CN114894020A - A dual-nozzle spray cooling cycle device and its control method - Google Patents
A dual-nozzle spray cooling cycle device and its control method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/427—Cooling by change of state, e.g. use of heat pipes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/46—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
- H01L23/473—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
- H01L23/4735—Jet impingement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0028—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
- F28D2021/0029—Heat sinks
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Abstract
本发明公开了一种双喷嘴的喷雾冷却循环装置及其控制方法,包括喷雾散热总成、工质冷凝总成、工质散热总成、液冷散热总成、工质循环总成,所述喷雾散热总成正对第一待散热元件安装,所述液冷散热总成正对第二待散热元件安装,所述喷雾散热总成、工质冷凝总成、工质散热总成、液冷散热总成、工质循环总成依次连通形成散热循环回路;有益效果:本发明通过雾化喷嘴和射流喷嘴实现使用双喷头对待散热元件进行降温,同时液冷散热总成可以利用冷却后的液态工质对其他待散热元件进行降温,极大地提升整体装置的降温效率,同时散热循环回路为封闭式循环系统,避免了液态工质泄露的风险,保证了待散热元件的安全运行,提升了整个装置的运行寿命。
The invention discloses a dual-nozzle spray cooling cycle device and a control method thereof, comprising a spray heat dissipation assembly, a working medium condensation assembly, a working medium heat dissipation assembly, a liquid cooling heat dissipation assembly, and a working medium circulation assembly. The spray cooling assembly is installed facing the first component to be radiated, and the liquid cooling cooling assembly is installed facing the second cooling component to be radiated. The cooling element and the working medium circulation assembly are connected in turn to form a heat dissipation circulation loop; the beneficial effects: the invention realizes the use of double nozzles to cool the heat dissipation element through the atomization nozzle and the jet nozzle, and the liquid cooling heat dissipation assembly can use the cooled liquid working medium. The cooling of other components to be radiated greatly improves the cooling efficiency of the overall device. At the same time, the heat dissipation loop is a closed circulation system, which avoids the risk of leakage of liquid working medium, ensures the safe operation of the components to be radiated, and improves the efficiency of the entire device. operating life.
Description
技术领域technical field
本发明涉及一种冷却装置及其控制方法,特别是提供了一种双喷嘴的喷雾冷却循环装置及其控制方法,属于冷却散热装置的技术领域。The invention relates to a cooling device and a control method thereof, in particular to a dual-nozzle spray cooling circulation device and a control method thereof, belonging to the technical field of cooling and heat dissipation devices.
背景技术Background technique
人类社会步入数码化、信息化,离不开芯片技术的发展。当今芯片制程技术愈发先进,晶体管集成度呈现飞跃式增长,这导致局部热流密度不断增加。电子元件温度每升高10℃,寿命将缩短50%。然而,目前芯片散热技术的发展速度落后于其性能的增长速度,芯片散热问题已经成为制约其发展的瓶颈。因此,各大电子产品生产商在芯片上使用了如风冷、水冷、热管、液冷及微通道等散热技术,以期缓解高制程芯片的发热问题。然而,传统的散热技术由于各式各样的缺点,难以在减少设备体积和强化换热方面达到较好的平衡。The digitalization and informatization of human society is inseparable from the development of chip technology. Today's chip process technology is becoming more and more advanced, and the integration of transistors is increasing by leaps and bounds, which leads to increasing local heat flux density. For every 10℃ increase in temperature of electronic components, the lifespan will be shortened by 50%. However, the current development speed of chip heat dissipation technology lags behind the growth rate of its performance, and the problem of chip heat dissipation has become a bottleneck restricting its development. Therefore, major electronic product manufacturers have used cooling technologies such as air cooling, water cooling, heat pipe, liquid cooling and micro-channels on the chips, in order to alleviate the heating problem of high-process chips. However, due to various shortcomings of traditional heat dissipation technology, it is difficult to achieve a better balance in terms of reducing equipment volume and enhancing heat exchange.
目前市场上常见的散热模式有以下几种:①自然冷却:主要采用散热片即肋片,其散热效果稳定可靠,但散热效率低,因此仅适用于热流密度较低的芯片;②主动风冷:即使用风扇,加强热对流。目前该方法是市场上最常见的中低端显卡的散热方案,但存在易积累灰尘且难以清理的问题;③强制水冷:该方法已经在电子器件的冷却中得到了广泛应用,散热效率高,噪音小,但存在漏液、成本较高以及寿命短等缺陷;④热管冷却:冷却液在热管中高温热源处与低温散热处不断循环,提升芯片散热能力,目前该方法常与肋片等方案结合使用;⑤涡轮散热:该方法类似于主动风冷,但其作用原理是由涡轮进风,低温气体流过均热板以及散热片,将气流直接从尾部排出,尽管解决了主动风冷的灰尘问题,但存在噪音较大的弊端。此外,对于大型运算中心的散热问题,常常结合上述方案之后,仍然需要空调制冷,并且其年耗电量达到惊人的数十万千瓦时。因此,在目前用电紧张的局势下,计算机的高性能芯片的高效散热问题亟待解决。At present, the common cooling modes on the market are as follows: ①Natural cooling: mainly use heat sinks, namely fins, whose heat dissipation effect is stable and reliable, but the heat dissipation efficiency is low, so it is only suitable for chips with low heat flux density; ②Active air cooling : Even with a fan, heat convection is enhanced. At present, this method is the most common heat dissipation solution for low-end graphics cards on the market, but there are problems of easy accumulation of dust and difficulty in cleaning; ③ Forced water cooling: This method has been widely used in the cooling of electronic devices, with high heat dissipation efficiency, Low noise, but there are defects such as liquid leakage, high cost and short life; ④ Heat pipe cooling: The cooling liquid is continuously circulated at the high temperature heat source and the low temperature heat dissipation area in the heat pipe to improve the heat dissipation capacity of the chip. At present, this method is often combined with fins and other solutions Combined use; ⑤ Turbine heat dissipation: This method is similar to active air cooling, but its working principle is that the turbine enters the air, and the low-temperature gas flows through the vapor chamber and the heat sink, and the air flow is directly discharged from the tail, although it solves the problem of active air cooling. Dust problem, but there is the disadvantage of loud noise. In addition, for the heat dissipation problem of large-scale computing centers, air conditioning is still required after the above solutions are often combined, and the annual power consumption reaches an astonishing hundreds of thousands of kilowatt-hours. Therefore, under the current situation of tight electricity consumption, the problem of efficient heat dissipation of high-performance chips of computers needs to be solved urgently.
