring is sleeved on the fixed pin and fixedly connected with the connecting rod, the bottom of the connecting rod is fixedly provided with the piston, and the piston can be slidably arranged in the second pipeline; one end of the first pipeline, which is close to the water supply tank, is provided with a first one-way valve, and one end of the first pipeline, which is close to the water storage tank, is provided with a second one-way valve, and the conduction directions of the first one-way valve and the second one-way valve are the same. According to the invention, the rotating disc is arranged on the first rotating shaft, the rotating disc can rotate along with the rotation of the first rotating shaft, more optimally, the fixing pin and the lantern ring sleeved on the fixing pin are arranged on the rotating disc, the connecting rod with the piston at the bottom is fixedly connected with the lantern ring, and the length of the lantern ring is slightly larger than the diameter of the rotating track of the fixing pin.
As a further optimization of the invention, the transmission mechanism comprises a transmission shaft, a driving belt pulley, a driven belt pulley and a belt, one end of the transmission shaft is connected with the driving end of the driving motor, the other end of the transmission shaft is connected with the driving belt pulley, the driving belt pulley is connected with the driven belt pulley through the belt, and the driven belt pulley is connected with the end part of the second rotating shaft. The driving force of the driving motor of the cutting machine can be transmitted into the working box through the arrangement of the transmission mechanism, the driving motor is used as a power source of a component in the working box, no additional driving equipment is needed, and the whole structural design is lighter.
As a further optimization of the invention, the dust collecting cover is fixedly connected with the outer side wall of the air inlet and is arranged in a horn shape, so that more dust generated by cutting can be collected.
Secondly, the application method of the intelligent pavement cutting device for road engineering provided by the invention adopts the cutting machine to cut the pavement, and the main operation method is as follows:
step one, using a water adding pipe to fill the water supply tank with water, and closing a valve on the water adding pipe;
closing a valve at the water outlet pipe, adding water into the water storage tank, and enabling the water to pass through the bottom of the first filter plate;
step three, opening a water outlet pipe valve, and simultaneously opening a driving motor of the cutting machine, wherein the driving motor rotates to drive the cutting assembly to work, so as to cut a pavement; meanwhile, the cutting machine works to drive the collecting mechanism and the processing mechanism in the working box to work, dust generated by cutting is collected by the collecting mechanism and is processed by the processing mechanism;
and step four, closing a driving motor of the cutting machine, and periodically taking out a processing box (506) of the processing mechanism to clean.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the collection mechanism and the like are arranged, the rotation of the transmission shaft drives the driving belt pulley to rotate, the rotation of the driving belt pulley drives the rotation of the second rotating shaft through the belt and the driven belt pulley, the rotation of the second rotating shaft drives the rotation of the driving bevel gear, the rotation of the driving bevel gear drives the rotation of the driven bevel gear, the fan and the first filter plate, the output power of the transmission shaft is utilized, the driving is not needed, the dust collection device is more convenient and lower in cost, the rotation of the fan enables the inner side of the air inlet to form negative pressure, so that dust is sucked through the dust collection cover and the air inlet and is adhered to the first filter plate, meanwhile, the first filter plate rotates in the water storage tank, and on one hand, the surface of the first filter plate is washed, so that the blockage of the dust collection device is avoided, on the other hand, the adhesion effect on the dust collection device for dust is improved, and the dust collection effect in the cutting process is ensured.
According to the invention, the treatment mechanism is arranged, the rotation of the first rotating shaft drives the rotation of the fixing pin and the up-and-down movement of the lantern ring, so that the piston is driven to reciprocate up and down along the side wall of the second pipeline through the connecting rod, water in the water supply tank enters the water storage tank through the first pipeline, the continuous replacement of water in the water storage tank is ensured, meanwhile, dirty water at the upper part of the water storage tank can enter the treatment tank along the water outlet pipe and is discharged through the water outlet pipe after being filtered by the second filter plate, and filtered dust is stored in the storage cavity and only needs to be pulled out of the treatment box periodically for treatment, so that the dust removal effect is ensured, the uniform collection of the dust is facilitated, and the dust collecting device is more convenient to use.
Drawings
Fig. 1 is a schematic perspective view of an intelligent pavement cutting device for road engineering according to the present invention;
FIG. 2 is a schematic view of the internal structure of the working box in the present invention;
fig. 3 is a schematic view of the structure of the working box according to another view angle of the inside of the working box.
