CN114886074B - Sterilization systems for food processing - Google Patents
Sterilization systems for food processing Download PDFInfo
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- CN114886074B CN114886074B CN202210627642.9A CN202210627642A CN114886074B CN 114886074 B CN114886074 B CN 114886074B CN 202210627642 A CN202210627642 A CN 202210627642A CN 114886074 B CN114886074 B CN 114886074B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/003—Control or safety devices for sterilisation or pasteurisation systems
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/20—Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及食品杀菌技术领域,尤其是涉及用于食品加工的杀菌系统。The present invention relates to the technical field of food sterilization, in particular to a sterilization system used for food processing.
背景技术Background technique
在食品生产加工中,需要对产品进行杀菌处理。为了充分保留食材风味和营养成分,通常对于牛奶、酱菜等产品可以采用巴氏消毒的技术路线。而对于袋装等密封包装的产品,水浴巴氏消毒相比于空气加热拥有更好的热传导效率,其生产效率能够大大提升。然而,巴氏消毒的工艺温度根据具体产品的种类不同,可以在60℃到90℃之间灵活调整,因此传统的单水槽单水温水水浴巴氏消毒设备已经不能满足多品类生产线的转换要求,每种产品线单独配备一个水浴巴氏消毒设备固然能够保证总体生产效率,但设备成本会大大增加。In food production and processing, products need to be sterilized. In order to fully preserve the flavor and nutrients of the ingredients, pasteurization technology is usually used for products such as milk and pickles. For sealed packaging products such as bagged products, water bath pasteurization has better heat conduction efficiency than air heating, and its production efficiency can be greatly improved. However, the process temperature of pasteurization can be flexibly adjusted between 60°C and 90°C depending on the specific type of product. Therefore, the traditional single-sink single-water warm water water bath pasteurization equipment can no longer meet the conversion requirements of multi-category production lines. Each product line is equipped with a water bath pasteurization equipment. Although it can ensure the overall production efficiency, the equipment cost will be greatly increased.
发明内容Summary of the invention
本发明针对现有技术中存在的技术问题,提供一种能同时进行多个温度下的水浴巴氏消毒流程且循环利用热水实现节能减排的用于食品加工的杀菌系统。The present invention aims at the technical problems existing in the prior art and provides a sterilization system for food processing which can simultaneously carry out water bath pasteurization processes at multiple temperatures and recycle hot water to achieve energy saving and emission reduction.
本发明解决上述技术问题的技术方案如下:用于食品加工的杀菌系统,包括升温室和保温室;所述保温室环绕设置在所述升温室的周围;所述升温室内部设置有回转槽、料框和抬升机构;所述回转槽旋转设置在所述升温室的内部;所述料框的相对两侧分别与回转槽边缘和抬升机构连接;所述料框的中段部位下凹沉入所述回转槽内部;所述抬升机构驱动所述料框绕着回转槽的边缘连接处翻转运动;所述保温室内部设置有隔板;若干个所述隔板环向分布,将所述保温室内部分隔成若干个单元腔;旋转的所述回转槽带动所述料框的翻转倾倒方向在不同的所述单元腔之间切换。The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a sterilization system for food processing, comprising a heating chamber and a holding chamber; the holding chamber is arranged around the heating chamber; a rotary groove, a material frame and a lifting mechanism are arranged inside the heating chamber; the rotary groove is rotatably arranged inside the heating chamber; the opposite sides of the material frame are respectively connected to the edge of the rotary groove and the lifting mechanism; the middle section of the material frame is recessed and sunken into the interior of the rotary groove; the lifting mechanism drives the material frame to flip around the edge connection of the rotary groove; a partition is arranged inside the holding chamber; a plurality of the partitions are distributed circumferentially to divide the interior of the holding chamber into a plurality of unit cavities; the rotating rotary groove drives the flipping and dumping direction of the material frame to switch between different unit cavities.
优选地,上述的用于食品加工的杀菌系统,其中所述单元腔顶部开口;所述单元腔内部设置有引料板和搅动杆;所述引料板倾斜设置在所述单元腔的开口处;所述引料板的板面高度沿着远离所述升温室的方向逐渐变小;所述引料板的顶部沿着自身长度方向平行间隔设置有若干个滑槽;所述引料板的较低一端与单元腔内壁之间留有间隔;所述搅动杆设置在所述引料板的下方;所述引料板上竖直嵌插设置有提升杆;所述搅动杆与所述提升杆连接;所述搅动杆随着所述提升杆的升降同步在单元腔内移动;若干个所述搅动杆沿着高度方向间隔分布;不同的所述搅动杆在竖直方向上相互错开。Preferably, the above-mentioned sterilization system for food processing, wherein the top of the unit cavity is open; a feed guide plate and a stirring rod are arranged inside the unit cavity; the feed guide plate is inclined at the opening of the unit cavity; the plate surface height of the feed guide plate gradually decreases in the direction away from the heating chamber; the top of the feed guide plate is provided with a plurality of slide grooves parallel to and spaced apart along its own length direction; a gap is left between the lower end of the feed guide plate and the inner wall of the unit cavity; the stirring rod is arranged below the feed guide plate; a lifting rod is vertically embedded on the feed guide plate; the stirring rod is connected to the lifting rod; the stirring rod moves in the unit cavity synchronously with the lifting and lowering of the lifting rod; a plurality of the stirring rods are spaced apart along the height direction; and different stirring rods are staggered from each other in the vertical direction.
