CN114888053B - An automatic treatment equipment for manure in a breeding house - Google Patents
An automatic treatment equipment for manure in a breeding house Download PDFInfo
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- CN114888053B CN114888053B CN202210830049.4A CN202210830049A CN114888053B CN 114888053 B CN114888053 B CN 114888053B CN 202210830049 A CN202210830049 A CN 202210830049A CN 114888053 B CN114888053 B CN 114888053B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/32—Compressing or compacting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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Abstract
本发明涉及家禽养殖技术领域,特别涉及一种养殖舍粪便自动处理设备,包括工作台、滤水单元、干燥单元和粉碎单元;现有技术中提供的一种新型家禽粪便回收粉碎机存在以下问题:该机械未对粪便进行烘干便直接对粪便进行粉碎,从而粪便容易粘附在粉碎轮和螺旋搅拌器上,难以清理;通过粉碎轮只能对粪便进行一次性粉碎,粉碎效果不佳;本发明通过滤水单元和干燥单元可以对发酵后的粪便进行滤水处理以及烘干处理,以便于粉碎单元对其进行粉碎处理;本发明提供的通过多个粉碎块和多个辅助块可以对粪便进行多次粉碎处理,从而可以增强对粪便的粉碎效果,且便于将粉碎后粪便的收集。
The invention relates to the technical field of poultry breeding, in particular to an automatic manure treatment equipment in a breeding house, including a workbench, a water filtering unit, a drying unit and a crushing unit; a new type of poultry manure recycling grinder provided in the prior art has the following problems : The machine directly pulverizes the excrement without drying the excrement, so the excrement is easy to adhere to the pulverizing wheel and the screw agitator, which is difficult to clean; the pulverizing wheel can only pulverize the excrement once, and the pulverizing effect is not good; In the present invention, the fermented feces can be filtered and dried through the water filtering unit and the drying unit, so that the grinding unit can perform the grinding processing; the multiple grinding blocks and multiple auxiliary blocks provided by the present invention can The feces are pulverized for many times, so that the pulverizing effect of the feces can be enhanced, and the collection of the pulverized feces can be facilitated.
Description
技术领域technical field
本发明涉及家禽养殖技术领域,特别涉及一种养殖舍粪便自动处理设备。The invention relates to the technical field of poultry breeding, in particular to an automatic treatment equipment for excrement in a breeding house.
背景技术Background technique
家禽一般饲养于养殖舍内,家禽产出的粪便可用于有机肥料的制作,因此可将养殖舍内的粪便收集后集中发酵,然后将发酵后的粪便进行粉碎处理,以便于将粪便制作为有机肥料,提高粪便的利用率。Poultry are generally raised in breeding houses, and the manure produced by poultry can be used for the production of organic fertilizers. Therefore, the manure in the breeding house can be collected and fermented in a concentrated manner, and then the fermented manure can be pulverized to facilitate the production of organic fertilizers. Fertilizer to improve the utilization rate of manure.
现有技术中提供了对于粪便粉碎的技术方案,例如:公开号为CN113560001A的中国发明专利公开了一种新型家禽粪便回收粉碎机,主要通过驱动电机带动皮带转动,从而带动粉碎轮旋转对粪便进行粉碎,粉碎后的粪便经过螺旋搅拌器的搅拌,最后从出料口出料。The prior art provides technical solutions for pulverizing feces. For example, the Chinese invention patent with publication number CN113560001A discloses a new type of poultry feces recycling pulverizer, which mainly drives the belt to rotate through the driving motor, thereby driving the pulverizing wheel to rotate to pulverize the feces. Pulverized, the pulverized feces are stirred by the screw mixer, and finally discharged from the discharge port.
然而上述专利还存在以下问题:1.由于粪便需要发酵,而发酵后的粪便呈湿润状,少数的粪便还需要在发酵池内进行浸泡发酵,因此粪便在粉碎之前需要进行干燥处理,上述专利未对粪便进行烘干便直接对粪便进行粉碎,从而粪便容易粘附在粉碎轮和螺旋搅拌器上,难以清理。However, the above-mentioned patent also has the following problems: 1. Because the feces need to be fermented, and the fermented feces are moist, and a small number of feces also need to be soaked and fermented in the fermentation tank, so the feces need to be dried before being pulverized. When the feces are dried, the feces are directly pulverized, so that the feces are easily adhered to the pulverizing wheel and the screw agitator, and are difficult to clean.
2.通过粉碎轮只能对粪便进行一次性粉碎,由于粪便未得到烘干,粪便呈湿润状,因此粉碎效果不佳,使得粉碎后的粪便难以符合粉碎标准,且浪费成本。2. The feces can only be pulverized at one time by the pulverizing wheel. Since the feces are not dried and the feces are wet, the pulverizing effect is not good, making it difficult for the pulverized feces to meet the pulverization standards, and the cost is wasted.