In the figure:
1. a body; 101. a bottom plate; 102. a transmission shaft;
201. a driven pulley; 202. a driving pulley; 203. a belt;
301. a water storage tank; 302. a second rotating shaft; 303. a fan; 304. a drive bevel gear; 305. a fixing plate; 306. a first rotating shaft; 307. a first filter plate; 308. a driven bevel gear;
4. a dust collection cover;
501. a water outlet pipe; 502. a first pipe; 503. a second pipe; 504. a piston; 505. a treatment box; 506. a process cartridge; 507. a drain pipe; 508. a storage chamber; 509. a second filter plate; 510. a water supply tank;
6. a working box; 601. an air outlet; 602. an air inlet;
701. a rotating disc; 702. a fixing pin; 703. a collar; 704. a connecting rod;
8. and a water feeding pipe.
Detailed Description
It should be noted that, the terms "center," "longitudinal," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the protection of the present invention.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention.
Example 1
As shown in fig. 1 to 3, the intelligent road surface cutting device for road engineering of the present embodiment includes a machine body 1, the machine body 1 includes a bottom plate 101 and a cutting assembly installed on a side wall of the bottom plate 101, a driving motor is installed on the bottom plate 101, a protection cover is arranged on the outer side of the driving motor, and a driving end of the driving motor is connected with the cutting assembly through a driving shaft 102, so that the cutting assembly can be driven to work, and the road surface is cut. In the cutting machine of the invention, the working box 6 is fixedly arranged on the same side of the base plate 101 where the cutting assembly is arranged, the working box 6 is processed into a cuboid shell, an air inlet 602 is formed in one vertical side wall of the working box, which is close to the cutting assembly, and an air outlet 601 is formed in one side wall (namely, one side wall far away from the cutting assembly) opposite to the air inlet 602. The inner cavity of the working box 6 is detachably provided with a collecting mechanism for collecting dust, and a processing mechanism for processing the dust collected by the collecting mechanism is arranged. Meanwhile, a transmission mechanism is arranged between the collecting mechanism and the machine body 1, one end of the transmission mechanism is in driving connection with a driving motor on the machine body 1, and the other end of the transmission mechanism is connected with the collecting mechanism, so that dust generated in a cutting process can be collected by the collecting mechanism through rotation of the driving motor. In addition, the processing mechanism provided by the invention can process collected dust, and is beneficial to providing clean working environment and place.
Example 2
As shown in fig. 1-3, the main structure of the intelligent road surface cutting device for road engineering according to the present embodiment is basically the same as that of embodiment 1, and the main differences are that: the collecting mechanism of this embodiment mainly includes a fan 303, a gear assembly, a water storage tank 301, a first filter plate 307 and a second rotating shaft 302, the whole collecting mechanism is integrally installed inside a working box 6, the fan 303 is located at an air inlet 602, the first filter plate 307 is disposed at one side of the fan 303 away from the air inlet 602 (i.e. at the right side of the fan 303 in fig. 2), the water storage tank 301 is disposed below the first filter plate 307, the gear assembly includes a driving bevel gear 304 and a driven bevel gear 308 which are meshed with each other, the driving bevel gear assembly is meshed to drive the fan 303 and the first filter plate 307 to rotate for collecting dust, and the collected dust is further dissolved in the water storage tank 301 through the water storage tank 301 disposed below the first filter plate 307 to finish collecting.
Specifically, the inner side wall of the working box 6 in this embodiment is fixedly provided with a fixing plate 305, the fixing plate 305 is fixedly connected with the top plate of the working box 6 or integrally formed, and is mainly used for installing the main components of the collecting mechanism, the middle part of the fixing plate 305 is penetrated and processed with a rotating bearing, and a first rotating shaft 306 is rotatably installed through the rotating bearing. The first rotating shaft 306 is distributed along the horizontal direction, the end parts of the first rotating shaft 306 are fixedly connected with the driven bevel gear 308, the fan 303 and the first filter plate 307 are fixedly installed and connected along the circumferential direction of the first rotating shaft 306, and the fan 303 and the first filter plate 307 can rotate along with the rotation of the first rotating shaft 306, so that the fan 303 and the first filter plate 307 are simultaneously connected with the rotatable installation of the working box 6. In addition, as shown in fig. 2, the lower sidewall of the inside of the working tank 6 is fixedly connected with the water storage tank 301, and the bottom of the first filter plate 307 is inserted into the water storage tank 301, so that most of the lower semicircular portion of the first filter plate 307 can be immersed in the liquid (mainly clean water) of the water storage tank 301 for ensuring the adhesion effect to dust.