优选地,上述的用于食品加工的杀菌系统,其中所述单元腔靠外一侧开设有排料窗;所述单元腔的底部间隔垫设有衬板;所述衬板的上表面高度沿着靠近所述排料窗的方向逐渐变小;所述排料窗的下沿与所述衬板上表面齐平衔接;所述保温室的外围环绕设置有传送带;所述传送带接引设置在所述排料窗出料路径下方;所述传送带的下方设置有回收槽;所述回收槽通过过滤加热组件将液态加热介质输送回回转槽和单元腔内部。Preferably, in the above-mentioned sterilization system for food processing, a discharge window is provided on the outer side of the unit cavity; a lining plate is provided at the bottom interval pad of the unit cavity; the upper surface height of the lining plate gradually decreases in the direction approaching the discharge window; the lower edge of the discharge window is flush with the upper surface of the lining plate; a conveyor belt is arranged around the periphery of the insulation chamber; the conveyor belt is connected below the discharge path of the discharge window; a recovery trough is arranged below the conveyor belt; the recovery trough transports the liquid heating medium back to the rotary trough and the inside of the unit cavity through the filtering and heating component.
优选地,上述的用于食品加工的杀菌系统,其中所述过滤加热组件包括顺次衔接的滤网腔和中转腔;所述滤网腔的进口端连接设置有第一输送管;所述第一输送管延伸进所述回收槽内部的一端设置有第一泵机;所述中转腔内部设置有第二泵机;所述第二泵机的出口端连接设置有第二输送管;所述第二输送管环绕设置在升温室和保温室的顶部之间;所述第二输送管面向所述回转槽的一侧设置有第一出水阀;所述第二输送管面向所述保温室的一侧设置有第二出水阀;所述第二出水阀与所述单元腔一一对应设置。Preferably, the above-mentioned sterilization system for food processing, wherein the filtering and heating component includes a filter cavity and a transfer cavity connected in sequence; the inlet end of the filter cavity is connected to a first delivery pipe; the end of the first delivery pipe extending into the recovery tank is provided with a first pump; the transfer cavity is provided with a second pump; the outlet end of the second pump is connected to a second delivery pipe; the second delivery pipe is arranged in a surrounding manner between the top of the heating chamber and the insulation chamber; the side of the second delivery pipe facing the rotary tank is provided with a first water outlet valve; the side of the second delivery pipe facing the insulation chamber is provided with a second water outlet valve; the second water outlet valve is arranged one-to-one with the unit cavity.
优选地,上述的用于食品加工的杀菌系统,其中还包括独立加热组件;所述独立加热组件包括搅拌头和蒸汽喷头;所述搅拌头与所述单元腔的底部旋转连接;所述搅拌头位于所述衬板的下方;所述蒸汽喷头分布在所述隔板上;所述隔板内部设置有与蒸汽喷头连通的蒸汽管路;所述单元腔内壁上还设置有温度传感器;若干个所述温度传感器环向间隔分布。Preferably, the above-mentioned sterilization system for food processing also includes an independent heating component; the independent heating component includes a stirring head and a steam nozzle; the stirring head is rotatably connected to the bottom of the unit cavity; the stirring head is located below the lining plate; the steam nozzle is distributed on the partition; a steam pipeline connected to the steam nozzle is arranged inside the partition; a temperature sensor is also arranged on the inner wall of the unit cavity; a plurality of the temperature sensors are distributed circumferentially at intervals.
优选地,上述的用于食品加工的杀菌系统,其中所述蒸汽喷头包括管件和套筒;所述套筒回转套设在所述管件上;所述管件侧面开设有气窗;所述套筒中段区域向外隆起,在内部构成缓冲腔;所述缓冲腔上开设有出气孔;所述出气孔上衔接设置有导气管;所述导气管沿着所述缓冲腔外表面轮廓回转路径的切向分布;当所述气窗与所述缓冲腔位置对应时,所述出气孔喷射气流推动缓冲腔回转。Preferably, the above-mentioned sterilization system for food processing, wherein the steam nozzle includes a pipe and a sleeve; the sleeve is rotatably mounted on the pipe; an air window is provided on the side of the pipe; the middle area of the sleeve bulges outward to form a buffer cavity inside; an air outlet is provided on the buffer cavity; an air guide tube is connected to the air outlet; the air guide tube is distributed tangentially along the rotation path of the outer surface contour of the buffer cavity; when the air window corresponds to the position of the buffer cavity, the air outlet sprays air flow to drive the buffer cavity to rotate.
