Disclosure of Invention
In order to solve the technical problems, the invention provides the traversing double-trolley quay crane which has high operation efficiency compared with the traditional single-trolley quay crane, can greatly improve the loading and unloading efficiency of quay crane containers, can effectively prevent the shaking of a lifting appliance, ensures that the lifting appliance or the containers are aligned more quickly, and has high overall operation efficiency.
In order to solve the technical problems, the double-car anti-shake traversing type quay crane convenient for box alignment comprises a quay crane body, a first trolley device, a second trolley device, a box alignment device, an anti-shake system, an extension beam and a reinforcing diagonal bar, wherein the quay crane body comprises a horizontal girder, a bottom beam and hollow column legs, one end of the extension beam is connected with one end of the bottom beam, one end of the reinforcing diagonal bar is connected with the hollow column legs, the other end of the reinforcing diagonal bar is connected with the extension beam, a box alignment track is arranged on the extension beam, the box alignment device is arranged on the box alignment track, the first trolley device and the second trolley device are both arranged on the horizontal girder, and the anti-shake system is arranged on the first trolley device and the second trolley device.
In the double-vehicle anti-shake traversing type quay crane convenient for the box, the box alignment device comprises a box alignment body, a first motor, a guide limiting device and a telescopic device, wherein the first motor, the guide limiting device and the telescopic device are arranged on the box alignment body, the telescopic device is connected with the first motor, and wheels matched with the box alignment track are further arranged on the box alignment body. The first motor is used for controlling the telescopic device.
In the double-car anti-shake traversing type shore bridge convenient for the box alignment, the box alignment body comprises a first transverse steel rod, a second transverse steel rod, a first vertical steel rod, a second vertical steel rod and a hollow alignment area, wherein the first transverse steel rod is vertically connected with the first vertical steel rod, the first vertical steel rod is vertically connected with the second transverse steel rod, the second transverse steel rod is vertically connected with the second vertical steel rod, the first transverse steel rod and the second transverse steel rod are provided with guide limiting devices which are the same in number and correspond to each other in installation position one by one, the first transverse steel rod and the second transverse steel rod are respectively provided with one first motor, the number of wheels is four, the first vertical steel rod and the second vertical steel rod are respectively provided with two wheels, and the hollow alignment area is formed by sequentially and vertically connecting the first transverse steel rod, the first vertical steel rod, the second transverse steel rod and the second vertical steel rod.
In the double-car anti-shake traversing type quay crane convenient for the opposite box, the guide limiting device comprises a guide plate and a rubber mat layer, an inclined surface is arranged on the guide plate, the rubber mat layer is arranged on the inclined surface, and the guide plate is fixed on the opposite box car body.
In the double-car anti-shake traversing type quay crane convenient for the opposite boxes, the telescopic device comprises at least three telescopic frame bodies which are sequentially connected from top to bottom, the telescopic frame body positioned at the uppermost part is fixed on the opposite box body, a baffle is arranged on the telescopic frame body positioned at the lowermost part, and the telescopic frame body consists of side plates and truss rods.
In the double-car anti-shake traversing type quay crane convenient for the box alignment, the anti-shake system comprises a first anti-shake device, a second anti-shake device and a third anti-shake device, wherein the first anti-shake device comprises a first winding drum, a first steering pulley block, a second motor and a steel wire rope, the steel wire rope is wound on the first winding drum and leaves a first section rope and a tail section rope of the steel wire rope, the first winding drum is connected with the second motor, two ends of the steel wire rope wound on the first winding drum are connected to a lifting appliance through the first steering pulley block, and the first section rope and the tail section rope of the steel wire rope are connected to the lifting appliance in a cross structure; the second anti-swing device comprises a third motor, a speed reducer, a second winding drum, a third winding drum, a second steering pulley block, a rocker arm device and steel ropes, wherein the third motor is connected with the speed reducer, the second winding drum and the third winding drum are respectively arranged on two sides of the speed reducer, the second winding drum is connected with the speed reducer, the third winding drum is also connected with the speed reducer, the steel ropes are wound on the second winding drum and the third winding drum, the first section of ropes and the tail section of ropes are reserved on the steel ropes wound on the second winding drum and the third winding drum, the second steering pulley block is arranged on the rocker arm device, the third anti-swing device comprises a coupler, a fourth winding drum, a fifth winding drum, a third steering pulley block, two fourth motors and steel ropes, the two fourth motors are symmetrically arranged on two sides of the trolley, the two fourth motors are connected through the coupler, the fourth winding drum and the fifth winding drum are respectively connected with one fourth motor, the steel ropes are wound on the fourth winding drum and the fifth winding drum, the first section of ropes and the tail section of ropes are reserved on the fourth winding drum and the fifth winding drum, and the third steering pulley block comprises four steering pulleys. The first anti-shake device is used for preventing the lifting appliance from shaking in the direction of the cart. The third anti-shake device and the second anti-shake device are simultaneously used for preventing the lifting appliance from shaking in the direction of the trolley.
