CN114873485A - A self-hoisting device and hoisting method on the top of a wind turbine tower - Google Patents
A self-hoisting device and hoisting method on the top of a wind turbine tower Download PDFInfo
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- CN114873485A CN114873485A CN202111014309.2A CN202111014309A CN114873485A CN 114873485 A CN114873485 A CN 114873485A CN 202111014309 A CN202111014309 A CN 202111014309A CN 114873485 A CN114873485 A CN 114873485A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/16—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs supported by columns, e.g. towers having their lower end mounted for slewing movements
- B66C23/163—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs supported by columns, e.g. towers having their lower end mounted for slewing movements where only part of the column rotates, i.e. at least the bottom part is fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/207—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided by wind turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/50—Maintenance or repair
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
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- Structural Engineering (AREA)
- Wind Motors (AREA)
Abstract
本发明公开了一种风力发电机组塔顶自吊装置和吊装方法。塔顶自吊装置包括支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、卷扬机、提升机、第一套绳索、第二套绳索以及滑轮。自吊装置的零部件都可以通过机舱内的提升机或者汽车起重机运送至机舱内部。支架底端与风力发电机组的底座联接,顶端与回转支承固定圈联接,回转支承转动圈与起重臂、塔帽及平衡臂联接;起重臂设置有轨道,平移小车可以沿轨道在起重臂上水平移动。自吊装置可以通过人工或工装的形式组装和拆卸,用来吊起和放下机舱内的发电机、齿轮箱、变流器及变压器等重型零部件,代替常规的大型起重装置,进而大幅度降低运维成本。The invention discloses a tower top self-hoisting device and a hoisting method for a wind power generating set. The tower top self-hoisting device includes a bracket, a jib, a translation trolley, a slewing bearing, a tower cap, a balance arm, a trolley hook, a hoisting hook, a hoist, a hoist, a first set of ropes, a second set of ropes and pulleys. The parts of the self-hoisting device can be transported to the inside of the nacelle by the hoist or truck crane in the nacelle. The bottom end of the bracket is connected with the base of the wind turbine, the top end is connected with the fixed ring of the slewing bearing, and the rotating ring of the slewing bearing is connected with the boom, the tower cap and the balance arm; the boom is provided with a track, and the translation trolley can lift along the track. The arm moves horizontally. The self-hoisting device can be assembled and disassembled manually or in the form of tooling to lift and lower heavy components such as generators, gearboxes, converters and transformers in the engine room instead of conventional large-scale lifting devices. Reduce operation and maintenance costs.
Description
技术领域technical field
本发明属于风力发电技术领域,具体涉及一种风力发电机组塔顶自吊装置和吊装方法。The invention belongs to the technical field of wind power generation, and in particular relates to a tower top self-hoisting device and a hoisting method for a wind power generating set.
背景技术Background technique
风力发电机组的机舱中一般包括主轴系、齿轮箱、发电机以及外围辅助设备(如润滑、冷却系统等)。由于齿轮箱和发电机高速连续运转的特点,需要维护和更换的概率要远高于其他部件。现代风力发电机组容量越来越大,齿轮箱和发电机的尺寸以及重量都在不断提升,双馈和中速机组的齿轮箱和发电机单件的最大重量已超过40吨。同时,为了获得更高的风速,轮毂中心高度超过100米已经成为了常规的配置。如果出现齿轮箱或发电机需要维修或者更换的事件,传统的做法是利用吊车将机舱中的零部件吊至地面。如果大型风力发电机组继续采用这类方法,经济性将会很差。The nacelle of the wind turbine generally includes the main train, gearbox, generator and peripheral auxiliary equipment (such as lubrication, cooling system, etc.). Due to the high-speed continuous operation of gearboxes and generators, the probability of needing maintenance and replacement is much higher than that of other components. The capacity of modern wind turbines is getting larger and larger, and the size and weight of gearboxes and generators are constantly increasing. The maximum weight of gearboxes and generators for doubly-fed and medium-speed units has exceeded 40 tons. At the same time, in order to obtain higher wind speeds, it has become a conventional configuration for the hub center height to exceed 100 meters. In the event that a gearbox or generator needs to be repaired or replaced, the traditional approach is to use a crane to lift the components in the nacelle to the ground. If large wind turbines continue to use such methods, the economics will be poor.