优选地,上述的用于食品加工的杀菌系统,其中所述出气孔在所述套筒上对称设置有两个;不同出气孔上的所述导气管统一按顺时针或逆时针的推动方向布置。Preferably, in the above-mentioned sterilization system for food processing, two air outlets are symmetrically arranged on the sleeve; and the air guide tubes on different air outlets are uniformly arranged in a clockwise or counterclockwise pushing direction.
优选地,上述的用于食品加工的杀菌系统,其中所述管件的末端设有阻流塞;所述阻流塞包括旋转连接的固定件和活动件;所述活动件与所述套筒的末端密封镶嵌配合;所述固定件连接设置在所述管件和所述活动件之间;所述固定件与所述管件固定连接;所述管件与固定件的衔接处侧面开设有泄气口;所述套筒在所述管件外部阻尼滑动调节位置;当所述缓冲腔与所述气窗位置对应时,所述活动件镶嵌封堵住所述套筒的末端;当所述套筒沿着管件长度方向滑动靠近隔板时,所述活动件脱离套筒,泄气口与外界连通。Preferably, in the above-mentioned sterilization system for food processing, a baffle is provided at the end of the pipe; the baffle includes a fixed part and a movable part which are rotatably connected; the movable part is sealed and embedded in the end of the sleeve; the fixed part is connected and arranged between the pipe and the movable part; the fixed part is fixedly connected to the pipe; an air vent is opened on the side of the connection between the pipe and the fixed part; the sleeve damps and slides to adjust the position outside the pipe; when the buffer cavity corresponds to the position of the air window, the movable part is embedded and blocks the end of the sleeve; when the sleeve slides along the length direction of the pipe and approaches the partition, the movable part detaches from the sleeve, and the air vent is connected to the outside.
优选地,上述的用于食品加工的杀菌系统,其中所述固定件的截面沿着远离所述固定件的方向逐渐缩小。Preferably, in the above-mentioned sterilization system for food processing, the cross-section of the fixing member gradually decreases in a direction away from the fixing member.
本发明的有益效果是:(1)用于食品加工的杀菌系统,包括升温室和保温室;保温室环绕设置在升温室的周围;升温室内部设置有回转槽、料框和抬升机构;回转槽旋转设置在升温室的内部;料框的相对两侧分别与回转槽边缘和抬升机构连接;保温室内部设置有隔板;若干个隔板环向分布,将保温室内部分隔成若干个单元腔;旋转的回转槽带动料框的翻转倾倒方向在不同的单元腔之间切换;升温室的作用在于将放入其中的待处理产品加热至工艺温度,而保温室则可以将经过加热后的待处理产品分区域保存,不同的单元腔之间可以存在温差,进而根据产品包装体积、内部食品种类的不同,在同一个杀菌系统内部同时进行多个温度下的水浴巴氏消毒流程;(2)用于食品加工的杀菌系统,保温室的外围环绕设置有传送带;传送带的下方设置有回收槽;回收槽通过过滤加热组件将液态加热介质输送回回转槽和单元腔内部;从而让回流的热水接近工艺要求,后续只需要对单元腔内的水温进行短暂微调即可投入使用,大大提高了杀菌系统的循环工作效率;(3)用于食品加工的杀菌系统,隔板上设置蒸汽喷头,单元腔内壁上还设置有温度传感器;蒸汽喷头包括管件和套筒;套筒回转套设在管件上;管件侧面开设有气窗;套筒中段区域向外隆起,在内部构成缓冲腔;缓冲腔上开设有出气孔;出气孔上衔接设置有导气管;导气管沿着缓冲腔外表面轮廓回转路径的切向分布;利用导气管的变向效果,避免整体直接冲击产品包装,避免了局部过热,提升了消毒处理的稳定性。The beneficial effects of the present invention are as follows: (1) A sterilization system for food processing comprises a heating chamber and a heat preservation chamber; the heat preservation chamber is arranged around the heating chamber; a rotary trough, a material frame and a lifting mechanism are arranged inside the heating chamber; the rotary trough is rotatably arranged inside the heating chamber; the opposite sides of the material frame are respectively connected to the edge of the rotary trough and the lifting mechanism; a partition is arranged inside the heat preservation chamber; a plurality of partitions are distributed circumferentially to divide the interior of the heat preservation chamber into a plurality of unit cavities; the rotating rotary trough drives the flipping and dumping direction of the material frame to switch between different unit cavities; the heating chamber is used to heat the product to be processed placed therein to the process temperature, while the heat preservation chamber can store the heated product to be processed in different areas, and there can be a temperature difference between different unit cavities, and then according to the different product packaging volumes and the types of food inside, a water bath pasteurization process at multiple temperatures can be carried out simultaneously inside the same sterilization system; (2) A sterilization system for food processing A system, a conveyor belt is arranged around the outer periphery of the insulation chamber; a recovery tank is arranged below the conveyor belt; the recovery tank transports the liquid heating medium back to the rotary tank and the unit cavity through the filtering and heating component; thereby, the refluxed hot water is close to the process requirements, and only a brief fine adjustment of the water temperature in the unit cavity is required before it can be put into use, which greatly improves the circulation efficiency of the sterilization system; (3) A sterilization system for food processing, a steam