In the double-car anti-shake traversing type quay crane convenient for the box alignment, the second steering pulley block comprises an A pulley, a B pulley and a C pulley, the rocker arm device comprises a first rocker arm, a second rocker arm, a third rocker arm and a fourth rocker arm, one ends of the first rocker arm, the second rocker arm, the third rocker arm and the fourth rocker arm are respectively provided with the A pulley and the B pulley which are coaxially arranged, and the other ends of the first rocker arm, the second rocker arm, the third rocker arm and the fourth rocker arm are respectively provided with the C pulley.
In the double-car anti-sway traversing quay crane convenient for the box, the first section rope of the steel wire rope wound on the fourth reel in the third anti-sway device is changed to be connected with the lifting appliance through the third steering pulley block and the C pulley at the other end of the first rocker arm, the tail section rope of the steel wire rope wound on the fourth reel in the third anti-sway device is changed to be connected with the lifting appliance through the third steering pulley block and the C pulley at the other end of the second rocker arm, the first section rope of the steel wire rope wound on the fifth reel in the third anti-sway device is changed to be connected with the lifting appliance through the third steering pulley block and the C pulley at the other end of the third rocker arm, and the tail section rope of the steel wire rope wound on the fifth reel in the third anti-sway device is changed to be connected with the lifting appliance through the third steering pulley block and the C pulley at the other end of the fourth rocker arm.
In the double-car anti-sway traversing quay crane convenient for the box, the first section rope of the steel wire rope wound on the second reel in the second anti-sway device is connected with the C pulley at the tail end of the first rocker arm after being changed by the A pulley at one end of the first rocker arm, the tail section rope of the steel wire rope wound on the second reel in the second anti-sway device is connected with the C pulley at the other end of the second rocker arm after being changed by the B pulley at one end of the first rocker arm and the A pulley or the B pulley at one end of the second rocker arm in sequence, the first section rope of the steel wire rope wound on the third reel in the second anti-sway device is connected with the C pulley at the other end of the third rocker arm after being changed by the A pulley at one end of the third rocker arm, and the tail section rope of the steel wire rope wound on the third reel in the second anti-sway device is connected with the C pulley at the other end of the fourth rocker arm after being changed by the B pulley at one end of the third rocker arm and the A pulley at one end of the fourth rocker arm in sequence.
Compared with the prior art, the invention has the advantages that one operation trolley is added on the basis of the traditional quay crane, the first trolley device and the second trolley device are arranged up and down, the cross crossing operation is higher than the operation efficiency of the traditional single-trolley quay crane, the loading and unloading efficiency of the container is greatly improved by arranging the box aligning device, meanwhile, the shaking prevention system with high reliability is arranged, the shaking of the lifting appliance is effectively prevented, and the quick alignment of the lifting appliance or the container is realized.
The device reduces the shaking of the container when the container is in butt joint with the container truck, thereby realizing the rapid butt joint between the quay crane and the container truck, improving the overall loading and unloading efficiency of the quay crane, avoiding frequent moving trolleys when the quay crane is in butt joint with the container truck, reducing the workload of a quay crane driver, and being stable and reliable by adopting the mechanical quay crane.
The anti-sway system can quickly reduce the sway amplitude of the lifting appliance or the container, so that the lifting appliance and the container can quickly and accurately finish alignment, compared with a traditional mechanical anti-sway system, the anti-sway system has better anti-sway effect and faster adjustment, and by adopting a mechanical anti-sway mode, the anti-sway system has better stability compared with an electronic anti-sway system and reduces the work load of a quayside bridge driver. Because the steel wire rope adopted in the anti-shaking system does not bear load, a thinner steel wire rope can be selected, and the cost is lower.
The double-car anti-shake traversing type quay crane convenient for the box can improve the efficiency by 50% compared with the conventional single-car quay crane.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of a dual-truck anti-sway ride-through quay crane of the present invention for facilitating a pair of tanks;
FIG. 2 is a schematic diagram II of a dual-truck anti-sway ride-through quay crane for facilitating the pairing of tanks;
FIG. 3 is a schematic diagram of the front view of the pair box assembly of the present invention;
FIG. 4 is a schematic top view of the pair of tank assemblies of the present invention;
FIG. 5 is a schematic view of the guiding and spacing device of the present invention;
FIG. 6 is a schematic view of the structure of the telescopic frame of the present invention;
FIG. 7 is a schematic view of the structure of the first anti-sway device of the present invention;
FIG. 8 is a schematic view of the structural principle of the first anti-sway device of the present invention;
FIG. 9 is a schematic view of the structure of a second anti-sway device of the present invention;
FIG. 10 is a schematic view of the structural principle of the second anti-sway device of the present invention;
FIG. 11 is a schematic view of the structure of a third anti-sway device of the present invention;
fig. 12 is a schematic view of the construction principle of the third anti-sway device of the present invention.