制冷剂闪蒸喷雾冷却技术的出现有望解决高热流密度芯片的散热问题。喷雾冷却是通过强化液滴冲击被加热表面形成强烈扰动,以及被加热表面液膜内部的沸腾传热和液膜表面蒸发的相变强化传热。制冷剂闪蒸技术是指压强和温度相对较高的制冷剂经喷雾破碎形成微细液滴,进入喷雾腔后以较高的速度冲击被冷却表面。不同于常规喷雾冷却,闪蒸喷雾冷却通过将工质喷到压强小于其温度对应的饱和压强的环境中,实现过热。制冷剂闪蒸喷雾冷却技术以其高热流密度以及大空间散热能力受到广泛关注。The emergence of refrigerant flash spray cooling technology is expected to solve the heat dissipation problem of high heat flux chips. Spray cooling is to strengthen the heat transfer by strengthening the droplet impact on the heated surface to form a strong disturbance, as well as the boiling heat transfer inside the liquid film of the heated surface and the phase change of the evaporation on the surface of the liquid film. Refrigerant flash evaporation technology means that the refrigerant with relatively high pressure and temperature is sprayed and broken into fine droplets, which impact the cooled surface at a high speed after entering the spray chamber. Unlike conventional spray cooling, flash spray cooling achieves superheat by spraying the working fluid into an environment where the pressure is less than the saturation pressure corresponding to its temperature. Refrigerant flash spray cooling technology has received extensive attention due to its high heat flux density and large space heat dissipation capability.
中国专利CN111540716B的中国专利公开了一种用于大功率芯片散热的静电闪蒸微喷雾循环冷却系统,该发明通过冷却介质制冷循环管路机构能将液态冷却介质送入荷电腔室内得到的荷电液滴,经由微通道喷嘴喷向待降温热沉的表面,对热沉冷却后的冷却介质返回至冷却介质制冷循环管路机构内进行循环。然而当待降温元件的表面温度持续过高时,雾化的液态冷却介质接触待降温元件汽化,不仅产生大量气泡,还存在汽化薄膜,进而产生佛罗斯特效应,使得雾化的液态冷却介质与待降温元件的表面之间被蒸汽层隔离无法有效带走热量,从而换热效果大大降低,影响了整体散热效率。Chinese patent CN111540716B discloses an electrostatic flashing micro-spray circulating cooling system for heat dissipation of high-power chips. The invention can send the liquid cooling medium into the charging chamber through the cooling medium refrigeration cycle pipeline mechanism. The droplets are sprayed onto the surface of the heat sink to be cooled through the micro-channel nozzle, and the cooling medium cooled by the heat sink is returned to the cooling medium refrigeration cycle pipeline mechanism for circulation. However, when the surface temperature of the element to be cooled continues to be too high, the atomized liquid cooling medium contacts the element to be cooled and vaporizes, which not only produces a large number of bubbles, but also a vaporized film, which in turn produces the Frost effect, which makes the atomized liquid cooling medium and the The surfaces of the components to be cooled are isolated by the vapor layer, which cannot effectively take away heat, so the heat exchange effect is greatly reduced, and the overall heat dissipation efficiency is affected.
同时,在现有的散热冷却技术方案中仅仅只针对于计算机的高性能芯片的散热问题进行探讨,对于一些设备不仅仅只具有一个高热流密度的待散热元件,可能同时存在多个待散热元件,如何利用一套散热系统解决多个待散热元件的冷却散热问题也是目前一个新的研究方向。At the same time, in the existing heat dissipation and cooling technical solutions, only the heat dissipation problem of the high-performance chips of the computer is discussed. For some devices, there is not only one element to be dissipated with high heat flux density, but there may be multiple elements to dissipate at the same time. , how to use a set of heat dissipation system to solve the problem of cooling and heat dissipation of multiple components to be dissipated is also a new research direction.