CN 202545121 U,CN 211310597 U,CN 201395498 Y都提出了自带吊车的技术方案,通过塔底的卷扬机将塔上的零部件运输至塔底。CN 202545121 U, CN 211310597 U, and CN 201395498 Y all propose technical solutions of self-contained cranes, and components on the tower are transported to the bottom of the tower through a hoist at the bottom of the tower.
CN 211310597 U、CN 211343235 U、CN 101224855 B、CN 201729604 U、CN206188299 U等发明都采用了龙门架式的技术方案,但只适用于机舱内部的重物移动。Inventions such as CN 211310597 U, CN 211343235 U, CN 101224855 B, CN 201729604 U, CN206188299 U and the like all adopt a gantry type technical solution, but are only suitable for the movement of heavy objects inside the cabin.
CN 108105041 A提出了一种齿轮箱维护吊装的方案,但需要将零部件分批从机舱运送至塔底。CN 108105041 A proposes a scheme for maintenance and hoisting of gearboxes, but parts need to be transported from engine room to tower bottom in batches.
上述这些已有的技术方案基本上都借助了原有机舱框架作为吊装装备支撑的基础。随着机组容量的增大,零部件重量的增加,机舱框架不可能为了维护更换而特地的增加强度,这种方案经济性很差。如果在塔顶将零部件拆分,那么耗时将会成为问题,机组迟迟不能正常运行,对风电场的经济效益将产生不良影响。The above existing technical solutions basically use the original nacelle frame as the basis for the support of the hoisting equipment. With the increase of the capacity of the unit and the increase of the weight of the parts, it is impossible to increase the strength of the nacelle frame specially for maintenance and replacement. This solution is very economical. If the components are disassembled at the top of the tower, time-consuming will become a problem, and the unit will not be able to operate normally, which will have a negative impact on the economic benefits of the wind farm.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明实施例的目的在于提供一种风力发电机组塔顶自吊装置和吊装方法,以解决背景技术中的至少一个技术问题。In view of this, the purpose of the embodiments of the present invention is to provide a tower top self-hoisting device and a hoisting method for a wind turbine, so as to solve at least one technical problem in the background art.
为达上述目的, 第一方面提供一种风力发电机组塔顶自吊装置,其包括:支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、卷扬机、提升机、绳索以及滑轮。In order to achieve the above purpose, the first aspect provides a self-hoisting device on the top of a wind turbine tower, which includes: a bracket, a jib, a translation trolley, a slewing bearing, a tower cap, a balance arm, a trolley hook, a hoisting hook, Windlasses, hoists, ropes and pulleys.
支架底端与风力发电机组的底座联接,顶端与回转支承的固定圈联接,所述回转支承的转动圈与所述塔帽联接,所述平衡臂及所述起重臂分别与所述塔帽联接。起重臂与塔帽,平衡臂与塔帽之间设置有拉杆或拉索联接。The bottom end of the bracket is connected with the base of the wind turbine, the top end is connected with the fixed ring of the slewing bearing, the rotating ring of the slewing bearing is connected with the tower cap, and the balance arm and the boom are respectively connected with the tower cap join. A pull rod or a pull cable is connected between the boom, the tower cap, and the balance arm and the tower cap.
