CN114905659B - A natural rubber crushing method and device - Google Patents

A natural rubber crushing method and device Download PDF

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Publication number
CN114905659B
CN114905659B CN202210517945.5A CN202210517945A CN114905659B CN 114905659 B CN114905659 B CN 114905659B CN 202210517945 A CN202210517945 A CN 202210517945A CN 114905659 B CN114905659 B CN 114905659B
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China
Prior art keywords
rubber
crushing chamber
fixed
knife
shaft
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CN202210517945.5A
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Chinese (zh)
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CN114905659A (en
Inventor
张德伟
任建彬
王景
于本会
汪传生
田晓龙
李利
李绍明
郭磊
边慧光
陈宏波
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Priority to CN202210517945.5A priority Critical patent/CN114905659B/en
Publication of CN114905659A publication Critical patent/CN114905659A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/18—Knives; Mountings thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/24—Drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165—Screen denying egress of oversize material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本发明公开一种天然橡胶破碎方法与装置，装置包括机架、一级碎胶室、二级碎胶室、胶料运输机构；一级碎胶室的功能是将大块天然橡胶经过辊筒装置辊压成片状；二级碎胶室的功能是将经过辊筒装置辊压成片的天然橡胶进一步破碎；胶料运输机构的功能是输送破碎后的天然橡胶；一级碎胶室和二级碎胶室内都设有定刀，其中一级碎胶室中的定刀一与辊筒配合，可对天然橡胶进行进一步破碎，防止橡胶粘在一级切胶室的内壁上，二级碎胶室内的定刀二主要起到承接胶料并剪切胶料的作用；本发明解决了现有技术中破胶机采用单辊筒的方式，破胶的效率低下，需要二次破碎，耗能大、传统的液压切胶机，切胶效率低，加工出的胶料尺寸均一性差等问题，可靠性高。The invention discloses a natural rubber crushing method and device, the device comprises a frame, a primary rubber crushing chamber, a secondary rubber crushing chamber, and a rubber material transport mechanism; the primary rubber crushing chamber is used to roll a large piece of natural rubber into a sheet through a roller device; the secondary rubber crushing chamber is used to further crush the natural rubber rolled into a sheet by the roller device; the rubber material transport mechanism is used to transport the crushed natural rubber; both the primary rubber crushing chamber and the secondary rubber crushing chamber are provided with fixed knives, wherein the fixed knife 1 in the primary rubber crushing chamber cooperates with the roller to further crush the natural rubber and prevent the rubber from adhering to the inner wall of the primary rubber cutting chamber, and the fixed knife 2 in the secondary rubber crushing chamber mainly plays the role of receiving and shearing the rubber; the invention solves the problems that the rubber crushing machine in the prior art adopts a single roller mode, the rubber crushing efficiency is low, secondary crushing is required, the energy consumption is large, and the traditional hydraulic rubber cutting machine has low rubber cutting efficiency and poor uniformity of processed rubber size, and has high reliability.

Description

Natural rubber crushing method and device
Technical Field
The invention relates to the technical field of rubber processing, in particular to a method and a device for crushing natural rubber.
Background
At present, the rubber industry is one of important basic industries of national economy in China, and in the development of the industry, more and higher requirements are put forward on rubber products according to different use requirements.
The existing rubber crusher adopts a single roller mode, has low rubber crushing efficiency, sometimes needs secondary crushing, and has high energy consumption. In addition, in the existing rubber breaking, large rubber blocks are difficult to break into small rubber blocks at one time in the pretreatment process due to the fact that the viscosity of rubber is high, breaking efficiency is low, and therefore post-treatment is complicated.
The Chinese patent 201410333716.3 relates to a double stirring rubber crusher, wherein a roller device, a rubber cutting knife set and a power mechanism are arranged in a rubber crushing chamber, the roller device is arranged at the top of the rubber crushing chamber and comprises two rollers matched with each other, and a rubber scraping knife is arranged at the two sides of the roller close to the inner wall of the stirring chamber; the rubber cutting knife group comprises a movable knife and a fixed knife which are matched with each other; the power mechanism comprises a motor for driving the roller to rotate and the rubber cutter group to rotate; the upper part in the dual stirring chamber set up rotatory agitator, be provided with helical teeth on the horizontal rotation axle of rotatory agitator, the indoor middle part of dual stirring sets up the slope screen cloth, the lower extreme of slope screen cloth passes through the recovery pipe and is connected with the recovery pump, the indoor below of dual stirring sets up "V" type agitator. The rubber is chopped after being pressed into slices, so that the energy consumption of crushing rubber is reduced, double stirring is performed through the rotary stirrer and the V-shaped stirrer, the rubber crushing effect is good, the plasticity of the rubber is improved, and rubber mixing is easier.
However, most of rubber crushing devices equipped by domestic rubber product production methods at the present stage are traditional vertical hydraulic rubber cutters or horizontal multi-cutter hydraulic rubber cutters, so that the rubber cutting efficiency is low, the size uniformity of the processed rubber is poor, and the requirement of a low-temperature one-time mixing method cannot be met. Therefore, there is a need for an efficient method and apparatus for crushing natural rubber to solve the above problems.
Disclosure of Invention
In view of the above, the present invention provides a method and apparatus for crushing natural rubber.
In order to achieve the above purpose, the present invention is realized by the following technical scheme:
A natural rubber crushing device comprises a frame, a first-stage crushing chamber 1, a second-stage crushing chamber 2 and a rubber material conveying mechanism 3;
The primary rubber crushing chamber 1 has the function of rolling large blocks of natural rubber into sheets through a roller device;
Preferably, fixed cutters are arranged in the first-stage rubber crushing chamber (1) and the second-stage rubber crushing chamber (2), wherein the fixed cutters (1-14) in the first-stage rubber crushing chamber (1) are matched with rollers, natural rubber can be further crushed, rubber is prevented from being glued on the inner wall of the first-stage rubber cutting chamber (1), and the fixed cutters (2-20) in the second-stage rubber crushing chamber (2) mainly play roles in receiving and shearing rubber materials.