nozzle is arranged on the partition, and a temperature sensor is also arranged on the inner wall of the unit cavity; the steam nozzle includes a pipe and a sleeve; the sleeve is rotatably mounted on the pipe; an air window is opened on the side of the pipe; the middle section of the sleeve bulges outward to form a buffer cavity inside; an air outlet is opened on the buffer cavity; an air duct is connected to the air outlet; the air duct is tangentially distributed along the rotating path of the outer surface contour of the buffer cavity; the change of direction effect of the air duct is utilized to avoid the overall direct impact on the product packaging, avoid local overheating, and improve the stability of the disinfection treatment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的杀菌系统俯视图;FIG1 is a top view of a sterilization system of the present invention;
图2为本发明的杀菌系统整体结构示意图;FIG2 is a schematic diagram of the overall structure of the sterilization system of the present invention;
图3为本发明的单元腔内部结构示意图;FIG3 is a schematic diagram of the internal structure of a unit cavity of the present invention;
图4为本发明的过滤加热组件结构示意图;FIG4 is a schematic diagram of the structure of the filter and heating assembly of the present invention;
图5为本发明的独立加热组件位置示意图;FIG5 is a schematic diagram of the position of an independent heating component of the present invention;
图6为本发明的蒸汽喷头结构示意图;FIG6 is a schematic diagram of the structure of the steam nozzle of the present invention;
图7为本发明的导气管出气状态示意图;FIG7 is a schematic diagram of the air outlet state of the air guide tube of the present invention;
图8为本发明的泄气口出气状态示意图。FIG. 8 is a schematic diagram of the gas outlet state of the gas vent of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
1、升温室,11、回转槽,12、料框,13、抬升机构,2、保温室,21、隔板,22、单元腔,23、独立加热组件,231、搅拌头,232、蒸汽喷头,233、温度传感器,241、引料板,242、搅动杆,243、滑槽,244、提升杆,25、排料窗,26、传送带,261、侧向导板,262、排料板,27、回收槽,29、衬板,200、泄气口,201、管件,202、套筒,203、气窗,204、缓冲腔,205、出气孔,206、导气管,207、阻流塞,208、固定件,209、活动件,3、过滤加热组件,31、滤网腔,32、中转腔,301、第一输送管,302、第一泵机,303、第二输送管,304、第一出水阀,305、第二出水阀。1. Heating chamber, 11. Rotating trough, 12. Material frame, 13. Lifting mechanism, 2. Insulating chamber, 21. Partition, 22. Unit cavity, 23. Independent heating component, 231. Stirring head, 232. Steam nozzle, 233. Temperature sensor, 241. Leading plate, 242. Stirring rod, 243. Slide, 244. Lifting rod, 25. Discharge window, 26. Conveyor belt, 261. Side guide plate, 262. Discharge plate, 27. Recovery trough, 2 9. Lining plate, 200. Air vent, 201. Pipe, 202. Sleeve, 203. Air window, 204. Buffer chamber, 205. Air outlet, 206. Air guide pipe, 207. Flow blocking plug, 208. Fixing part, 209. Movable part, 3. Filter and heating assembly, 31. Filter cavity, 32. Transfer cavity, 301. First delivery pipe, 302. First pump, 303. Second delivery pipe, 304. First water outlet valve, 305. Second water outlet valve.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
如图1-3所示,用于食品加工的杀菌系统,包括升温室1和保温室2;所述保温室2环绕设置在所述升温室1的周围;所述升温室1内部设置有回转槽11、料框12和抬升机构13;所述回转槽11旋转设置在所述升温室1的内部;所述料框12的相对两侧分别与回转槽11边缘和抬升机构13连接;所述料框12的中段部位下凹沉入所述回转槽11内部;所述抬升机构13驱动所述料框12绕着回转槽11的边缘连接处翻转运动;所述保温室2内部设置有隔板21;若干个所述隔板21环向分布,将所述保温室2内部分隔成若干个单元腔22;旋转的所述回转槽11带动所述料框12的翻转倾倒方向在不同的所述单元腔22之间切换。As shown in Fig. 1-3, a sterilization system for food processing comprises a heating chamber 1 and a heat preservation chamber 2; the heat preservation chamber 2 is arranged around the heating chamber 1; a rotary groove 11, a material frame 12 and a lifting mechanism 13 are arranged inside the heating chamber 1; the rotary groove 11 is rotatably arranged inside the heating chamber 1; the opposite sides of the material frame 12 are respectively connected to the edge of the rotary groove 11 and the lifting mechanism 13; the middle section of the material frame 12 is recessed and sunken into the inside of the rotary groove 11; the lifting mechanism 13 drives the material frame 12 to flip around the edge connection of the rotary groove 11; a partition 21 is arranged inside the heat preservation chamber 2; a plurality of the partitions 21 are distributed circumferentially to divide the inside of the heat preservation chamber 2 into a plurality of unit cavities 22; the rotating rotary groove 11 drives the flipping and dumping direction of the material frame 12 to switch between different unit cavities 22.