起重臂设置有轨道,平移小车可以沿轨道水平移动。绳索绕过平移小车上的滑轮联接机舱内的提升机和小车吊钩。塔帽和平衡臂上安装有滑轮,绳索绕过这些滑轮联接起重吊钩与塔底的卷扬机。The boom is provided with a track, and the translation trolley can move horizontally along the track. The rope goes around the pulley on the translation trolley to connect the hoist and the trolley hook in the engine room. Pulleys are installed on the tower cap and the balance arm, and the rope goes around these pulleys to connect the hoisting hook and the hoist at the bottom of the tower.
在进一步的技术方案中,所述提升机,用于将所述支架、所述起重臂、所述平移小车、所述回转支承、所述塔帽、所述平衡臂、所述小车吊钩及所述起重吊钩运送至所述机舱的内部。In a further technical solution, the hoist is used to move the bracket, the boom, the translation trolley, the slewing bearing, the tower cap, the balance arm, and the trolley hook And the lifting hook is transported to the interior of the nacelle.
在进一步的技术方案中,In a further technical solution,
所述平移小车,用于移动至被吊装部件的上方;The translation trolley is used to move to the top of the hoisted part;
所述小车吊钩,用于当所述平移小车移动至被吊装部件的上方时,勾住所述被吊装部件;the trolley hook is used for hooking the hoisted part when the translation trolley moves above the hoisted part;
所述提升机,还用于当所述小车吊钩勾住被吊装部件时,把所述被吊装部件吊起至预定高度,使得所述被吊装部件的底部至少比机舱罩顶端高预设距离;The hoist is also used to hoist the hoisted component to a predetermined height when the trolley hook hooks the hoisted component, so that the bottom of the hoisted component is at least a preset distance higher than the top of the nacelle cover ;
所述平移小车,还用于在所述起重臂的轨道上进行平移,以将所述被吊装部件送到机舱外部;The translation trolley is also used for translation on the track of the boom, so as to send the hoisted component to the outside of the nacelle;
所述起重吊钩,用于勾住被吊装部件;The hoisting hook is used to hook the hoisted part;
所述卷扬机,用于通过所述起重吊钩将所述被吊装部件再吊起一段预设距离,待所述小车吊钩以及所联的第一套绳索不承载后,将所述小车吊钩脱钩,在脱钩后将所述被吊装部件放下至塔底;The hoist is used to hoist the hoisted component for a preset distance through the hoisting hook, and after the trolley hook and the first set of ropes connected are not loaded, the trolley is hoisted. The hook is unhooked, and the hoisted part is put down to the bottom of the tower after the unhooking;
其中,所述被吊装部件包括:齿轮箱、发电机、变流器或变压器;Wherein, the hoisted components include: gearbox, generator, converter or transformer;
其中,所述提升机的固定点包括:主轴、底座、塔筒或塔帽;Wherein, the fixed point of the hoist includes: a main shaft, a base, a tower tube or a tower cap;
其中,所述第二套绳索的长度留有预设余量,用于保证被吊装部件由所述第一套绳索吊起时不承载。Wherein, a preset margin is reserved for the length of the second set of ropes, which is used to ensure that the hoisted component is not carried when hoisted by the first set of ropes.
在进一步的技术方案中,卷扬机通过联接件固连在风力发电机组的基础上。In a further technical solution, the hoist is fixedly connected to the foundation of the wind turbine through a coupling.
在进一步的技术方案中,机舱顶部可拆卸地设置有机舱罩体;或者,机舱顶部设置有能够沿机舱顶部移动的机舱罩体。In a further technical solution, a nacelle cover is detachably provided on the top of the nacelle; or, a nacelle cover that can move along the top of the nacelle is provided on the top of the nacelle.