Further, the first-stage rubber crushing chamber 1 comprises a roller shell 1-1, a cutter 1-2, a large belt pulley 1-3, a belt 1-4, a small belt pulley 1-5, a coupler 1-6, a motor 1-7, a gear 1-8, a bearing seat 1-9, a first-stage rubber crushing chamber base 1-10, a roller rotating shaft 1-11, a fixed cutter seat 1-12, a fixed cutter wedge 1-13, a fixed cutter 1-14 and a discharge port 1-15;
Further, the cutter 1-2 is connected with the roller rotating shaft 1-11 in a welding mode to form two rollers which are matched with each other, the cutter 1-2 is provided with uniformly distributed grooves, the two rollers are fixed in the roller shell 1-1 through bearings and bearing blocks 1-9, fixed cutter holders 1-12 are arranged on two sides of the rollers close to the inner wall of the roller shell 1-1, the fixed cutter holders 1-12 are connected with the roller shell 1-1 in a threaded bolt mode, and the fixed cutter holders 1-12 are connected with fixed cutter wedges 1-13 and fixed cutters 1-14 through threaded bolts. The two sides of the roller rotating shaft 1-11 are connected with the roller shell 1-1 through bearings, the bearings are fixed through bearing blocks 1-9, one end of the roller rotating shaft 1-11 is connected with the gear 1-8 through shaft key connection, and the two gears 1-8 are meshed with each other. The other end of the roller rotating shaft 1-11 is connected with a large belt pulley 1-3 through a shaft key, the large belt pulley 1-3 is connected with a small belt pulley 1-5 through a belt 1-4, and the small belt pulley 1-5 is connected with a motor 1-7 through a coupler 1-6. The first-stage rubber crushing chamber base 1-10 supports a first motor 1-7. The first discharging port 1-15 is connected with the first-stage rubber crushing chamber base 1-10 in a welding mode.
Preferably, the secondary rubber crushing chamber 2 has the function of further crushing the natural rubber which is rolled into pieces by a roller device;
the device comprises an upper cover 2-1 of a rubber crushing chamber, a lower cover 2-2 of the rubber crushing chamber, a second large belt pulley 2-3, a second belt pulley 2-4, a second small belt pulley 2-5, a coupler shaft 2-6, a coupler 2-7, a second motor 2-8, a second-stage rubber crushing chamber base 2-9, a second discharge port 2-10, a rotating shaft 2-11, a bearing sleeve 2-12, a bearing 2-13, a movable cutter holder 2-14, a screen 2-15, a movable cutter 2-16, a movable cutter wedge block 2-17, a fixed cutter seat 2-18, a fixed cutter wedge block 2-19 and a fixed cutter II 2-20;
Further, the device is mainly characterized in that a screen 2-15 and a fixed cutter seat II 2-18 are fixedly arranged on a lower cover 2-1 of the rubber crushing chamber through bolt connection, the fixed cutter seat II 2-18 is arranged above the screen 2-15, and a fixed cutter II 2-20 is fixedly arranged on the fixed cutter seat II 2-18 through a fixed cutter wedge block II 2-19. The movable cutter 2-16 is fixed on the movable cutter holder 2-14 through the movable cutter wedge block 2-17, the spacing angle of the movable cutter 2-16 on the movable cutter holder 2-14 is 120 degrees, the movable cutter holder 2-14 with the movable cutter 2-16 is arranged on the rotating shaft 2-11, and a plurality of movable cutter holders 2-14 are spirally arranged on the rotating shaft 2-11. The rotating shaft 2-11 is connected with the upper cover 2-1 of the rubber crushing chamber through a bearing 2-13, and the bearing 2-13 is connected with the upper cover 2-1 of the rubber crushing chamber through a bearing sleeve 2-12.
The upper cover 2-1 of the breaking rubber room is fixed with the lower cover 2-1 of the breaking rubber room through bolts and nuts, the rotating shaft 2-11 is connected with the second large belt pulley 2-3 through shaft key connection, the second large belt pulley 2-3 is connected with the second small belt pulley 2-5 through the second belt pulley 2-4, the second small belt pulley 2-5 is connected with the second motor 2-8 through the shaft coupling shaft 2-6 and the shaft coupling 2-7, and the shaft coupling shaft 2-6 and the shaft coupling 2-7 are connected through shaft key connection. The second-stage rubber crushing chamber base 2-9 supports a second motor 2-8. And the second discharging port 2-10 is connected with the second-stage rubber crushing chamber base 2-9 in a welding mode.
Preferably, the function of the gum material transporting mechanism 3 is to transport the crushed natural rubber;
Comprises a conveyor belt 3-1, a bearing fixing seat 3-2, a flat belt support plate 3-3, a flat belt shaft 3-4, a large belt pulley III-5, a belt III-6, a small belt pulley III-7, a gear motor 3-8, a motor base 3-9, a flat belt bracket 3-10 and a collecting box 3-11.
The belt conveyor is characterized in that a flat belt support 3-10 supports a flat belt support plate 3-3, a speed reducing motor 3-8 is connected with a small belt pulley III 3-7 through shaft key connection, a large belt pulley III 3-5 is connected with a small belt pulley III 3-7 through a belt III 3-6, a flat belt shaft 3-4 is connected with a large belt pulley III 3-5 through shaft key connection, and a flat belt shaft 3-4 is connected with a bearing fixing seat 3-2 through a bearing. The flat belt support plate 3-3 is used for supporting the conveyor belt 3-1, the motor base 3-9 is used for supporting the gear motor 3-8, the flat belt shaft 3-4 is fixedly connected with the flat belt support plate 3-3, and the flat belt support plate 3-3 is fixedly connected with the flat belt support frame 3-10. A collection box 3-11 is placed at the end of the conveyor belt 3-1 for collecting the glue stock.
The invention also relates to a natural rubber crushing method, which comprises the following steps:
1. firstly, large blocks of natural rubber are added into a first-stage rubber crushing chamber 1 from a feed inlet, the natural rubber is rolled into sheets after the two rollers rotate oppositely, and meanwhile, a fixed cutter I1-14 is arranged on the inner wall of the first-stage rubber crushing chamber for scraping rubber, so that the rubber is prevented from being glued on the rollers and the inner wall of the rubber crushing chamber.
2. The rolled rubber falls into a secondary rubber crushing chamber 2, the sheet natural rubber is crushed into small pieces of rubber by the rotary extrusion shearing action of a movable cutter 2-16 which is arranged in a spiral manner, meanwhile, a fixed cutter 2-20 is arranged on the inner wall of a lower cover of the rubber crushing chamber, rubber is crushed by matching with the movable cutter 2-16, after the rubber is crushed, rubber conforming to the size of a sieve mesh flows out from a discharge hole 2-10 through a bottom screen 2-15, and rubber not conforming to the size is sheared again by the movable cutter 2-16 until the rubber conforms to the size requirement.
3. Finally, the sizing material enters a sizing material conveying mechanism 3 for conveying and finally enters a collecting tank 3-11. And finishing the working flow.
