CN114906568A - Blind unstacking method and system - Google Patents

Blind unstacking method and system Download PDF

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CN114906568A
CN114906568A CN202210505304.8A CN202210505304A CN114906568A CN 114906568 A CN114906568 A CN 114906568A CN 202210505304 A CN202210505304 A CN 202210505304A CN 114906568 A CN114906568 A CN 114906568A
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unstacking
box
blind
stacking
information
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CN114906568B (en
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王勇
田博
徐汉均
向旺
任楠
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Beizisuo Beijing Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • B65G59/04De-stacking from the top of the stack by suction or magnetic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/025Boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • B65G2203/0216Codes or marks on the article

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Abstract

本申请涉及一种盲拆拆垛方法及系统,属于自动化拆码垛技术领域,本申请的方法包括,获取目标码垛成型对象的码垛参数数据;根据所述码垛参数数据中的箱型标识信息,从预设箱型表中查询获取目标码垛成型对象的箱型尺寸参数数据;基于所述箱型尺寸参数数据,根据所述码垛参数数据所含有的码垛规则信息进行逆向运算,生成针对所述目标码垛成型对象的盲拆拆垛控制配置;将所述盲拆拆垛控制配置发送给拆垛执行装置,以使所述拆垛执行装置对放置在拆垛工位的所述目标码垛成型对象进行拆垛。本申请有效实现了盲拆拆垛,有利于机器分拣模式的推广应用。

Figure 202210505304

The present application relates to a method and system for blind depalletizing and depalletizing, belonging to the technical field of automatic depalletizing and stacking. The method of the present application includes: acquiring stacking parameter data of a target stacking forming object; according to the box shape in the stacking parameter data Identification information, query and obtain the box size parameter data of the target palletizing forming object from the preset box shape table; based on the box size parameter data, perform reverse operation according to the stacking rule information contained in the stacking parameter data. , generate a blind depalletizing and depalletizing control configuration for the target palletizing forming object; send the blind depalletizing and depalletizing control configuration to the depalletizing execution device, so that the depalletizing execution device can correct the objects placed in the depalletizing station. The target stacking forming object is destacked. The present application effectively realizes blind demolition and destacking, which is beneficial to the popularization and application of the machine sorting mode.

Figure 202210505304

Description

盲拆拆垛方法及系统Method and system for blind demolition and depalletization

技术领域technical field

本申请属于自动化拆码垛技术领域,具体涉及一种盲拆拆垛方法及系统。The present application belongs to the technical field of automatic destacking and stacking, and in particular relates to a blind destacking and destacking method and system.

背景技术Background technique

随着立体仓库的发展,在仓储发货的流程中,越来越多的厂商选择依靠机器来代替人工分拣,从而节省人工成本并且增强分拣的准确性,依靠机械臂完成货物拣选将成为机器分拣的一种主流模式。而在在自动化生产型物流或第三方物流系统中,多种类型纸箱经由机器人码垛入库后,再经出库输送,在出库过程中涉及到拆垛作业。With the development of three-dimensional warehouses, in the process of warehousing and delivery, more and more manufacturers choose to rely on machines to replace manual sorting, thereby saving labor costs and enhancing the accuracy of sorting. A mainstream mode of machine sorting. In automated production logistics or third-party logistics systems, various types of cartons are palletized into the warehouse by robots, and then transported out of the warehouse, which involves depalletizing operations during the process of leaving the warehouse.

现有相关技术中,自动化拆垛拣选模式,大部分是以机器视觉拆垛为主,需要配套相应的相机等视觉采集系统,成本很高,并且视觉解析需要耗费一定时间,损耗一定的节拍时间。基于上述原因,导致有很多厂商由于预算被迫放弃机器分拣模式。而如果能够实现自由度较高的非视觉拆垛(盲拆拆垛),将给客户和各大工厂带来更多的选择。In the existing related technologies, most of the automatic depalletizing and picking modes are mainly based on machine vision depalletizing, which requires a visual acquisition system such as a corresponding camera, which is costly, and takes a certain amount of time for visual analysis and consumes a certain takt time. . Based on the above reasons, many manufacturers are forced to abandon the machine sorting mode due to budget. And if the non-visual destacking (blind destacking) with a higher degree of freedom can be realized, it will bring more choices to customers and major factories.

上述内容仅用于辅助理解本发明的技术方案,并不代表承认上述内容是现有技术。The above content is only used to assist the understanding of the technical solutions of the present invention, and does not mean that the above content is the prior art.

发明内容SUMMARY OF THE INVENTION

为至少在一定程度上克服相关技术中存在的问题,本申请提供一种盲拆拆垛方法及系统,具体实现了盲拆拆垛,该种技术有助于机器分拣模式的推广应用。In order to overcome the problems existing in the related art at least to a certain extent, the present application provides a method and system for blind destacking and destacking, which specifically realizes blind destacking and destacking, and this technology is helpful for the popularization and application of the machine sorting mode.

为实现以上目的,本申请采用如下技术方案:To achieve the above purpose, the application adopts the following technical solutions:

第一方面,first,

本申请提供一种盲拆拆垛方法,该方法包括:The application provides a blind destacking and destacking method, the method comprising:

获取目标码垛成型对象的码垛参数数据;Obtain the palletizing parameter data of the target palletizing forming object;

根据所述码垛参数数据中的箱型标识信息,从预设箱型表中查询获取目标码垛成型对象的箱型尺寸参数数据;According to the box shape identification information in the palletizing parameter data, query and obtain the box shape size parameter data of the target palletizing forming object from the preset box shape table;

基于所述箱型尺寸参数数据,根据所述码垛参数数据所含有的码垛规则信息进行逆向运算,生成针对所述目标码垛成型对象的盲拆拆垛控制配置;Based on the box size parameter data, perform a reverse operation according to the stacking rule information contained in the stacking parameter data, and generate a blind destacking and destacking control configuration for the target stacking forming object;

将所述盲拆拆垛控制配置发送给拆垛执行装置,以使所述拆垛执行装置对放置在拆垛工位的所述目标码垛成型对象进行拆垛。The blind depalletization control configuration is sent to the depalletization execution device, so that the depalletization execution device depalletizes the target stacking forming object placed at the destacking station.