在进一步的技术方案中,所述的一种风力发电机组塔顶自吊装置,还包括:In a further technical solution, the described self-hoisting device on the top of the wind turbine tower also includes:
转动工装,用于使得风力发电机组的偏航支承的转动圈转过60度至120度;以及,A turning tool for turning the turning circle of the yaw bearing of the wind turbine through 60 degrees to 120 degrees; and,
安装工装,用于在支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、第一套绳索、第二套绳索以及滑轮通过机舱内的提升机或者汽车起重机吊运送至机舱内部之后,将支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、第一套绳索、第二套绳索、滑轮、卷扬机以及提升机根据各部件之间的联接关系进行拼装,得到风力发电机组塔顶自吊装置。Mounting tooling for hoists in the nacelle on brackets, jibs, translation trolleys, slewing rings, tower caps, balance arms, trolley hooks, hoist hooks, first set of ropes, second set of ropes and pulleys Or after the truck crane is transported to the inside of the engine room, the bracket, the boom, the translation trolley, the slewing bearing, the tower cap, the balance arm, the trolley hook, the lifting hook, the first set of ropes, the second set of ropes, pulleys, The winch and the hoist are assembled according to the connection relationship between the various components to obtain the self-hoisting device on the top of the wind turbine tower.
在进一步的技术方案中,所述底座设置于所述风力发电机组的机舱内;所述卷扬机设置于所述风力发电机组的塔架的底部。In a further technical solution, the base is arranged in the nacelle of the wind turbine; the hoist is arranged at the bottom of the tower of the wind turbine.
在进一步的技术方案中,所述塔帽的顶部安装有滑轮;所述平衡臂的上表面安装有滑轮;所述平移小车的顶部安装有滑轮。In a further technical solution, a pulley is installed on the top of the tower cap; a pulley is installed on the upper surface of the balance arm; and a pulley is installed on the top of the translation trolley.
第二方面,提供一种风力发电机组塔顶自吊系统,其包括:In a second aspect, a self-hoisting system on the top of a wind turbine tower is provided, which includes:
根据如上所述的任意一种风力发电机组塔顶自吊装置;According to any one of the above-mentioned wind turbine tower self-hoisting device;
设置于风力发电机组的机舱内的提升机;以及,a hoist provided in the nacelle of the wind turbine; and,
设置于风力发电机组的塔架底部的卷扬机。A hoist installed at the bottom of the tower of the wind turbine.
第三方面,提供一种风力发电机组塔顶自吊系统的吊装方法,其包括如下步骤:In a third aspect, a hoisting method for a self-hoisting system on the top of a wind turbine tower is provided, which includes the following steps:
S1、将支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、第一套绳索、第二套绳索以及滑轮通过机舱内的提升机、塔筒内部的运输装置或者汽车起重机吊运送至机舱内部;S1. Pass the bracket, jib, translation trolley, slewing bearing, tower cap, balance arm, trolley hook, hoist hook, the first set of ropes, the second set of ropes and pulleys through the hoist and tower in the engine room Internal transport devices or truck cranes are transported to the interior of the engine room;
S2、利用安装工装将支架、起重臂、平移小车、回转支承、塔帽、平衡臂、小车吊钩、起重吊钩、第一套绳索、第二套绳索以及滑轮进行拼装,拼装完成后得到风力发电机组塔顶自吊装置;S2. Use the installation tooling to assemble the bracket, the boom, the translation trolley, the slewing bearing, the tower cap, the balance arm, the trolley hook, the lifting hook, the first set of ropes, the second set of ropes and the pulley. After the assembly is completed Obtain the self-hoisting device on the top of the wind turbine tower;
S3、将平移小车移动至被吊装部件上方;S3. Move the translation trolley to the top of the hoisted part;