The technical scheme of the invention has at least the following advantages and beneficial effects:
1. the invention provides a method and a device for crushing natural rubber, which are used for replacing a traditional vertical hydraulic rubber cutter or a horizontal multi-cutter hydraulic rubber cutter. The device comprises a first-stage breaking chamber, a second-stage breaking chamber and a sizing material conveying mechanism. The primary rubber crushing chamber is used for crushing large natural rubber into small blocks or sheets, so that the next processing is facilitated, the energy consumption of the crushed rubber is reduced, and the impact load born by a cutter in the secondary rubber crushing chamber is reduced; the secondary rubber crushing chamber is internally provided with a detachable fixed knife and a screen with evenly distributed screen holes for further crushing the natural rubber rolled into pieces, so that the rubber cutting efficiency is improved, and the size uniformity of the crushed rubber is ensured; the rubber material conveying mechanism is used for conveying and collecting the crushed rubber.
2. The invention has the key technical points that the primary rubber crushing chamber and the secondary rubber crushing chamber are provided with the fixed cutters, wherein the fixed cutters in the primary rubber crushing chamber are matched with the roller, so that the natural rubber can be further crushed, the rubber is prevented from being glued on the inner wall of the primary rubber cutting chamber, and the fixed cutters in the secondary rubber crushing chamber mainly play roles in receiving and shearing the rubber.
The movable knife seat in the secondary rubber crushing chamber is provided with a movable knife, and during operation, the rubber material to be crushed moves to a cutting position along with the rotation of the movable knife, namely, the rubber material is crushed between the movable knife and the fixed knife under the extrusion shearing of the fixed knife and the movable knife. The design can be better adapted to the actual production requirement.
Drawings
FIG. 1 is an overall apparatus assembly;
FIG. 2 is a block diagram of a primary size reduction chamber; fig. 2 (a) is a three-dimensional view, and fig. 2 (b) is a cross-sectional view;
FIG. 3 is a block diagram of a secondary shredding chamber; fig. 3 (a) is a three-dimensional view, fig. 3 (b) is a front sectional view, and fig. 3 (c) is a right sectional view;
FIG. 4 is a gum material handling mechanism;
wherein, the spare part names that the reference numerals correspond to are as follows:
a first-stage breaking chamber 1, a second-stage breaking chamber 2 and a sizing material conveying mechanism 3; the device comprises a roller shell 1-1, a cutter 1-2, a large belt pulley 1-3, a belt 1-4, a small belt pulley 1-5, a coupler 1-6, a motor 1-7, a gear 1-8, a bearing seat 1-9, a first-stage rubber crushing chamber base 1-10, a roller rotating shaft 1-11, a fixed cutter seat 1-12, a fixed cutter wedge block 1-13, a fixed cutter 1-14 and a discharge port 1-15;
The device comprises an upper cover 2-1 of a rubber crushing chamber, a lower cover 2-2 of the rubber crushing chamber, a second large belt pulley 2-3, a second belt pulley 2-4, a second small belt pulley 2-5, a coupler shaft 2-6, a coupler 2-7, a second motor 2-8, a second-stage rubber crushing chamber base 2-9, a second discharge port 2-10, a rotating shaft 2-11, a bearing sleeve 2-12, a bearing 2-13, a movable cutter holder 2-14, a screen 2-15, a movable cutter 2-16, a movable cutter wedge block 2-17, a fixed cutter seat 2-18, a fixed cutter wedge block 2-19 and a fixed cutter II 2-20;
The device comprises a conveying belt 3-1, a bearing fixing seat 3-2, a flat belt support plate 3-3, a flat belt shaft 3-4, a large belt pulley III-5, a belt III-6, a small belt pulley III-7, a gear motor 3-8, a motor base 3-9, a flat belt support 3-10 and a collecting box 3-11.
Detailed Description
The invention is described below with reference to the drawings and specific embodiments.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the invention.
Thus, the following detailed description of the embodiments of the invention is not intended to limit the scope of the invention, as claimed, but is merely representative of some embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "back", and the like indicate an azimuth or a positional relationship based on that shown in the drawings, or an azimuth or a positional relationship in which the product of the present invention is conventionally placed when used. Such terminology is used for convenience in describing the invention and is not to be taken as an indication or suggestion that the device or element in question must have a particular orientation, be constructed and operated in a particular orientation and therefore should not be construed as limiting the invention.
It should also be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
As shown in fig. 1-4, the embodiment relates to a natural rubber crushing device, which comprises a frame, a primary rubber crushing chamber 1, a secondary rubber crushing chamber 2 and a rubber material conveying mechanism 3;
The primary rubber crushing chamber 1 has the function of rolling large blocks of natural rubber into sheets through a roller device;
As a preferable embodiment of the invention, the primary rubber crushing chamber (1) and the secondary rubber crushing chamber (2) are internally provided with fixed cutters, wherein the fixed cutters I (1-14) in the primary rubber crushing chamber (1) are matched with the roller, so that the natural rubber can be further crushed, the rubber is prevented from being glued on the inner wall of the primary rubber cutting chamber (1), and the fixed cutters II (2-20) in the secondary rubber crushing chamber (2) mainly play roles in receiving and shearing the rubber.
Further, the first-stage rubber crushing chamber 1 comprises a roller shell 1-1, a cutter 1-2, a large belt pulley 1-3, a belt 1-4, a small belt pulley 1-5, a coupler 1-6, a motor 1-7, a gear 1-8, a bearing seat 1-9, a first-stage rubber crushing chamber base 1-10, a roller rotating shaft 1-11, a fixed cutter seat 1-12, a fixed cutter wedge 1-13, a fixed cutter 1-14 and a discharge port 1-15;
Further, the cutter 1-2 is connected with the roller rotating shaft 1-11 in a welding mode to form two rollers which are matched with each other, the cutter 1-2 is provided with uniformly distributed grooves, the two rollers are fixed in the roller shell 1-1 through bearings and bearing blocks 1-9, fixed cutter holders 1-12 are arranged on two sides of the rollers close to the inner wall of the roller shell 1-1, the fixed cutter holders 1-12 are connected with the roller shell 1-1 in a threaded bolt mode, and the fixed cutter holders 1-12 are connected with fixed cutter wedges 1-13 and fixed cutters 1-14 through threaded bolts. The two sides of the roller rotating shaft 1-11 are connected with the roller shell 1-1 through bearings, the bearings are fixed through bearing blocks 1-9, one end of the roller rotating shaft 1-11 is connected with the gear 1-8 through shaft key connection, and the two gears 1-8 are meshed with each other. The other end of the roller rotating shaft 1-11 is connected with a large belt pulley 1-3 through a shaft key, the large belt pulley 1-3 is connected with a small belt pulley 1-5 through a belt 1-4, and the small belt pulley 1-5 is connected with a motor 1-7 through a coupler 1-6. The first-stage rubber crushing chamber base 1-10 supports a first motor 1-7. The first discharging port 1-15 is connected with the first-stage rubber crushing chamber base 1-10 in a welding mode.