Reference numerals: 1-shore bridge body, 2-first trolley device, 3-second trolley device, 4-box aligning device, 5-anti-sway system, 6-lengthened cross beam, 7-reinforced diagonal bar, 8-horizontal girder, 9-bottom cross beam, 10-hollow column leg, 11-box aligning rail, 12-box aligning body, 13-first motor, 14-guiding limit device, 15-telescopic device, 16-wheel, 17-first transverse steel bar, 18-second transverse steel bar, 19-first vertical steel bar, 20-second vertical steel bar, 21-hollow alignment area, 22-guide plate, 23-rubber mat layer, 24-inclined plane, 25-telescopic frame body, 26-baffle plate, 27-side plate, 28-truss rod, 29-first anti-swing device, 30-second anti-swing device, 31-third anti-swing device, 32-first reel, 33-first steering pulley block, 34-second motor, 35-hoist, 36-third motor, 37-speed reducer, 38-second reel, 39-third reel, 40-second steering pulley block, 41-rocker arm device, 42-coupling, 43-fourth reel, 44-fifth reel, 45-third steering pulley block, 46-fourth motor, 47-A pulley, 48-B pulley, 49-C pulley, 50-first rocker arm, 51-second rocker arm, 52-third rocker arm, 53-fourth rocker arm.
The invention is further described below with reference to the drawings and the detailed description.
Detailed Description
In order to enable those skilled in the art to better understand the present invention, the following description is made clearly and completely with reference to the accompanying drawings in the embodiments of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The double-car anti-shake traversing type quay crane convenient for box alignment comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an elongated cross beam 6 and a reinforcing diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom cross beam 9 and a hollow column leg 10, one end of the elongated cross beam 6 is connected with one end of the bottom cross beam 9, one end of the reinforcing diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcing diagonal rod 7 is connected with the elongated cross beam 6, a box alignment rail 11 is arranged on the elongated cross beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3.
The embodiment 2 of the invention relates to a double-car anti-shake traversing type quay crane convenient for box alignment, which comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an extension beam 6 and a reinforcement diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom beam 9 and a hollow column leg 10, one end of the extension beam 6 is connected with one end of the bottom beam 9, one end of the reinforcement diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcement diagonal rod 7 is connected with the extension beam 6, a box alignment rail 11 is arranged on the extension beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3. The box alignment device 4 comprises a box alignment vehicle body 12, a first motor 13, a guide limiting device 14 and a telescopic device 15, wherein the first motor 13, the guide limiting device 14 and the telescopic device 15 are arranged on the box alignment vehicle body 12, the telescopic device 15 is connected with the first motor 13, and wheels 16 matched with the box alignment rail 11 are further arranged on the box alignment vehicle body 12. The box aligning vehicle body 12 comprises a first transverse steel rod 17, a second transverse steel rod 18, a first vertical steel rod 19, a second vertical steel rod 20 and a hollow aligning area 21, wherein the first transverse steel rod 17 is vertically connected with the first vertical steel rod 19, the first vertical steel rod 19 is vertically connected with the second transverse steel rod 18, the second transverse steel rod 18 is vertically connected with the second vertical steel rod 20, the first transverse steel rod 17 and the second transverse steel rod 18 are provided with the same number of guiding limiting devices 14 with one-to-one corresponding installation positions, the first transverse steel rod 17 and the second transverse steel rod 18 are respectively provided with one first motor 13, the number of wheels 16 is four, the first vertical steel rod 19 and the second vertical steel rod 20 are respectively provided with two wheels 16, and the hollow aligning area 21 is formed by sequentially vertically connecting the first transverse steel rod 17, the first vertical steel rod 19, the second transverse steel rod 18 and the second vertical steel rod 20.