发明内容SUMMARY OF THE INVENTION
一、要解决的技术问题:本发明提供的一种养殖舍粪便自动处理设备,可以解决上述背景技术中指出的难题。1. Technical problem to be solved: The present invention provides an automatic treatment equipment for feces in a breeding house, which can solve the problems pointed out in the above background technology.
二、技术方案:为达到以上目的,本发明采用以下技术方案,一种养殖舍粪便自动处理设备,包括工作台、滤水单元、干燥单元和粉碎单元,所述工作台为水平排布的矩形结构。2. Technical scheme: In order to achieve the above purpose, the present invention adopts the following technical scheme, an automatic treatment equipment for excrement in a breeding house, including a workbench, a water filter unit, a drying unit and a crushing unit, and the workbench is a horizontally arranged rectangle. structure.
所述干燥单元包括烘干室、进料筒、分料组件、支撑轴、传送带、一号电机、定位块、承托板和电加热块,其中:工作台上端的中部设置有烘干室,烘干室长度方向的任意一侧壁且关于工作台的宽度方向对称设置有两个连接板,烘干室的上端且远离连接板的一侧开设有进料口,烘干室远离进料口的一侧贯穿安装有进料筒,进料筒的上端安装有U形挡料板,进料筒和烘干室之间设置有分料组件,烘干室上端内壁通过定位块安装有承托板,承托板的下端沿其长度方向等间距安装有多个电加热块。The drying unit includes a drying chamber, a feeding cylinder, a material distribution component, a support shaft, a conveyor belt, a No. 1 motor, a positioning block, a supporting plate and an electric heating block, wherein: the middle of the upper end of the worktable is provided with a drying chamber, Any side wall in the length direction of the drying chamber is symmetrically provided with two connecting plates with respect to the width direction of the workbench. The upper end of the drying chamber and the side away from the connecting plate is provided with a feeding port, and the drying chamber is far from the feeding port. A feeding barrel is installed through one side of the feeding barrel, a U-shaped baffle is installed on the upper end of the feeding barrel, a material distribution component is arranged between the feeding barrel and the drying chamber, and the inner wall of the upper end of the drying chamber is installed with a supporting block through a positioning block. A plurality of electric heating blocks are installed at equal intervals along the length direction of the lower end of the support plate.
所述粉碎单元包括导向筒、旋转筒、粉碎块、二号电机、主动齿轮、定位齿座、下料口、网状筒和收集筒,其中:两个连接板的相对侧且靠近传送带输送端的一侧安装有导向筒,导向筒的下半部从上到下逐渐减小,工作台的上端且位于导向筒的下方开设有环形滑槽,环形滑槽内转动设置有旋转筒,旋转筒的内壁从上到下等间距安装有三个粉碎组,每个粉碎组包括沿旋转筒周向排布的多个粉碎块,工作台的上端通过电机罩设置有二号电机,二号电机的输出轴套设有主动齿轮,旋转筒的外壁周向均匀设置有与主动齿轮相啮合的定位齿座,工作台上且位于旋转筒的内侧开设有与下料口,下料口的轴线与旋转筒的轴线相重合,下料口的上端安装有网状筒,网状筒的上端设置有锥形筒,下料口的下端通过可拆卸的方式设置有收集筒。The pulverizing unit includes a guide drum, a rotating drum, a pulverizing block, a No. 2 motor, a driving gear, a positioning tooth seat, a feeding port, a mesh drum and a collecting drum, wherein: the opposite sides of the two connecting plates are close to the conveying end of the conveyor belt. A guide cylinder is installed on one side, and the lower half of the guide cylinder gradually decreases from top to bottom. The upper end of the worktable is provided with an annular chute below the guide cylinder, and a rotating cylinder is rotated in the annular chute. There are three pulverizing groups installed on the inner wall at equal intervals from top to bottom, each pulverizing group includes a plurality of pulverizing blocks arranged along the circumference of the rotating drum, the upper end of the worktable is provided with the No. 2 motor through the motor cover, and the output shaft of the No. 2 motor A driving gear is sleeved, and the outer wall of the rotating drum is evenly provided with a positioning tooth seat that meshes with the driving gear. The worktable is located on the inner side of the rotating drum. The axes are coincident, the upper end of the feeding port is provided with a mesh cylinder, the upper end of the mesh cylinder is provided with a conical cylinder, and the lower end of the feeding port is provided with a collection cylinder in a detachable manner.