As a preferred embodiment of the present invention, the secondary rubber crushing chamber 2 functions to further crush the natural rubber which is rolled into pieces by the roller device;
the device comprises an upper cover 2-1 of a rubber crushing chamber, a lower cover 2-2 of the rubber crushing chamber, a second large belt pulley 2-3, a second belt pulley 2-4, a second small belt pulley 2-5, a coupler shaft 2-6, a coupler 2-7, a second motor 2-8, a second-stage rubber crushing chamber base 2-9, a second discharge port 2-10, a rotating shaft 2-11, a bearing sleeve 2-12, a bearing 2-13, a movable cutter holder 2-14, a screen 2-15, a movable cutter 2-16, a movable cutter wedge block 2-17, a fixed cutter seat 2-18, a fixed cutter wedge block 2-19 and a fixed cutter II 2-20;
Further, the device is mainly characterized in that a screen 2-15 and a fixed cutter seat II 2-18 are fixedly arranged on a lower cover 2-1 of the rubber crushing chamber through bolt connection, the fixed cutter seat II 2-18 is arranged above the screen 2-15, and a fixed cutter II 2-20 is fixedly arranged on the fixed cutter seat II 2-18 through a fixed cutter wedge block II 2-19. The movable cutter 2-16 is fixed on the movable cutter holder 2-14 through the movable cutter wedge block 2-17, the spacing angle of the movable cutter 2-16 on the movable cutter holder 2-14 is 120 degrees, the movable cutter holder 2-14 with the movable cutter 2-16 is arranged on the rotating shaft 2-11, and a plurality of movable cutter holders 2-14 are spirally arranged on the rotating shaft 2-11. The rotating shaft 2-11 is connected with the upper cover 2-1 of the rubber crushing chamber through a bearing 2-13, and the bearing 2-13 is connected with the upper cover 2-1 of the rubber crushing chamber through a bearing sleeve 2-12.
The upper cover 2-1 of the breaking rubber room is fixed with the lower cover 2-1 of the breaking rubber room through bolts and nuts, the rotating shaft 2-11 is connected with the second large belt pulley 2-3 through shaft key connection, the second large belt pulley 2-3 is connected with the second small belt pulley 2-5 through the second belt pulley 2-4, the second small belt pulley 2-5 is connected with the second motor 2-8 through the shaft coupling shaft 2-6 and the shaft coupling 2-7, and the shaft coupling shaft 2-6 and the shaft coupling 2-7 are connected through shaft key connection. The second-stage rubber crushing chamber base 2-9 supports a second motor 2-8. And the second discharging port 2-10 is connected with the second-stage rubber crushing chamber base 2-9 in a welding mode.
As a preferred embodiment of the invention, the function of the gum material transporting mechanism 3 is to transport crushed natural rubber;
Comprises a conveyor belt 3-1, a bearing fixing seat 3-2, a flat belt support plate 3-3, a flat belt shaft 3-4, a large belt pulley III-5, a belt III-6, a small belt pulley III-7, a gear motor 3-8, a motor base 3-9, a flat belt bracket 3-10 and a collecting box 3-11.
The belt conveyor is characterized in that a flat belt support 3-10 supports a flat belt support plate 3-3, a speed reducing motor 3-8 is connected with a small belt pulley III 3-7 through shaft key connection, a large belt pulley III 3-5 is connected with a small belt pulley III 3-7 through a belt III 3-6, a flat belt shaft 3-4 is connected with a large belt pulley III 3-5 through shaft key connection, and a flat belt shaft 3-4 is connected with a bearing fixing seat 3-2 through a bearing. The flat belt support plate 3-3 is used for supporting the conveyor belt 3-1, the motor base 3-9 is used for supporting the gear motor 3-8, the flat belt shaft 3-4 is fixedly connected with the flat belt support plate 3-3, and the flat belt support plate 3-3 is fixedly connected with the flat belt support frame 3-10. A collection box 3-11 is placed at the end of the conveyor belt 3-1 for collecting the glue stock.
As a preferred embodiment of the invention, in order to break large blocks of natural rubber into small blocks or sheets, the invention is convenient for the next processing and reduces the energy consumption of breaking rubber. In the embodiment, a primary rubber crushing chamber 1 is designed, as shown in fig. 2, a roller shell 1-1 is connected with a primary rubber crushing chamber base 1-10 in a bolt and nut mode;
Further, the motor I1-7 provides driving power, the small belt wheel I1-5 is driven to rotate through the coupler, the large belt wheel I1-3 is driven to rotate through the belt I1-4, the roller rotating shaft 1-11 is driven to rotate through the shaft key connection mode, the gear 1-8 is driven to rotate through the bearing and the shaft key connection mode, the two gears 1-8 are meshed with each other, and the two rollers are driven to rotate in opposite directions, so that the crushing and the flaking of the natural rubber are realized. Further, the inner wall of the roller shell 1-1 is provided with a fixed cutter seat 1-12, the fixed cutter seat 1-12 is provided with a threaded hole for installing a fixed cutter wedge block 1-13 for clamping the fixed cutter 1-14, the cutter edge angle of the fixed cutter 1-14 is 75 degrees, the natural rubber can be further crushed, and the rubber is prevented from being stuck on the inner wall. Further, the directions of the fixed cutters 1-14 on the two sides of the first-stage rubber crushing chamber 1 are opposite, and the gap between the fixed cutters 1-14 and the roller is fixed to be 5-6mm, so that the crushing efficiency is ensured. The rubber rolled into sheets enters the next link;
as a preferred embodiment of the present invention, in order to further crush the natural rubber rolled into pieces, to prevent the equipment from being subjected to impact load, to improve the uniformity of the size of the crushed rubber, the present invention is designed with a secondary rubber cutting chamber 2;
The first-stage rubber crushing chamber base 1-10 is connected with the second-stage rubber crushing chamber 2-9 in a welding mode. As shown in FIG. 3, the second motor 2-8 provides driving power, the second small belt pulley 2-5 is driven to rotate through the shaft coupling 2-6 and the shaft coupling 2-7, the second large belt pulley 2-3 is driven to rotate through the belt 2-4, the rotating shaft 2-11 is driven to rotate through shaft key connection, further, the movable cutter holder 2-14 is arranged on the rotating shaft 2-11 in a welding mode and is used for carrying parts of the movable cutter 2-16, a cutter groove is formed in the upper cutter, the movable cutter 2-16 is installed in the cutter groove through the movable cutter wedge 2-17, a through hole is formed in the cutter groove, and the movable cutter wedge 2-17 is installed on the movable cutter holder 2-14 through bolts so as to fix the position of the movable cutter 2-16. Further, after the sizing material rolled into pieces through the primary sizing chamber falls into the secondary sizing chamber, the movable cutter 2-16 arranged on the movable cutter seat 2-14 drives the sizing material to move together, the cutting edge angle of the movable cutter 2-16 is 45 degrees for convenient design and certain performance guarantee, no hole is arranged on the movable cutter 2-16 for guaranteeing the mechanical strength of the movable cutter 2-16, the movable cutter is tightly arranged on the movable cutter seat 2-14 through the movable cutter wedge block 2-17, the movable cutter wedge block 2-17 is trapezoid and is matched with an inclined plane on the movable cutter seat 2-14 to clamp the movable cutter 2-16, and the movable cutter wedge block 2-17 is provided with a through hole for screwing a bolt. Further, the second fixed cutter seat 2-18 is fixed on the lower cover 2-2 of the rubber crushing chamber in a threaded bolt mode, the second fixed cutter seat 2-18 is a part for installing the second fixed cutter 2-20, and a threaded hole is formed in the second fixed cutter seat 2-18 to install the second fixed cutter wedge block 2-19 for clamping the second fixed cutter 2-20. When the fixed knife II 2-20 is installed, the knife tip is required to be ensured to be opposite to the knife tip of the movable knife 2-16, and the directions are opposite.