可选地,所述生成针对所述目标码垛成型对象的盲拆拆垛控制配置的过程中,包括:Optionally, in the process of generating the blind depalletizing and depalletizing control configuration for the target palletizing molding object, the process includes:

基于所述码垛规则信息和所述箱型尺寸参数数据,解析计算目标码垛成型对象中各箱的空间坐标信息;Based on the palletizing rule information and the box size parameter data, analyze and calculate the spatial coordinate information of each box in the target palletizing forming object;

根据所述空间坐标信息和所述码垛规则信息进行计算处理,得到进行拆垛所需的完整动作序列;Calculate and process according to the space coordinate information and the palletizing rule information, and obtain the complete action sequence required for depalletizing;

基于所述完整动作序列生成确定所述盲拆拆垛控制配置。The blind depalletization control configuration is determined based on the complete motion sequence generation.

可选地,在所述生成针对所述目标码垛成型对象的盲拆拆垛控制配置的过程中,还包括:Optionally, in the process of generating the blind depalletizing and depalletizing control configuration for the target palletizing molding object, the process further includes:

基于所述箱型尺寸参数数据,判断所述拆垛执行装置的吸盘尺寸是否大于箱上端面尺寸;Based on the box size parameter data, determine whether the size of the suction cup of the destacking execution device is larger than the size of the upper end face of the box;

在所述拆垛执行装置的吸盘尺寸大于箱上端面尺寸时,在所述计算处理中额外进行靠角偏移计算处理。When the size of the suction cup of the depalletizing execution device is larger than the size of the upper end face of the box, an additional calculation process of the angle offset is performed in the calculation process.

可选地,在所述生成针对所述目标码垛成型对象的盲拆拆垛控制配置的过程中,还包括:Optionally, in the process of generating the blind depalletizing and depalletizing control configuration for the target palletizing molding object, the process further includes:

判断所述拆垛执行装置与所述拆垛工位相对位置关系,基于判断结果确定是否在所述计算处理中额外进行反向拆垛计算处理。Judging the relative positional relationship between the destacking execution device and the destacking station, and determining whether to additionally perform a reverse destacking calculation process in the calculation process based on the judgment result.

可选地,所述拆垛执行装置对放置在拆垛工位的所述目标码垛成型对象进行拆垛的过程中,包括:Optionally, in the process of depalletizing the target palletizing forming object placed at the depalletizing station, the depalletizing execution device includes:

根据所述盲拆拆垛控制配置中含有的码垛放置基准点位置信息,对所述拆垛工位的拆垛抓取基准点进行校正;Correcting the depalletizing and grabbing datum point of the depalletizing station according to the position information of the datum point of stacking placement contained in the blind depalletizing and depalletizing control configuration;

基于校正后的拆垛抓取基准点,对所述盲拆拆垛控制配置中的完整动作序列进行执行处理,实现盲拆拆垛。Based on the corrected destacking and grasping reference point, the complete action sequence in the blind destacking and destacking control configuration is processed to realize blind destacking and destacking.

可选地,所述码垛放置基准点包括与放置姿态方向一致的方向保持基准点,以及与放置姿态方向垂直的非方向保持基准点。Optionally, the pallet placement reference point includes a direction maintaining reference point that is consistent with the placement posture direction, and a non-directional maintaining reference point that is perpendicular to the placement posture direction.

可选地,所述码垛规则信息包括垛型分类号信息,竖箱列数信息、竖箱排数信息、横箱列数信息、横箱排数信息、总层数信息、奇偶层是否一致信息。Optionally, the stacking rule information includes stacking type classification number information, vertical box column number information, vertical box row number information, horizontal box column number information, horizontal box row number information, total layer number information, and whether the parity layers are consistent. information.

可选地,所述码垛规则信息还包括压箱参数信息;Optionally, the palletizing rule information further includes box pressing parameter information;

其中,所述压箱参数信息包括:顶层压箱有无信息、压箱类型信息、压箱列数信息、压箱排数信息、压箱偏移信息。Wherein, the pressure box parameter information includes: information on the presence or absence of a top pressure box, pressure box type information, pressure box column number information, pressure box row number information, and pressure box offset information.

第二方面,Second,

本申请还提供一种盲拆拆垛系统,该系统包括:The present application also provides a blind destacking and destacking system, the system comprising:

拆垛控制器,其被配置为实现上述方法的步骤;a depalletizing controller configured to implement the steps of the above method;

拆垛执行装置,其用于接收并执行所述盲拆拆垛控制配置,实现对放置在拆垛工位的所述目标码垛成型对象的拆垛。A depalletizing execution device, which is used for receiving and executing the blind depalletizing and depalletizing control configuration, so as to realize depalletizing of the target stacking forming object placed at the depalletizing station.

本申请采用以上技术方案,至少具备以下有益效果:This application adopts the above technical solutions, and at least has the following beneficial effects:

本申请的技术方案中,拆垛实现中无需额外视觉系统的配置介入,盲拆拆垛方式实现成本低;每次拆垛都是基于相应的码垛参数数据进行的,可灵活适用于不同箱型的码垛成型对象,适用性和可移植性强,上述特性均有助于机器分拣模式的推广应用。In the technical solution of the present application, there is no need for the configuration intervention of an additional vision system in the realization of depalletization, and the cost of blind depalletization and depalletization is low; each depalletization is performed based on the corresponding stacking parameter data, which can be flexibly applied to different boxes It is a type of palletizing forming object with strong applicability and portability. The above characteristics are helpful for the popularization and application of machine sorting mode.

本发明的其他优点、目标,和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。Other advantages, objects, and features of the present invention will be set forth in the specification to the extent that follows, and will be apparent to those skilled in the art based on a review of the following, or may be Teachings are gained from the practice of the present invention.

附图说明Description of drawings

附图用来提供对本申请的技术方案或现有技术的进一步理解,并且构成说明书的一部分。其中,表达本申请实施例的附图与本申请的实施例一起用于解释本申请的技术方案,但并不构成对本申请技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions or the prior art of the present application, and constitute a part of the specification. The drawings representing the embodiments of the present application together with the embodiments of the present application are used to explain the technical solutions of the present application, but do not constitute limitations on the technical solutions of the present application.