本发明实施例的一种养殖舍粪便自动处理设备还包括滤水单元,所述滤水单元包括支撑架、滤水筒、投料筒、转轴、螺旋挤压板、三号电机、出水网孔板、固定板、集水箱、引导口和输送管,其中:工作台的上端且位于烘干室远离连接板的一侧安装有两个支撑架,两个支撑架沿工作台的长度方向排布,两个支撑架的上端共同安装有滤水筒,滤水筒上端远离烘干室的一侧开设有通孔,通孔内安装有延伸至滤水筒外部的投料筒,滤水筒内转动设置有转轴,转轴的外壁套设有与滤水筒内壁滑动配合的螺旋挤压板,滤水筒远离烘干室的一侧通过电机架安装有三号电机,三号电机的输出轴穿过滤水筒后与转轴相连接,滤水筒的下端开设有缺口,缺口内设置有出水网孔板,两个支撑架的相对侧且位于滤水筒的下方设置有固定板,固定板的上端通过可拆卸的方式安装有集水箱,滤水筒靠近烘干室的一侧且靠近其下侧开设有引导口,引导口靠近烘干室的一侧安装有输送管,输送管远离滤水筒的一端位于进料筒的上方。The automatic treatment equipment for excrement in a breeding house according to the embodiment of the present invention further includes a water filtering unit, and the water filtering unit includes a support frame, a water filtering cylinder, a feeding cylinder, a rotating shaft, a screw extrusion plate, a No. 3 motor, a water outlet mesh plate, The fixing plate, the water collecting tank, the guide port and the conveying pipe, wherein: two support frames are installed on the upper end of the workbench and on the side of the drying chamber away from the connecting plate, and the two support frames are arranged along the length direction of the workbench, and the two support frames are arranged along the length of the workbench. A water filter cartridge is installed on the upper end of each support frame. A through hole is opened on the side of the upper end of the water filter cartridge away from the drying chamber. A feeding tube extending to the outside of the water filter cartridge is installed in the through hole. A rotating shaft is rotated in the water filter cartridge. The outer wall is sleeved with a screw extruding plate that is slidingly matched with the inner wall of the water filter cartridge. The side of the water filter cartridge away from the drying chamber is installed with a No. 3 motor through a motor frame. The output shaft of the No. 3 motor is connected to the rotating shaft after passing through the water filter cartridge. There is a gap at the lower end of the water filter, and a water outlet mesh plate is arranged in the gap, and a fixing plate is arranged on the opposite side of the two support frames and located below the water filter cylinder. A guide port is provided on one side of the drying chamber and close to the lower side thereof, a conveying pipe is installed on the side of the guide port close to the drying chamber, and the end of the conveying pipe away from the water filter cylinder is located above the feeding cylinder.
作为本发明的一种优选技术方案,烘干室宽度方向的两侧壁以及两个连接板的相对侧均转动设置有多个支撑轴,多个支撑轴之间通过传送带相连接,传送带的外壁沿支撑轴的轴线方向对称设置有两个可发生弹性形变的柔性挡板,传送带靠近进料筒的一侧为落料端,传送带远离进料筒的一侧为输送端,且传送带由两段水平部分和连接在两段水平部分之间的倾斜部分组成,其中输送端的水平部分高于落料端的水平部分,每个连接板靠近传送带的一侧均转动设置有两个转动抵靠在传送带的拐角处的限位轴,烘干室宽度方向的任意一侧壁通过电机座设置有一号电机,一号电机的输出轴穿过烘干室后与任意一个支撑轴相连接。As a preferred technical solution of the present invention, the two side walls in the width direction of the drying chamber and the opposite sides of the two connecting plates are rotatably provided with a plurality of supporting shafts, and the plurality of supporting shafts are connected by a conveyor belt. Two flexible baffles that can be elastically deformed are symmetrically arranged along the axis of the support shaft. The side of the conveyor belt close to the feeding cylinder is the blanking end, and the side of the conveyor belt away from the feeding cylinder is the conveying end. The conveyor belt consists of two sections. The horizontal part is composed of an inclined part connected between two horizontal parts, wherein the horizontal part of the conveying end is higher than the horizontal part of the blanking end, and one side of each connecting plate close to the conveyor belt is rotated and provided with two rotating parts against the conveyor belt. The limit shaft at the corner, any side wall in the width direction of the drying chamber is provided with a No. 1 motor through the motor base, and the output shaft of the No. 1 motor is connected to any supporting shaft after passing through the drying chamber.
