CN114878100A - A water meter seal detection method - Google Patents
A water meter seal detection method Download PDFInfo
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- CN114878100A CN114878100A CN202210630183.XA CN202210630183A CN114878100A CN 114878100 A CN114878100 A CN 114878100A CN 202210630183 A CN202210630183 A CN 202210630183A CN 114878100 A CN114878100 A CN 114878100A
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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Abstract
Description
技术领域technical field
本发明涉及水表密封检测技术领域,更具体地涉及一种水表密封检测方法。The invention relates to the technical field of water meter seal detection, and more particularly to a water meter seal detection method.
背景技术Background technique
水表的密封性的检测是检查水表内部空间的密封性,存不存在水源泄露的情况,水表的密封性检验水表是否合格的重要依据,水表进行检测是通过将生产完成的一批水表进行抽取样品,然后通过将水表接入水管中,通过一段时间的运转检测水管的密封性或通过向水表内部注入水源使水表内部受到的压强增大,继而检测水表的密封性。The detection of the sealing of the water meter is to check the sealing of the inner space of the water meter, whether there is leakage of the water source, and the sealing of the water meter is an important basis for testing whether the water meter is qualified. , and then connect the water meter to the water pipe, test the tightness of the water pipe through a period of operation, or increase the pressure inside the water meter by injecting a water source into the water meter, and then test the tightness of the water meter.
现有水表密封性的检测方法,进行检测存在检测时间较长,进行检测时需要花费大量的时间将水表接入管道或者检测机构中,且现有的检测方法均会向水表中注入水源,导致检测后的水表中会留存有一定的水源,对水表的内部的水源进行清洁需要花费大量的人力物力,致使检测成本增加,且不利于检测后对水表进行及时包装。The existing detection methods for the tightness of water meters require a long time for detection, and it takes a lot of time to connect the water meter to the pipeline or the detection mechanism. A certain amount of water will remain in the water meter after testing. Cleaning the internal water source of the water meter requires a lot of manpower and material resources, which increases the testing cost and is not conducive to timely packaging of the water meter after testing.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本发明提供了一种水表密封检测方法,以解决上述背景技术中存在的问题。In order to overcome the above-mentioned defects of the prior art, the present invention provides a water meter seal detection method to solve the above-mentioned problems in the background art.
本发明提供如下技术方案:一种水表密封检测方法,包括气压检测设备,所述气压检测设备包括设备固定底座、水表固定组件、液压组件、检测组件与显示控制组件,具体检测方法包括以下步骤:The present invention provides the following technical solutions: a water meter seal detection method, including air pressure detection equipment, the air pressure detection equipment includes a device fixing base, a water meter fixing component, a hydraulic component, a detection component and a display control component, and the specific detection method includes the following steps:
步骤一:将待检水表放置到设备固定底座的顶部并进行固定;Step 1: Place the water meter to be tested on the top of the equipment fixing base and fix it;
步骤二:通过水表固定组件调整将水表的进水口与出水口与两个密封塞对齐;Step 2: Align the water inlet and outlet of the water meter with the two sealing plugs by adjusting the water meter fixing component;
步骤三:通过液压组件带动检测组件的密封塞塞入水表的进水口与出水口;Step 3: Drive the sealing plug of the detection component into the water inlet and outlet of the water meter through the hydraulic component;
步骤四:通过检测组件向水表内部注入空气使其内部气压上升至水表工作时的压力值,并通过电磁阀进行密封两分钟;Step 4: Inject air into the water meter through the detection component so that the internal air pressure rises to the pressure value when the water meter is working, and seal it for two minutes through the solenoid valve;
步骤五:通过气压检测组件实时监测水表内部空间的气压,并通过显示控制组件进行显示,若两分钟内水表内部的气压没有发生变化则表明水表的密封性良好,若两分钟内水表内部的气压下降则表明水表的密封性不佳。Step 5: Monitor the air pressure inside the water meter in real time through the air pressure detection component, and display it through the display control component. If the air pressure inside the water meter does not change within two minutes, it means that the water meter is well sealed. If the air pressure inside the water meter within two minutes A drop indicates poor sealing of the water meter.