图1为本申请一个实施例提供的盲拆拆垛方法的流程示意图;1 is a schematic flowchart of a blind dismantling and destacking method according to an embodiment of the present application;

图2为本申请一个实施例中坐标定义的说明示意图;FIG. 2 is a schematic diagram illustrating the definition of coordinates in an embodiment of the present application;

图3为本申请一个实施例中放置基准点的说明示意图;FIG. 3 is a schematic diagram illustrating placement of reference points in an embodiment of the present application;

图4为本申请一个实施例中垛型分类1的说明示意图;FIG. 4 is a schematic diagram illustrating the stacking type classification 1 in an embodiment of the application;

图5为本申请一个实施例中垛型分类2的说明示意图;5 is a schematic diagram illustrating the stacking type classification 2 in an embodiment of the application;

图6为本申请一个实施例中排列定义的说明示意图;6 is a schematic diagram illustrating arrangement definitions in an embodiment of the present application;

图7为本申请一个实施例中纸箱姿态定义的说明示意图;FIG. 7 is a schematic diagram illustrating the definition of the posture of the carton in an embodiment of the application;

图8为本申请一个实施例中竖箱列数、竖箱排数、横箱列数、横箱排数定义的说明示意图;8 is a schematic diagram illustrating the definitions of the number of vertical box columns, the number of vertical box rows, the number of horizontal box columns, and the number of horizontal box rows in an embodiment of the application;

图9为本申请一个实施例中压箱偏移的说明示意图;FIG. 9 is a schematic diagram illustrating the offset of the pressure box in an embodiment of the application;

图10为本申请一个实施例中X轴Y轴长的说明示意图;10 is a schematic diagram illustrating the length of the X-axis and the Y-axis in an embodiment of the application;

图11为本申请一个实施例中留白的说明示意图;FIG. 11 is an illustrative schematic diagram of a blank space in an embodiment of the application;

图12为本申请一个实施例中偏移计算的说明示意图;12 is a schematic diagram illustrating offset calculation in an embodiment of the present application;

图13a为本申请一个实施例中靠角计算情景的说明示意图;Fig. 13a is a schematic diagram illustrating an angle calculation scenario in an embodiment of the present application;

图13b为本申请一个实施例无需靠角计算情景的说明示意图;FIG. 13b is a schematic diagram illustrating a scenario where no angle calculation is required according to an embodiment of the present application;

图14为本申请一个实施例中反向拆垛的说明示意图。FIG. 14 is a schematic diagram illustrating reverse destacking in an embodiment of the present application.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将对本申请的技术方案进行详细的描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本申请所保护的范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the examples in this application, all other implementations obtained by those of ordinary skill in the art without creative work fall within the scope of protection of this application.

如背景技术中所述,现有相关技术中,自动化拆垛拣选模式,大部分是以机器视觉拆垛为主,需要配套相应的相机等视觉采集系统,成本很高,并且视觉解析需要耗费一定时间,损耗一定的节拍时间。基于上述原因,导致有很多厂商由于预算被迫放弃机器分拣模式。As mentioned in the Background Art, in the related art, most of the automatic depalletizing and picking modes are mainly based on machine vision depalletizing, which requires a visual acquisition system such as a corresponding camera, which is costly and requires a certain amount of visual analysis. time, consumes a certain takt time. Based on the above reasons, many manufacturers are forced to abandon the machine sorting mode due to budget.

针对于此,本申请提出一种盲拆拆垛方法,基于码垛数据来具体实现盲拆拆垛,该种方式避免了额外配置视觉采集系统的支出,有利于机器分拣模式的推广应用。In view of this, the present application proposes a method for blind destacking and destacking, which specifically realizes blind destacking and destacking based on the stacking data. This method avoids the expense of additionally configuring a visual acquisition system, and is beneficial to the popularization and application of the machine sorting mode.

在一实施例中,如图1所示,本申请提出的盲拆拆垛方法,包括:In one embodiment, as shown in FIG. 1 , the blind destacking method proposed by the present application includes:

步骤S110,获取目标码垛成型对象的码垛参数数据;Step S110, acquiring the palletizing parameter data of the target palletizing molding object;

容易理解的是,这里的码垛参数数据是指形成目标码垛成型对象(或者说码垛成型的产品)过程中,表征了码垛方式及规则、涉及载具(如料箱、包装纸箱等)等信息的相关数据;举例而言,方法执行主体为PLC,接收上位机下发的相关数据,以获取得到目标码垛成型对象的码垛参数数据。It is easy to understand that the palletizing parameter data here refers to the process of forming the target palletizing object (or the palletizing product), which characterizes the palletizing method and rules, and involves carriers (such as material boxes, packaging cartons, etc.). ) and other information; for example, the method execution body is a PLC, which receives the relevant data sent by the host computer to obtain the palletizing parameter data of the target palletizing forming object.

之后进行步骤S120,根据码垛参数数据中的箱型标识信息,从预设箱型表中查询获取目标码垛成型对象的箱型尺寸参数数据;Then go to step S120, according to the box shape identification information in the palletizing parameter data, query and obtain the box shape size parameter data of the target palletizing molding object from the preset box shape table;

举例而言,这里的箱型标识信息为A型纸箱(容易理解的是,还可采用料箱等类四方体载具),从箱型表中查询单个A型纸箱的箱型尺寸参数数据具体为长0.5m,宽0.4m,高0.2m;For example, the box type identification information here is a type A carton (it is easy to understand that a box-like carrier such as a material box can also be used), and the box size parameter data of a single type A carton can be queried from the box type table. It is 0.5m long, 0.4m wide and 0.2m high;

需要说明的是,基于实际的应用需要,这里的预设的箱型表可以存储在本地(如箱型信息存储在PLC本地),也可存储在相对于本地的其他处(如服务器端等)。It should be noted that, based on the actual application needs, the preset box type table here can be stored locally (for example, the box type information is stored locally in the PLC), or it can be stored in other places relative to the local (such as the server side, etc.) .

之后再进行步骤S130,基于步骤S120中得到的箱型尺寸参数数据,根据码垛参数数据所含有的码垛规则信息进行逆向运算,生成针对目标码垛成型对象的盲拆拆垛控制配置;After that, step S130 is performed, based on the box size parameter data obtained in step S120, and a reverse operation is performed according to the stacking rule information contained in the stacking parameter data, so as to generate a blind destacking and destacking control configuration for the target stacking molding object;

容易理解的是,这里的逆行运算是为了得到与码垛过程相逆的拆垛规则信息,进而生成步骤S130中所提到的盲拆拆垛控制配置,该计算与实际应用中具体的码垛规则相关,后文将进行具体举例说明,这里先不进行展开。It is easy to understand that the reverse operation here is to obtain the depalletizing rule information that is inverse to the palletizing process, and then generate the blind depalletizing and depalletizing control configuration mentioned in step S130. The rules are related, and specific examples will be given later, which will not be expanded here.

最后进行步骤S140,将盲拆拆垛控制配置发送给拆垛执行装置,以使拆垛执行装置对放置在拆垛工位的目标码垛成型对象进行拆垛。Finally, step S140 is performed, and the blind depalletization and depalletization control configuration is sent to the depalletization execution device, so that the depalletization execution device depalletizes the target stacking molding object placed in the destacking station.