作为本发明的一种优选技术方案,所述分料组件包括承托块、楔形块、下料板、倾斜板和分料槽道,其中:进料筒内壁且沿其宽度方向的两个侧壁之间等间距安装有多个承托块,承托块的上端设置有楔形块,相邻的两个承托块与进料筒内壁之间形成落料孔,落料孔的底部关于进料筒的长度方向对称设置有下料板,烘干室靠近进料筒的一侧安装有倾斜板,倾斜板从进料筒的一侧至连接板的一侧逐渐向下倾斜,且倾斜板位于传送带的上方,倾斜板上端安装有多个位于落料孔下方的分料槽道,分料槽道的底部均匀转动设置有多个滚珠。As a preferred technical solution of the present invention, the material distribution assembly includes a support block, a wedge block, a blanking plate, an inclined plate and a material distribution channel, wherein: the inner wall of the feeding barrel and two sides along its width direction A plurality of supporting blocks are installed at equal intervals between the walls, and the upper end of the supporting blocks is provided with a wedge-shaped block. A blanking hole is formed between the two adjacent supporting blocks and the inner wall of the feeding cylinder. A blanking plate is symmetrically arranged in the length direction of the barrel, and an inclined plate is installed on the side of the drying chamber close to the feeding barrel. Located above the conveyor belt, the upper end of the inclined plate is equipped with a plurality of material distribution channels located below the blanking holes, and the bottom of the material distribution channel is evenly rotated and provided with a plurality of balls.
作为本发明的一种优选技术方案,所述网状筒的外壁沿其周向且从上到下等间距贯穿开设有多个集料孔,网状筒的外壁周向均匀设置有多个固定组,每个固定组包括两个关于粉碎块上下对称排布的辅助块。As a preferred technical solution of the present invention, the outer wall of the mesh cylinder is provided with a plurality of collecting holes along its circumferential direction and at equal intervals from top to bottom, and the outer wall of the mesh cylinder is uniformly provided with a plurality of fixed holes. Each fixed group includes two auxiliary blocks arranged symmetrically up and down with respect to the crushing block.
作为本发明的一种优选技术方案,所述网状筒的外壁从上到下等间距套设有多个转动抵靠在旋转筒内壁的环形板,环形板与粉碎组的数量相对应并位于粉碎组的下方,且环形板靠近网状筒的一侧与集料孔相平齐,环形板从靠近旋转筒的一侧至靠近网状筒的一侧逐渐向下倾斜,靠近网状筒上侧的两个环形板上周向均匀并贯穿开设有多个出料孔,多个环形板的出料孔的孔径从上到下逐渐减小。As a preferred technical solution of the present invention, the outer wall of the mesh cylinder is sleeved with a plurality of annular plates that rotate against the inner wall of the rotating cylinder at equal intervals from top to bottom. The annular plates correspond to the number of crushing groups and are located in Below the crushing group, and the side of the annular plate close to the mesh cylinder is flush with the collecting hole, the annular plate gradually slopes downward from the side close to the rotating cylinder to the side close to the mesh cylinder, and the side close to the upper side of the mesh cylinder is inclined downward. The two annular plates have a uniform circumferential direction and are provided with a plurality of discharge holes throughout, and the diameters of the discharge holes of the plurality of annular plates gradually decrease from top to bottom.
作为本发明的一种优选技术方案,所述承托板的下端沿其长度方向等间距设置有多个与电加热块交错排布的安装块,安装块的下端设置有齿状摊铺板。As a preferred technical solution of the present invention, the lower end of the support plate is provided with a plurality of installation blocks staggered with the electric heating blocks at equal intervals along its length direction, and the lower end of the installation blocks is provided with a toothed paving plate.
作为本发明的一种优选技术方案,所述滤水筒的内壁安装有与螺旋挤压板交错排布的螺旋固定座,螺旋固定座与螺旋挤压板的螺距一致,螺旋挤压板上等间距安装有多个限位条。As a preferred technical solution of the present invention, the inner wall of the water filter cylinder is provided with screw fixing seats that are arranged alternately with the screw extrusion plates, the screw fixing seats and the screw extrusion plates have the same pitch, and the screw extrusion plates are equally spaced There are several limit bars installed.
作为本发明的一种优选技术方案,所述分料槽道远离落料孔的一侧逐渐向远离烘干室中部的一侧倾斜,且远离落料孔一侧的多个分料槽道之间的间距逐渐增大。As a preferred technical solution of the present invention, the side of the material distribution channel away from the blanking hole is gradually inclined to the side away from the middle of the drying chamber, and one of the plurality of material distribution channels on the side away from the blanking hole is gradually inclined. The distance between them gradually increases.