As shown in fig. 2, the driving bevel gear 304 of the gear assembly is rotatably mounted inside the working box 6 through a second rotating shaft 302, one end of the second rotating shaft 302 penetrates through a vertical side plate of the working box 6, the second rotating shaft 302 is distributed along a horizontal direction and is perpendicular to the first rotating shaft 306, the end part of the second rotating shaft 302, which is located inside the working box 6, is fixedly connected with the driving bevel gear 304, the driving bevel gear 304 is meshed with the driven bevel gear 308, and meanwhile, the end part of the second rotating shaft 302, which is located outside the working box 6, is connected with a driving motor on the machine body 1 through a transmission mechanism, so that the second rotating shaft 302 is driven to rotate by rotating the driving motor on the machine body 1, and the rotation of the second rotating shaft 302 drives the first rotating shaft 306 to rotate by the meshing effect of the gear assembly, and the fan 303 and the first filter 307 fixed on the first rotating shaft 306 rotate. The fan 303 rotates to form negative pressure at the air inlet, so that dust generated in the cutting process is sucked, and the first filter plate 307 after the dust is wetted adheres to the air inlet, so that the dust is dissolved in the water storage tank 301 along with the rotation of the first filter plate 307, and the dust is effectively collected.
The above transmission mechanism may be an existing transmission device, which is described in this embodiment specifically with a specific transmission mechanism, where the transmission mechanism of this embodiment includes a driving pulley 202 fixedly sleeved on a sidewall of a transmission shaft 102, one end of a second rotating shaft 302 penetrates through a sidewall of a working box 6 and is fixedly connected with a driven pulley 201, and the driven pulley 201 and the driving pulley 202 are driven by a belt 203, and rotation of the transmission shaft 102 drives rotation of the driving pulley 202, and rotation of the driving pulley 202 drives rotation of the second rotating shaft 302 by the belt 203 and the driven pulley 201.
Through the optimization design of the whole structure of the collecting mechanism and the transmission mechanism, the output power of the transmission shaft 102 is effectively utilized (namely, the transmission shaft 102 is connected with the driving motor and then is transmitted through the belt assembly), other motors are not needed for driving, and the collecting mechanism is more convenient and lower in cost. The dust collection cover 4 is arranged, so that negative pressure is formed on the inner side of the air inlet 602 by rotating the fan 303, dust is sucked from the air inlet 602, and finally the sucked dust is adhered to the first filter plate 307. As the first filter plate 307 rotates in the water storage tank 301, on one hand, the surface thereof is washed with water to avoid clogging thereof, ensuring a dust removal effect, and on the other hand, the adhesion effect to dust is improved, and the dust removal effect in the cutting process is ensured.
Example 3
As shown in fig. 1-3, the main structure of the intelligent road surface cutting device for road engineering according to the present embodiment is basically the same as that of embodiment 2, and the main differences are that: the water storage tank 301 is connected with the water supply tank 510 through a first pipeline 502 which is horizontally arranged, one end of the first pipeline 502, which is close to the water supply tank 510, is provided with a first one-way valve, the conduction direction of the first one-way valve is from the water supply tank 510 to the water storage tank 301, one end of the first pipeline 502, which is close to the water storage tank 301, is provided with a second one-way valve, the conduction direction of the second one-way valve is from the water supply tank 510 to the water storage tank 301, the side wall of the first pipeline 502 is fixedly connected with a second pipeline 503, and the second pipeline 503 is perpendicular to the first pipeline 502 and is communicated with the first pipeline 502. A piston 504 is slidably connected to the second pipe 503, and a driving mechanism for driving the piston 504 to reciprocate is provided between the first rotating shaft 306 and the piston 504, so that the piston 504 can reciprocate up and down along the side wall of the second pipe 503, and water in the water supply tank 510 enters the water storage tank 301 through the first pipe 502, thereby ensuring continuous fresh water exchange in the water storage tank 301. In addition, the water supply tank 510 is integrally mounted on the bottom plate of the work tank 6, as is the water storage tank 301, the water supply pipe 8 is provided on the side wall of the water supply tank 510, one end of the water supply pipe 8 penetrates through the side wall of the work tank 6, and water is supplied into the water supply tank 510 through the water supply pipe 8, extending out of the work tank 6.