举例而言,这里的拆垛执行装置为具有吸盘的机械手装置(如单吸盘或单控多吸盘的机械手),实际中采用叉车利用托盘将目标码垛成型对象放置在机械手装置附近的拆垛工位处,进而机械手装置根据盲拆拆垛控制配置对该目标码垛成型对象进行拆垛。For example, the depalletizing execution device here is a manipulator device with suction cups (such as a manipulator with a single suction cup or a single control multiple suction cups). position, and then the manipulator device depalletizes the target palletized molding object according to the blind depalletization and depalletization control configuration.

本申请的技术方案中,拆垛实现中无需额外视觉系统的配置,实现成本低;且相比现有的其他盲拆实现方式,每次拆垛都是基于相应的码垛参数数据进行的,可灵活适用于不同箱型的码垛成型对象,适用性和可移植性强,上述特性均有助于机器分拣模式的推广应用。In the technical solution of the present application, the configuration of an additional vision system is not required in the realization of destacking, and the realization cost is low; and compared with other existing implementation methods of blind demolition, each destacking is performed based on the corresponding stacking parameter data. It can be flexibly applied to palletizing and forming objects of different box types, and has strong applicability and portability. The above characteristics are helpful for the popularization and application of machine sorting mode.

为便于理解本申请的技术方案,下面以另一实施例对本申请的技术方案进行介绍说明。In order to facilitate the understanding of the technical solution of the present application, the technical solution of the present application is described below with another embodiment.

如前文所述,本申请技术方案中,码垛参数数据表征了码垛方式及规则等相关信息,下面先对该实施例中码垛所涉及的相关概念及数据定义进行一下介绍:As mentioned above, in the technical solution of the present application, the palletizing parameter data represents related information such as palletizing methods and rules. The following is an introduction to the related concepts and data definitions involved in palletizing in this embodiment:

如图2所示,为该实施例中坐标定义的说明示意图,该图为俯视示意图,其中矩形部分表示拆码垛中涉及的托盘;沿着机械手工具(拆垛执行装置)的运动轨迹,前进后退方向为X轴,左右移动方向为Y轴,即托盘长边为X轴,短边为Y轴,机械手垂直上下移动方向为Z轴,即托盘的高度方向。As shown in FIG. 2, it is a schematic diagram illustrating the definition of coordinates in this embodiment, which is a schematic top view, in which the rectangular part represents the pallet involved in depalletizing; The backward direction is the X axis, the left and right movement direction is the Y axis, that is, the long side of the pallet is the X axis, the short side is the Y axis, and the vertical up and down movement direction of the manipulator is the Z axis, that is, the height direction of the pallet.

如图3所示,为该实施例中基准点的说明示意图,该图为俯视示意图,其中矩形部分表示拆码垛中涉及的托盘,虚线框为基准点的说明示意;该实施例中,放置基准点有两个,分别为与放置姿态一致的基准点“方向保持基准点”(简称“保持基准点”)和与放置姿态呈90°角的“非方向保持基准点”(简称“非保持基准点”)。As shown in FIG. 3, it is a schematic diagram illustrating the reference point in this embodiment, which is a schematic top view, in which the rectangular part represents the pallet involved in the depalletization, and the dotted frame is a schematic illustration of the reference point; in this embodiment, the placing There are two datum points, namely the datum point "direction maintaining datum point" (referred to as "maintaining datum point") which is consistent with the placement posture and the "non-direction maintaining datum point" (referred to as "non-direction maintaining datum point") which is at an angle of 90° to the placement posture. reference point").

与前文的实施例类似,该实施例中,方法执行主体为PLC,盲拆拆垛方法包括:Similar to the previous embodiment, in this embodiment, the method execution body is a PLC, and the blind destacking method includes:

步骤S210,接收上位机下发的相关数据,以获取得到目标码垛成型对象的码垛参数数据。Step S210, receiving the relevant data sent by the host computer to obtain the palletizing parameter data of the target palletizing forming object.

步骤S220,根据码垛参数数据中的箱型标识信息,从PLC本地存储的预设箱型表中查询获取目标码垛成型对象的箱型尺寸参数数据;Step S220, according to the box shape identification information in the palletizing parameter data, query and obtain the box shape size parameter data of the target palletizing molding object from a preset box shape table locally stored in the PLC;

步骤S230,基于步骤S220中得到的箱型尺寸参数数据,根据码垛参数数据所含有的码垛规则信息进行逆向运算,生成针对目标码垛成型对象的盲拆拆垛控制配置。In step S230, based on the box size parameter data obtained in step S220, a reverse operation is performed according to the palletizing rule information contained in the palletizing parameter data to generate a blind dismantling and depalletizing control configuration for the target palletizing forming object.

具体的,该实施例中,码垛规则信息包括垛型分类号信息,竖箱列数信息、竖箱排数信息、横箱列数信息、横箱排数信息、总层数信息、奇偶层是否一致信息等;Specifically, in this embodiment, the palletizing rule information includes pallet type classification number information, vertical box column number information, vertical box row number information, horizontal box column number information, horizontal box row number information, total layer number information, parity layer information Whether the information is consistent, etc.;

其中,垛型分类号信息用于表示待拆垛对象的垛型分类,是系统判定对象是沿X轴码垛或是沿Y轴码垛的依据,垛型分类不同,拆垛顺序是不同的;举例而言,该实施例中垛型分类包括垛型分类1和垛型分类2;Among them, the stacking type classification number information is used to indicate the stacking type classification of the object to be depalletized, which is the basis for the system to determine whether the object is palletized along the X-axis or along the Y-axis. For example, in this embodiment, the stacking type classification includes stacking type classification 1 and stacking type classification 2;

如图4所示,为垛型分类1的说明示意图,如图4中左侧图例所示(图中数字表示码垛顺序),垛型分类1表示纸箱码垛顺序先沿Y轴平铺布满一列,再沿X轴一列一列(每一列纸箱姿态必须保持一致)布满整个托盘,图4中右侧图例所示为相应的拆垛顺序;As shown in Figure 4, it is a schematic diagram of the description of the stacking type classification 1, as shown in the legend on the left in Figure 4 (the numbers in the figure indicate the stacking sequence), the stacking type classification 1 means that the stacking sequence of the carton is firstly spread along the Y axis One column is full, and then one column by one along the X axis (the posture of each column of cartons must be consistent) fills the entire pallet, the right legend in Figure 4 shows the corresponding unstacking sequence;