The embodiment 3 of the invention relates to a double-car anti-shake traversing type quay crane convenient for box alignment, which comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an extension beam 6 and a reinforcement diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom beam 9 and a hollow column leg 10, one end of the extension beam 6 is connected with one end of the bottom beam 9, one end of the reinforcement diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcement diagonal rod 7 is connected with the extension beam 6, a box alignment rail 11 is arranged on the extension beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3. The box alignment device 4 comprises a box alignment vehicle body 12, a first motor 13, a guide limiting device 14 and a telescopic device 15, wherein the first motor 13, the guide limiting device 14 and the telescopic device 15 are arranged on the box alignment vehicle body 12, the telescopic device 15 is connected with the first motor 13, and wheels 16 matched with the box alignment rail 11 are further arranged on the box alignment vehicle body 12. The box aligning vehicle body 12 comprises a first transverse steel rod 17, a second transverse steel rod 18, a first vertical steel rod 19, a second vertical steel rod 20 and a hollow aligning area 21, wherein the first transverse steel rod 17 is vertically connected with the first vertical steel rod 19, the first vertical steel rod 19 is vertically connected with the second transverse steel rod 18, the second transverse steel rod 18 is vertically connected with the second vertical steel rod 20, the first transverse steel rod 17 and the second transverse steel rod 18 are provided with the same number of guiding limiting devices 14 with one-to-one corresponding installation positions, the first transverse steel rod 17 and the second transverse steel rod 18 are respectively provided with one first motor 13, the number of wheels 16 is four, the first vertical steel rod 19 and the second vertical steel rod 20 are respectively provided with two wheels 16, and the hollow aligning area 21 is formed by sequentially vertically connecting the first transverse steel rod 17, the first vertical steel rod 19, the second transverse steel rod 18 and the second vertical steel rod 20. The guiding and limiting device 14 comprises a guide plate 22 and a rubber cushion layer 23, an inclined surface 24 is arranged on the guide plate 22, the rubber cushion layer 23 is arranged on the inclined surface 24, and the guide plate 22 is fixed on the box alignment vehicle body 1. The telescopic device 15 comprises at least three telescopic frame bodies 25 which are sequentially connected from top to bottom, the telescopic frame body 25 positioned at the uppermost part is fixed on the box pairing vehicle body 1, a baffle 26 is arranged on the telescopic frame body 25 positioned at the lowermost part, and the telescopic frame body 25 consists of side plates 27 and truss rods 28.
The embodiment 4 of the invention provides a double-car anti-shake traversing type quay crane convenient for box alignment, which comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an extension beam 6 and a reinforcement diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom beam 9 and a hollow column leg 10, one end of the extension beam 6 is connected with one end of the bottom beam 9, one end of the reinforcement diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcement diagonal rod 7 is connected with the extension beam 6, a box alignment rail 11 is arranged on the extension beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3. The box alignment device 4 comprises a box alignment vehicle body 12, a first motor 13, a guide limiting device 14 and a telescopic device 15, wherein the first motor 13, the guide limiting device 14 and the telescopic device 15 are arranged on the box alignment vehicle body 12, the telescopic device 15 is connected with the first motor 13, and wheels 16 matched with the box alignment rail 11 are further arranged on the box alignment vehicle body 12. The box aligning car body 12 comprises a first transverse steel rod 17, a second transverse steel rod 18, The first vertical steel rod 19, the second vertical steel rod 20 and the hollow alignment area 21 are respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the first vertical steel rod 19 is vertically connected with the first vertical steel rod 19, the second vertical steel rod 18 is vertically connected with the second vertical steel rod 20, the guide limiting devices 14 which are the same in number and are in one-to-one correspondence with each other in installation positions are arranged on the first vertical steel rod 17 and the second vertical steel rod 18, one first motor 13 is respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the number of wheels 16 is four, two wheels 16 are respectively arranged on the first vertical steel rod 19 and the second vertical steel rod 20, and the hollow alignment area 21 is formed by the first vertical steel rod 17, The first vertical steel rod 19, the second horizontal steel rod 18 and the second vertical steel rod 20 are vertically connected in sequence. The guiding and limiting device 14 comprises a guide plate 22 and a rubber cushion layer 23, an inclined surface 24 is arranged on the guide plate 22, the rubber cushion layer 23 is arranged on the inclined surface 24, and the guide plate 22 is fixed on the box alignment vehicle body 1. The telescopic device 15 comprises at least three telescopic frame bodies 25 which are sequentially connected from top to bottom, the telescopic frame body 25 positioned at the uppermost part is fixed on the box pairing vehicle body 1, a baffle 26 is arranged on the telescopic frame body 25 positioned at the lowermost part, and the telescopic frame body 25 consists of side