发明内容SUMMARY OF THE INVENTION
发明目的:针对现有技术中存在的不足,本发明提供了一种双喷嘴的喷雾冷却循环装置及其控制方法,本发明通过设置具有雾化喷嘴和射流喷嘴的喷雾腔室,实现使用双喷头对待散热元件进行降温,同时冷却循环装置中设有液冷散热总成可以使得冷却后的液态工质对其他待散热元件进行降温,极大地提升整体装置的降温效率。Purpose of the invention: In view of the deficiencies in the prior art, the present invention provides a dual-nozzle spray cooling cycle device and a control method thereof. The present invention achieves the use of dual-nozzle by setting a spray chamber with atomizing nozzles and jet nozzles. To cool down the components to be radiated, and at the same time, there is a liquid cooling cooling assembly in the cooling cycle device, which can make the cooled liquid working medium cool down other components to be radiated, which greatly improves the cooling efficiency of the overall device.
技术方案:一种双喷嘴的喷雾冷却循环装置,包括喷雾散热总成、工质冷凝总成、工质散热总成、工质循环总成,所述喷雾散热总成正对第一待散热元件安装,所述喷雾散热总成、工质冷凝总成、工质散热总成、工质循环总成依次连通形成散热循环回路;所述喷雾散热总成还包括喷雾腔室、导热装置、雾化喷嘴、射流喷嘴、第一连通阀、工质回流孔,所述导热装置与喷雾腔室形成密封空腔,所述喷雾腔室正对第一待散热元件安装,所述喷雾腔室分别设有雾化喷嘴和射流喷嘴,所述雾化喷嘴与第一连通阀端口A连通,所述射流喷嘴与第一连通阀端口B连通,所述第一连通阀端口C与工质循环总成连通,所述喷雾腔室通过底部的工质回流孔与工质冷凝总成连通。Technical solution: a dual-nozzle spray cooling cycle device, including a spray heat dissipation assembly, a working medium condensation assembly, a working medium heat dissipation assembly, and a working medium circulation assembly, and the spray heat dissipation assembly is installed on the first component to be dissipated. The spray heat dissipation assembly, the working medium condensation assembly, the working medium heat dissipation assembly, and the working medium circulation assembly are sequentially connected to form a heat dissipation circulation loop; the spray heat dissipation assembly also includes a spray chamber, a heat conduction device, and an atomizing nozzle. , a jet nozzle, a first communication valve, a working medium return hole, the heat conduction device and the spray chamber form a sealed cavity, the spray chamber is installed facing the first element to be radiated, and the spray chamber is respectively provided with a mist The atomizing nozzle and the jet nozzle, the atomizing nozzle is communicated with the first communication valve port A, the jet nozzle is communicated with the first communication valve port B, and the first communication valve port C is communicated with the working fluid circulation assembly, so The spray chamber is communicated with the working medium condensation assembly through the working medium return hole at the bottom.
本发明通过设置具有雾化喷嘴和射流喷嘴的喷雾腔室,实现使用双喷头对待散热元件进行降温,当待降温元件的表面温度持续过高时,针对雾化的液态冷却介质接触待降温元件汽化产生的汽化薄膜,使用间隔开启的射流喷嘴喷射液态工质冲击所述汽化薄膜,避免产生佛罗斯特效应,促使雾化的液态冷却介质与待降温元件的表面之间充分反应,换热效果大大降升,提高喷雾散热总成整体散热效率。In the present invention, by arranging a spray chamber with atomizing nozzles and jet nozzles, the cooling element to be cooled is realized by using double nozzles. When the surface temperature of the element to be cooled continues to be too high, the atomized liquid cooling medium contacts the element to be cooled to vaporize. The generated vaporized film is sprayed by jet nozzles that are opened at intervals to impact the vaporized film, so as to avoid the Frost effect, and to promote the full reaction between the atomized liquid cooling medium and the surface of the element to be cooled, and the heat exchange effect is greatly improved. Lift and improve the overall heat dissipation efficiency of the spray heat dissipation assembly.
优选项,为了实现对多个待散热元件的同时降温,还包括液冷散热总成、第二连通阀,所述液冷散热总成正对第二待散热元件安装,所述工质散热总成流出的液态工质通过液冷散热总成流向第二连通阀端口A,所述第二连通阀端口B与工质散热总成连通,所述第二连通阀端口C与工质循环总成连通。Preferably, in order to achieve simultaneous cooling of a plurality of components to be radiated, a liquid-cooled radiator assembly and a second communication valve are also included, the liquid-cooled radiator assembly is installed facing the second component to be radiated, and the working fluid radiator assembly is The outflowing liquid working medium flows to the second communication valve port A through the liquid cooling and heat dissipation assembly, the second communication valve port B communicates with the working medium heat dissipation assembly, and the second communication valve port C communicates with the working medium circulation assembly. .
本发明通过安装在第二待散热元件上方的液冷散热总成,使用由工质散热总成降温后的液态工质对第二待散热元件进行液冷降温,同时第二连通阀监测液冷散热总成流出的液态工质温度,若不符合设定的温度阈值,则重新流入工质散热总成循环,若符合设定的温度阈值,则流入工质循环总成进行整体循环。In the present invention, the liquid-cooled heat-dissipating assembly installed above the second heat-dissipating element is used to cool the second heat-dissipating element by using the liquid working medium cooled by the working medium heat-dissipating assembly, and at the same time, the second communication valve monitors the liquid cooling. If the temperature of the liquid working medium flowing out of the heat dissipation assembly does not meet the set temperature threshold, it will flow into the working fluid heat dissipation assembly cycle again, and if it meets the set temperature threshold, it will flow into the working medium circulation assembly for overall circulation.