如图5所示,为垛型分类2的说明示意图,如图5中左侧图例所示(图中数字表示码垛顺序),垛型分类2表示纸箱码垛顺序先沿X轴平铺布满一列,再沿Y轴一列一列(每一列纸箱姿态必须保持一致)布满整个托盘纸箱,图5中右侧图例所示为相应的拆垛顺序;As shown in Figure 5, it is a schematic diagram of the description of the stacking type classification 2, as shown in the legend on the left in Figure 5 (the numbers in the figure indicate the stacking sequence), the stacking type classification 2 means that the carton stacking sequence is firstly spread along the X axis One column is full, and then one column by one along the Y axis (the posture of each column of cartons must be consistent) fills the entire pallet carton, the right legend in Figure 5 shows the corresponding unstacking sequence;

而为全面描述码垛信息,还需具体描述每层的行列数量情况及层数情况,即上文中所提到的竖箱列数信息、竖箱排数信息、横箱列数信息、横箱排数信息、总层数信息、奇偶层是否一致信息;In order to fully describe the stacking information, it is also necessary to specifically describe the number of rows and columns of each layer and the number of layers, that is, the information on the number of vertical boxes, the number of vertical boxes, the number of horizontal boxes, and the number of horizontal boxes mentioned above. Information about the number of rows, the total number of layers, and whether the parity layers are consistent;

这其中涉及到层、排、列的定义问题,在本申请该实施例中,如图6所示,为层排列定义的说明示意图:This involves the definition of layers, rows, and columns. In this embodiment of the present application, as shown in FIG. 6, it is a schematic diagram for explaining the definition of layer arrangement:

层:是指纸箱在Z轴方向的码放数量(图中未示出);Layer: refers to the number of cartons stacked in the Z-axis direction (not shown in the figure);

列:在垛型分类1下,图6中,X方向为列,图中共2列;Column: Under the stacking type classification 1, in Figure 6, the X direction is the column, and there are 2 columns in the figure;

在垛型分类2下,图6中,Y方向为列,图中共3列;Under the stacking type classification 2, in Figure 6, the Y direction is a column, and there are 3 columns in the figure;

行:在垛型分类1下,图6中,Y方向为排,图中共3排;Row: Under stacking type classification 1, in Figure 6, the Y direction is row, and there are 3 rows in the figure;

在垛型分类2下,图6中,X方向为排,图中共2排。Under the stacking type classification 2, in Figure 6, the X direction is a row, and there are 2 rows in the figure.

为全面描述码垛信息,还涉及到纸箱姿态定义(横箱、竖箱)问题,在本申请该实施例中,如图7所示,为纸箱姿态定义的说明示意图:In order to fully describe the palletizing information, it also involves the problem of carton attitude definition (horizontal box, vertical box).

如图7(垛型分类1下)左侧图例所示,操作人员站在托盘长边目视Y轴方向,7、8号箱非方向保持的纸箱定义为竖箱,1~8方向保持的纸箱定义为横箱;As shown in the legend on the left side of Figure 7 (stack type classification 1), the operator stands on the long side of the pallet and visually observes the Y-axis direction. The cartons held in the non-directional direction of the No. 7 and No. 8 boxes are defined as vertical boxes, and the cartons held in the 1-8 directions are defined as vertical boxes. The carton is defined as a horizontal box;

如图7(垛型分类2下)右侧图例所示,操作人员站在托盘宽边目视X轴方向,5~7号方向保持的纸箱定义为竖箱,1~4非方向保持的纸箱定义为横箱。As shown in the legend on the right side of Figure 7 (stack type classification 2), the operator stands on the wide side of the pallet and looks at the X-axis direction. The cartons held in the 5th to 7th directions are defined as vertical boxes, and the cartons held in the non-directional directions of 1 to 4 are defined as vertical boxes. Defined as a horizontal box.

需要说明的是,无论垛型分类1还是2,被定义为竖箱码放的纸箱的列数即为竖箱列数,被定义为竖箱码放的纸箱的排数即为竖箱排数,被定义为横箱码放的纸箱的列数即为横箱列数,举例而言,如图8所示,图中码垛为垛型分类1,5~9号箱为竖箱,操作人员站在托盘长边目视Y轴方向,竖箱列数为3,每一列包含2排,因此竖箱列数=3、竖箱排数=2,图中1~3号箱为横箱,横箱只有一列,每列包含3排,因此横箱列数=1、横箱排数=3。It should be noted that, regardless of the stacking type classification 1 or 2, the number of columns of cartons defined as vertical boxes is the number of vertical boxes, and the number of rows of cartons defined as vertical boxes is the number of vertical boxes. The number of columns of cartons defined as horizontal boxes is the number of columns of horizontal boxes. For example, as shown in Figure 8, the stacking in the picture is stacking type 1, and boxes 5 to 9 are vertical boxes. The long side of the pallet is viewed in the Y-axis direction. The number of vertical box columns is 3, and each column contains 2 rows, so the number of vertical box columns = 3 and the number of vertical box rows = 2. Boxes 1 to 3 in the figure are horizontal boxes, horizontal boxes There is only one column, and each column contains 3 rows, so the number of horizontal box columns = 1, and the number of horizontal box rows = 3.

此外容易理解的是,总层数表示纸箱在Z轴方向的累放层数,需要说明的是,这里的总层数不包含压箱层(指一些实施方式中,为使对象垛型稳定,所码放的特殊层),如果对象最后包含压箱层那么这里的总层数比真实总层数少1;In addition, it is easy to understand that the total number of layers represents the number of layers stacked in the Z-axis direction of the carton. It should be noted that the total number of layers here does not include the pressing layer (meaning that in some embodiments, in order to stabilize the stacking of objects, The special layer that is stacked), if the object finally contains a pressing layer, the total number of layers here is 1 less than the actual total number of layers;

上文中奇偶层是否一致信息,是描述对象的层间排列变化情况的,若该信息表征为奇偶层一致,则表示对象每一层的码垛方法完全一致直到最高层累放完毕;而若该信息表征为奇偶层不一致,则表示对象中奇数层与偶数层的码垛方法为沿着列方向的镜像码垛,这样可以实现奇偶层互相压垛,使对象垛型稳定,此时真实的最高层无需压箱层,这有利于使码垛箱数最大化。The information on whether the parity layers are consistent in the above describes the changes in the inter-layer arrangement of the object. If the information is represented as the parity layers are consistent, it means that the stacking method of each layer of the object is completely consistent until the top layer is accumulated; The information is characterized by inconsistent odd-even layers, which means that the stacking method of odd-numbered and even-numbered layers in the object is mirrored stacking along the column direction, so that the odd-even layers can be stacked against each other and the object stacking type is stable. At this time, the real highest Layers eliminate the need for a pressing layer, which helps maximize the number of cases stacked.