Further, the cutting edge angle of the fixed cutter II 2-20 is 75 degrees, and the gap between the fixed cutter II 2-20 and the movable cutter 2-16 is fixed to be 4-5mm, so that the crushing efficiency is ensured. Further, when the rubber material moves between the movable cutter 2-16 and the fixed cutter 2-20, the rotary movable cutter 2-16 and the fixed cutter 2-20 break the rubber material through shearing and extrusion, and the rubber blocks are gradually broken into small blocks through cyclic reciprocating shearing and extrusion.
Further, the block rubber conforming to the specification size is discharged from the mesh openings of the screens 2 to 15. The main structure of the screen 2-15 is a semicircular cylindrical surface which is arranged on the lower cover 2-2 of the breaking room through bolt connection, and is provided with screen holes, wherein the shape of the screen holes is a square circumcircle with the side length of 50 mm. In order to maximize the number of the sieve holes and increase the discharging efficiency, the sieve holes are distributed in an equilateral triangle shape, and the interval of the sieve holes is 10mm;
As a preferred embodiment of the invention, in order to more conveniently convey and collect crushed rubber, the invention designs a rubber material conveying mechanism 3, wherein the rubber material conveying mechanism 3 is fixed under a second discharging hole 2-10, as shown in fig. 4, the design is that a small belt pulley 3-7 is driven by a gear motor 3-8 in a shaft key connection mode, a large belt pulley 3-5 is connected by a V belt, a flat belt shaft 3-4 is driven to rotate by shaft key connection and a bearing, the conveyer belt 3-1 is driven to move by friction between the conveyer belt 3-1 and the flat belt shaft 3-4, and further the crushed rubber is conveyed into a collecting box 3-11. Thereby completing the whole glue breaking process.
The above embodiments are merely for illustrating the technical scheme of the present invention and not for limiting the same. Any modification or partial replacement without departing from the spirit of the invention shall be covered by the scope of the claims of the present invention.

Claims (1)

1.一种天然橡胶破碎装置，其特征在于：包括机架、一级碎胶室(1)、二级碎胶室(2)、胶料运输机构(3)；1. A natural rubber crushing device, characterized in that it comprises a frame, a primary crushing chamber (1), a secondary crushing chamber (2), and a rubber material transport mechanism (3); 所述一级碎胶室(1)的功能是将大块天然橡胶经过辊筒装置辊压成片状；The function of the primary rubber crushing chamber (1) is to roll the large pieces of natural rubber into sheets through a roller device; 所述二级碎胶室(2)的功能是将经过辊筒装置辊压成片的天然橡胶进一步破碎；The function of the secondary rubber crushing chamber (2) is to further crush the natural rubber rolled into sheets by the roller device; 所述胶料运输机构(3)的功能是输送破碎后的天然橡胶；The function of the rubber material transport mechanism (3) is to transport the crushed natural rubber; 一级碎胶室(1)和二级碎胶室(2)内都设有定刀，其中一级碎胶室(1)中的定刀一(1-14)与辊筒配合，能对天然橡胶进行进一步破碎，防止橡胶粘在一级碎胶室(1)的内壁上，二级碎胶室(2)内的定刀一(1-14)和定刀二(2-20)起到承接胶料并剪切胶料的作用；Both the primary rubber crushing chamber (1) and the secondary rubber crushing chamber (2) are provided with fixed knives, wherein the fixed knives 1 (1-14) in the primary rubber crushing chamber (1) cooperate with the roller to further crush the natural rubber and prevent the rubber from adhering to the inner wall of the primary rubber crushing chamber (1), and the fixed knives 1 (1-14) and 2 (2-20) in the secondary rubber crushing chamber (2) play the role of receiving and shearing the rubber; 所述一级碎胶室(1)包括辊筒外壳(1-1)、刀具(1-2)、大带轮一(1-3)、皮带一(1-4)、小带轮一(1-5)、联轴器(1-6)、电动机一(1-7)、齿轮(1-8)、轴承座(1-9)、一级碎胶室底座(1-10)、辊筒转轴(1-11)、定刀座一(1-12)、定刀锲块一(1-13)、定刀一(1-14)、出料口一(1-15)；The first-level rubber crushing chamber (1) comprises a roller shell (1-1), a cutter (1-2), a large pulley (1-3), a belt (1-4), a small pulley (1-5), a coupling (1-6), a motor (1-7), a gear (1-8), a bearing seat (1-9), a first-level rubber crushing chamber base (1-10), a roller shaft (1-11), a fixed knife seat (1-12), a fixed knife wedge (1-13), a fixed knife (1-14), and a discharge port (1-15); 通过焊接的方式使刀具(1-2)与辊筒转轴(1-11)连接，形成两个互相配合的辊筒，刀具(1-2)开有均布的凹槽，两辊筒通过轴承及轴承座(1-9)固定在辊筒外壳(1-1)中，辊筒的两侧靠近辊筒外壳(1-1)内壁设置定刀座一(1-12)，定刀座一(1-12)通过螺纹螺栓的方式与辊筒外壳(1-1)进行连接，定刀座一(1-12)通过螺纹螺栓与定刀锲块一(1-13)和定刀一(1-14)进行连接；The cutter (1-2) is connected to the roller shaft (1-11) by welding to form two rollers that cooperate with each other, the cutter (1-2) is provided with evenly distributed grooves, the two rollers are fixed in the roller shell (1-1) by bearings and bearing seats (1-9), fixed cutter seats (1-12) are arranged on both sides of the roller near the inner wall of the roller shell (1-1), the fixed cutter seats (1-12) are connected to the roller shell (1-1) by means of threaded bolts, and the fixed cutter seats (1-12) are connected to fixed cutter wedges (1-13) and fixed cutter (1-14) by means of threaded bolts; 辊筒转轴(1-11)两侧通过轴承与辊筒外壳(1-1)进行连接，轴承通过轴承座(1-9)固定，辊筒转轴(1-11)一端通过轴键连接与齿轮(1-8)连接，两齿轮(1-8)互相啮合；Both sides of the roller shaft (1-11) are connected to the roller housing (1-1) via bearings, the bearings are fixed via bearing seats (1-9), one end of the roller shaft (1-11) is connected to the gear (1-8) via a shaft key connection, and the two gears (1-8) are meshed with each other; 辊筒转轴(1-11)另一端通过轴键连接与大带轮一(1-3)进行连接，大带轮一(1-3)与小带轮一(1-5)通过皮带一(1-4)进行连接，小带轮一(1-5)与电动机一(1-7)通过联轴器(1-6)进行连接；一级碎胶室底座(1-10)支撑电动机一(1-7)；The other end of the roller shaft (1-11) is connected to a large pulley (1-3) through a shaft key connection, the large pulley (1-3) is connected to a small pulley (1-5) through a belt (1-4), and the small pulley (1-5) is connected to a motor (1-7) through a coupling (1-6); the first-stage rubber crushing chamber base (1-10) supports the motor (1-7); 出料口一(1-15)通过焊接的方式与一级碎胶室底座(1-10)进行连接；The first discharge port (1-15) is connected to the first-stage rubber crushing chamber base (1-10) by welding; 所述二级碎胶室(2)包括碎胶室上盖(2-1)、碎胶室下盖(2-2)、大带轮二(2-3)、皮带二(2-4)、小带轮二(2-5)、联轴器轴(2-6)、联轴器一(2-7)、电动机二(2-8)、二级碎胶室底座(2-9)、出料口二(2-10)、转轴(2-11)、轴承套筒(2-12)、轴承(2-13)、动刀座(2-14)、筛网(2-15)、动刀(2-16)、动刀锲块(2-17)、定刀座二(2-18)、定刀锲块二(2-19)、定刀二(2-20)；The secondary rubber crushing chamber (2) comprises a rubber crushing chamber upper cover (2-1), a rubber crushing chamber lower cover (2-2), a second large pulley (2-3), a second belt (2-4), a second small pulley (2-5), a coupling shaft (2-6), a first coupling (2-7), a second motor (2-8), a secondary rubber crushing chamber base (2-9), a second discharge port (2-10), a rotating shaft (2-11), a bearing sleeve (2-12), a bearing (2-13), a moving knife seat (2-14), a screen (2-15), a moving knife (2-16), a moving knife wedge (2-17), a second fixed knife seat (2-18), a second fixed knife wedge (2-19), and a second fixed knife (2-20); 筛网(2-15)和定刀座二(2-18)通过螺栓连接固定在碎胶室下盖(2-2)，定刀座二(2-18)在筛网(2-15)的上方，通过定刀锲块二(2-19)将定刀二(2-20)固定在定刀座二(2-18)上；The screen (2-15) and the second fixed knife seat (2-18) are fixed to the lower cover (2-2) of the rubber crushing chamber by bolt connection, the second fixed knife seat (2-18) is above the screen (2-15), and the second fixed knife (2-20) is fixed to the second fixed knife seat (2-18) by the second fixed knife wedge (2-19); 通过动刀锲块(2-17)将动刀(2-16)固定在动刀座(2-14)上，动刀座(2-14)上动刀(2-16)的间隔角度为(120)度，将带有动刀(2-16)的动刀座(2-14)安装在转轴(2-11)上，若干个动刀座(2-14)在转轴(2-11)上呈螺旋排列；The movable knife (2-16) is fixed on the movable knife seat (2-14) by a movable knife wedge (2-17), the interval angle of the movable knife (2-16) on the movable knife seat (2-14) is (120) degrees, the movable knife seat (2-14) with the movable knife (2-16) is installed on the rotating shaft (2-11), and a plurality of movable knife seats (2-14) are arranged in a spiral on the rotating shaft (2-11); 转轴(2-11)通过轴承(2-13)与碎胶室上盖(2-1)进行连接，轴承(2-13)通过轴承套筒(2-12)与碎胶室上盖(2-1)进行连接；The rotating shaft (2-11) is connected to the upper cover (2-1) of the rubber crushing chamber via a bearing (2-13), and the bearing (2-13) is connected to the upper cover (2-1) of the rubber crushing chamber via a bearing sleeve (2-12); 碎胶室上盖(2-1)与碎胶室下盖(2-2)通过螺栓螺母固定，转轴(2-11)通过轴键连接与大带轮二(2-3)进行连接，大带轮二(2-3)通过皮带二(2-4)与小带轮二(2-5)连接，小带轮二(2-5)通过联轴器轴(2-6)和联轴器一(2-7)与电动机二(2-8)进行连接，联轴器轴(2-6)和联轴器一(2-7)通过轴键连接方式连接；The upper cover (2-1) of the rubber crushing chamber is fixed to the lower cover (2-2) of the rubber crushing chamber by bolts and nuts, the rotating shaft (2-11) is connected to the second large pulley (2-3) by a shaft key connection, the second large pulley (2-3) is connected to the second small pulley (2-5) by a second belt (2-4), the second small pulley (2-5) is connected to the second motor (2-8) by a coupling shaft (2-6) and a coupling one (2-7), and the coupling shaft (2-6) and the coupling one (2-7) are connected by a shaft key connection; 二级碎胶室底座(2-9)支撑电动机二(2-8)；出料口二(2-10)通过焊接的方式与二级碎胶室底座(2-9)进行连接；The secondary rubber crushing chamber base (2-9) supports the second motor (2-8); the second discharge port (2-10) is connected to the secondary rubber crushing chamber base (2-9) by welding; 胶料运输机构(3)包括传送带(3-1)、轴承固定座(3-2)、平带支板(3-3)、平带轴(3-4)、大带轮三(3-5)、皮带三(3-6)、小带轮三(3-7)、减速电机(3-8)、电机底座(3-9)、平带支架(3-10)、收集箱(3-11)；The rubber material transport mechanism (3) comprises a conveyor belt (3-1), a bearing fixing seat (3-2), a flat belt support plate (3-3), a flat belt shaft (3-4), a large pulley three (3-5), a belt three (3-6), a small pulley three (3-7), a reduction motor (3-8), a motor base (3-9), a flat belt bracket (3-10), and a collection box (3-11); 