优选项,为了加快对第二待散热元件的散热效率,所述液冷散热总成包括液冷腔、散热管路、液冷散热工质分流装置、液冷散热工质合流装置、液冷散热肋片组,所述液冷腔正对第二待散热元件安装,所述液冷散热肋片组安装在液冷腔内部,所述散热管路至少设置两组并列贯穿液冷散热肋片组与液冷腔两端连接,所述液冷散热工质分流装置、散热管路、液冷散热工质合流装置依次连接形成液冷散热通路,所述液冷散热工质合流装置出液口与第二连通阀端口A连通。Preferably, in order to speed up the heat dissipation efficiency of the second element to be dissipated, the liquid-cooled heat dissipation assembly includes a liquid-cooled cavity, a heat-dissipation pipeline, a liquid-cooled heat-dissipating working fluid shunt device, a liquid-cooled heat-dissipating working fluid confluence device, and a liquid-cooled heat dissipation device. A fin group, the liquid cooling cavity is installed facing the second component to be radiated, the liquid cooling fin group is installed inside the liquid cooling cavity, and at least two sets of parallel penetrating liquid cooling fin groups are arranged in the heat dissipation pipeline. Connected with both ends of the liquid cooling chamber, the liquid cooling heat dissipation working medium shunt device, the heat dissipation pipeline, and the liquid cooling heat dissipation working medium confluence device are connected in sequence to form a liquid cooling heat dissipation passage, and the liquid outlet of the liquid cooling heat dissipation working medium confluence device is connected to the liquid cooling channel. The second communication valve port A communicates.
本发明在液冷腔设置了至少两组并列的散热管路,使散热管路与液冷散热肋片组配合,加大了液冷散热面积,加快了第二待散热元件的热量流失,进一步提升了整体装置的降温效率。In the present invention, at least two sets of parallel heat dissipation pipelines are arranged in the liquid cooling cavity, so that the heat dissipation pipelines are matched with the liquid cooling heat dissipation fin groups, the liquid cooling heat dissipation area is enlarged, the heat loss of the second heat dissipation element is accelerated, and the heat dissipation of the second heat dissipation element is further accelerated. Improve the cooling efficiency of the overall device.
优选项,为了将雾化的液态工质从喷雾腔室内抽出并进行初步冷凝,所述工质冷凝总成包括工质射流腔、工质冷凝腔,所述工质射流腔包括工质射流腔入口喷管、工质射流腔出口喷管,所述工质射流腔顶端设有工质通道,所述工质通道与工质回流孔连通,所述工质射流腔入口喷管与工质射流腔出口喷管相对应安装在工质射流腔两端,所述工质射流腔入口喷管与工质循环总成连通,所述工质射流腔出口喷管与工质冷凝腔入口连通,所述工质冷凝腔出口与工质散热总成连通。Preferably, in order to extract the atomized liquid working medium from the spray chamber and perform preliminary condensation, the working medium condensation assembly includes a working medium jet cavity and a working medium condensation cavity, and the working medium jet cavity includes a working medium jet cavity. The inlet nozzle and the outlet nozzle of the working medium jet cavity, the top of the working medium jet cavity is provided with a working medium channel, the working medium channel is communicated with the working medium return hole, and the inlet nozzle of the working medium jet cavity is connected with the working medium jet The cavity outlet nozzles are correspondingly installed at both ends of the working medium jet cavity, the inlet nozzles of the working medium jet cavity are connected with the working medium circulation assembly, and the outlet nozzles of the working medium jet cavity are connected with the inlet of the working medium condensation cavity, so The outlet of the working medium condensation chamber is communicated with the working medium cooling assembly.
本发明液态工质从工质射流腔入口喷管喷射到工质射流腔出口喷管,在工质射流腔内产生虹吸过程,使得工质射流腔处于负压状态,并通过工质射流腔顶端的工质通道将液态工质从喷雾腔室内抽出与工质射流腔内的液态工质混合,混合后的液态工质流入工质冷凝腔进行初步的冷凝,去除液态工质中的气泡。The liquid working medium of the invention is sprayed from the inlet nozzle of the working medium jet cavity to the outlet nozzle of the working medium jet cavity, and a siphon process is generated in the working medium jet cavity, so that the working medium jet cavity is in a negative pressure state, and passes through the top of the working medium jet cavity. The working medium channel draws out the liquid working medium from the spray chamber and mixes it with the liquid working medium in the working medium jet chamber, and the mixed liquid working medium flows into the working medium condensation chamber for preliminary condensation to remove the bubbles in the liquid working medium.