plates 27 and truss rods 28. The anti-swing system 5 comprises a first anti-swing device 29, a second anti-swing device 30 and a third anti-swing device 31, wherein the first anti-swing device 29 comprises a first winding drum 32, a first steering pulley block 33, a second motor 34 and a steel wire rope, the steel wire rope is wound on the first winding drum 32 and leaves a head section rope and a tail section rope of the steel wire rope, the first winding drum 32 is connected with the second motor 34, two ends of the steel wire rope wound on the first winding drum 32 are connected to a lifting appliance 35 through the first steering pulley block 33, the head section rope and the tail section rope of the steel wire rope are connected to the lifting appliance 35 in a cross structure, and the second anti-swing device 30 comprises a third motor 36, a speed reducer 37, The second winding drum 38, the third winding drum 39, the second steering pulley block 40, the rocker arm device 41 and the steel wire ropes, the third motor 36 and the speed reducer 37 are connected, the second winding drum 38 and the third winding drum 39 are respectively arranged at two sides of the speed reducer 37, the second winding drum 38 is connected with the speed reducer 37, the third winding drum 39 is also connected with the speed reducer 37, the steel wire ropes are wound on the second winding drum 38 and the third winding drum 39, the first section of the rope and the tail section of the steel wire ropes are reserved on the steel wire ropes wound on the second winding drum 38 and the third winding drum 39, the second steering pulley block 40 is arranged on the rocker arm device 41, the third anti-rocking device 31 comprises a coupler 42, a fourth winding drum 43, The fifth winding drum 44, the third steering pulley block 45, two fourth motors 46 and steel wire ropes, wherein the two fourth motors 43 are symmetrically arranged on two sides of the trolley, the two fourth motors 46 are connected through a coupler 42, the fourth winding drum 43 and the fifth winding drum 44 are respectively connected with one fourth motor 43, the steel wire ropes are wound on the fourth winding drum 43 and the fifth winding drum 44, the first section of rope and the tail section of rope are reserved on the steel wire ropes wound on the fourth winding drum 43 and the fifth winding drum 44, and the third steering pulley block 45 comprises four pulleys.
The embodiment 5 of the invention provides a double-car anti-shake traversing type quay crane convenient for box alignment, which comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an extension beam 6 and a reinforcement diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom beam 9 and a hollow column leg 10, one end of the extension beam 6 is connected with one end of the bottom beam 9, one end of the reinforcement diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcement diagonal rod 7 is connected with the extension beam 6, a box alignment rail 11 is arranged on the extension beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3. The box alignment device 4 comprises a box alignment vehicle body 12, a first motor 13, a guide limiting device 14 and a telescopic device 15, wherein the first motor 13, the guide limiting device 14 and the telescopic device 15 are arranged on the box alignment vehicle body 12, the telescopic device 15 is connected with the first motor 13, and wheels 16 matched with the box alignment rail 11 are further arranged on the box alignment vehicle body 12. The box aligning car body 12 comprises a first transverse steel rod 17, a second transverse steel rod 18, The first vertical steel rod 19, the second vertical steel rod 20 and the hollow alignment area 21 are respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the first vertical steel rod 19 is vertically connected with the first vertical steel rod 19, the second vertical steel rod 18 is vertically connected with the second vertical steel rod 20, the guide limiting devices 14 which are the same in number and are in one-to-one correspondence with each other in installation positions are arranged on the first vertical steel rod 17 and the second vertical steel rod 18, one first motor 13 is respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the number of wheels 16 is four, two wheels 16 are respectively arranged on the first vertical steel rod 19 and the second vertical steel rod 20, and the hollow alignment area 21 is formed by the first vertical steel rod 17, The first vertical steel rod 19, the second horizontal steel rod 18 and the second vertical steel rod 20 are vertically connected in sequence. The guiding and limiting device 14 comprises a guide plate 22 and a rubber cushion layer 23, an inclined surface 24 is arranged on the guide plate 22, the rubber cushion layer 23 is arranged on the inclined surface 24, and the guide plate 22 is fixed on the box alignment vehicle body 1. The telescopic device 15 comprises at least three telescopic frame bodies 25 which are sequentially connected from top to bottom, the telescopic frame body 25 positioned at the uppermost part is fixed on the box pairing vehicle body 1, a baffle 26 is arranged on the telescopic frame body 25 positioned at the lowermost part, and the telescopic frame body 25 consists of side plates 27 and truss rods 28. The anti-swing system 5 comprises a first anti-swing device 29, a second anti-swing device 30 and a third anti-swing device 31, wherein the first anti-swing device 29 comprises a first winding drum 32, a first steering pulley block 33, a second motor 34 and a steel wire rope, the steel wire rope is wound on the first winding drum 32 and leaves a head section rope and a tail section rope of the steel wire rope, the first winding drum 32 is connected with the second motor 34, two ends of the steel wire rope