进一步的,所述水表固定组件包括水表固定底座,所述水表固定底座的正面固定连接有伺服电机,所述水表固定底座的顶部固定连接有L型固定挡板,所述L型固定挡板的正面固定连接有观察板,所述水表固定底座的顶部活动套接有升降块,所述水表固定底座的顶部位于所述升降块的两侧均固定连接有固定框,所述升降块的顶部固定连接有两个水表固定模具,所述升降块的底部固定连接有支撑框,所述支撑框的底部活动套接有螺纹升降杆,所述螺纹升降杆的外侧固定套接有固定轴承,所述固定轴承的外侧固定连接有四个支撑固定方管,所述螺纹升降杆的底部固定连接有第二锥形齿轮,所述伺服电机的输出轴与旋转轴传动连接,所述旋转轴的背面固定连接有第一锥形齿轮。Further, the water meter fixing assembly includes a water meter fixing base, a servo motor is fixedly connected to the front of the water meter fixing base, an L-shaped fixing baffle is fixedly connected to the top of the water meter fixing base, and the L-shaped fixing baffle is An observation board is fixedly connected to the front, a lifting block is movably sleeved on the top of the fixed base of the water meter, the top of the fixed base of the water meter is located on both sides of the lifting block, and a fixed frame is fixedly connected, and the top of the lifting block is fixed Two water meter fixing molds are connected, a support frame is fixedly connected to the bottom of the lifting block, a threaded lifting rod is movably sleeved at the bottom of the supporting frame, and a fixed bearing is fixedly sleeved on the outer side of the threaded lifting rod. The outer side of the fixed bearing is fixedly connected with four supporting and fixed square tubes, the bottom of the threaded lifting rod is fixedly connected with a second bevel gear, the output shaft of the servo motor is connected with the rotating shaft, and the back of the rotating shaft is fixed A first bevel gear is connected.
进一步的,所述液压组件包括液压缸,所述液压缸的两侧均固定连接有传输管,两个所述传输管的正面固定连接有伸缩杆组件,所述伸缩杆组件的底部固定连接有(308),所述检测组件包括固定框,所述固定框的内侧固定连接有空气泵,所述空气泵的顶部固定连接有气压检测组件,所述气压检测组件的一侧固定连接有传输导线,所述传输导线的一侧固定连接有检测触点,所述空气泵抽气管的外侧固定安装有电磁阀,所述空气泵注气管的侧固定套接有密封塞。Further, the hydraulic assembly includes a hydraulic cylinder, two sides of the hydraulic cylinder are fixedly connected with transmission pipes, the front surfaces of the two transmission pipes are fixedly connected with telescopic rod assemblies, and the bottoms of the telescopic rod assemblies are fixedly connected with (308), the detection assembly includes a fixed frame, an air pump is fixedly connected to the inner side of the fixed frame, an air pressure detection assembly is fixedly connected to the top of the air pump, and a transmission wire is fixedly connected to one side of the air pressure detection assembly A detection contact is fixedly connected to one side of the transmission wire, a solenoid valve is fixedly installed on the outer side of the air pumping pipe of the air pump, and a sealing plug is fixedly sleeved on the side of the air pumping pipe of the air pump.
进一步的,所述升降块的尺寸与水表固定底座顶部开口的尺寸互相配合,所述观察板为亚克力板材质,两个所述水表固定模具的之间的距离与水表的外尺寸互相配合,所述支撑框的底部开设有螺纹孔且与螺纹升降杆外侧的螺纹互相配合,所述支撑固定方管的正背面与两侧均贴合水表固定底座内侧的四壁,所述第一锥形齿轮与第二锥形齿轮互相啮合。Further, the size of the lifting block and the size of the top opening of the water meter fixing base cooperate with each other, the observation board is made of acrylic plate, and the distance between the two water meter fixing molds is matched with the outer size of the water meter. The bottom of the support frame is provided with threaded holes and cooperates with the threads on the outer side of the threaded lifting rod. The front, back and both sides of the supporting and fixing square tube are fitted with the four walls on the inner side of the water meter fixing base. The first bevel gear Intermesh with the second bevel gear.
进一步的,两个所述伸缩杆组件所处的高度在同一平面上且相对于设备固定底座正面的距离相同。Further, the heights of the two telescopic rod assemblies are on the same plane and have the same distance from the front face of the equipment fixing base.
进一步的,所述固定框的一侧与伸缩杆组件的另一侧固定连接,所述检测触点位于密封塞一侧的圆心上,所述密封塞的材质为橡胶。Further, one side of the fixing frame is fixedly connected to the other side of the telescopic rod assembly, the detection contact is located on the center of one side of the sealing plug, and the material of the sealing plug is rubber.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
本发明在水表内部气压稳定后,两分钟的密封是更好的检测内部空气是否会发生泄露导致气压降低,避免因泄露处流速较小导致检测不准确,检测数据均会上传至设备固定底座进行显示,并且通过设备固定底座的面板对水表固定组件、液压组件、检测组件进行控制对水表的密封性进行检测,有效地将检测时间缩短且在检测完成后水表内部不会存有水源,节省了工人清洁水源的时间,便于工人的使用。After the air pressure inside the water meter is stabilized, the two-minute sealing is better to detect whether the internal air will leak and cause the air pressure to decrease, and avoid inaccurate detection due to the small flow rate at the leak, and the detection data will be uploaded to the fixed base of the device. Display, and control the water meter fixed components, hydraulic components, and detection components through the panel of the equipment fixed base to test the tightness of the water meter, which effectively shortens the detection time and there is no water source inside the water meter after the detection is completed, saving The time for workers to clean the water source is convenient for workers to use.