平带支架(3-10)支撑平带支板(3-3)，且减速电机(3-8)通过轴键连接与小带轮三(3-7)进行连接，大带轮三(3-5)与小带轮三(3-7)通过皮带三(3-6)进行连接，平带轴(3-4)与大带轮三(3-5)通过轴键连接，平带轴(3-4)通过轴承与轴承固定座(3-2)进行连接；The flat belt bracket (3-10) supports the flat belt support plate (3-3), and the reduction motor (3-8) is connected to the small pulley three (3-7) through a shaft key connection, the large pulley three (3-5) is connected to the small pulley three (3-7) through a belt three (3-6), the flat belt shaft (3-4) is connected to the large pulley three (3-5) through a shaft key, and the flat belt shaft (3-4) is connected to the bearing fixing seat (3-2) through a bearing; 平带支板(3-3)用于支撑传送带(3-1)，电机底座(3-9)用于支撑减速电机(3-8)，平带轴(3-4)与平带支板(3-3)进行固定连接，平带支板(3-3)与平带支架(3-10)固定连接；收集箱(3-11)放在传送带(3-1)端部，用于收集胶料；The flat belt support plate (3-3) is used to support the conveyor belt (3-1), the motor base (3-9) is used to support the reduction motor (3-8), the flat belt shaft (3-4) is fixedly connected to the flat belt support plate (3-3), and the flat belt support plate (3-3) is fixedly connected to the flat belt bracket (3-10); the collection box (3-11) is placed at the end of the conveyor belt (3-1) and is used to collect rubber material; 辊筒外壳(1-1)通过螺栓螺母的方式与一级碎胶室底座(1-10)连接；The roller shell (1-1) is connected to the primary rubber crushing chamber base (1-10) by means of bolts and nuts; 电动机一(1-7)提供驱动动力，通过联轴器驱动小带轮一(1-5)转动并通过皮带一(1-4)驱动大带轮一(1-3)转动，通过轴键连接的方式进而带动辊筒转轴(1-11)转动，通过轴承及轴键连接的方式带动齿轮(1-8)转动，两齿轮(1-8)互相啮合，进而使两辊筒相向转动，实现对天然橡胶的破碎成片；The motor (1-7) provides driving power, drives the small pulley (1-5) to rotate through the coupling, drives the large pulley (1-3) to rotate through the belt (1-4), drives the roller shaft (1-11) to rotate through the shaft key connection, drives the gear (1-8) to rotate through the bearing and shaft key connection, and the two gears (1-8) mesh with each other, so that the two rollers rotate in opposite directions, thereby crushing the natural rubber into pieces; 辊筒外壳(1-1)内壁设有定刀座一(1-12)，定刀座一(1-12)上开有螺纹孔以安装夹紧定刀一(1-14)用的定刀锲块一(1-13)，定刀一(1-14)的刀刃角为75°，能对天然橡胶进行进一步破碎，防止橡胶粘在内壁上，一级碎胶室(1)两侧的定刀一(1-14)方向相反，定刀一(1-14)与辊筒的间隙固定为5-6mm，以保证破碎效率，辊压成片的橡胶进入下一环节；A fixed knife seat (1-12) is provided on the inner wall of the roller shell (1-1). A threaded hole is provided on the fixed knife seat (1-12) for mounting a fixed knife wedge (1-13) for clamping a fixed knife (1-14). The blade angle of the fixed knife (1-14) is 75 degrees, which can further crush the natural rubber and prevent the rubber from sticking to the inner wall. The fixed knives (1-14) on both sides of the primary rubber crushing chamber (1) are in opposite directions. The gap between the fixed knife (1-14) and the roller is fixed at 5-6 mm to ensure the crushing efficiency. The rubber rolled into sheets enters the next link. 一级碎胶室底座(1-10)通过焊接的方式与二级碎胶室底座(2-9)进行连接；The first-stage rubber crushing chamber base (1-10) is connected to the second-stage rubber crushing chamber base (2-9) by welding; 电动机二(2-8)提供驱动动力，通过联轴器轴(2-6)及联轴器一(2-7)驱动小带轮二(2-5)转动并通过皮带二(2-4)驱动大带轮二(2-3)转动，通过轴键连接带动转轴(2-11)转动；The second motor (2-8) provides driving power, drives the second small pulley (2-5) to rotate through the coupling shaft (2-6) and the first coupling (2-7), drives the second large pulley (2-3) to rotate through the second belt (2-4), and drives the rotating shaft (2-11) to rotate through the shaft key connection; 动刀座(2-14)通过焊接的方式在转轴(2-11)上，用于承载动刀(2-16)的零件，上设刀槽，动刀(2-16)通过动刀锲块(2-17)安装在刀槽中，刀槽上开有通孔，将动刀锲块(2-17)通过螺栓安装在动刀座(2-14)上，以此来固定动刀(2-16)的位置；The movable knife seat (2-14) is welded on the rotating shaft (2-11) and is used to carry the parts of the movable knife (2-16). A knife groove is provided on the movable knife seat (2-14). The movable knife (2-16) is installed in the knife groove through a movable knife wedge (2-17). A through hole is opened on the knife groove. The movable knife wedge (2-17) is installed on the movable knife seat (2-14) through bolts to fix the position of the movable knife (2-16). 经一级碎胶室辊压成片的胶料落入二级碎胶室后，安装在动刀座(2-14)上的动刀(2-16)将带动胶料一起运动，为方便设计和保证性能，动刀(2-16)的刀刃角为(45)°，为保证动刀(2-16)的机械强度，动刀(2-16)上不设孔，通过动刀锲块(2-17)将动刀夹紧安装在动刀座(2-14)上，动刀锲块(2-17)为梯形，与动刀座(2-14)上的斜面配合以夹紧动刀(2-16)，动刀锲块(2-17)开有通孔，用于拧紧螺栓；After the rubber material rolled into sheets by the primary rubber crushing chamber falls into the secondary rubber crushing chamber, the movable knife (2-16) installed on the movable knife seat (2-14) will drive the rubber material to move together. In order to facilitate design and ensure performance, the blade angle of the movable knife (2-16) is (45) degrees. In order to ensure the mechanical strength of the movable knife (2-16), no hole is provided on the movable knife (2-16). The movable knife is clamped and installed on the movable knife seat (2-14) through a movable knife wedge block (2-17). The movable knife wedge block (2-17) is trapezoidal and cooperates with the inclined surface on the movable knife seat (2-14) to clamp the movable knife (2-16). The movable knife wedge block (2-17) is provided with a through hole for tightening the bolt. 