三、有益效果:1.本发明通过滤水单元和干燥单元可以对发酵后的粪便进行滤水处理以及烘干处理,使得粪便呈干燥状,以便于粉碎单元对其进行粉碎处理;本发明提供的滤水单元通过螺旋挤压板配合螺旋固定座对粪便进行挤压,可以将粪便中的水挤出,从而能够增强对粪便的滤水效果;本发明提供的干燥单元通过电加热块可以对传送带上端的粪便进行加热烘干处理,且通过齿状摊铺板可以将传送带上端堆积的粪便进行刮平和翻动,以便于增大粪便受到的加热面积,进而增强对粪便的烘干效果。3. Beneficial effects: 1. The present invention can filter and dry the fermented feces through the water filtration unit and the drying unit, so that the feces are dry, so that the pulverizing unit can pulverize them; the present invention provides The water filtering unit of the feces squeezes the feces through the screw extrusion plate and the screw fixing seat, so that the water in the feces can be squeezed out, thereby enhancing the water filtering effect on the feces; the drying unit provided by the present invention The feces on the upper end of the conveyor belt are heated and dried, and the feces accumulated on the upper end of the conveyor belt can be scraped and turned by the toothed paving plate, so as to increase the heating area of the feces, thereby enhancing the drying effect of the feces.
2.本发明提供的粉碎单元通过多个粉碎块和多个辅助块可以对粪便进行多次粉碎处理,从而可以增强对粪便的粉碎效果,且便于将粉碎后的粪便收集。2. The pulverizing unit provided by the present invention can pulverize the feces multiple times through a plurality of pulverizing blocks and a plurality of auxiliary blocks, thereby enhancing the pulverizing effect of the feces and facilitating the collection of the pulverized feces.
3.本发明提供的分料组件通过分料槽道可以将粪便均匀的分布在传送带上,以便于对粪便进行后续的加热烘干。3. The material distribution component provided by the present invention can evenly distribute the feces on the conveyor belt through the material distribution channel, so as to facilitate subsequent heating and drying of the feces.
4.本发明通过限位条可以增大与粪便之间的摩擦力,进而可以提高螺旋挤压板对粪便的输送效率,且螺旋挤压板可以将滤水筒内壁的粪便刮除,防止粪便残留在滤水筒内壁难以清除。4. The present invention can increase the friction force with the feces through the limit bar, and then can improve the conveying efficiency of the feces by the screw extruding plate, and the spiral extruding plate can scrape the excrement on the inner wall of the water filter to prevent the feces from remaining. Difficult to remove on the inner wall of the water filter cartridge.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的立体结构示意图。FIG. 1 is a schematic view of the three-dimensional structure of the present invention.
图2是本发明的干燥单元的剖视图(沿传送带的横截面)。Figure 2 is a cross-sectional view (cross-section along the conveyor belt) of the drying unit of the present invention.
图3是本发明的干燥单元的局部剖切图。Figure 3 is a partial cutaway view of the drying unit of the present invention.
图4是本发明的分料组件的剖视图(沿承托块和楔形块的横截面)。Figure 4 is a cross-sectional view of the dispensing assembly of the present invention (cross-section along the support block and the wedge block).
图5是本发明的粉碎单元的剖视图(沿旋转筒和网状筒的纵截面)。Fig. 5 is a cross-sectional view of the pulverizing unit of the present invention (longitudinal section along the rotating drum and the mesh drum).
图6是本发明的粉碎单元的局部剖切图。Fig. 6 is a partial cutaway view of the pulverizing unit of the present invention.
图7是本发明的图6的F处局部放大图。FIG. 7 is a partial enlarged view of the part F of FIG. 6 according to the present invention.
图8是本发明的滤水单元的局部剖切图。Figure 8 is a partial cutaway view of the water filtering unit of the present invention.
附图标记:1、工作台;2、滤水单元;21、支撑架;22、滤水筒;221、螺旋固定座;222、限位条;23、投料筒;24、转轴;25、螺旋挤压板;26、三号电机;27、出水网孔板;28、固定板;29、集水箱;20、引导口;201、输送管;3、干燥单元;31、烘干室;311、连接板;312、限位轴;32、进料筒;33、分料组件;331、承托块;332、楔形块;333、下料板;334、倾斜板;335、分料槽道;34、定位块;35、承托板;351、安装块;352、齿状摊铺板;36、电加热块;37、支撑轴;38、传送带;39、一号电机;4、粉碎单元;41、导向筒;42、旋转筒;43、粉碎块;44、二号电机;45、主动齿轮;46、定位齿座;47、下料口;48、网状筒;481、锥形筒;482、集料孔;483、辅助块;484、环形板;485、出料孔;49、收集筒。Reference numerals: 1, workbench; 2, water filter unit; 21, support frame; 22, water filter cylinder; 221, screw fixing seat; 222, limit bar; 23, feeding cylinder; 24, rotating shaft; Pressure plate; 26, No. 3 motor; 27, outlet mesh plate; 28, fixed plate; 29, water collecting tank; 20, guide port; 201, conveying pipe; 3, drying unit; 31, drying chamber; 311, connection plate; 312, limit shaft; 32, feed cylinder; 33, material distribution assembly; 331, support block; 332, wedge block; 333, blanking plate; 334, inclined plate; 335, material distribution channel; 34 , positioning block; 35, bearing plate; 351, installation block; 352, toothed paving plate; 36, electric heating block; 37, support shaft; 38, conveyor belt; 39, No. 1 motor; 4, crushing unit; 41 , guide cylinder; 42, rotating cylinder; 43, crushing block; 44, motor No. 2; 45, driving gear; 46, positioning tooth seat; 47, discharge port; 48, mesh cylinder; 481, conical cylinder; 482 483, auxiliary block; 484, annular plate; 485, discharge hole; 49, collection cylinder.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
下面参考附图描述根据本发明实施例的一种养殖舍粪便自动处理设备。参阅图1,一种养殖舍粪便自动处理设备,包括工作台1、用于挤出粪便中水的滤水单元2、用于对粪便进行烘干的干燥单元3和用于对烘干后的粪便进行粉碎的粉碎单元4,工作台1为水平排布的矩形结构。The following describes an automatic treatment equipment for excrement in a breeding house according to an embodiment of the present invention with reference to the accompanying drawings. Referring to Fig. 1, an automatic treatment equipment for feces in a breeding house includes a workbench 1, a water filter unit 2 for squeezing out water in the feces, a drying unit 3 for drying the feces, and a drying unit 3 for drying the feces. The pulverizing unit 4 for pulverizing feces, and the worktable 1 is a rectangular structure arranged horizontally.