附图说明Description of drawings
图1为本发明的工作流程示意图。FIG. 1 is a schematic diagram of the work flow of the present invention.
图2为本发明的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of the present invention.
图3为本发明的水表固定组件结构示意图。FIG. 3 is a schematic structural diagram of the water meter fixing assembly of the present invention.
图4为本发明的水表固定组件支撑框处结构示意图。FIG. 4 is a schematic structural diagram of the support frame of the water meter fixing assembly of the present invention.
图5为本发明的液压组件结构示意图。FIG. 5 is a schematic structural diagram of the hydraulic assembly of the present invention.
图6为本发明的检测组件结构示意图。FIG. 6 is a schematic structural diagram of a detection assembly of the present invention.
附图标记为:1、设备固定底座;2、水表固定组件;201、水表固定底座;202、伺服电机;203、L型固定挡板;204、观察板;205、固定框;206、水表固定模具;207、升降块;208、支撑框;209、旋转轴;2010、第一锥形齿轮;2011、支撑固定方管;2012、固定轴承;2013、第二锥形齿轮;2014、螺纹升降杆;3、液压组件;301、液压缸;302、传输管;303、支撑座;304、伸缩杆组件;4、检测组件;401、固定框;402、空气泵;403、气压检测组件;404、传输导线;405、检测触点;406、密封塞;407、电磁阀;5、显示控制组件。Reference numerals are: 1. Equipment fixing base; 2. Water meter fixing assembly; 201, Water meter fixing base; 202, Servo motor; 203, L-shaped fixed baffle; 204, Observation board; Die; 207, lifting block; 208, supporting frame; 209, rotating shaft; 2010, first bevel gear; 2011, supporting and fixing square tube; 2012, fixed bearing; 2013, second bevel gear; 2014, threaded lifting rod ;3, hydraulic components; 301, hydraulic cylinder; 302, transmission pipe; 303, support base; 304, telescopic rod components; 4, detection components; 401, fixed frame; 402, air pump; 403, air pressure detection components; 404, Transmission wire; 405, detection contact; 406, sealing plug; 407, solenoid valve; 5, display control assembly.
具体实施方式Detailed ways
下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,另外,在以下的实施方式中记载的各结构的形态只不过是例示,本发明所涉及的水表密封检测方法并不限定于在以下的实施方式中记载的各结构,在本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施方式都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the present invention. In addition, the forms of each structure described in the following embodiments are only examples, and the water meter seal detection involved in the present invention The methods are not limited to the structures described in the following embodiments, and all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
参照图1和图2,本发明提供了一种水表密封检测方法,包括气压检测设备,所述气压检测设备包括设备固定底座1、水表固定组件2、液压组件3、检测组件4与显示控制组件5,具体检测方法包括以下步骤:1 and 2, the present invention provides a water meter seal detection method, including an air pressure detection device, the air pressure detection device includes a device fixing base 1, a water meter fixing component 2, a
步骤一:将待检水表放置到设备固定底座1的顶部并进行固定;Step 1: Place the water meter to be tested on the top of the equipment fixing base 1 and fix it;
步骤二:通过水表固定组件2调整将水表的进水口与出水口与两个密封塞406对齐;Step 2: Align the water inlet and outlet of the water meter with the two
步骤三:通过液压组件3带动检测组件4的密封塞406塞入水表的进水口与出水口;Step 3: Drive the