优选项,为了对循环中的液态工质进行降温散热,所述工质散热总成包括散热工质分流装置、散热工质流通管道、工质散热片、散热风冷、散热工质合流装置,所述散热工质分流装置分别与工质冷凝腔出口和第二连通阀端口B连通,所述散热工质分流装置、散热工质流通管道、散热工质合流装置依次连接形成工质散热通路,所述散热工质流通管道贯穿工质散热片安装,所述工质散热片上方安装有散热风冷,所述散热工质合流装置与液冷散热工质分流装置连通。Preferably, in order to cool and dissipate the liquid working medium in the circulation, the working medium heat dissipation assembly includes a heat dissipation working medium distribution device, a heat dissipation working medium circulation pipe, a working medium heat sink, a heat dissipation air cooling, and a heat dissipation working medium confluence device, The heat-dissipating working medium flow splitting device is respectively connected with the outlet of the working medium condensation chamber and the second communication valve port B, and the heat-dissipating working medium flow-distributing device, the heat-dissipating working medium circulation pipe, and the heat-dissipating working medium confluence device are sequentially connected to form a working medium heat-dissipating passage, The heat-dissipating working medium circulation pipes are installed through the working medium heat-dissipating fins, a heat-dissipating air-cooling device is installed above the working medium heat-dissipating fins, and the heat-dissipating working medium merging device is communicated with the liquid-cooling heat-dissipating working medium shunting device.
本发明通过设置工质散热通路与工质散热片,增加了吸热后的液态工质散热面积,同时配合散热风冷与外界环境进行热量置换,提升了整个液态工质散热效率。The invention increases the heat dissipation area of the liquid working medium after absorbing heat by arranging the working medium heat dissipation passage and the working medium heat sink, and at the same time cooperates with the heat dissipation air cooling to exchange heat with the external environment, thereby improving the heat dissipation efficiency of the entire liquid working medium.
优选项,为了给散热循环回路中的液态工质提供循环的动力,所述工质循环总成包括储液罐、微泵组,所述储液罐与第二连通阀端口C连通,所述微泵组与储液罐连通,所述微泵组工质出口分别与第一连通阀端口C和工质射流腔入口喷管连通。Preferably, in order to provide circulating power for the liquid working medium in the heat dissipation circulation loop, the working medium circulation assembly includes a liquid storage tank and a micropump group, the liquid storage tank is communicated with the second communication valve port C, and the The micro-pump group is communicated with the liquid storage tank, and the working medium outlet of the micro-pump group is respectively communicated with the first communication valve port C and the working medium jet cavity inlet nozzle.
本发明通过设置微泵组为液态工质在散热循环回路中的循环提供动力,同时与第一连通阀配合,使得雾化喷嘴和射流喷嘴进行雾化、射流,提高了液态工质循环效率。The invention provides power for the circulation of the liquid working medium in the heat dissipation circulation loop by arranging the micro-pump group, and at the same time cooperates with the first communication valve, so that the atomizing nozzle and the jet nozzle are atomized and jetted, and the circulation efficiency of the liquid working medium is improved.
优选项,为了提高导热装置与第一待散热元件热置换效率,所述的导热装置为布满凹槽的翅片薄片结构。Preferably, in order to improve the heat exchange efficiency between the heat-conducting device and the first element to be dissipated, the heat-conducting device is a fin sheet structure full of grooves.
优选项,为了控制协调雾化喷嘴和射流喷嘴的工作状态,所述的导热装置设有第一温度传感器。Preferably, in order to control and coordinate the working states of the atomizing nozzle and the jet nozzle, the heat conducting device is provided with a first temperature sensor.
优选项,为了调控液冷散热总成的工作状态,所述的第二连通阀设有第二温度传感器。Preferably, in order to regulate the working state of the liquid-cooled heat dissipation assembly, the second communication valve is provided with a second temperature sensor.
一种双喷嘴的喷雾冷却循环装置的控制方法,包括以下步骤:A control method of a dual-nozzle spray cooling circulation device, comprising the following steps:
S1:启动阶段,S1: Startup phase,
按照要求将各部件通过管路连接,启动微泵组,液态工质在微泵组作用下分为两路,一路移动到第一连通阀,此时第一连通阀处于关闭状态,另一路经工质射流腔入口喷管喷入工质射流腔,然后由工质射流腔出口喷管流出,此时工质射流腔处于负压状态;Connect the components through pipelines as required, start the micropump group, the liquid working medium is divided into two paths under the action of the micropump group, and one path moves to the first communication valve. At this time, the first communication valve is closed, and the other path passes through The inlet nozzle of the working medium jet cavity is sprayed into the working medium jet cavity, and then flows out from the outlet nozzle of the working medium jet cavity. At this time, the working medium jet cavity is in a negative pressure state;
S2:雾化降温阶段,S2: Atomization cooling stage,
当第一温度传感器监测到第一待散热元件上方的导热装置温度超过设定阈值时,所述第一连通阀端口A开启,液态工质经雾化喷嘴雾化后冲击导热装置表面,反应后的雾化液态工质经工质回流孔流入负压状态的工质射流腔,当第一温度传感器监测到导热装置温度回到设定阈值内时,所述第一连通阀端口A关闭,停止对导热装置降温散热;When the first temperature sensor detects that the temperature of the heat-conducting device above the first element to be radiated exceeds the set threshold, the first communication valve port A is opened, and the liquid working medium is atomized by the atomizing nozzle and impacts the surface of the heat-conducting device. The atomized liquid working medium flows into the working medium jet chamber in negative pressure state through the working medium return hole. When the first temperature sensor monitors that the temperature of the heat conduction device returns to the set threshold value, the first communication valve port A is closed and stops. Cool and dissipate heat to the heat-conducting device;