wound on the first winding drum 32 are connected to a lifting appliance 35 through the first steering pulley block 33, the head section rope and the tail section rope of the steel wire rope are connected to the lifting appliance 35 in a cross structure, and the second anti-swing device 30 comprises a third motor 36, a speed reducer 37, The second winding drum 38, the third winding drum 39, the second steering pulley block 40, the rocker arm device 41 and the steel wire ropes, the third motor 36 and the speed reducer 37 are connected, the second winding drum 38 and the third winding drum 39 are respectively arranged at two sides of the speed reducer 37, the second winding drum 38 is connected with the speed reducer 37, the third winding drum 39 is also connected with the speed reducer 37, the steel wire ropes are wound on the second winding drum 38 and the third winding drum 39, the first section of the rope and the tail section of the steel wire ropes are reserved on the steel wire ropes wound on the second winding drum 38 and the third winding drum 39, the second steering pulley block 40 is arranged on the rocker arm device 41, the third anti-rocking device 31 comprises a coupler 42, a fourth winding drum 43, The fifth winding drum 44, the third steering pulley block 45, two fourth motors 46 and steel wire ropes, wherein the two fourth motors 43 are symmetrically arranged on two sides of the trolley, the two fourth motors 46 are connected through a coupler 42, the fourth winding drum 43 and the fifth winding drum 44 are respectively connected with one fourth motor 43, the steel wire ropes are wound on the fourth winding drum 43 and the fifth winding drum 44, the first section of rope and the tail section of rope are reserved on the steel wire ropes wound on the fourth winding drum 43 and the fifth winding drum 44, and the third steering pulley block 45 comprises four pulleys. the second diverting pulley assembly 40 comprises an A pulley 47, a B pulley 48 and a C pulley 49, the rocker arm device 41 comprises a first rocker arm 50, a second rocker arm 51, a third rocker arm 52 and a fourth rocker arm 53, one end of the first rocker arm 50, the second rocker arm 51, the third rocker arm 52 and the fourth rocker arm 53 is provided with the A pulley 47 and the B pulley 48 which are coaxially arranged, and the other end of the first rocker arm 50, the second rocker arm 51, the third rocker arm 52 and the fourth rocker arm 53 is provided with the C pulley 49. The first section of the steel wire rope wound on the fourth drum 43 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the first rocker arm 50 and then connected with the lifting appliance 35, the tail section of the steel wire rope wound on the fourth drum 43 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the second rocker arm 51 and then connected with the lifting appliance 35, the first section of the steel wire rope wound on the fifth drum 44 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the third rocker arm 52 and then connected with the lifting appliance 35, and the tail section of the steel wire rope wound on the fifth drum 44 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the fourth rocker arm 53 and then connected with the lifting appliance 35.
The embodiment 6 of the invention relates to a double-car anti-shake traversing type quay crane convenient for box alignment, which comprises a quay crane body 1, a first trolley device 2, a second trolley device 3, a box alignment device 4, an anti-shake system 5, an extension beam 6 and a reinforcement diagonal rod 7, wherein the quay crane body 1 comprises a horizontal girder 8, a bottom beam 9 and a hollow column leg 10, one end of the extension beam 6 is connected with one end of the bottom beam 9, one end of the reinforcement diagonal rod 7 is connected with the hollow column leg 10, the other end of the reinforcement diagonal rod 7 is connected with the extension beam 6, a box alignment rail 11 is arranged on the extension beam 6, the box alignment device 4 is arranged on the box alignment rail 11, the first trolley device 2 and the second trolley device 3 are both arranged on the horizontal girder 8, and the anti-shake system 5 is arranged on the first trolley device 2 and the second trolley device 3. The box alignment device 4 comprises a box alignment vehicle body 12, a first motor 13, a guide limiting device 14 and a telescopic device 15, wherein the first motor 13, the guide limiting device 14 and the telescopic device 15 are arranged on the box alignment vehicle body 12, the telescopic device 15 is connected with the first motor 13, and wheels 16 matched with the box alignment rail 11 are further arranged on the box alignment vehicle body 12. The box aligning car body 12 comprises a first transverse steel rod 17, a second transverse steel rod 18, The first vertical steel rod 19, the second vertical steel rod 20 and the hollow alignment area 21 are respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the first vertical steel rod 19 is vertically connected with the first vertical steel rod 19, the second vertical steel rod 18 is vertically connected with the second vertical steel rod 20, the guide limiting devices 14 which are the same in number and are in one-to-one correspondence with each other in installation positions are arranged on the first vertical steel rod 17 and the second vertical steel rod 18, one first motor 13 is respectively arranged on the first vertical steel rod 17 and the second vertical steel rod 18, the number of wheels 16 is four, two wheels 16 are respectively arranged on the first vertical steel rod 19 and the second vertical steel rod 20, and the hollow alignment area 21 is formed by the first vertical steel rod 17, The first vertical steel rod 19, the second horizontal steel rod 18 and the second vertical steel rod 20 are