S4、用小车吊钩勾住被吊装部件,第一套绳索的一端联接小车吊钩,第一套绳索的另一端联接机舱内部的提升机;S4. Use a trolley hook to hook the hoisted parts, one end of the first set of ropes is connected to the trolley hook, and the other end of the first set of ropes is connected to the hoist inside the engine room;
S5、用起重吊钩勾住被吊装部件,利用第二套绳索将起重吊钩与塔底的卷扬机联接;S5. Use the lifting hook to hook the hoisted parts, and use the second set of ropes to connect the lifting hook to the hoist at the bottom of the tower;
S6、将平移小车利用固定件固定在起重臂上;S6. Fix the translation trolley on the boom with a fixing piece;
S7、使用提升机将被吊装部件吊起至预定高度,被吊装部件的底部至少比机舱罩顶端高预设距离,提升机提供的动力至少要克服被吊装部件的一半重力;S7. Use a hoist to lift the hoisted part to a predetermined height, the bottom of the hoisted part is at least a preset distance higher than the top of the nacelle cover, and the power provided by the hoist must overcome at least half of the gravity of the hoisted part;
S8、利用转动工装使得偏航支承的转动圈转动预设角度,这时使得被吊装部件完全位于机舱外部;S8. Use the rotating tool to make the rotating ring of the yaw support rotate by a preset angle, at this time, the hoisted parts are completely located outside the nacelle;
S9、启动卷扬机,将被吊装部件再吊起一段预设距离,待小车吊钩以及所联第一套绳索不承载后,将小车吊钩脱钩;S9. Start the hoist, hoist the hoisted part for a preset distance, and unhook the trolley hook after the trolley hook and the first set of ropes connected are not loaded;
S10、利用卷扬机将被吊装部件放下至塔底。S10. Use the winch to lower the hoisted parts to the bottom of the tower.
可选地,所述被吊装部件包括:齿轮箱、发电机、变流器或变压器;所述提升机的固定点包括:主轴、底座、塔筒、或塔帽;所述第二套绳索的长度留有预设余量,用于保证被吊装部件被所述第一套绳索吊起时不承载;所述转动圈转过的预设角度是60度至120度。Optionally, the hoisted component includes: a gearbox, a generator, a converter or a transformer; the fixing point of the hoist includes: a main shaft, a base, a tower, or a tower cap; the second set of ropes A preset margin is reserved for the length to ensure that the hoisted component does not carry the load when it is hoisted by the first set of ropes; the preset angle through which the rotating circle rotates is 60 degrees to 120 degrees.
上述技术方案的有益效果包括:The beneficial effects of the above technical solutions include:
本发明实施例通过小车吊钩、起重吊钩、卷扬机、绳索以及滑轮可以完成齿轮箱或发电机等零部件的起吊、塔底与塔顶之间的运输。自吊装置塔顶部分易组装、易拆卸。风电机组更换发电机、齿轮箱、变流器或变压器等大型零部件时无需使用常规大型吊车,进而大幅降低了运维成本。In the embodiment of the present invention, the hoisting of parts such as gearboxes or generators, and the transportation between the tower bottom and the tower top can be accomplished by means of a trolley hook, a hoisting hook, a hoist, a rope and a pulley. The top part of the self-hoisting device is easy to assemble and disassemble. Wind turbines do not need to use conventional large cranes when replacing large components such as generators, gearboxes, converters or transformers, which greatly reduces operation and maintenance costs.
附图说明Description of drawings
图1为本发明实施例的一种风力发电机组塔顶自吊装置的示意图;1 is a schematic diagram of a self-hoisting device on the top of a wind turbine tower according to an embodiment of the present invention;
图2为本发明实施例的一种风力发电机组及其塔顶自吊装置的侧视图;2 is a side view of a wind turbine generator set and its tower top self-hoisting device according to an embodiment of the present invention;
图3为本发明实施例的一种风力发电机组塔顶自吊装置的俯视图;3 is a top view of a self-hanging device on the top of a wind turbine tower according to an embodiment of the present invention;
图4是本发明实施例的一种风力发电机组塔顶自吊系统的吊装方法的流程图。FIG. 4 is a flowchart of a hoisting method for a self-hoisting system on the top of a wind turbine tower according to an embodiment of the present invention.