S3:射流、雾化复合降温阶段,S3: Jet, atomization composite cooling stage,
当第一温度传感器监测到第一待散热元件上方的导热装置温度超过设定阈值并且持续超过设定时间时,在步骤2的基础上所述第一连通阀端口B间隔开启,液态工质经射流喷嘴冲击导热装置表面,反应后的雾化液态工质经工质回流孔流入负压状态的工质射流腔,当第一温度传感器监测到导热装置温度回到设定阈值内时,所述第一连通阀端口A、端口B关闭,停止对导热装置降温散热;When the first temperature sensor detects that the temperature of the heat conduction device above the first element to be radiated exceeds the set threshold and lasts for more than the set time, the first communication valve port B is opened at intervals on the basis of
S4:液态工质冷凝散热阶段,S4: liquid working medium condensation heat dissipation stage,
反应后的雾化液态工质在工质射流腔与经工质射流腔入口喷管喷入工质射流腔的液态工质混合进入工质冷凝腔初步冷凝,然后进入工质散热总成进行降温散热;The reacted atomized liquid working medium is mixed in the working medium jet cavity with the liquid working medium sprayed into the working medium jet cavity through the inlet nozzle of the working medium jet cavity, and enters the working medium condensation cavity for initial condensation, and then enters the working medium heat dissipation assembly for cooling. heat dissipation;
S5:液冷散热阶段,S5: liquid cooling stage,
降温后的液态工质流入液冷散热总成继续对第二待散热元件进行降温,所述第二温度传感器监测从液冷散热总成流出的液态工质温度,当所述液态工质温度超过设定阈值时,所述第二连通阀端口B打开并且端口C关闭,液态工质流入液冷散热总成的散热工质入口进行冷却循环,当所述液态工质温度低于设定阈值时,所述第二连通阀端口B关闭并且端口C打开,液态工质流入储液罐,继续进行整体循环;The cooled liquid working medium flows into the liquid cooling heat dissipation assembly to continue to cool the second element to be radiated. The second temperature sensor monitors the temperature of the liquid working medium flowing out of the liquid cooling heat dissipation assembly. When the liquid working medium temperature exceeds When the threshold is set, port B of the second communication valve is opened and port C is closed, and the liquid working medium flows into the cooling medium inlet of the liquid cooling and heat dissipation assembly for cooling cycle. When the temperature of the liquid working medium is lower than the set threshold value , the port B of the second communication valve is closed and the port C is opened, the liquid working medium flows into the liquid storage tank, and the overall circulation is continued;
S6:静默循环阶段,S6: silent loop stage,
当第一温度传感器监测到第一待散热元件上方的导热装置温度在设定阈值内并且第二温度传感器监测的液态工质温度在设定阈值内时,所述第一连通阀端口A、端口B关闭,所述第二连通阀端口B关闭、端口C打开,液态工质在工质冷凝总成、工质散热总成、液冷散热总成、工质循环总成之间静默循环。When the first temperature sensor detects that the temperature of the heat conducting device above the first element to be dissipated is within the set threshold and the temperature of the liquid working medium monitored by the second temperature sensor is within the set threshold, the first communication valve port A, port B is closed, the port B of the second communication valve is closed, and the port C is open, and the liquid working medium is silently circulated among the working medium condensation assembly, the working medium heat dissipation assembly, the liquid cooling heat dissipation assembly, and the working medium circulation assembly.
有益效果:本发明通过设置具有雾化喷嘴和射流喷嘴的喷雾腔室,实现使用双喷头对待散热元件进行降温,当待降温元件的表面温度持续过高时,针对雾化的液态冷却介质接触待降温元件汽化产生的汽化薄膜,使用间隔开启的射流喷嘴喷射液态工质冲击所述汽化薄膜,避免产生佛罗斯特效应,促使雾化的液态冷却介质与待降温元件的表面之间充分反应,换热效果大大降升,提高喷雾散热总成整体散热效率。同时液冷散热总成可以使得冷却后的液态工质对其他待散热元件进行降温,极大地提升整体装置的降温效率;此外,本发明散热循环回路为封闭式循环系统,避免了液态工质泄露的风险,不仅能够保证待散热元件的安全运行,也有效降低了液态工质的蒸发逃逸速度,提升了整个装置的运行寿命。Beneficial effects: The present invention realizes the use of dual nozzles to cool down the cooling element by setting a spray chamber with atomizing nozzles and jet nozzles. When the surface temperature of the cooling element continues to be too high, the atomized liquid cooling medium contacts the cooling medium. For the vaporized film produced by the vaporization of the cooling element, use the jet nozzles that are opened at intervals to spray the liquid working medium to impact the vaporized film, so as to avoid the Frost effect, and to promote the atomized liquid cooling medium to fully react with the surface of the element to be cooled. The thermal effect is greatly reduced, and the overall heat dissipation efficiency of the spray heat dissipation assembly is improved. At the same time, the liquid cooling and heat dissipation assembly can make the cooled liquid working medium cool down other components to be radiated, which greatly improves the cooling efficiency of the whole device; in addition, the heat dissipation circulation loop of the present invention is a closed circulation system, which avoids the leakage of the liquid working medium. It can not only ensure the safe operation of the components to be radiated, but also effectively reduce the evaporation escape speed of the liquid working medium and improve the operating life of the entire device.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的工质散热总成结构侧视图。FIG. 2 is a side view of the structure of the working fluid heat dissipation assembly of the present invention.
图3为本发明的液冷散热总成结构侧视图。FIG. 3 is a side view of the structure of the liquid cooling heat dissipation assembly of the present invention.