定刀座二(2-18)通过螺纹螺栓的方式固定在碎胶室下盖(2-2)上，定刀座二(2-18)是用于安装定刀二(2-20)的零件，定刀座二(2-18)上开有螺纹孔以安装夹紧定刀二(2-20)用的定刀锲块二(2-19)；定刀二(2-20)安装时需要确保刀尖正对动刀(2-16)刀尖，且方向相反；The second fixed knife seat (2-18) is fixed on the lower cover (2-2) of the rubber crushing chamber by means of threaded bolts. The second fixed knife seat (2-18) is a part used to install the second fixed knife (2-20). The second fixed knife seat (2-18) is provided with a threaded hole for installing the second fixed knife wedge (2-19) for clamping the second fixed knife (2-20). When installing the second fixed knife (2-20), it is necessary to ensure that the tip of the knife is directly opposite to the tip of the moving knife (2-16) and in the opposite direction. 本次定刀二(2-20)取刀刃角为75°，定刀二(2-20)与动刀(2-16)的间隙固定为4-5mm，以保证破碎效率；The blade angle of the second fixed knife (2-20) is 75°, and the gap between the second fixed knife (2-20) and the moving knife (2-16) is fixed at 4-5mm to ensure the crushing efficiency; 当胶料运动到动刀(2-16)与定刀二(2-20)之间时，旋转的动刀(2-16)与定刀二(2-20)通过剪切与挤压作用将胶料破碎，经过循环往复的剪切与挤压作用，胶块被逐渐碎成小块；When the rubber material moves between the movable knife (2-16) and the second fixed knife (2-20), the rotating movable knife (2-16) and the second fixed knife (2-20) break the rubber material by shearing and squeezing. After repeated shearing and squeezing, the rubber block is gradually broken into small pieces. 符合规格尺寸的块状橡胶从筛网(2-15)的筛孔中排出；The block rubber that meets the specification size is discharged from the screen holes of the screen (2-15); 筛网(2-15)的结构是一个半圆柱型的圆柱面，通过螺栓连接安装在碎胶室下盖(2-2)上，上开有筛孔，筛孔形状为边长为50mm的正方形的外接圆；The structure of the screen (2-15) is a semi-cylindrical cylindrical surface, which is installed on the lower cover (2-2) of the rubber crushing chamber by bolt connection, and has screen holes on it. The shape of the screen holes is a circumscribed circle of a square with a side length of 50 mm; 为使筛孔数量最大以增加出料效率，筛孔采用等边三角形排布，筛孔间隔为10mm；In order to maximize the number of sieve holes to increase discharge efficiency, the sieve holes are arranged in an equilateral triangle with a sieve hole spacing of 10 mm; 胶料运输机构(3)固定在出料口二(2-10)的正下方，以减速电机(3-8)通过轴键连接方式驱动小带轮三(3-7)，通过V带连接大带轮三(3-5)，进而通过轴键连接及轴承驱动平带轴(3-4)转动，通过传送带(3-1)与平带轴(3-4)之间的摩擦作用，带动传送带(3-1)运动，将破碎后的橡胶输送到收集箱(3-11)中，进而完成全部碎胶工序天然橡胶破碎方法，包括以下步骤：The rubber material transport mechanism (3) is fixed directly below the discharge port 2 (2-10), and the reduction motor (3-8) drives the small pulley 3 (3-7) through a shaft key connection, and connects the large pulley 3 (3-5) through a V-belt, and then drives the flat belt shaft (3-4) to rotate through the shaft key connection and the bearing, and drives the conveyor belt (3-1) to move through the friction between the conveyor belt (3-1) and the flat belt shaft (3-4), and transports the crushed rubber to the collection box (3-11), thereby completing the entire rubber crushing process. The natural rubber crushing method includes the following steps: 1)首先将大块天然橡胶从进料口加入一级碎胶室(1)内，经两个辊筒相向转动后将天然橡胶辊压成片，同时一级碎胶室内壁上设有定刀一(1-14)用于刮胶，防止橡胶粘在辊筒和碎胶室内壁上；1) Firstly, a large piece of natural rubber is added into the first-stage rubber crushing chamber (1) from the feed port, and the natural rubber is rolled into sheets after two rollers rotate in opposite directions. At the same time, a fixed knife (1-14) is provided on the inner wall of the first-stage rubber crushing chamber for scraping the rubber to prevent the rubber from sticking to the roller and the inner wall of the rubber crushing chamber; 2)辊压成片后的橡胶掉落到二级碎胶室(2)中，经螺旋排列的动刀(2-16)旋转挤压剪切作用使片状天然橡胶破碎成小块橡胶，同时碎胶室下盖内壁上设有定刀二(2-20)，与动刀(2-16)配合碎胶，碎胶完成后，符合筛孔尺寸的橡胶经底部筛网(2-15)从出料口二(2-10)流出，不符合尺寸的橡胶再次经动刀(2-16)剪切，直至符合尺寸要求；2) The rubber after rolling into sheets falls into the secondary rubber crushing chamber (2), and the spirally arranged moving knives (2-16) rotate, squeeze and shear to crush the sheet-like natural rubber into small pieces of rubber. At the same time, a second fixed knife (2-20) is provided on the inner wall of the lower cover of the rubber crushing chamber to cooperate with the moving knife (2-16) to crush the rubber. After the rubber is crushed, the rubber that meets the size of the sieve hole flows out from the second discharge port (2-10) through the bottom sieve (2-15), and the rubber that does not meet the size is sheared again by the moving knife (2-16) until it meets the size requirements; 3)最后胶料进入到胶料运输机构(3)进行运输，最终进入到收集箱(3-11)中，完成本次工作流程。3) Finally, the rubber material enters the rubber material transport mechanism (3) for transportation, and finally enters the collection box (3-11), completing this workflow.
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