升温室1的作用在于将放入其中的待处理产品加热至工艺温度,而保温室2则可以将经过加热后的待处理产品分区域保存,从而保温室2内不同的单元腔22之间可以存在温差,进而在同一个杀菌系统内部进行多个温度下的水浴巴氏消毒流程。根据产品包装体积、内部食品种类的不同,可以将各个单元腔22的温度在60℃到90℃之间调节,具体而言,根据生产经验可以对袋装牛奶产品在62℃-65℃下保温30分钟来进行杀菌,而对于袋装酱菜类产品,则可以在85℃左右温度下保温5分钟来杀菌。升温室1通过回转槽11盛放热水等液态介质,料框12上镂空处理,可以充当打捞部件,在加热完成后通过自身翻转把产品倾倒至对应的单元腔22内;抬升机构13如图中所示,具体通过收放的拉绳来驱动料框12翻转活动。The function of the heating chamber 1 is to heat the product to be processed to the process temperature, while the insulation chamber 2 can store the heated product to be processed in different areas, so that there can be a temperature difference between different unit cavities 22 in the insulation chamber 2, and then the water bath pasteurization process at multiple temperatures can be carried out inside the same sterilization system. According to the product packaging volume and the type of food inside, the temperature of each unit cavity 22 can be adjusted between 60°C and 90°C. Specifically, according to production experience, the bagged milk product can be kept at 62°C-65°C for 30 minutes for sterilization, while for bagged pickles, it can be kept at about 85°C for 5 minutes for sterilization. The heating chamber 1 contains liquid media such as hot water through the rotary trough 11, and the material frame 12 is hollowed out, which can act as a salvage component. After heating is completed, the product is dumped into the corresponding unit cavity 22 by turning itself over; the lifting mechanism 13 is shown in the figure, and the material frame 12 is driven to turn over by the retractable pull rope.
如图2-3所示,所述单元腔22顶部开口;所述单元腔22内部设置有引料板241和搅动杆242;所述引料板241倾斜设置在所述单元腔22的开口处;所述引料板241的板面高度沿着远离所述升温室1的方向逐渐变小;所述引料板241的顶部沿着自身长度方向平行间隔设置有若干个滑槽243;所述引料板241的较低一端与单元腔22内壁之间留有间隔;所述搅动杆242设置在所述引料板241的下方;所述引料板241上竖直嵌插设置有提升杆244;所述搅动杆242与所述提升杆244连接;所述搅动杆242随着所述提升杆244的升降同步在单元腔22内移动;若干个所述搅动杆242沿着高度方向间隔分布;不同的所述搅动杆242在竖直方向上相互错开。As shown in Fig. 2-3, the top of the unit cavity 22 is open; a guide plate 241 and a stirring rod 242 are arranged inside the unit cavity 22; the guide plate 241 is tilted at the opening of the unit cavity 22; the height of the plate surface of the guide plate 241 gradually decreases in the direction away from the heating chamber 1; a plurality of slide grooves 243 are arranged at intervals in parallel along the length direction of the top of the guide plate 241; a gap is left between the lower end of the guide plate 241 and the inner wall of the unit cavity 22; the stirring rod 242 is arranged below the guide plate 241; a lifting rod 244 is vertically inserted on the guide plate 241; the stirring rod 242 is connected to the lifting rod 244; the stirring rod 242 moves in the unit cavity 22 synchronously with the lifting and lowering of the lifting rod 244; a plurality of the stirring rods 242 are spaced apart along the height direction; different stirring rods 242 are staggered from each other in the vertical direction.
引料板241可以借助自身的板面倾斜坡度接引从料框12倾倒而出的产品,使其平滑落入单元腔22所存的热水中;滑槽243的作用在于,可以避免产品向一侧汇集影响下料效率,提升产品在引料板241板面上的分布均匀性;提升杆244搭配搅动杆242,可以在升降活动中对产品和存水进行一定的搅动,从而提升整个单元腔22内的温度均匀性;搅动杆242如树杈板沿着提升杆244在各个方向分布,从而兼顾到整个单元腔22的空间。The guide plate 241 can use its own inclined slope to guide the products poured out from the material frame 12, so that they fall smoothly into the hot water stored in the unit cavity 22; the function of the slide 243 is to prevent the products from gathering to one side and affecting the unloading efficiency, and to improve the uniformity of the distribution of the products on the surface of the guide plate 241; the lifting rod 244 is matched with the stirring rod 242, which can stir the products and the stored water to a certain extent during the lifting and lowering activities, thereby improving the temperature uniformity in the entire unit cavity 22; the stirring rod 242 is distributed in all directions along the lifting rod 244 like a tree branch plate, so as to take into account the space of the entire unit cavity 22.
