Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a hoisting device for steel box girder construction, which can ensure that the steel box girder keeps higher stability in the hoisting process, avoid large-amplitude shaking, and can horizontally turn in the hoisting process of the steel box girder, so that the steel box girder keeps a position angle required by closing and installation in advance, the installation of the steel box girder is facilitated, the use of other auxiliary equipment is reduced, the working efficiency and the installation precision are improved, the manual touch deviation adjustment and righting are reduced, and the safety is ensured.
The technical scheme of the invention is as follows:
a hoisting device for steel box girder construction comprises a machine body and a hydraulic telescopic rod rotatably mounted on the machine body, wherein a variable amplitude oil cylinder for adjusting the angle of the hydraulic telescopic rod is further mounted on the machine body; the rotation adjusting mechanism is connected with the upper bearing beam through a steel wire rope, one end of the steel wire rope is fixed on the stiffening beam, and the other end of the steel wire rope penetrates through the rotation adjusting mechanism and the upper bearing beam in sequence and then is connected with a winch on the machine body.
Preferably, the rotation adjusting mechanism comprises a first hanging plate and a second hanging plate which are correspondingly arranged up and down, and the first hanging plate is fixedly connected with the second hanging plate through a threaded rod; the top surface of the first hanging plate is provided with movable pulleys which are symmetrically arranged side by side, and the movable pulleys are lapped on the steel wire rope; the lifting rope is characterized in that a vertically arranged rotating shaft is further rotatably mounted between the first lifting plate and the second lifting plate, a connecting shaft which is coaxial with the rotating shaft is fixed to the bottom surface of the rotating shaft, and the connecting shaft penetrates through the third lifting plate which is fixedly mounted behind the second lifting plate and is used for being connected with a lifting rope.
Preferably, the second hanging plate is further provided with a motor for driving the rotating shaft to rotate, the rotating shaft is sleeved with a toothed ring, a horizontally arranged gear is fixedly mounted on an output shaft of the motor, and the toothed ring is in meshing transmission with the gear.
Preferably, a vertically arranged limiting strip is fixed on the circumferential outer wall of the rotating shaft, a limiting groove matched with the limiting strip is formed in the inner side wall of the gear ring, and the limiting strip is inserted into the limiting groove.
Preferably, the top of pivot is passed through one bearing and is rotated the installation and be in the bottom surface of hanger plate one, the bottom of pivot is passed through two bearings and is rotated the installation and be in the top surface of hanger plate two, offer on the top surface of hanger plate two and be used for the installation the mounting groove of bearing two, offer on the bottom surface of mounting groove and be used for the through-hole that the connecting axle runs through, still be provided with spout one on the inslot bottom surface of mounting groove, spout one is the ring structure, and with the coaxial setting of pivot, be provided with on the bottom surface of pivot with spout one corresponding spout two, set up the ball of a plurality of between spout one and the spout two.
Preferably, a first fixed pulley and a second fixed pulley are rotatably mounted on two symmetrical sides of the upper bolster respectively, and the steel wire rope is placed on the first fixed pulley and the second fixed pulley.
Preferably, a support frame is installed at the middle position of the hydraulic telescopic rod and is perpendicular to the hydraulic telescopic rod, one end of the support frame is fixedly connected to the surface of the hydraulic telescopic rod, and the other end of the support frame is rotatably installed with a guide wheel for supporting the steel wire rope in an overlapping mode.