参阅图1、图2和图3,干燥单元3包括烘干室31、进料筒32、分料组件33、定位块34、承托板35、电加热块36、支撑轴37、传送带38和一号电机39,其中:工作台1上端的中部设置有烘干室31,烘干室31为可拆卸的拼接结构,以便于安装以及更换其内部的零部件,烘干室31长度方向的任意一侧壁且关于工作台1的宽度方向对称设置有两个连接板311,烘干室31的上端且远离连接板311的一侧开设有进料口,烘干室31远离进料口的一侧贯穿安装有进料筒32,进料筒32的上端安装有U形挡料板,进料筒32和烘干室31之间设置有分料组件33,烘干室31上端内壁通过定位块34安装有承托板35,承托板35的下端沿其长度方向等间距安装有多个电加热块36;承托板35的下端沿其长度方向等间距设置有多个与电加热块36交错排布的安装块351,安装块351的下端设置有齿状摊铺板352;烘干室31宽度方向的两侧壁以及两个连接板311的相对侧均转动设置有多个支撑轴37,多个支撑轴37之间通过传送带38相连接,传送带38的外壁沿支撑轴37的轴线方向对称设置有两个可发生弹性形变的柔性挡板,通过柔性挡板可以对粪便进行隔挡,避免粪便洒落至传送带38的边缘处而发生掉落,传送带38靠近进料筒32的一侧为落料端,传送带38远离进料筒32的一侧为输送端,且传送带38由两段水平部分和连接在两段水平部分之间的倾斜部分组成,其中输送端的水平部分高于落料端的水平部分,每个连接板311靠近传送带38的一侧均转动设置有两个转动抵靠在传送带38的拐角处的限位轴312,通过限位轴312可以对传送带38的拐角处进行限位,以便于传送带38的正常运转,烘干室31宽度方向的任意一侧壁通过电机座设置有一号电机39,一号电机39的输出轴穿过烘干室31后与任意一个支撑轴37相连接;需要说明的是,传送带38的外侧壁通过可拆卸的方式均匀设置有橡胶条(图中未示出),防止粪便在运输过程中沿传送带38向下滑落。1, 2 and 3, the drying unit 3 includes a drying
工作时,首先通过滤水单元2对粪便进行过滤并将粪便中的水挤出,然后滤水单元2将滤水后的粪便输送至进料筒32处,粪便在进料筒32的引导下并在分料组件33的作用下均匀的洒落至传送带38上,此时启动一号电机39,一号电机39带动传送带38顺时针转动,传送带38将粪便向粉碎单元4处输送,在此期间,启动电加热块36,通过电加热块36可以对传送带38上端的粪便进行加热烘干处理,且通过齿状摊铺板352可以将传送带38上端堆积的粪便进行刮平和翻动,以便于增大粪便受到的加热面积,进而增强对粪便的烘干效果,随后传送带38将烘干完成的粪便输送至粉碎单元4内。When working, the feces are first filtered through the water filtering unit 2 and the water in the feces is squeezed out, and then the water filtering unit 2 transports the filtered feces to the feeding
参阅图3和图4,分料组件33包括承托块331、楔形块332、下料板333、倾斜板334和分料槽道335,其中:进料筒32内壁且沿其宽度方向的两个侧壁之间等间距安装有多个承托块331,承托块331的上端设置有楔形块332,相邻的两个承托块331与进料筒32内壁之间形成落料孔,由于落料孔具有足够的空间,因此不会造成块状粪便堵住落料孔的问题,落料孔的底部关于进料筒32的长度方向对称设置有下料板333,烘干室31靠近进料筒32的一侧安装有倾斜板334,倾斜板334从进料筒32的一侧至连接板311的一侧逐渐向下倾斜,且倾斜板334位于传送带38的上方,倾斜板334上端安装有多个位于落料孔下方的分料槽道335,分料槽道335的底部均匀转动设置有多个滚珠(图中未示出),通过滚珠可以减小其与粪便之间的摩擦力,便于粪便沿分料槽道335向下掉落;分料槽道335远离落料孔的一侧逐渐向远离烘干室31中部的一侧倾斜,且远离落料孔一侧的多个分料槽道335的间距逐渐增大。3 and 4, the