步骤四:通过检测组件4向水表内部注入空气使其内部气压上升至水表工作时的压力值,并通过电磁阀407进行密封两分钟;Step 4: inject air into the water meter through the detection component 4 to increase the internal air pressure to the pressure value when the water meter is working, and seal it for two minutes through the
步骤五:通过气压检测组件403实时监测水表内部空间的气压,并通过显示控制组件5进行显示,若两分钟内水表内部的气压没有发生变化则表明水表的密封性良好,若两分钟内水表内部的气压下降则表明水表的密封性不佳;Step 5: The air pressure in the inner space of the water meter is monitored in real time by the air
本实施例中,具体地说在水表内部气压稳定后,两分钟的密封是更好的检测内部空气是否会发生泄露导致气压降低,避免因泄露处流速较小导致检测不准确,检测数据均会上传至设备固定底座1进行显示,并且通过设备固定底座1的面板对水表固定组件2、液压组件3、检测组件4进行控制对水表的密封性进行检测。In this embodiment, specifically, after the air pressure inside the water meter is stabilized, the two-minute sealing is better to detect whether the internal air will leak and cause the air pressure to decrease, so as to avoid inaccurate detection due to the small flow velocity at the leak, and the detection data will be Upload it to the equipment fixing base 1 for display, and control the water meter fixing component 2, the
参照图3-4,所述水表固定组件2包括水表固定底座201,所述水表固定底座201的正面固定连接有伺服电机202,所述升降块207的尺寸与水表固定底座201顶部开口的尺寸互相配合,所述水表固定底座201的顶部固定连接有L型固定挡板203,所述L型固定挡板203的正面固定连接有观察板204,所述观察板204为亚克力板材质,所述水表固定底座201的顶部活动套接有升降块207,所述水表固定底座201的顶部位于所述升降块207的两侧均固定连接有固定框205,所述升降块207的顶部固定连接有两个水表固定模具206,两个所述水表固定模具206的之间的距离与水表的外尺寸互相配合,所述升降块207的底部固定连接有支撑框208,所述支撑框208的底部开设有螺纹孔且与螺纹升降杆2014外侧的螺纹互相配合,所述支撑框208的底部活动套接有螺纹升降杆2014,所述螺纹升降杆2014的外侧固定套接有固定轴承2012,所述固定轴承2012的外侧固定连接有四个支撑固定方管2011,所述支撑固定方管2011的正背面与两侧均贴合水表固定底座201内侧的四壁,所述螺纹升降杆2014的底部固定连接有第二锥形齿轮2013,所述第一锥形齿轮2010与第二锥形齿轮2013互相啮合,所述伺服电机202的输出轴与旋转轴209传动连接,所述旋转轴209的背面固定连接有第一锥形齿轮2010;Referring to FIGS. 3-4 , the water meter fixing assembly 2 includes a water
本实施例中,具体的说伺服电机202工作带动旋转轴209旋转,然后带动水表固定模具206旋转,第一锥形齿轮2010与第二锥形齿轮2013的啮合使伺服电机202工作能够带动螺纹升降杆2014旋转,通过螺纹升降杆2014与支撑框208底部的螺纹孔之间的配合带动支撑框208升降继而带动升降块207升降,对安装在水表固定模具206之间水表的高度进行调节,便于调节升降块207顶部所处的高度,便于检测不同尺寸水表时调节水表进水口与出水口的高度。In this embodiment, specifically, the
参照图5,所述液压组件3包括液压缸301,所述液压缸301的两侧均固定连接有传输管302,两个所述传输管302的正面固定连接有伸缩杆组件304,两个所述伸缩杆组件304所处的高度在同一平面上且相对于设备固定底座1正面的距离相同,所述伸缩杆组件304的底部固定连接有(308);Referring to FIG. 5 , the
本实施例中,具体的说液压缸301工作经过传输管302向伸缩杆组件304中注入液体或者抽出液体带动伸缩杆组件304伸长或者缩短,便于在对水表密封性检测时推动检测组件4靠近水表的进水口与出水口。In this embodiment, specifically, the
参照图6,所述检测组件4包括固定框401,所述固定框401的一侧与伸缩杆组件304的另一侧固定连接,所述固定框401的内侧固定连接有空气泵402,所述空气泵402的顶部固定连接有气压检测组件403,所述气压检测组件403的一侧固定连接有传输导线404,所述传输导线404的一侧固定连接有检测触点405,所述检测触点405位于密封塞406一侧的圆心上,所述空气泵402抽气管的外侧固定安装有电磁阀407,所述空气泵402注气管的侧固定套接有密封塞406,所述密封塞406的材质为橡胶;6 , the detection assembly 4 includes a fixed
本实施例中,具体地说通过空气泵402工作从抽气管抽气,继而从空气泵402的注气观众注入水表中,通过气压检测组件403监测内部气压,在压力达到设定值后,空气泵402停止工作同时电磁阀407关闭,便于实时反应水表内部的压力变化。In this embodiment, specifically, the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present disclosure are involved, other structures may refer to the general design, and the same embodiment and different embodiments of the present invention can be combined with each other under the condition of no conflict;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the present invention. within the scope of protection.
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Application publication date: 20220809 |