The invention has the beneficial effects that:
the hoisting device for steel box girder construction provided by the invention is convenient and fast to operate, can keep high stability of the steel box girder in the hoisting process, and avoids generating large-amplitude shaking; the in-process that promotes at the steel box girder carries out the level and turns, makes the steel box girder keep in advance drawing close required position angle when the installation, and the installation of the steel box girder of being convenient for reduces the use of other auxiliary assembly, has improved work efficiency and installation accuracy, reduces artifical touching tuningout and rights, guarantee safety.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
It is to be understood that the terms "horizontal, vertical, top, bottom, side, above, below, symmetrical" and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
The invention provides a hoisting device for steel box girder construction, which comprises a machine body 1 and a vertically arranged hydraulic telescopic rod 2, wherein the bottom end of the hydraulic telescopic rod 2 is rotatably arranged on the machine body 1, a vertically arranged amplitude-variable oil cylinder 101 is arranged on the top surface of the machine body 1, the top end of the telescopic section of the amplitude-variable oil cylinder 101 is rotatably arranged on the machine body 1, and the rotating angle of the hydraulic telescopic rod 2 on the machine body 1 is changed by the extension and contraction of the amplitude-variable oil cylinder 101, so that the amplitude-variable effect is achieved; in addition, the horizontally arranged upper bearing beam 3 is fixedly connected to the top surface of the hydraulic telescopic rod 2, the upper bearing beam 3 covers the top surface of the hydraulic telescopic rod 2, the reinforcing beam 4 is fixedly installed between the included angle formed by the upper bearing beam 3 and the hydraulic telescopic rod 2, the reinforcing beam 4 is arranged, the upper bearing beam 3 is supported, the connecting strength between the upper bearing beam 3 and the hydraulic telescopic rod 2 is enhanced, and the phenomenon that the upper bearing beam 3 is bent and broken is avoided; in addition, a rotation adjusting mechanism 5 is arranged right below the upper support beam 3, and the rotation adjusting mechanism 5 is connected with a steel box girder 7 through a plurality of symmetrically and uniformly distributed lifting ropes 6; the rotation adjusting mechanism 5 is connected with the upper bearing beam 3 through a steel wire rope 8, wherein one end of the steel wire rope 8 is fixedly connected to a fixing plate 401 of the reinforcing beam 4, the other end of the steel wire rope 8 sequentially penetrates through the rotation adjusting mechanism 5 and the upper bearing beam 3, then extends along the direction of the hydraulic telescopic rod 2, and is finally fixedly connected with a winch 102 installed on the machine body 1, the steel wire rope 8 is wound and stored through the winch 102, the suspended length of the steel wire rope 8 is further changed, the height of the rotation adjusting mechanism 5 is adjusted by the steel wire rope 8, and the steel box beam 7 is lifted; at the in-process that steel box girder 7 promoted, through the rotation of rotating 5 self of guiding mechanism, drive steel box girder 7 and carry out the axial rotation on the horizontal direction, make steel box girder 7 also can carry out the level and turn at the in-process that rises, no longer need other auxiliary assembly and manual operation, improve the efficiency of construction of steel box girder, ensure the installation accuracy of steel box girder.
It should be noted that, as shown in fig. 2, in the embodiment of the present invention, the rotation adjusting mechanism 5 includes a first hanging plate 51 and a second hanging plate 52 that are correspondingly arranged up and down, the first hanging plate 51 and the second hanging plate 52 are horizontally arranged, a plurality of vertical and uniformly distributed threaded rods 53 are installed between the first hanging plate 51 and the second hanging plate 52 for connecting the first hanging plate 51 with the second hanging plate 52, and threaded holes 525 for installing the threaded rods 53 are respectively opened on the bottom surface of the first hanging plate 51 and the top surface of the second hanging plate 52; in addition, two movable pulleys 54 which are symmetrically arranged side by side are installed on the top surface of the first hanging plate 51, the two movable pulleys 54 are respectively positioned on two sides of the top surface of the first hanging plate 51 and are lapped on the steel wire rope 8, the two movable pulleys 54 are driven by the steel wire rope 8 to synchronously move, and then the movable pulleys 54 drive the horizontally arranged first hanging plate 51 to move, so that the vertical displacement of the rotation adjusting mechanism 5 is realized; in addition, through setting up two movable pulleys 54 interval, make wire rope 8 produce a certain interval after passing two movable pulleys 54 and take place to bend, at the in-process of wire rope 8 lifting hanger plate 51, wire rope 8 is equivalent to and exerts the lifting force to the both sides of hanger plate 51 simultaneously, makes hanger plate 51 more steady at the in-process that promotes, avoids wire rope 8 to take place to twist reverse the phenomenon of rocking.