在一些应用场景中,为使码垛的垛型稳定,在垛型最上处设置有压箱层,相应的,码垛规则信息还包括压箱参数信息,其中,压箱参数信息包括:顶层压箱有无信息、压箱类型信息、压箱列数信息、压箱排数信息、压箱偏移信息等,下面再对此分别进行一下说明:In some application scenarios, in order to stabilize the stacking type of the stacking, a press box layer is arranged at the top of the stacking type. Correspondingly, the stacking rule information also includes the press box parameter information, wherein the press box parameter information includes: top layer pressure Box presence or absence information, pressure box type information, pressure box column number information, pressure box row number information, pressure box offset information, etc.

顶层压箱有无信息,用于表征顶层是否有特殊设计的压箱层,一般而言,压箱的原则是把XY方向的所有缝隙都压上,使对象垛型整体更稳定;Whether there is information on the top press box is used to indicate whether there is a specially designed press box layer on the top layer. Generally speaking, the principle of the press box is to press all the gaps in the XY direction to make the object stack more stable as a whole;

压箱类型信息,用于表征压箱层的纸箱姿态,压箱层中所有纸箱姿态保持一致,即都为横箱或都为竖箱;Press box type information, which is used to characterize the carton posture of the press box layer. All cartons in the press box layer have the same posture, that is, they are all horizontal boxes or all vertical boxes;

压箱列数信息、压箱排数信息,用于表征压箱列数和压箱排数,其排列定义与前文介绍的非压箱层一致,这里就不继续赘述了;The number of pressure box columns and the number of pressure box rows are used to characterize the number of pressure box columns and pressure box rows. The definition of the arrangement is the same as that of the non-pressure box layer introduced above, so it will not be repeated here;

压箱偏移信息,用于表示压箱的相对位置,举例而言,实际涉及的参数包括压箱偏移1x/2y、压箱偏移1y/2x;The pressure box offset information is used to indicate the relative position of the pressure box. For example, the actual parameters involved include the pressure box offset 1x/2y and the pressure box offset 1y/2x;

压箱偏移1x/2y:垛型分类1模式下压箱层沿X轴的偏移量,垛型分类2模式下压箱层沿Y轴的偏移量;压箱偏移1y/2x:垛型分类1模式下压箱层沿Y轴的偏移量,垛型分类2模式下压箱层沿X轴的偏移量;若两个参数均为0,说明整个压箱层坐标将位于托盘正中间;。Press box offset 1x/2y: the offset of the press box layer along the X axis in the stacking type 1 mode, the offset of the press box layer along the Y axis in the stacking type classification 2 mode; the press box offset 1y/2x: The offset of the pressing layer along the Y axis in the stacking classification 1 mode, and the offset of the pressing layer along the X axis in the stacking classification 2 mode; if both parameters are 0, it means that the coordinates of the entire pressing layer will be located at the middle of the tray;

具体如图9所示,为压箱偏移的示例说明示意图,如图中左侧图例所示,如果不设置偏移压箱,中缝将无法覆盖,导致托盘在X方向输送过程中不稳,而该垛型分类为2,应设置“压箱偏移1y/2x”=Nmm(如100mm),进行偏压,效果如图9中右侧图例所示,这样垛型更加稳定。Specifically, as shown in Figure 9, it is a schematic diagram of an example of the offset of the pressure box. As shown in the legend on the left side of the figure, if the offset pressure box is not set, the middle seam will not be covered, which will cause the pallet to be unstable during the conveying process in the X direction. And the stacking type is classified as 2, should set "press box offset 1y/2x" = Nmm (such as 100mm), carry out bias, the effect is shown in the legend on the right in Figure 9, so that the stacking type is more stable.

再回到方法介绍上,步骤S230中,具体的,在生成针对目标码垛成型对象的盲拆拆垛控制配置的过程中,包括:Returning to the introduction of the method, in step S230, specifically, in the process of generating the blind destacking and destacking control configuration for the target stacking molding object, the process includes:

基于码垛规则信息(如上述所定义的相关内容)和箱型尺寸参数数据,解析计算目标码垛成型对象中各箱的空间坐标信息;Based on the palletizing rule information (as defined above) and the box size parameter data, analyze and calculate the spatial coordinate information of each box in the target palletizing forming object;

根据空间坐标信息和码垛规则信息进行计算处理,得到进行拆垛所需的完整动作序列;Calculate and process according to spatial coordinate information and palletizing rule information to obtain the complete action sequence required for unpalletizing;

基于完整动作序列生成确定盲拆拆垛控制配置。The blind destacking control configuration is determined based on the complete action sequence generation.

实际中,在一些场景中,对象垛型中同一层的各箱间,箱与托盘外沿间不是紧贴的,是存在间隙的,这种间隙在本申请中称之为“留白”,留白的相关信息也属于码垛规则信息的内容,在解析计算空间坐标信息以及生成完整动作序列时,均需考虑;这里对相关内容再进行一下介绍说明:In practice, in some scenarios, between the boxes on the same layer in the object stacking type, there is a gap between the box and the outer edge of the pallet, which is called "blank" in this application. The blank related information also belongs to the content of the palletizing rule information, which needs to be considered when parsing and calculating the spatial coordinate information and generating the complete action sequence; here is an introduction to the related content:

如图10所示,为X轴Y轴长的说明示意图,X轴和Y轴方向总长均以箱型在该方向上的最长长度为准;如图11所示,为留白的说明示意图,其中一种留白是由于垛型尺寸小于托盘尺寸为保持在托盘正中,托盘四周会产生留白,如图中留白1=(托盘长-x方向总长)/2;另一种是其中纸箱一种姿态的摆放总长度比另一种长,这样导致的留白会根据另一种姿态的排数均分,如图11中留白2=(竖箱列总长度-横向列总长度)/5,基于具体的配置,留白尺寸均为系统自行计算,留白尺寸在进行盲拆拆垛控制配置生成时是参与运算的信息之一;As shown in Figure 10, it is a schematic diagram illustrating the length of the X-axis and Y-axis. The total length of the X-axis and the Y-axis direction is based on the longest length of the box shape in this direction; as shown in Figure 11, it is a blank illustration diagram , one of the blanks is that the size of the stack is smaller than the size of the tray to keep it in the center of the tray, and there will be blanks around the tray, as shown in the figure, the blank 1=(the length of the tray - the total length in the x direction)/2; the other is where The total length of the carton in one posture is longer than the other, so the resulting blank will be divided equally according to the number of rows in the other posture, as shown in Figure 11, the blank 2 = (the total length of the vertical box row - the total horizontal row Length)/5, based on the specific configuration, the blank size is calculated by the system itself, and the blank size is one of the information involved in the calculation when the blind destacking control configuration is generated;