附图标号说明:1-塔架,2-机舱,3-底座,4-机舱罩体, 5-支架,6-起重臂,7-平移小车,8-回转支承,9-塔帽,10-平衡臂,11-小车吊钩,12-起重吊钩,13-卷扬机,14-第一套绳索,15-滑轮,16-齿轮箱,17-发电机,18-风电机组基础,19-第二套绳索。Description of reference numerals: 1-tower, 2-nacelle, 3-base, 4-nacelle cover, 5-support, 6-jib, 7-translation trolley, 8-slewing bearing, 9-tower cap, 10 -Balance arm, 11- trolley hook, 12- lifting hook, 13- hoist, 14- first set of ropes, 15- pulley, 16- gear box, 17- generator, 18- wind turbine foundation, 19- Second set of ropes.
值得注意的是上述附图是用于说明本发明的特征,并非旨在展示任何实际结构或反映各种部件的尺寸,相对比例等等细节信息。为了更清楚的展示本发明的原理,并且为了避免不必要的细节使本发明的原理变得模糊,各图中示例已经经过简化处理。这些图示对于相关领域的技术人员在理解本发明时不会带来不便,而实际的风力发电机组塔顶自吊装置可以包括更多的部件。It should be noted that the above drawings are used to illustrate the features of the present invention, and are not intended to show any actual structure or to reflect the details of the dimensions, relative proportions, etc. of various components. In order to more clearly illustrate the principles of the invention, and to avoid obscuring the principles of the invention with unnecessary detail, the examples in the figures have been simplified. These figures will not bring inconvenience to those skilled in the related art when understanding the present invention, and the actual self-hoisting device on the top of the wind turbine tower may include more components.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案更加清楚,下面结合本发明实施例的相关附图,对本发明实施例进行完整的描述。本专利描述的仅是一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes and technical solutions of the embodiments of the present invention clearer, the embodiments of the present invention are fully described below with reference to the related drawings of the embodiments of the present invention. This patent describes only some, but not all, embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-图3所示,一种用于水平轴风力发电机组塔顶自吊装置包括:支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11、起重吊钩12、卷扬机13、提升机、第一套绳索14、第二套绳索19以及滑轮15。As shown in Figures 1 to 3, a tower top self-hoisting device for a horizontal axis wind turbine includes: a
支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11及起重吊钩12全部都可拆卸,这些部件都可以通过机舱2内的提升机或者塔筒内部的提升设备(例如免爬器或者电梯)或者是汽车吊运送至机舱内部再进行组装。因为单个部件重量轻,可利用人工或简易工装完成组装。卷扬机13可以使用汽车吊运送至风力发电机组旁边后,通过联接件固连在风力发电机组的基础18上。The
底座3、齿轮箱16和发电机17和变流器等零部件上方的机舱罩体4可以拆卸或者可以移动,方便自吊装置的安装,同时也为了完成齿轮箱17和发电机16等大型零部件的吊装。支架5底端与风力发电机组的底座3联接,顶端与回转支承8的固定圈联接,回转支承8转动圈塔帽9联接,平衡臂10及起重臂6与塔帽9联接。起重臂6与塔帽9,平衡臂10与塔帽9之间设置有拉杆或拉索联接。The
起重臂6设置有轨道,平移小车7可以沿轨道水平移动。第一套绳索14绕过平移小车7上的滑轮15联接机舱2内的提升机和小车吊钩11。塔帽9、平移小车7和平衡臂10上安装有滑轮15,第二套绳索19绕过这些滑轮15联接起重吊钩12与塔底的卷扬机13。The
在一些实施例中,提升机13,可以用于将支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11及起重吊钩12运送至机舱2的内部。In some embodiments, the hoist 13 can be used to transport the