Further, as shown in fig. 3 and 9, in the embodiment of the present invention, a rotating shaft 55 is installed between the first hanger plate 51 and the second hanger plate 52, the rotating shaft 55 is vertically disposed, and the rotating shaft 55 is rotatably installed between the first hanger plate 51 and the second hanger plate 52; in addition, a connecting shaft 552 is fixedly arranged on the bottom surface of the rotating shaft 55, the connecting shaft 552 is vertically arranged and is coaxial with the rotating shaft 55, and when the rotating shaft 55 rotates, the connecting shaft 552 is driven to rotate together; in addition, the connecting shaft 552 penetrates through the second hanger plate 52, the bottom end of the connecting shaft 552 is fixedly connected with a third hanger plate 58 which is horizontally arranged after penetrating through the second hanger plate 52, the third hanger plate 58 is a rectangular structural plate, the bottom surface of the connecting shaft 552 is fixed at the center of the top surface of the third hanger plate 58, and hooks 581 are fixedly arranged at four corners of the bottom surface of the third hanger plate 58 respectively and are used for installing and connecting a lifting rope 6 and lifting the steel box girder 7; when the steel wire rope 8 drives the first hanging plate 51 to lift, the first hanging plate 51 drives the second hanging plate 52 to lift synchronously through the threaded rod 53, so that the rotating shaft 55 arranged between the first hanging plate 51 and the second hanging plate 52 is lifted along with the first hanging plate 51 and the second hanging plate 52, and the third hanging plate 58 is driven to lift through the lifting of the rotating shaft 55, so that the steel box girder 7 is lifted; in the process of lifting the steel box girder 7, the third hanging plate 58 is driven to axially rotate on the horizontal plane by rotating the rotating shaft 55, so that the steel box girder 7 is driven to rotate, the position of the steel box girder 7 is adjusted, and the steel box girder 7 is convenient to draw close and install.
It should be noted that, as shown in fig. 3, in the embodiment of the present invention, a motor 57 is fixedly installed on the top surface of the second hanger plate 52, and the motor 57 is used for driving the rotating shaft 55 to axially rotate; a horizontally arranged gear ring 56 is sleeved outside the rotating shaft 55, the gear ring 56 and the rotating shaft 55 are coaxially arranged, a horizontally arranged gear 571 is fixedly arranged on an output shaft of the motor 57, and the gear 571 is in fit engagement with the gear ring 56 for transmission; when the motor 57 is started to operate, the output shaft thereof drives the gear 571 to rotate, and the gear 571 and the toothed ring 56 are meshed with each other, so that the gear 571 drives the toothed ring 56 to rotate, and further the toothed ring 56 drives the rotating shaft 55 to synchronously rotate together, thereby realizing the adjustment of the rotating angle of the three hanger plates 58 and meeting the requirement of the accurate installation of the steel box girder 7.
Further, as shown in fig. 6 to 8, in the embodiment of the present invention, the circumferential outer wall of the rotating shaft 55 is fixed with symmetrically and uniformly distributed limiting bars 551, the limiting bars 551 are vertically arranged, a limiting groove 561 matched with the limiting bars 551 is formed on the inner side wall of the gear ring 56, the limiting bars 551 are inserted into the limiting groove 561, and the limiting installation between the limiting bars 551 and the limiting groove 561 prevents the gear ring 56 from slipping and rotating relative to the surface of the rotating shaft 55 during rotation, improves the transmission efficiency of the gear ring 56 and the rotating shaft 55, and enables the gear ring 56 and the rotating shaft 55 to stably transmit.