工作时,滤水后的粪便输送至进料筒32内时,颗粒状的粪便掉落在落料孔内,而块状的粪便掉落在楔形块332上,通过楔形块332可以将掉落在其上端的块状粪便击碎,使得粪便经过落料孔并在下料板333的作用下掉落在分料槽道335内,随后粪便在重力作用下沿分料槽道335掉落在传送带38上,通过分料槽道335可以将粪便均匀的分布在传送带38上,以便于对粪便进行加热烘干。During operation, when the filtered feces are transported into the feeding
参阅图5、图6和图7,粉碎单元4包括导向筒41、旋转筒42、粉碎块43、二号电机44、主动齿轮45、定位齿座46、下料口47、网状筒48和收集筒49,其中:两个连接板311的相对侧且靠近传送带38输送端的一侧安装有导向筒41,导向筒41的下半部从上到下逐渐减小,工作台1的上端且位于导向筒41的下方开设有环形滑槽,环形滑槽内转动设置有旋转筒42,旋转筒42的内壁从上到下等间距安装有三个粉碎组,每个粉碎组包括沿旋转筒42周向排布的多个粉碎块43,工作台1的上端通过电机罩设置有二号电机44,二号电机44的输出轴套设有主动齿轮45,旋转筒42的外壁周向均匀设置有与主动齿轮45相啮合的定位齿座46,工作台1上且位于旋转筒42的内侧开设有与下料口47,下料口47的轴线与旋转筒42的轴线相重合,下料口47的上端安装有网状筒48,网状筒48的上端设置有锥形筒481,网状筒48的外壁沿其周向且从上到下等间距贯穿开设有多个集料孔482,网状筒48的外壁周向均匀设置有多个固定组,每个固定组包括两个关于粉碎块43上下对称排布的辅助块483;下料口47的下端通过可拆卸的方式设置有收集筒49;网状筒48的外壁从上到下等间距套设有多个转动抵靠在旋转筒42内壁的环形板484,环形板484与粉碎组的数量相对应并位于粉碎组的下方,且环形板484靠近网状筒48的一侧与集料孔482相平齐,环形板484从靠近旋转筒42的一侧至靠近网状筒48的一侧逐渐向下倾斜,靠近网状筒48上侧的两个环形板484上周向均匀并贯穿开设有多个出料孔485,多个环形板484的出料孔485的孔径从上到下逐渐减小;本实施例中,粉碎块43的底部可设置毛刷(图中未示出),毛刷抵靠在网状筒48最下侧的环形板484上,通过毛刷可以将环形板484上的粪便清扫至集料孔482或出料孔485内,避免粪便残留在环形板484上。5, 6 and 7, the crushing unit 4 includes a
工作时,传送带38将烘干后的粪便输送至导向筒41内,导向筒41将粪便导入旋转筒42内,网状筒48顶部的锥形筒481可将粪便引导至旋转筒42和网状筒48之间,由于未经破碎的粪便直径较大,因此粪便堆积在网状筒48最上侧的环形板484上端,随后打开二号电机44,二号电机44通过主动齿轮45配合定位齿座46带动旋转筒42进行转动,粉碎块43随旋转筒42转动,使得粉碎块43配合辅助块483对粪便进行粉碎处理,在此期间,若粪便符合粉碎标准,则粪便在环形板484的导向作用下沿集料孔482直接掉落在收集筒49内,而不符合粉碎标准的粪便沿网状筒48上侧环形板484的出料孔485向下掉落在网状筒48中部的环形板484上,以便于接受二次粉碎,直到粪便穿过网状筒48中部环形板484的出料口后掉落在网状筒48下侧的环形板484上,以便于粉碎块43和辅助块483对粪便进行第三次粉碎处理,通过对粪便的多次粉碎可以增强对粪便的粉碎效果,以确保粪便符合粉碎标准,随后符合粉碎标准的粪便在网状筒48下侧的环形板484的导向作用下沿集料孔482掉落在收集筒49内,接着将装有粪便的收集筒49从工作台1底部卸下即可。During operation, the
参阅图1和图8,滤水单元2包括支撑架21、滤水筒22、投料筒23、转轴24、螺旋挤压板25、三号电机26、出水网孔板27、固定板28、集水箱29、引导口20和输送管201,其中:工作台1的上端且位于烘干室31远离连接板311的一侧安装有两个支撑架21,两个支撑架21沿工作台1的长度方向排布,两个支撑架21的上端共同安装有滤水筒22,滤水筒22为可拆卸的拼接结构,以便于安装以及更换其内部的零部件,滤水筒22上端远离烘干室31的一侧开设有通孔,通孔内安装有延伸至滤水筒22外部的投料筒23,滤水筒22内转动设置有转轴24,转轴24的外壁套设有与滤水筒22内壁滑动配合的螺旋挤压板25,滤水筒22的内壁安装有与螺旋挤压板25交错排布的螺旋固定座221,螺旋固定座221与螺旋挤压板25的螺距一致,螺旋挤压板25上等间距安装有多个限位条222;通过限位条222可以增大螺旋挤压板25与粪便之间的摩擦力,