在一些实施例中,平移小车7,用于移动至被吊装部件的上方;小车吊钩11,用于当平移小车7移动至被吊装部件的上方时,勾住被吊装部件;提升机,还用于当小车吊钩11勾住被吊装部件时,把被吊装部件吊起至预定高度,使得被吊装部件的底部至少比机舱罩顶端高预设距离;平移小车7,还用于在起重臂6的轨道上进行平移,以将被吊装部件送到机舱2外部;起重吊钩12,用于勾住被吊装部件;卷扬机13,用于通过起重吊钩12将被吊装部件再吊起一段预设距离,待小车吊钩11以及所联的第一套绳索14不承载后,将小车吊钩11脱钩,在脱钩后将被吊装部件放下至塔底;其中,被吊装部件可以包括:齿轮箱、发电机、变流器或变压器等;其中,提升机的固定点可以包括:主轴、底座、塔筒或塔帽等;其中,第二套绳索19的长度留有预设余量,用于保证被吊装部件由第一套绳索14吊起时不承载。In some embodiments, the translation trolley 7 is used to move to the top of the hoisted part; the trolley hook 11 is used to hook the hoisted part when the translation trolley 7 moves to the top of the hoisted part; the hoist, also When the trolley hook 11 hooks the hoisted part, the hoisted part is hoisted to a predetermined height, so that the bottom of the hoisted part is at least a preset distance higher than the top of the hood; The arm 6 is translated on the track to send the hoisted part to the outside of the nacelle 2; the hoisting hook 12 is used to hook the hoisted part; the hoist 13 is used to re-hoist the hoisted part through the hoisting hook 12 From a preset distance, after the trolley hook 11 and the connected first set of ropes 14 are not loaded, the trolley hook 11 is decoupled, and the hoisted part is lowered to the bottom of the tower after the decoupling; wherein, the hoisted part may include : gearbox, generator, converter or transformer, etc.; wherein, the fixed point of the hoist can include: main shaft, base, tower or tower cap, etc.; wherein, the length of the second set of ropes 19 has a preset margin , which is used to ensure that the hoisted component is not carried when hoisted by the first set of ropes 14 .
在一些实施例中,一种风力发电机组塔顶自吊装置还包括:转动工装,用于使得风力发电机组的偏航支承的转动圈转过60度至120度;以及,安装工装,用于在支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11、起重吊钩12、第一套绳索14、第二套绳索19以及滑轮15通过机舱2内的提升机或者汽车起重机吊运送至机舱2内部之后,将支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11、起重吊钩12、第一套绳索14、第二套绳索19、滑轮15、卷扬机13以及提升机根据各部件之间的联接关系进行拼装,得到风力发电机组塔顶自吊装置。In some embodiments, a self-hoisting device on the top of a wind turbine tower further includes: a rotating tool for making the rotating circle of the yaw support of the wind turbine rotate through 60 degrees to 120 degrees; and, an installation tool for In the
参阅图4,风力发电机组塔顶自吊装置的工作原理和工作过程包括如下步骤:Referring to Figure 4, the working principle and working process of the wind turbine tower top self-hoisting device include the following steps:
S1、将支架5、起重臂6、平移小车7、回转支承8、塔帽9、平衡臂10、小车吊钩11、起重吊钩12、第一套绳索14、第二套绳索19以及滑轮15等部件通过提升机或塔筒1内部的运输装置或者汽车吊运送至机舱2内部。S1. Connect the
S2、利用安装工装例如但不限于汽车吊按前述联接关系将自吊装置拼装完成,拼装工作完成后获得本发明实施例的风力发电机组塔顶自吊装置。S2. The self-hoisting device is assembled by using an installation tool such as but not limited to a car crane according to the aforementioned connection relationship. After the assembly work is completed, the tower top self-hoisting device of the embodiment of the present invention is obtained.