所述单元腔22靠外一侧开设有排料窗25;所述单元腔22的底部间隔垫设有衬板29;所述衬板29的上表面高度沿着靠近所述排料窗25的方向逐渐变小;所述排料窗25的下沿与所述衬板29上表面齐平衔接;所述保温室2的外围环绕设置有传送带26;所述传送带26接引设置在所述排料窗25出料路径下方;所述传送带26的下方设置有回收槽27;所述回收槽27通过过滤加热组件3将液态加热介质输送回回转槽11和单元腔22内部。A discharge window 25 is provided on the outer side of the unit cavity 22; a lining plate 29 is provided as a spacer at the bottom of the unit cavity 22; the height of the upper surface of the lining plate 29 gradually decreases in the direction approaching the discharge window 25; the lower edge of the discharge window 25 is flush with the upper surface of the lining plate 29; a conveyor belt 26 is arranged around the periphery of the insulation chamber 2; the conveyor belt 26 is connected and arranged below the discharge path of the discharge window 25; a recovery trough 27 is arranged below the conveyor belt 26; the recovery trough 27 transports the liquid heating medium back to the rotary trough 11 and the unit cavity 22 through the filtering and heating component 3.
排料窗25的作用在于,当保温时间到了之后,可以从该处把产品释放出去;排料窗25上铰接设置有密封门;而衬板29可以利用自身的倾斜坡度引导下层的产品在水流和重力分力作用下离开单元腔22,提升产品转移的效率;离开单元腔22的产品会下落到传送带26上,其余热水则落入回收槽内;传送带26的两侧可以设置凸起的防滚条,避免产品在下落惯性和离心力下从传送带26上滑落;防滚条上可以间隔设置漏水缺口,避免带上积水;传送带26上的产品在经过运输后会遭遇侧向导板261,从而沿着侧向导板261转移到排料板262上,最终离开杀菌系统完成整个杀菌过程;而回收槽27内的温水借助过滤加热组件3可以再次净化后重新加热回补到升温室1和保温室2中,减少了热量损失,有利于节能减排。The function of the discharge window 25 is that when the insulation time is up, the product can be released from there; a sealed door is hingedly provided on the discharge window 25; and the lining plate 29 can use its own inclination to guide the lower layer of products to leave the unit cavity 22 under the action of water flow and gravity component force, thereby improving the efficiency of product transfer; the products leaving the unit cavity 22 will fall onto the conveyor belt 26, and the remaining hot water will fall into the recovery tank; raised anti-roll bars can be provided on both sides of the conveyor belt 26 to prevent the products from sliding off the conveyor belt 26 under the inertia of falling and centrifugal force; water leakage gaps can be provided at intervals on the anti-roll bars to avoid water accumulation on the belt; the products on the conveyor belt 26 will encounter the side guide plate 261 after transportation, and thus transfer to the discharge plate 262 along the side guide plate 261, and finally leave the sterilization system to complete the entire sterilization process; and the warm water in the recovery tank 27 can be purified again with the help of the filtering and heating component 3 and then reheated and replenished to the heating chamber 1 and the insulation chamber 2, thereby reducing heat loss and being beneficial to energy conservation and emission reduction.
如图4所示,所述过滤加热组件3包括顺次衔接的滤网腔31和中转腔32;所述滤网腔31的进口端连接设置有第一输送管301;所述第一输送管301延伸进所述回收槽27内部的一端设置有第一泵机302;所述中转腔32内部设置有第二泵机;所述第二泵机的出口端连接设置有第二输送管303;所述第二输送管303环绕设置在升温室1和保温室2的顶部之间;所述第二输送管303面向所述回转槽11的一侧设置有第一出水阀304;所述第二输送管303面向所述保温室2的一侧设置有第二出水阀305;所述第二出水阀305与所述单元腔22一一对应设置。As shown in Figure 4, the filtering and heating component 3 includes a filter cavity 31 and a transfer cavity 32 connected in sequence; the inlet end of the filter cavity 31 is connected to a first delivery pipe 301; the end of the first delivery pipe 301 extending into the recovery tank 27 is provided with a first pump 302; a second pump is provided inside the transfer cavity 32; the outlet end of the second pump is connected to a second delivery pipe 303; the second delivery pipe 303 is arranged around the top of the heating chamber 1 and the insulation chamber 2; the second delivery pipe 303 is provided with a first water outlet valve 304 on the side facing the rotary tank 11; the second delivery pipe 303 is provided with a second water outlet valve 305 on the side facing the insulation chamber 2; the second water outlet valve 305 is arranged one-to-one with the unit cavity 22.