举例而言,如图12所示,为计算过程中留白尺寸参与计算的原理说明示意,如图12中计算3号纸箱偏移坐标,可以看到3号纸箱需根据“非保持基准点”进行偏移,X方向偏移=留白2+留白3+纸箱宽,Y方向偏移=留白1,则3号纸箱坐标=非保持基准点(X+x方向偏移,Y-y方向偏移)。For example, as shown in Figure 12, it is a schematic illustration of the principle that the blank size participates in the calculation in the calculation process. As shown in Figure 12, the offset coordinates of the No. 3 carton are calculated. It can be seen that the No. 3 carton needs to be based on the "non-maintaining reference point". Offset, X direction offset = blank 2 + blank 3 + carton width, Y direction offset = blank 1, then the coordinates of No. 3 carton = non-maintained reference point (X + x direction offset, Y-y direction offset shift).

在一些应用场景中,当码垛、拆垛采用吸盘机械手或类似装置时,由于吸盘的特性,拆垛与码垛的控制略有不同,吸盘在放置过程中没有吸力,这表示吸盘在放置过程可以压住旁边的箱子进行放置,但是拆垛过程吸取箱子时不可干涉旁边纸箱,否则会多吸上来额外的纸箱,这时拆垛的坐标就需要进行一次靠角的计算,即吸盘某一角与纸箱某一角进行对齐,也即该种情景中,在生成针对所述目标码垛成型对象的盲拆拆垛控制配置的过程中,还包括:In some application scenarios, when a suction cup manipulator or similar device is used for palletizing and depalletizing, due to the characteristics of the suction cup, the control of depalletizing and palletizing is slightly different. The box next to it can be pressed for placement, but during the depalletizing process, the adjacent carton cannot be interfered with when picking up the box, otherwise additional cartons will be sucked up. A certain corner of the carton is aligned, that is, in this scenario, in the process of generating the blind depalletizing and depalletizing control configuration for the target palletizing forming object, it also includes:

基于箱型尺寸参数数据,判断拆垛执行装置的吸盘尺寸是否大于箱上端面尺寸;Based on the box size parameter data, determine whether the size of the suction cup of the destacking execution device is larger than the size of the upper end face of the box;

在拆垛执行装置的吸盘尺寸大于箱上端面尺寸时,在计算处理中额外进行靠角偏移计算处理。When the size of the suction cup of the depalletizing execution device is larger than the size of the upper end face of the box, the calculation process of the angle offset is additionally performed in the calculation process.

这里对上述靠角偏移计算的含义进行一下说明,如图13a所示,当吸盘比纸箱尺寸大时,需要靠角偏移(图13a中右侧图例);相对的,如图13b所示,当纸箱尺寸比吸盘大时,吸盘偏移至纸箱正上方,来进行吸取。Here is a description of the meaning of the above angle offset calculation. As shown in Figure 13a, when the suction cup is larger than the size of the carton, the angle offset is required (the right legend in Figure 13a); on the contrary, as shown in Figure 13b , when the size of the carton is larger than the suction cup, the suction cup is shifted to the top of the carton for suction.

作为一种具体的实施方式,在垛型未满垛的情景中,目标码垛成型对象所在拆垛工位与拆垛执行装置的相对位置关系也会影响拆垛控制配置的生成,针对于此,在生成针对目标码垛成型对象的盲拆拆垛控制配置的过程中,还包括:As a specific implementation, in the scenario where the stacking type is not full, the relative positional relationship between the depalletizing station where the target palletizing object is located and the depalletizing execution device will also affect the generation of the depalletizing control configuration. , in the process of generating the blind dismantling and depalletizing control configuration for the target palletizing forming object, it also includes:

判断拆垛执行装置与拆垛工位相对位置关系,基于判断结果确定是否在所述计算处理中额外进行反向拆垛计算处理。Judging the relative positional relationship between the destacking execution device and the destacking station, and determining whether to additionally perform a reverse destacking calculation process in the calculation process based on the judgment result.

这里对在对上述反向拆垛的相关内容进行一下说明,如图14左右图例所示,图中为码垛时,左右侧工位的未满垛的示例垛型,同样箱型,同样为4箱,码垛效果不一致,呈镜像状;拆垛时需要对上述情况进行甄别,拆垛顺序依然与码垛一致,以图14中左侧图例为例,当该垛型出现在拆垛工位的左侧时,最先拆的是4号箱,4号箱正常偏移跟图中右侧图一致,想拆到左侧图例中的4号箱需要对Y轴的偏移进行计算;以图14中箱型为例,横箱排数=3,单列的余数=1(单层总数4对排数3求余),坐标计算的纸箱Y轴位置=纸箱宽度×(纸箱排数3-单列余数1)+留白,其坐标与右侧图例中6号纸箱位置一致。Here is a description of the relevant contents of the above-mentioned reverse depalletization. As shown in the left and right legends in Figure 14, the figure shows an example stacking type of the left and right workstations that are not full when stacking. The same box type is also the same as 4 boxes, the palletizing effect is inconsistent, and it is in a mirror image; the above situations need to be screened when depalletizing, and the depalletizing sequence is still the same as the palletizing. When the position is on the left side, the No. 4 box is removed first. The normal offset of the No. 4 box is the same as that in the figure on the right side of the figure. If you want to remove the No. 4 box in the left legend, you need to calculate the offset of the Y axis; Taking the box type in Figure 14 as an example, the number of horizontal box rows = 3, the remainder of a single row = 1 (the total number of single layers is 4 and the number of rows is 3), the Y-axis position of the carton calculated by the coordinates = the width of the carton × (the number of carton rows 3 -Single column remainder 1) + leave blank, and its coordinates are consistent with the position of the No. 6 carton in the legend on the right.