图4为本发明的喷雾散热总成结构示意图。FIG. 4 is a schematic structural diagram of the spray heat dissipation assembly of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
如图1、2、3、4所示,一种双喷嘴的喷雾冷却循环装置,包括喷雾散热总成1、工质冷凝总成2、工质散热总成3、工质循环总成4,所述喷雾散热总成1正对第一待散热元件安装,所述喷雾散热总成1、工质冷凝总成2、工质散热总成3工质循环总成4依次连通形成散热循环回路;所述喷雾散热总成1包括喷雾腔室11、导热装置12、雾化喷嘴13、射流喷嘴14、第一连通阀15、工质回流孔16,所述导热装置12与喷雾腔室11形成密封空腔,所述的导热装置12为布满凹槽的翅片薄片结构,增加了导热装置12与第一待散热元件热置换效率,所述的导热装置12设有第一温度传感器121,用于监测导热装置12表面温度,所述喷雾腔室11正对第一待散热元件安装,所述喷雾腔室11分别设有雾化喷嘴13和射流喷嘴14,所述雾化喷嘴13与第一连通阀15端口A连通,所述射流喷嘴14与第一连通阀15端口B连通,所述第一连通阀15端口C与工质循环总成4连通,所述喷雾腔室11通过底部的工质回流孔16与工质冷凝总成2连通。As shown in Figures 1, 2, 3, and 4, a dual-nozzle spray cooling cycle device includes a spray cooling assembly 1, a working
本发明通过设置具有雾化喷嘴13和射流喷嘴14的喷雾腔室11,实现使用双喷头对待散热元件进行降温,当待降温元件的表面温度持续过高时,针对雾化的液态冷却介质接触待降温元件汽化产生的汽化薄膜,使用间隔开启的射流喷嘴喷射液态工质冲击所述汽化薄膜,避免产生佛罗斯特效应,促使雾化的液态冷却介质与待降温元件的表面之间充分反应,换热效果大大降升,提高喷雾散热总成1整体散热效率。In the present invention, by setting the
实施例一Example 1
一种双喷嘴的喷雾冷却循环装置,所述喷雾散热总成1、工质冷凝总成2、工质散热总成3工质循环总成4依次连通形成散热循环回路;所述喷雾散热总成1包括喷雾腔室11、导热装置12、雾化喷嘴13、射流喷嘴14、第一连通阀15、工质回流孔16,所述导热装置12与喷雾腔室11形成密封空腔,所述导热装置12为布满凹槽的翅片薄片结构,导热装置12与喷雾腔室11壁面间间隙采用橡胶垫圈密封,并采用绝缘密封胶填充固定;所述喷雾腔室11正对第一待散热元件安装,所述喷雾腔室11使用螺栓与第一待散热元件固定,所述第一待散热元件表面涂抹一层高效散热硅脂后与喷雾腔室11的导热装置12贴合;所述喷雾腔室11分别设有雾化喷嘴13和射流喷嘴14,所述雾化喷嘴13与第一连通阀15端口A连通,所述雾化喷嘴13能够将液态工质破碎为50的微细液滴,并以较大的喷雾锥角将导热装置12表面覆盖微细液滴,所述射流喷嘴14与第一连通阀15端口B连通,所述第一连通阀15端口C与工质循环总成4连通,所述喷雾腔室11通过底部的工质回流孔16与工质冷凝总成2连通,所述工质回流孔16为漏斗形回流孔,便于回收喷雾腔室11的液态工质。A dual-nozzle spray cooling cycle device, wherein the spray heat dissipation assembly 1, the working
为了实现对多个待散热元件的同时降温,还包括液冷散热总成5、第二连通阀6,所述液冷散热总成5正对第二待散热元件安装,所述工质散热总成3流出的液态工质通过液冷散热总成5流向第二连通阀6端口A,所述第二连通阀6端口B与工质散热总成3连通,所述第二连通阀6端口C与工质循环总成4连通。In order to achieve simultaneous cooling of multiple elements to be radiated, a liquid-cooled
为了加快对第二待散热元件的散热效率,所述液冷散热总成5包括液冷腔51、散热管路52、液冷散热工质分流装置53、液冷散热工质合流装置54、液冷散热肋片组55,所述液冷腔51正对第二待散热元件安装,所述液冷散热肋片组55安装在液冷腔51内部,所述液冷散热肋片组55由紫铜制成,间隔5mm等距排布,增大散热面积;所述散热管路52至少设置两组并列贯穿液冷散热肋片组55与液冷腔51两端连接,所述散热管路52为螺旋型散热铜管,对于散热管路52与液冷散热肋片组55接触处采用镀锌的加工工艺,减小接触热阻;液态工质经过液冷散热工质分流装置53分为两路流入散热管路52,并在液冷散热工质合流装置54处汇合流向第二连通阀6端口A;所述的第二连通阀6设有第二温度传感器61,用于监测冷散热总成5流出的液态工质温度。In order to speed up the heat dissipation efficiency of the second element to be dissipated, the liquid-cooled
为了将雾化的液态工质从喷雾腔室内抽出并进行初步冷凝,所述工质冷凝总成2包括工质射流腔21、工质冷凝腔22,所述工质射流腔21包括工质射流腔入口喷管211、工质射流腔出口喷管212,所述工质射流腔21顶端设有工质通道,所述工质通道与工质回流孔16连通,所述工质射流腔入口喷管211与工质射流腔出口喷管212相对应安装在工质射流腔21两端,所述工质射流腔入口喷管211与工质循环总成4连通,所述工质射流腔出口喷管212与工质冷凝腔22入口连通,所述工质冷凝腔22出口与工质散热总成3连通。In order to extract the atomized liquid working medium from the spray chamber and perform preliminary condensation, the working