Specifically, the driving mechanism mainly includes a rotating disc 701 fixedly connected to the first rotating shaft 306 and far away from one end of the driven bevel gear 308. The side wall of the rotating disc 701 is fixedly connected with a fixing pin 702, and the fixing pin 702 and the rotating disc 701 are eccentrically arranged, that is, the fixing pin 702 is arranged at the non-center position of the rotating disc 701, and an annular lantern ring 703 is sleeved on the outer surface of the fixing pin 702 in a sliding manner. The bottom of the lantern ring 703 is fixedly connected with a connecting rod 704 (the connecting rod 704 can also be integrally formed with the lantern ring 703), and the lower end of the connecting rod 704 is fixedly connected with the upper end of the piston 504. When the first rotating shaft 306 rotates, the fixing pin 702 is driven to rotate, and the collar 703 is driven to move up and down, so that the piston 504 is driven to reciprocate up and down along the side wall of the second pipe 503 by the connecting rod 704. It should be noted that, when designing the length of the second pipe 503, the stroke of the collar 703 that reciprocates up and down needs to be considered, and the stroke of the collar 703 needs to be ensured to be smaller than that of the second pipe 503, so as to ensure that the movement of the piston 504 does not deviate from the second pipe 503. Meanwhile, the fixing pin 702 may be provided at the edge of the rotating disk 701 as much as possible during the design process, so that the formation of the reciprocating motion of the collar 703 may be improved, thereby more facilitating the pressing of the water in the water supply tank 510 into the water storage tank 301. In addition, in order to ensure that the collar 703 can normally move, it is also required to ensure that the length of the sliding rail inside the annular collar 703 is slightly greater than the diameter of the movement track of the fixing pin 702, that is, the fixing pin 702 rotates along with the movement track in the process of rotating the rotating disc 701, and the movement track of the fixing pin 702 is a circle with the distance from the fixing pin 702 to the center of the rotating disc 701 as a radius.
Example 4
As shown in fig. 1-3, the main structure of the intelligent road surface cutting device for road engineering according to the present embodiment is basically the same as that of embodiment 3, and the main differences are that: the processing mechanism comprises a processing box 505 fixedly connected to the side wall of the working box 6, a water outlet pipe 501 (a valve is arranged at the position of the water outlet pipe 501) is fixedly connected between the processing box 505 and the water storage tank 301, a processing box 506 is inserted into the side wall of the processing box 505, one end of the processing box 506 penetrates through the side wall of the working box 6, the processing box 505 can be directly pulled out of the processing box 505 for cleaning in the process of cleaning the processing box 505 through the connection mode, and the processing mechanism is convenient to operate and good in cleaning effect.
More preferably, the side wall of the processing box 506 is provided with a storage cavity 508, a second filter plate 509 is arranged in the storage cavity 508, the side wall of the processing box 505 away from the water outlet pipe 501 is fixedly connected with a water outlet pipe 507, the other end of the water outlet pipe 507 penetrates through the side wall of the working box 6, extends out of the working box 6, and discharges filtered water.
In addition, the water outlet pipe 501 is connected to the upper portion of the water storage tank 301, so that dirty water on the upper portion of the water storage tank 301 enters the treatment tank 505 along the water outlet pipe 501, is filtered through the second filter plate 509 and is discharged through the water outlet pipe 507, filtered dust is stored in the storage cavity 508, and the filtered dust is only required to be regularly pulled out of the treatment box 506 to be treated, so that the dust removal effect is ensured, the dust is conveniently collected uniformly, and the use is more convenient.