滤网腔31内嵌插设置有多道滤网,可以将回收温水中的固体杂质拦截下来,嵌插式的滤网可以快速插拔更换,便于滤网腔31维护;中转腔32内则设置有加热棒,能够在温水流经时对其进行加热,从而让回流的热水接近工艺要求,后续只需要对单元腔22内的水温进行短暂微调即可投入使用,大大提高了杀菌系统的循环工作效率;当需要对升温室1补水时,第二出水阀305关闭,第一出水阀304打开;当需要对保温室2补水时,对应单元腔22的第二出水阀305打开,第一出水阀304关闭;图中仅画出两个第二出水阀305作示意,其分布密度取决于单元腔22的分布数量。Multiple filters are embedded in the filter cavity 31 to intercept solid impurities in the recovered warm water. The embedded filters can be quickly plugged in and replaced, which is convenient for maintenance of the filter cavity 31; a heating rod is provided in the transfer cavity 32 to heat the warm water when it flows through, so that the refluxed hot water is close to the process requirements. Subsequently, only a brief fine-tuning of the water temperature in the unit cavity 22 is required before it can be put into use, which greatly improves the circulation efficiency of the sterilization system; when it is necessary to replenish water in the heating chamber 1, the second water outlet valve 305 is closed and the first water outlet valve 304 is opened; when it is necessary to replenish water in the insulation chamber 2, the second water outlet valve 305 corresponding to the unit cavity 22 is opened and the first water outlet valve 304 is closed; only two second water outlet valves 305 are drawn in the figure for illustration, and their distribution density depends on the distribution number of the unit cavities 22.
该杀菌系统还包括独立加热组件23;所述独立加热组件23包括搅拌头231和蒸汽喷头232;所述搅拌头231与所述单元腔22的底部旋转连接;所述搅拌头231位于所述衬板29的下方;所述蒸汽喷头232分布在所述隔板21上;所述隔板21内部设置有与蒸汽喷头232连通的蒸汽管路;所述单元腔22内壁上还设置有温度传感器233;若干个所述温度传感器233环向间隔分布。The sterilization system also includes an independent heating component 23; the independent heating component 23 includes a stirring head 231 and a steam nozzle 232; the stirring head 231 is rotatably connected to the bottom of the unit cavity 22; the stirring head 231 is located below the lining plate 29; the steam nozzle 232 is distributed on the partition 21; a steam pipeline connected to the steam nozzle 232 is arranged inside the partition 21; a temperature sensor 233 is also arranged on the inner wall of the unit cavity 22; a plurality of the temperature sensors 233 are distributed circumferentially at intervals.
独立加热组件23用于在单元腔22获得过滤加热组件3新注入的热水后进行二次调温;在工作时,夹板头231旋转,产生的向上水流穿过衬板29对单元腔22内的存水起到混合作用,促进温度均布;蒸汽喷头232则使用蒸汽管路将其它生产线上锅炉设备所产蒸汽导入单元腔22内部,用来加热存水;温度传感器233设置在隔板21和单元腔22内壁上构成一圈测量组合,可以多点测量来实现对温度的精确监控,避免局部发生过热情况而造成产品损坏。The independent heating component 23 is used to perform secondary temperature adjustment after the unit cavity 22 obtains the newly injected hot water from the filtering and heating component 3; when working, the clamp head 231 rotates, and the upward water flow generated passes through the lining plate 29 to mix the stored water in the unit cavity 22, thereby promoting temperature uniformity; the steam nozzle 232 uses a steam pipeline to introduce the steam produced by the boiler equipment on other production lines into the unit cavity 22 to heat the stored water; the temperature sensor 233 is arranged on the partition 21 and the inner wall of the unit cavity 22 to form a circle of measurement combination, which can realize multi-point measurement to realize accurate monitoring of the temperature and avoid local overheating and damage to the product.
如图6所示,所述蒸汽喷头232包括管件201和套筒202;所述套筒202回转套设在所述管件201上;所述管件201侧面开设有气窗203;所述套筒202中段区域向外隆起,在内部构成缓冲腔204;所述缓冲腔204上开设有出气孔205;所述出气孔205上衔接设置有导气管206;所述导气管206沿着所述缓冲腔204外表面轮廓回转路径的切向分布;当所述气窗203与所述缓冲腔204位置对应时,所述出气孔205喷射气流推动缓冲腔204回转。As shown in Figure 6, the steam nozzle 232 includes a pipe 201 and a sleeve 202; the sleeve 202 is rotatably sleeved on the pipe 201; an air window 203 is provided on the side of the pipe 201; the middle area of the sleeve 202 bulges outward, forming a buffer cavity 204 inside; an air outlet 205 is provided on the buffer cavity 204; an air guide pipe 206 is connected to the air outlet 205; the air guide pipe 206 is tangentially distributed along the rotation path of the outer surface contour of the buffer cavity 204; when the air window 203 corresponds to the position of the buffer cavity 204, the air outlet 205 sprays air to drive the buffer cavity 204 to rotate.
当单元腔22内已经倾倒有产品后,直接向腔中心喷射蒸汽容易灼伤靠外侧的产品包装,此时可以借助缓冲腔204的变向作用,让蒸汽从沿着管件201流动变成从导气管206喷出,从而让整体的首先解热隔板21附近的水浴,随后搅拌头231的搅动作用让整体水浴混合,实现产品的均匀升温加热。When the product has been poured into the unit cavity 22, spraying steam directly into the center of the cavity may easily burn the product packaging on the outside. At this time, the buffer cavity 204 can be used to change the direction of the steam from flowing along the pipe 201 to being sprayed from the air guide pipe 206, so that the water bath near the partition 21 is first deheated, and then the stirring head 231 is used to stir the entire water bath to achieve uniform heating of the product.