S3、将平移小车7沿着起重臂6移动至需要吊装的部件上方,被吊装部件主要是齿轮箱16、发电机17、变流器或变压器等。S3. Move the
S4、用小车吊钩11勾住被吊装部件,第一套绳索14的一端联接小车吊钩11,另一端联接机舱2内部的提升机,提升机的固定点可以是主轴、底座3、塔筒1、或塔帽9其他固定的部件。S4. Use the
S5、用起重吊钩12勾住被吊装部件利用第二套绳索19将起重吊钩12与塔底的卷扬机13联接,第二套绳索19长度留有一定的余量,保证在接下来被吊装部件升起时第二套绳索19不承载。具体地,小车吊钩11把被吊装部件吊起然后利用平移小车7的平移,将被吊装部件送到机舱外部;起重吊钩12与卷扬机13相连,输送至塔底之前小车吊钩11需要先脱钩,完全由起重吊钩12勾住被吊装部件。S5. Use the hoisting
S6、平移小车7利用固定件例如但不限于锁定销等零件固定在起重臂6上不能任意移动,此时平移小车的作用是第二套绳索19的一个固定支点,在被吊部件从机舱外到塔底的运输过程中保持固定状态。S6. The
S7、使用提升机将被吊装部件吊起至一定高度,被吊装部件的底部至少要高于机舱罩顶端一段距离,由于滑轮组(包含动滑轮和定滑轮)的使用,提升机需要提供的动力至少要克服一半被吊装部件的重力。S7. Use the hoist to hoist the hoisted parts to a certain height. The bottom of the hoisted parts should be at least a certain distance higher than the top of the nacelle cover. Due to the use of the pulley block (including movable pulleys and fixed pulleys), the power that the hoist needs to provide at least Overcome the gravity of half of the parts being lifted.
S8、利用盘车等工装使得偏航回转支承的转动圈转过60~120度,优先地为90度,这时被吊装部件应该完全位于机舱外部。上述过程中起重吊钩12与塔底的卷扬机13联接的第二套绳索19没有拉紧,因此第二套绳索19不会破坏机舱罩体或其他部件。S8. Use tooling such as cranking to make the rotating circle of the yaw slewing bearing rotate through 60 to 120 degrees, preferably 90 degrees. At this time, the hoisted parts should be completely located outside the nacelle. During the above process, the second set of
S9、启动卷扬机13,将被吊装部件再吊起一段距离,此时第二套绳索19从近乎自然状态逐渐变为拉紧状态,主要承载的部件同时也逐渐由小车吊钩11以及所联第一套绳索14变为起重吊钩12以及所联第二套绳索19。待小车吊钩11以及所联第一套绳索14几乎不承载后,将小车吊钩11脱钩。S9. Start the hoist 13 to hoist the hoisted parts for a further distance. At this time, the second set of
S10、接下来利用卷扬机13将被吊装部件放下。S10. Next, use the hoist 13 to lower the hoisted component.
最后将更换的新部件按照与上述类似的方法吊至机舱内部。Finally, hoist the replaced new parts into the nacelle according to the method similar to the above.
在本发明的描述中,需要说明的是,术语中的“上、下、内和外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一、第二或第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated in terms such as "upper, lower, inner and outer" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and to simplify the description rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first, second or third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
本发明中除非另有明确的规定和限定,术语“安装、相连、连接”应做广义理解,例如:可以是固定连接、可拆卸连接或一体式连接;同样可以是机械连接、电连接或直接连接,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise expressly specified and limited in the present invention, the term "installation, connection, connection" should be understood in a broad sense, for example: it may be a fixed connection, a detachable connection or an integral connection; it may also be a mechanical connection, an electrical connection or a direct connection. The connection can also be indirectly connected through an intermediate medium, or it can be the internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
虽然已经参考优选实施例对本发明进行了描述,但在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the present invention has been described with reference to the preferred embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any manner. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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| CN116924256A (en) * | 2023-09-15 | 2023-10-24 | 水发能源集团有限公司 | Hoisting device for fan |
| CN116924256B (en) * | 2023-09-15 | 2023-12-05 | 水发能源集团有限公司 | Hoisting device for fan |
| CN120757016A (en) * | 2025-09-08 | 2025-10-10 | 江苏力沛电力工程技术服务有限公司 | A flip hoisting system for a wind turbine tower crane |
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Application publication date: 20220809 |
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