The application method and the working principle of the road cutting machine are as follows:
step one, using a water adding pipe 8 to fill a water supply tank 510 with water, and closing a valve on the water adding pipe 8;
step two, closing a valve at the water outlet pipe 501, adding water into the water storage tank 301, and enabling the water to pass through the bottom of the first filter plate 307;
step three, opening a valve of the water outlet pipe 501, and simultaneously opening a driving motor of the cutting machine, wherein the driving motor rotates to drive the cutting assembly to work, so as to cut a pavement; meanwhile, dust generated by cutting is collected by a collecting mechanism and is processed by a processing mechanism;
specifically, when in use, firstly, when cutting is started, the rotation of the transmission shaft 102 drives the rotation of the driving pulley 202, the rotation of the driving pulley 202 drives the rotation of the second rotating shaft 302 through the belt 203 and the driven pulley 201, the rotation of the second rotating shaft 302 drives the rotation of the driving bevel gear 304, the rotation of the driving bevel gear 304 drives the rotation of the driven bevel gear 308 and the fan 303 and the first filter plate 307, the output power of the transmission shaft 102 is utilized, no other motor is needed for driving, the fan 303 is rotated, the inside of the air inlet 602 is enabled to form negative pressure, so that dust is sucked through the dust collecting cover 4 and the air inlet 602 and is adhered to the first filter plate 307, meanwhile, the first filter plate 307 rotates in the water storage tank 301, on one hand, the surface of the first filter plate is washed with water, the blockage of the dust collecting tank is avoided, on the other hand, the adhesion effect on the dust is improved, and the dust removing effect in the cutting process is ensured;
simultaneously, the rotation of the first rotating shaft 306 drives the fixed pin 702 to rotate and the lantern ring 703 to move up and down, so that the piston 504 is driven by the connecting rod 704 to reciprocate up and down along the side wall of the second pipeline 503, when the piston 504 moves up, water in the water supply tank 510 enters the first pipeline 502, when the piston 504 moves down, water in the first pipeline 502 is extruded into the water storage tank 301, continuous replacement of water in the water storage tank 301 is ensured, meanwhile, dirty water at the upper part of the water storage tank 301 enters the treatment tank 505 along the water outlet pipe 501, filtered water is discharged through the water outlet pipe 507 after being filtered by the second filter plate 509, and filtered dust is stored in the storage cavity 508.
And step four, after cutting is finished, the driving motor of the cutting machine is turned off, and the processing box 506 is pulled out periodically to process, so that the dust removal effect is ensured, dust is collected uniformly, and the use is more convenient.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a road surface intelligence cutting device for road engineering, includes organism (1), installs driving motor and cutting assembly on organism (1), and driving motor is used for driving cutting assembly and rotates and cut, its characterized in that: one side of the machine body (1) is fixedly connected with a working box (6), one side wall, close to the cutting assembly, of the working box (6) is provided with an air inlet (602), one side wall, far away from the cutting assembly, of the working box is provided with an air outlet (601), a collecting mechanism for collecting dust and a processing mechanism for processing the dust collected by the collecting mechanism are detachably arranged in an inner cavity of the working box (6), and the collecting mechanism is in driving connection with a driving motor on the machine body (1) through a transmission mechanism;
the collecting mechanism comprises a fan (303), a gear assembly, a water storage tank (301), a first filter plate (307) and a second rotating shaft (302), wherein the fan (303) is positioned at an air inlet (602) and is rotatably arranged on a fixed plate (305) in the working box (6) through a first rotating shaft (306); the gear assembly comprises a driving bevel gear (304) and a driven bevel gear (308) which are meshed with each other, wherein the driving bevel gear (304) is rotatably arranged in the working box (6) through a second rotating shaft (302), and the end part of the second rotating shaft (302) is connected with a driving motor on the machine body (1) through a transmission mechanism; a driven bevel gear (308) is mounted at the end of the first rotating shaft (306); the first filter plate (307) is fixedly connected with the first rotating shaft (306), the water storage tank (301) is positioned below the first filter plate (307), and the lower part of the first filter plate (307) is immersed below the liquid level of the water storage tank (301);
the lower part of the water storage tank (301) is connected with a water supply tank (510) through a first pipeline (502) which is horizontally arranged, and a water adding pipe (8) is arranged on the water supply tank (510); a second pipeline (503) is arranged on the first pipeline (502); the second pipeline (503) is perpendicular to the first pipeline (502) and is communicated with the first pipeline (502), and a driving mechanism is further arranged in the second pipeline (503) and is used for pumping out water in the water supply tank (510) and conveying the water into the water storage tank (301);