继续回到方法介绍,该实施例中,步骤S230后,进行步骤S240,将盲拆拆垛控制配置发送给拆垛执行装置,以使拆垛执行装置对放置在拆垛工位的所述目标码垛成型对象进行拆垛;Continuing to return to the method introduction, in this embodiment, after step S230, step S240 is performed, and the blind destacking and destacking control configuration is sent to the destacking execution device, so that the destacking execution device can correct the target placed in the destacking station. Palletizing the formed objects for depalletizing;

具体的,步骤S240中,拆垛执行装置对放置在拆垛工位的所述目标码垛成型对象进行拆垛的过程中,包括:Specifically, in step S240, the process in which the destacking execution device destacks the target stacking forming object placed at the destacking station includes:

根据盲拆拆垛控制配置中含有的码垛放置基准点位置信息(如图2中方向保持基准点和非方向保持基准点),对拆垛工位的拆垛抓取基准点进行校正;According to the position information of the stacking reference point contained in the blind destacking and destacking control configuration (as shown in Figure 2, the reference point for directional retention and the reference point for non-directional retention), the destacking and grasping reference point of the destacking station is corrected;

基于校正后的拆垛抓取基准点,对盲拆拆垛控制配置中的完整动作序列进行执行处理,实现盲拆拆垛,这里拆垛的具体执行过程与现有码拆垛设备实现方式类似,本申请这里就不进行详述了。Based on the corrected depalletizing and grasping reference point, the complete action sequence in the blind depalletizing and depalletizing control configuration is processed to realize blind depalletizing. The specific execution process of depalletizing here is similar to that of the existing depalletizing equipment. , this application will not describe in detail here.

本申请该实施例的技术方案中,将码垛成型的产品运送至拆垛机械手的拆垛工位,由上位机在数据库中提取准确的箱型号和准确的存储信息(码垛数据)下发给控制系统(PLC),控制系统在箱型表中匹配对应的箱型ID,提取箱型参数,根据码垛规则,对参数进行反向运算,从而计算出精确的坐标完成拆垛。拆垛规则与码垛规则一致,对已码好的货物进行与码垛完全一致的逆向运算,最终实现盲拆拆垛。In the technical solution of this embodiment of the present application, the palletized product is transported to the depalletizing station of the depalletizing manipulator, and the upper computer extracts the accurate box model and accurate storage information (palletizing data) from the database and sends it out To the control system (PLC), the control system matches the corresponding box type ID in the box type table, extracts the box type parameters, and performs the reverse operation on the parameters according to the palletizing rules, thereby calculating the precise coordinates to complete the depalletizing. The depalletizing rules are consistent with the stacking rules, and the reverse operation is performed on the palletized goods that are completely consistent with the stacking, and finally blind depalletization is realized.

在一实施例中,本申请还提供了一种盲拆拆垛系统,该系统包括:In one embodiment, the present application also provides a blind dismantling and depalletizing system, the system comprising:

拆垛控制器,其被配置为实现上述方法的步骤;a depalletizing controller configured to implement the steps of the above method;

拆垛执行装置,其用于接收并执行所述盲拆拆垛控制配置,实现对放置在拆垛工位的所述目标码垛成型对象的拆垛。A depalletizing execution device, which is used for receiving and executing the blind depalletizing and depalletizing control configuration, so as to realize depalletizing of the target stacking forming object placed at the depalletizing station.

关于上述实施例中拆垛控制器所实现方法的具体执行方式,已经在有关该方法的实施例中进行了详细描述,此处将不做详细阐述说明。The specific implementation manner of the method implemented by the depalletizing controller in the above-mentioned embodiments has been described in detail in the embodiments of the method, and will not be described in detail here.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉该技术的人员在本发明所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any person familiar with the technology can easily think of changes or substitutions within the technical scope disclosed by the present invention. , all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (9)

1. A blind unstacking method comprising:
acquiring stacking parameter data of a target stacking forming object;
according to box type identification information in the stacking parameter data, box type size parameter data of a target stacking forming object are inquired and obtained from a preset box type table;
based on the box-type size parameter data, performing reverse operation according to stacking rule information contained in the stacking parameter data to generate blind unstacking control configuration for the target stacking forming object;
and sending the blind unstacking control configuration to an unstacking execution device so that the unstacking execution device unstacks the target stacking forming objects placed at the unstacking station.
2. The method of claim 1, wherein generating the blind unstacking control configuration for the target palletized forming object comprises:
analyzing and calculating the space coordinate information of each box in the target stacking forming object based on the stacking rule information and the box type size parameter data;
calculating according to the space coordinate information and the stacking rule information to obtain a complete action sequence required by unstacking;
generating the blind unstacking control configuration based on the complete action sequence.
3. The method of claim 2, wherein in the generating a blind unstacking control configuration for the target palletized forming object, further comprising:
judging whether the size of a sucker of the unstacking execution device is larger than the size of the upper end face of the box or not based on the box type size parameter data;
when the size of the suction cup of the unstacking execution device is larger than the size of the upper end face of the box, the calculation processing is additionally carried out with the angle deviation calculation processing.
4. The method of claim 2, wherein in the generating a blind unstacking control configuration for the target palletized forming object, further comprising:
and judging the relative position relation between the unstacking execution device and the unstacking station, and determining whether reverse unstacking calculation processing is additionally carried out in the calculation processing or not based on a judgment result.
5. A method according to claim 1, wherein the unstacking actuation means, during unstacking of the target palletized forming objects placed at an unstacking station, comprises:
correcting the unstacking and grabbing reference points of the unstacking station according to the stacking placement reference point position information contained in the blind unstacking control configuration;
and based on the corrected unstacking and grabbing reference points, executing and processing the complete action sequence in the blind unstacking control configuration to realize blind unstacking.
6. The method of claim 5, wherein the palletizing datum comprises a directional hold datum that coincides with the direction of the placement attitude, and a non-directional hold datum that is perpendicular to the direction of the placement attitude.
7. The blind unstacking method as claimed in claim 1, wherein the palletizing rule information includes palletizing type classification number information, vertical box column number information, vertical box row number information, horizontal box column number information, horizontal box row number information, total layer number information, and information on whether parity layers are consistent.
8. The blind unstacking method as recited in claim 1 wherein the palletizing rule information further includes carton pressing parameter information;
wherein the box pressing parameter information comprises: the information of whether the top layer of pressing boxes exists or not, the information of pressing box types, the information of pressing box column numbers, the information of pressing box row numbers and the information of pressing box deviation.
9. A blind destacking system comprising:
a destacking controller configured to implement the steps of the method of any of claims 1-8;
and the unstacking execution device is used for receiving and executing the blind unstacking control configuration and realizing the unstacking of the target stacking forming objects placed at the unstacking station.
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