vertically connected in sequence. The guiding and limiting device 14 comprises a guide plate 22 and a rubber cushion layer 23, an inclined surface 24 is arranged on the guide plate 22, the rubber cushion layer 23 is arranged on the inclined surface 24, and the guide plate 22 is fixed on the box alignment vehicle body 1. The telescopic device 15 comprises at least three telescopic frame bodies 25 which are sequentially connected from top to bottom, the telescopic frame body 25 positioned at the uppermost part is fixed on the box pairing vehicle body 1, a baffle 26 is arranged on the telescopic frame body 25 positioned at the lowermost part, and the telescopic frame body 25 consists of side plates 27 and truss rods 28. The anti-swing system 5 comprises a first anti-swing device 29, a second anti-swing device 30 and a third anti-swing device 31, wherein the first anti-swing device 29 comprises a first winding drum 32, a first steering pulley block 33, a second motor 34 and a steel wire rope, the steel wire rope is wound on the first winding drum 32 and leaves a head section rope and a tail section rope of the steel wire rope, the first winding drum 32 is connected with the second motor 34, two ends of the steel wire rope wound on the first winding drum 32 are connected to a lifting appliance 35 through the first steering pulley block 33, the head section rope and the tail section rope of the steel wire rope are connected to the lifting appliance 35 in a cross structure, and the second anti-swing device 30 comprises a third motor 36, a speed reducer 37, The second winding drum 38, the third winding drum 39, the second steering pulley block 40, the rocker arm device 41 and the steel wire ropes, the third motor 36 and the speed reducer 37 are connected, the second winding drum 38 and the third winding drum 39 are respectively arranged at two sides of the speed reducer 37, the second winding drum 38 is connected with the speed reducer 37, the third winding drum 39 is also connected with the speed reducer 37, the steel wire ropes are wound on the second winding drum 38 and the third winding drum 39, the first section of the rope and the tail section of the steel wire ropes are reserved on the steel wire ropes wound on the second winding drum 38 and the third winding drum 39, the second steering pulley block 40 is arranged on the rocker arm device 41, the third anti-rocking device 31 comprises a coupler 42, a fourth winding drum 43, The fifth winding drum 44, the third steering pulley block 45, two fourth motors 46 and steel wire ropes, wherein the two fourth motors 43 are symmetrically arranged on two sides of the trolley, the two fourth motors 46 are connected through a coupler 42, the fourth winding drum 43 and the fifth winding drum 44 are respectively connected with one fourth motor 43, the steel wire ropes are wound on the fourth winding drum 43 and the fifth winding drum 44, the first section of rope and the tail section of rope are reserved on the steel wire ropes wound on the fourth winding drum 43 and the fifth winding drum 44, and the third steering pulley block 45 comprises four pulleys. the second diverting pulley assembly 40 comprises an A pulley 47, a B pulley 48 and a C pulley 49, the rocker arm device 41 comprises a first rocker arm 50, a second rocker arm 51, a third rocker arm 52 and a fourth rocker arm 53, one end of the first rocker arm 50, the second rocker arm 51, the third rocker arm 52 and the fourth rocker arm 53 is provided with the A pulley 47 and the B pulley 48 which are coaxially arranged, and the other end of the first rocker arm 50, the second rocker arm 51, the third rocker arm 52 and the fourth rocker arm 53 is provided with the C pulley 49. The first section of the steel wire rope wound on the fourth drum 43 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the first rocker arm 50 and then connected with the lifting appliance 35, the tail section of the steel wire rope wound on the fourth drum 43 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the second rocker arm 51 and then connected with the lifting appliance 35, the first section of the steel wire rope wound on the fifth drum 44 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the third rocker arm 52 and then connected with the lifting appliance 35, and the tail section of the steel wire rope wound on the fifth drum 44 in the third anti-swing device 31 is redirected through the third steering pulley block 45 and the C pulley 49 at the other end of the fourth rocker arm 53 and then connected with the lifting appliance 35. The first section of the wire rope wound on the second reel 38 in the second anti-swing device 30 is connected with the C pulley 49 at the tail end of the first rocker arm 50 after being changed by the A pulley 47 at one end of the first rocker arm 50, the tail section of the wire rope wound on the second reel 38 in the second anti-swing device 30 is connected with the C pulley 49 at the other end of the second rocker arm 51 after being changed by the B pulley 48 at one end of the first rocker arm 50 and the A pulley 47 or the B pulley 48 at one end of the second rocker arm 51 in sequence, the first section of the wire rope wound on the third reel 39 in the second anti-swing device 30 is connected with the C pulley 49 at the other end of the third rocker arm 52 after being changed by the A pulley 47 at one end of the third rocker arm 52, and the tail section of the wire rope wound on the third reel 39 in the second anti-swing device 30 is connected with the C pulley 49 at the other end of the fourth rocker arm 53 after being changed by the B pulley 48 at one end of the third rocker arm 52 and the A pulley 47 or the B pulley 48 at one end of the fourth rocker arm 53 in sequence. The second motor 34, the third motor 36 and the fourth motor 46 are torque motors in this example.