the driving mechanism comprises a rotating disc (701), a connecting rod (704) and a piston (504), wherein the rotating disc (701) is fixedly connected with the first rotating shaft (306), a fixed pin (702) is eccentrically arranged on the rotating disc (701), a sleeve ring (703) is sleeved on the fixed pin (702), the sleeve ring (703) is fixedly connected with the connecting rod (704), the piston (504) is fixedly arranged at the bottom of the connecting rod (704), and the piston (504) can be slidably arranged in the second pipeline (503); a first one-way valve is arranged at one end of the first pipeline (502) close to the water supply tank (510), a second one-way valve is arranged at one end of the first pipeline (502) close to the water storage tank (301), and the conduction directions of the first one-way valve and the second one-way valve are the same;
the treatment mechanism comprises a treatment box (505) fixed on the side wall of the working box (6), a water outlet pipe (501) is fixedly connected between the treatment box (505) and the water storage tank (301), the treatment box (505) is used for treating dust dissolved in the water storage tank (301), the treatment box (505) is also connected with a water outlet pipe (507), and the water outlet pipe (507) penetrates through the working box (6) and is used for discharging treated water;
a processing box (506) is inserted in the processing box (505), and one end of the processing box (506) penetrates through the side wall of the working box (6); the processing box (506) is provided with a storage cavity (508), and a second filter plate (509) is detachably arranged in the storage cavity (508) and is used for filtering dust in water.
2. The intelligent pavement cutting device for road engineering according to claim 1, wherein: the transmission mechanism comprises a transmission shaft (102), a driving belt pulley (202), a driven belt pulley (201) and a belt (203), one end of the transmission shaft (102) is connected with the driving end of the driving motor, the other end of the transmission shaft is connected with the driving belt pulley (202), the driving belt pulley (202) is connected with the driven belt pulley (201) through the belt (203), and the driven belt pulley (201) is connected with the end part of the second rotating shaft (302).
3. The intelligent pavement cutting device for road engineering according to claim 2, wherein: a dust collecting cover (4) is further arranged at the air inlet (602), and the dust collecting cover (4) is arranged in a horn shape.
4. The intelligent pavement cutting device for road engineering according to claim 2, wherein: the working box (6) is fixedly connected to the bottom plate (101) of the machine body (1).
5. The application method of the intelligent pavement cutting device for the road engineering is characterized by comprising the following steps of: the cutting device according to any one of claims 1-4 is used for cutting a road surface, and the main operation method is as follows:
step one, using a water adding pipe (8) to fill a water supply tank (510) with water, and closing a valve on the water adding pipe (8);
closing a valve at the water outlet pipe (501), and adding water into the water storage tank (301), wherein the water is over the bottom of the first filter plate (307);
step three, opening a valve of a water outlet pipe (501), and simultaneously opening a driving motor of the cutting device, wherein the driving motor rotates to drive the cutting assembly to work, so as to cut a pavement; meanwhile, dust generated by cutting is collected by a collecting mechanism and is processed by a processing mechanism;
and step four, after cutting is finished, the driving motor of the cutting device is turned off, and the processing box (506) of the processing mechanism is taken out periodically for cleaning.
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| CN202210449394.3A CN114908654B (en) | 2022-04-24 | 2022-04-24 | Intelligent pavement cutting device for road engineering and application method thereof |
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| CN202210449394.3A CN114908654B (en) | 2022-04-24 | 2022-04-24 | Intelligent pavement cutting device for road engineering and application method thereof |
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| CN114908654B true CN114908654B (en) | 2023-08-22 |
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| CN212834919U (en) * | 2020-04-29 | 2021-03-30 | 纪伟杰 | Joint cutting device for road and bridge |
| CN213729658U (en) * | 2020-11-27 | 2021-07-20 | 四川建筑职业技术学院 | Municipal works are with dustproof cutting machine |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100974612B1 (en) * | 2009-10-13 | 2010-08-06 | (유)동양건업 | Cutting machine for road |
| CN208006002U (en) * | 2018-03-09 | 2018-10-26 | 南安淘之然建材有限公司 | A kind of ceramic tile cutter with dust reduction capability |
| CN210934254U (en) * | 2019-11-09 | 2020-07-07 | 泗阳金满冠建材有限公司 | Dust collector suitable for rostone cutting machine |
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