所述工质散热总成3包括散热工质分流装置31、散热工质流通管道32、工质散热片33、散热风冷34、散热工质合流装置35,所述散热工质分流装置31分别与工质冷凝腔22出口和第二连通阀6端口B连通,液态工质通过散热工质分流装置31分为三股流入散热工质流通管道32,所述散热工质流通管道32贯穿工质散热片33安装,所述工质散热片33为曲折型散热片,安装在散热工质流通管道32两侧,所述工质散热片33与散热工质流通管道32之间的安装距离为2mm,防止因散热工质流通管道32热胀冷缩造成挤压,并且保证较低的空气热阻,增大换热面积,加快散热工质降温速度;所述散热工质流通管道32是横截面为10mm2的矩形管道,能够保证液态工质在散热工质流通管道中的流动速度以及换热面积,液态工质在散热工质合流装置35处汇合流向液冷散热工质分流装置53;所述工质散热片33上方安装有散热风冷34,所述散热风冷34为两组散热风扇。The working fluid
所述散热工质分流装置31、散热工质流通管道32、散热工质合流装置35依次连接形成工质散热通路,所述散热工质流通管道32贯穿工质散热片33安装,所述工质散热片33上方安装有散热风冷34,所述散热工质合流装置35与液冷散热工质分流装置53连通。The heat-dissipating working
为了给散热循环回路中的液态工质提供循环的动力,所述工质循环总成4包括储液罐41、微泵组42,所述储液罐41与第二连通阀6端口C连通,所述微泵组42与储液罐41连通,所述微泵组42工质出口分别与第一连通阀15端口C和工质射流腔入口喷管211连通。In order to provide circulating power for the liquid working medium in the heat dissipation circulation loop, the working medium circulation assembly 4 includes a
一种双喷嘴的喷雾冷却循环装置的控制方法,包括以下步骤:A control method of a dual-nozzle spray cooling circulation device, comprising the following steps:
S1:启动阶段,S1: Startup phase,
按照要求将各部件通过管路连接,启动微泵组42,液态工质在微泵组42作用下分为两路,一路移动到第一连通阀15,此时第一连通阀15处于关闭状态,另一路经工质射流腔入口喷管211喷入工质射流腔21,然后由工质射流腔出口喷管212流出,此时工质射流腔21处于负压状态;The components are connected through pipelines as required, and the
S2:雾化降温阶段,S2: Atomization cooling stage,
当第一温度传感器121监测到第一待散热元件上方的导热装置12温度超过设定阈值时,所述第一连通阀15端口A开启,液态工质经雾化喷嘴13雾化后冲击导热装置12表面,反应后的雾化液态工质经工质回流孔16流入负压状态的工质射流腔21,当第一温度传感器121监测到导热装置12温度回到设定阈值内时,所述第一连通阀15端口A关闭,停止对导热装置12降温散热;When the
S3:射流、雾化复合降温阶段,S3: Jet, atomization composite cooling stage,
当第一温度传感器121监测到第一待散热元件上方的导热装置12温度超过设定阈值并且持续超过设定时间时,在步骤2的基础上所述第一连通阀15端口B间隔开启,液态工质经射流喷嘴14冲击导热装置12表面,反应后的雾化液态工质经工质回流孔16流入负压状态的工质射流腔21,当第一温度传感器121监测到导热装置12温度回到设定阈值内时,所述第一连通阀15端口A、端口B关闭,停止对导热装置12降温散热;When the
S4:液态工质冷凝散热阶段,S4: liquid working medium condensation heat dissipation stage,
反应后的雾化液态工质在工质射流腔21与经工质射流腔入口喷管211喷入工质射流腔21的液态工质混合进入工质冷凝腔22初步冷凝,然后进入工质散热总成3进行降温散热;The reacted atomized liquid working medium is mixed with the liquid working medium sprayed into the working
S5:液冷散热阶段,S5: liquid cooling stage,
降温后的液态工质流入液冷散热总成5继续对第二待散热元件进行降温,所述第二温度传感器61监测从液冷散热总成5流出的液态工质温度,当所述液态工质温度超过设定阈值时,所述第二连通阀6端口B打开并且端口C关闭,液态工质流入液冷散热总成5的散热工质入口31进行冷却循环,当所述液态工质温度低于设定阈值时,所述第二连通阀6端口B关闭并且端口C打开,液态工质流入储液罐41,继续进行整体循环;The cooled liquid working medium flows into the liquid
S6:静默循环阶段,S6: silent loop stage,
当第一温度传感器121监测到第一待散热元件上方的导热装置12温度在设定阈值内并且第二温度传感器61监测的液态工质温度在设定阈值内时,所述第一连通阀15端口A、端口B关闭,所述第二连通阀6端口B关闭、端口C打开,液态工质在工质冷凝总成2、工质散热总成3、液冷散热总成5、工质循环总成4之间静默循环。When the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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