The working principle of the invention is as follows:
According to the research that the swinging of the quay crane lifting appliance is periodic and swings like a sine function, if the swinging period of the lifting appliance is destroyed, the swinging amplitude is rapidly attenuated to zero. The lifting appliance anti-rolling system reduces the amplitude of the swing of the lifting appliance by destroying the swing period of the lifting appliance, thereby realizing the function of preventing the lifting appliance from rolling.
The invention provides a double-car anti-shake traversing type anti-shake system 5 on a quay crane, which is convenient for a box, and consists of a first anti-shake device 29, a second anti-shake device 30 and a third anti-shake device 31. The first anti-sway device 29 is used for preventing the sway of the lifting appliance in the direction of the crane trolley, and the second anti-sway device 30 and the third anti-sway device 31 are simultaneously used for preventing the sway of the lifting appliance in the direction of the crane trolley.
In the first anti-sway device 29, the first section of rope is connected with one side of the lifting appliance 35 after being diverted through the first diverting pulley block 33 by utilizing the first section of rope of the steel wire rope wound on the first winding drum 32, the tail section of rope of the steel wire rope is connected with the other side of the lifting appliance 35 after being diverted through the first diverting pulley block 33 in sequence, the first section of rope and the tail section of rope of the steel wire rope wound on the first winding drum 32 are connected on the lifting appliance 35 in a cross structure after being diverted, and the included angle can be increased by adopting the cross structure connection mode, so that larger side force is generated, and the purpose of reducing sway is achieved. When the lifting appliance 35 shakes in the direction of the cart, the second motor 34 rotates in the corresponding direction to drive the first winding drum 32 connected with the second motor 34, so that the lifting appliance 35 can be pulled by a steel wire rope wound on the first winding drum 32, the swinging period of the lifting appliance 35 is damaged, and the purpose of stabilizing the swing is achieved. In the second anti-sway device 30, the second drum 38 and the third drum 39 are driven by the third motor 36, so that the tension of the wire rope 14 wound on the second drum 38 and the third drum 39 is adjusted, and the pitch angle of the rocker arm device 41 is controlled by the third motor 36, so that the opening angle between the wire rope 14 wound on the second drum 38 and the third drum 39 is controlled, so that the horizontal component force is adjusted. In the third anti-rolling device 31, two fourth motors 36 are symmetrically distributed on two sides of the quay crane trolley, and the two fourth motors 36 are connected through a coupling 42 to ensure synchronous operation between the two fourth motors 36. The first section of the wire rope wound on the fourth reel 43 is connected with the lifting appliance 35 after being turned by the third turning pulley block 45 and turned by the C pulley 49 at one end of the first rocker arm 50, and the tail section of the wire rope wound on the fourth reel 43 is connected with the lifting appliance 31 after being turned by the third turning pulley block 45 and the C pulley 27 at the tail end of the second rocker arm 51. The rocker arm arrangement 41 and the third anti-sway device 31 cooperate together to achieve a roll reduction of the spreader 35 in the direction of movement of the trolley.
The container alignment operation of the present invention is that when the quay crane lifts a container from a ship to load and unload the container onto a container truck, the container truck arrives at a specified lane, the alignment device 4 also moves above the parking lane where the container truck is parked, and the hollow alignment area is placed above the container truck. When the lifting tool 35 lifts the container close to the container aligning device 4, the container firstly collides with the guiding limiting device 14, most of the collision energy of the container is absorbed through the rubber mat layer 23 arranged on the guide plate 22, then the container enters the hollow aligning area 21 along with the inclination angle of the guide plate 22, the container is aligned with the position of the container truck, the lifting tool 35 continuously descends with the container, finally the lifting tool 35 descends downwards through the hollow aligning area 21, when the lifting tool 35 descends to the position that the two side ends of the lifting tool 35 are contacted with the baffle plates 26 of the telescopic device 15, and the telescopic frame 25 of the telescopic device 15 is stretched along with the lifting tool 35 continuously descends. Because of the telescopic means 15, the container is restrained in the direction of travel of the container means 4 and is not subject to sway, while sway in the direction of travel of the cart is also greatly reduced by friction created by contact of the spreader 35 with the baffles 26. Thus, the container and the container truck can be aligned quickly and accurately, and the efficiency of alignment is greatly improved. After the alignment is completed, the spreader 35 is retracted, the first electrode 13 controls the telescopic device 15, and the telescopic frame 25 is retracted.