It should be explained that, as shown in fig. 3 to fig. 7, in the embodiment of the present invention, the top end of the rotating shaft 55 is rotatably installed at the center position of the bottom surface of the hanger plate 51 through the bearing one 511, the top end of the rotating shaft 55 is fixedly installed in the inner ring of the bearing one 511, the outer ring of the bearing 551 is fixedly connected to the bottom surface of the hanger plate 51, and the friction loss between the rotating shaft 55 and the hanger plate 51 is reduced while the rotating shaft 55 is axially rotated by the bearing one 511; in addition, the bottom end of the rotating shaft 55 is rotatably mounted on the top surface of the second hanger plate 52 through a second bearing 521, a mounting groove 522 for mounting the second bearing 521 is formed in the top surface of the second hanger plate 52, the outer ring of the second bearing 521 is fixed in the mounting groove 522, and the bottom end of the rotating shaft 55 is fixedly mounted in the inner ring of the second bearing 521; a through hole 524 is formed in the bottom surface of the mounting groove 522, the through hole 524 penetrates through the second hanger plate 52, the diameter of the through hole 524 is larger than that of the connecting shaft 552 and smaller than that of the rotating shaft 55, on one hand, the connecting shaft 552 penetrates through the through hole, on the other hand, the through hole plays a role in overlapping and supporting the rotating shaft 55, and the rotating shaft 55 is prevented from falling off from the second hanger plate 52; in addition, a first sliding chute 523 is further formed in the bottom surface of the mounting groove 522, the first sliding chute 523 is of an annular structure and is coaxial with the rotating shaft 55, and the diameter of the first sliding chute 523 is larger than that of the through hole 524 and smaller than that of the inner ring of the second bearing 521; the bottom surface of the rotating shaft 55 is provided with a second sliding groove 553 corresponding to the first sliding groove 523, the first sliding groove 523 and the second sliding groove 553 form a circular channel together, a plurality of balls 59 are installed in the circular channel, the diameter of each ball 59 is slightly larger than that of the first sliding groove 523 and the second sliding groove 553, the balls 59 can roll between the first sliding groove 523 and the second sliding groove 553 in a limiting mode, and through arrangement of the balls 59, friction loss between the bottom surface of the rotating shaft 55 and the installation groove 522 is reduced, kinetic energy loss is reduced, and transmission efficiency is improved.
It should be noted that, as shown in fig. 1, in the embodiment of the present invention, the first fixed pulley 301 and the second fixed pulley 302 are respectively installed at the left and right ends of the upper bolster 3, the steel cable 8 sequentially passes around the first fixed pulley 301 and the second fixed pulley 302, and by arranging the first fixed pulley 301 and the second fixed pulley 302, on one hand, the direction of the steel cable 8 is changed, and on the other hand, the steel cable 8 is prevented from directly contacting the upper bolster 3, thereby reducing friction and power loss of the device.
Furthermore, as shown in fig. 1, in the embodiment of the present invention, a support frame 201 is installed at a middle position of the hydraulic telescopic rod 2, the support frame 201 is disposed perpendicular to the hydraulic telescopic rod 2, one end of the support frame 201 is fixed on a side wall of the hydraulic telescopic rod 2 away from the rotation adjusting mechanism 5, a guide wheel 202 rotatably installed is installed at the other end of the support frame 201, and the steel wire rope 8 is connected to the winch 102 after passing through the guide wheel 202 in an overlapping manner; through setting up support frame 201 and leading wheel 202, support 8 on the steel wire, make wire rope 8 be in the tensioning state, avoid wire rope 8 to appear not hard up and the steel wire that leads to becomes to drop from last bolster 3, the installation nature that the improvement device used, the steady handling of guarantee steel box girder 7 and installation.
The use process and the principle of the device are as follows:
when the device is used, firstly, four lifting ropes 6 are respectively fixedly installed at four corner positions of a steel box girder 7 to be dispatched, then the four lifting ropes 6 are respectively connected to four lifting hooks 581 on the bottom surface of a lifting plate III 58, and the lifting ropes 6 are not crossed and contacted with each other; then, the winch 102 is started, and after the winch 102 is started, a winding reel of the winch starts to wind and store the steel wire rope 8, so that the suspension length of the steel wire rope 8 is shortened, and the rotation adjusting mechanism 5 and the steel box girder are driven to lift upwards through the steel wire rope 8; when rotating adjustment mechanism 5 and lifting, open through the control and stop motor 57 among the rotation adjustment mechanism 5, drive the rotation of the pivot 55 among the rotation adjustment mechanism 5, it rotates to drive hanger plate three 58 through the rotation of pivot 55, the realization is to the adjustment of steel box girder 7 position angle, make steel box girder 7 can be at the ascending in-process of handling, the installation angle has been adjusted, after the handling rises to the assigned position, can realize steel box girder 7's quick installation of drawing close, the use and the artifical manual operation of other auxiliary assembly have been reduced, the efficiency of construction is improved, guarantee personnel's life safety.
The foregoing description of the specific embodiments of the present invention has been presented for the purposes of illustration and description and is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching, the examples having been selected and described for the purpose of illustrating the particular principles of the invention and the practical application, thereby enabling others skilled in the art to make and use various embodiments of the invention and various alternatives and modifications. It is intended that the scope of the invention be defined by the claims and their equivalents.