进而可以提高螺旋挤压板25对粪便的输送效率,且螺旋挤压板25可以将滤水筒22内壁的粪便刮除,防止粪便残留在滤水筒22内壁难以清除,且通过螺旋挤压板25配合螺旋固定座221可以对粪便进行挤压,以便于将粪便中的水挤出,从而能够增强对粪便的滤水效果,滤水筒22远离烘干室31的一侧通过电机架安装有三号电机26,三号电机26的输出轴穿过滤水筒22后与转轴24相连接,滤水筒22的下端开设有缺口,缺口内设置有出水网孔板27,两个支撑架21的相对侧且位于滤水筒22的下方设置有固定板28,固定板28的上端通过可拆卸的方式安装有集水箱29,滤水筒22靠近烘干室31的一侧且靠近其下侧开设有引导口20,引导口20靠近烘干室31的一侧安装有输送管201,输送管201远离滤水筒22的一端位于进料筒32的上方。1 and 8, the water filtering unit 2 includes a support frame 21, a
工作时,首先将发酵后的粪便通过投料筒23倒入至滤水筒22内,然后启动三号电机26,三号电机26通过转轴24带动螺旋挤压板25转动,螺旋挤压板25带动粪便向靠近引导口20的一侧移动,与此同时,螺旋挤压板25转动的同时配合螺旋固定座221对粪便进行挤压,以便于将粪便中的水挤出,挤出的水经过出水网孔板27流出至集水箱29内,随后通过螺旋挤压板25将滤水完成的粪便输送至引导口20处并通过输送管201将粪便倒入进料筒32内,随后将集水箱29拆下,将其内部的废水倒出再安装在固定板28上即可。When working, first pour the fermented excrement into the
本发明的工作过程如下:S1:首先将发酵后的粪便通过投料筒23倒入至滤水筒22内,然后启动三号电机26,三号电机26通过转轴24带动螺旋挤压板25转动,螺旋挤压板25配合螺旋固定座221将粪便中的水挤出,随后螺旋挤压板25将滤水完成的粪便输送至引导口20处并通过输送管201将粪便倒入进料筒32内。The working process of the present invention is as follows: S1: at first pour the fermented feces into the
S2:滤水后的粪便输送至进料筒32内时,颗粒状的粪便掉落在落料孔内,通过楔形块332可以将块状的粪便击碎,使得粪便经过落料孔并在下料板333的作用下掉落在分料槽道335内,然后粪便沿分料槽道335掉落在传送带38上,随后启动一号电机39,一号电机39带动传送带38将粪便向粉碎单元4处输送,在此期间,启动电加热块36,通过电加热块36可以对传送带38上端的粪便进行加热烘干处理,随后传送带38将烘干完成的粪便输送至导向筒41内。S2: When the filtered feces are transported into the feeding
S3:导向筒41将粪便导入旋转筒42内,锥形筒481将粪便引导至旋转筒42和网状筒48之间,随后打开二号电机44,二号电机44通过主动齿轮45配合定位齿座46带动旋转筒42和粉碎块43进行转动,通过多个粉碎块43配合多个辅助块483对粪便进行多次挤压粉碎处理,使得符合粉碎标准的粪便在环形板484的导向作用下沿集料孔482直接掉落在收集筒49内,随后将装有粪便的收集筒49卸下即可;重复上述步骤即可完成对粪便的自动处理。S3: The
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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Denomination of invention: An automatic manure processing equipment for breeding houses Granted publication date: 20220909 Pledgee: Shandong Linqu Rural Commercial Bank Co.,Ltd. Pledgor: Shandong zunrun shengluojie Food Co.,Ltd. Registration number: Y2025980029998 |
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