所述出气孔205在所述套筒202上对称设置有两个;不同出气孔205上的所述导气管206统一按顺时针或逆时针的推动方向布置。Two air outlet holes 205 are symmetrically arranged on the sleeve 202; the air guide tubes 206 on different air outlet holes 205 are uniformly arranged in a clockwise or counterclockwise pushing direction.
导气管206在喷出蒸汽的同时也会给缓冲腔204施加一个切线反冲力,从而让套筒202整体发生旋转,导气管206在旋转中也可以不断改变喷射方向,从而对隔板21附近的水浴进行重点加热,在通过搅拌头231的整体混合作用让产品被温和加热,避免直接接触蒸汽而造成外部损坏或内部食品过热。When the air guide tube 206 sprays steam, it also applies a tangential recoil force to the buffer chamber 204, so that the sleeve 202 rotates as a whole. The air guide tube 206 can also continuously change the spray direction during rotation, so as to focus on heating the water bath near the partition 21. The overall mixing action of the stirring head 231 allows the product to be gently heated to avoid direct contact with steam to cause external damage or overheating of internal food.
所述管件21的末端设有阻流塞207;所述阻流塞207包括旋转连接的固定件208和活动件209;所述活动件209与所述套筒202的末端密封镶嵌配合;所述固定件208连接设置在所述管件21和所述活动件209之间;所述固定件208与所述管件21固定连接;所述管件21与固定件208的衔接处侧面开设有泄气口200;所述套筒202在所述管件21外部阻尼滑动调节位置;当所述缓冲腔204与所述气窗203位置对应时,所述活动件209镶嵌封堵住所述套筒202的末端;当所述套筒202沿着管件201长度方向滑动靠近隔板21时,所述活动件209脱离套筒202,泄气口200与外界连通。A baffle 207 is provided at the end of the pipe 21; the baffle 207 includes a rotatably connected fixed part 208 and a movable part 209; the movable part 209 is sealed and inlaid with the end of the sleeve 202; the fixed part 208 is connected and arranged between the pipe 21 and the movable part 209; the fixed part 208 is fixedly connected to the pipe 21; an air vent 200 is opened on the side of the connection between the pipe 21 and the fixed part 208; the sleeve 202 is damped and slidably adjusted on the outside of the pipe 21; when the buffer cavity 204 corresponds to the position of the air window 203, the movable part 209 is inlaid and blocks the end of the sleeve 202; when the sleeve 202 slides along the length direction of the pipe 201 and approaches the partition 21, the movable part 209 is separated from the sleeve 202, and the air vent 200 is connected to the outside.
如图7所示,所述活动件209镶嵌封堵住所述套筒202的末端时,活动件209和套筒202同步旋转,此时蒸汽通过导气管206释放;如图8所示,当套筒202被调整至与活动件209脱离时,蒸汽就可以从泄气口200喷出,而气窗203和出气孔205相互错开不再连通,此时除泄气口200外,部分蒸汽直接从气窗203处喷出,从而同时兼顾隔板附近的边缘水域和单元腔22中心处的水域,整体加热其速度更快,显著提高升温效率,该种加热模式可以在产品尚未倾倒进单元腔22内时使用,从而不用考虑产品瞬时过热的问题,调温提速的同时保证水浴巴氏消毒的工艺稳定性。As shown in FIG7 , when the movable part 209 is embedded and blocks the end of the sleeve 202, the movable part 209 and the sleeve 202 rotate synchronously, and the steam is released through the air duct 206; as shown in FIG8 , when the sleeve 202 is adjusted to be separated from the movable part 209, the steam can be ejected from the air vent 200, and the air window 203 and the air outlet 205 are staggered and no longer connected. At this time, in addition to the air vent 200, part of the steam is ejected directly from the air window 203, thereby taking into account the edge water area near the partition and the water area at the center of the unit cavity 22 at the same time, and the overall heating speed is faster, which significantly improves the heating efficiency. This heating mode can be used when the product has not yet been poured into the unit cavity 22, so there is no need to consider the problem of instantaneous overheating of the product. The temperature is adjusted and the speed is increased while ensuring the process stability of water bath pasteurization.
所述固定件208的截面沿着远离所述固定件208的方向逐渐缩小。The cross section of the fixing member 208 gradually decreases along a direction away from the fixing member 208 .
固定件208的收缩状轮廓可以为蒸汽的喷射提供一定的引导作用,让其像图中箭头所示与关键201长度方向成一定角度喷射而出,减少活动件209端面对喷射路径的阻挡。The contracted profile of the fixing part 208 can provide a certain guidance for the injection of steam, allowing it to be injected at a certain angle to the length direction of the key 201 as shown by the arrow in the figure, thereby reducing the obstruction of the injection path by the end face of the movable part 209.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation of the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
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