CN114873417A - Ultra-shallow pit low top layer steel belt traction home elevator - Google Patents
Ultra-shallow pit low top layer steel belt traction home elevator Download PDFInfo
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- CN114873417A CN114873417A CN202210589466.4A CN202210589466A CN114873417A CN 114873417 A CN114873417 A CN 114873417A CN 202210589466 A CN202210589466 A CN 202210589466A CN 114873417 A CN114873417 A CN 114873417A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/0065—Roping
- B66B11/008—Roping with hoisting rope or cable operated by frictional engagement with a winding drum or sheave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B13/00—Doors, gates, or other apparatus controlling access to, or exit from, cages or lift well landings
- B66B13/02—Door or gate operation
- B66B13/06—Door or gate operation of sliding doors
- B66B13/08—Door or gate operation of sliding doors guided for horizontal movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/04—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for detecting excessive speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/16—Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well
- B66B5/18—Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well and applying frictional retarding forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/02—Guideways; Guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/02—Guideways; Guides
- B66B7/04—Riding means, e.g. Shoes, Rollers, between car and guiding means, e.g. rails, ropes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/062—Belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/068—Cable weight compensating devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B50/00—Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
Description
技术领域technical field
本发明涉及家用电梯技术领域,尤其是一种超浅底坑矮顶层钢带曳引家用电梯。The invention relates to the technical field of home elevators, in particular to an ultra-shallow pit and low top steel belt traction home elevator.
背景技术Background technique
城市3层、4层的别墅、联体别墅,现在一般都配套设置有家用电梯井道,受土建结构的限制,家用电梯底坑一般较浅。而我们农村随着地方政策的变化,农村房屋翻造的开放,家用别墅电梯需求量也日益增长,而农村房屋翻造受政府政策规定,有建房面积及建房高度等的限制,所以农村别墅家用电梯一般顶层层高都不高。The 3rd and 4th floor villas and townhouses in the city are generally equipped with home elevator shafts. Due to the limitation of civil structure, the bottom pit of home elevators is generally shallow. In our rural areas, with the change of local policies, the opening of rural house renovation, the demand for elevators for household villas is also increasing, and the renovation of rural houses is subject to government policy regulations, and there are restrictions on the area and height of buildings, so rural Villa home elevators are generally not high on the top floor.
常规家用电梯采用钢丝绳曳引驱动电梯即钢丝提升绳靠主机的驱动轮绳槽的摩擦力驱动的电梯,这样的电梯它的导向轮直径是钢丝绳直径的至少25倍。井道顶层层高宽裕,可以设计成轿顶轮;井道底坑深度宽裕,可以设计成轿底轮。当井道顶层层高及底坑深度都不宽裕时,采用钢丝绳曳引驱动就比较困难了,有可能不能成立。Conventional household elevators use wire rope traction to drive the elevator, that is, the elevator in which the wire hoisting rope is driven by the friction force of the driving wheel rope groove of the main engine. The diameter of such an elevator is at least 25 times the diameter of the wire rope. The top floor of the hoistway is high and generous, and can be designed as a car top wheel; the depth of the well bottom pit is large, and can be designed as a car bottom wheel. When the height of the top layer of the shaft and the depth of the pit are not sufficient, it is more difficult to use the wire rope traction drive, and it may not be possible.
现有技术家用电梯采用钢丝绳曳引,钢丝绳最小为φ6,那么导向轮的直径最小为150mm,此时如果采用轿底轮,底坑深度至少350mm;如果采用轿顶轮,为使乘客的乘梯感觉舒适,轿厢净高至少2100mm,厅轿门净高2000mm,(若轿厢净高2000mm,厅轿门高1900mm相对于高个子的乘客而言会比较局促),此时井道顶层层高至少2900mm,故当底坑深度、顶层高度不够标准要求时,由于轿底轮或轿顶轮占用空间比较大,选用钢丝绳不合适的问题。针对上述出现的问题,目前尚未提出有效的解决方案。In the prior art, domestic elevators use steel wire rope traction, the minimum wire rope is φ6, and the diameter of the guide wheel is at least 150mm. At this time, if the car bottom wheel is used, the depth of the pit is at least 350mm; if the car top wheel is used, in order to make passengers ride the elevator To feel comfortable, the clear height of the car is at least 2100mm, and the clear height of the hall car door is 2000mm. 2900mm, so when the depth of the pit and the height of the top layer are not enough to meet the standard requirements, because the car bottom wheel or car top wheel takes up a lot of space, the choice of wire rope is not suitable. For the above-mentioned problems, no effective solution has been proposed yet.
发明内容SUMMARY OF THE INVENTION
发明目的:提供一种超浅底坑矮顶层钢带曳引家用电梯,以解决现有技术存在的上述问题。The purpose of the invention is to provide an ultra-shallow pit low top steel belt traction household elevator to solve the above problems existing in the prior art.
技术方案:一种超浅底坑矮顶层钢带曳引家用电梯,包括:井道,以及设置于所述井道底部的底坑;所述井道两侧分别固定设置有轿厢导轨支架,两所述轿厢导轨支架上分别设置有轿厢导轨,所述轿厢导轨分别固定设置于轿厢轿架两侧;所述轿厢轿架顶部设置有轿顶轮,二列所述轿厢导轨顶部设置有轿厢过渡轮梁及轿厢绳头的固定架,所述轿厢过渡轮梁及轿厢绳头的固定架上设置有轿厢绳头组合;还包括:轿厢过渡轮和轮梁,所述轿厢过渡轮和轮梁一端搁置在所述轿厢过渡轮梁及轿厢绳头的固定架上,另一端搁置在曳引机机架上,所述曳引机机架上设置有钢带式曳引机;所述曳引机机架设置于二列对重导轨的顶部,二列所述对重导轨通过对重导轨支架固定设置于对重架两侧,所述对重架上梁上设置有对重轮;所述曳引机机架底部设置有对重绳头固定架,所述对重绳头固定架上设置有对重绳头组合;还包括:至少两根曳引钢带,至少两根所述曳引钢带的一端在所述轿厢绳头组合上绕过再向下绕至所述轿顶轮,再向上绕过所述轿厢过渡轮,至所述钢带式曳引机,绕过所述钢带式曳引机后至所述对重轮,再绕过所述对重轮至所述对重绳头组合,最后在所述对重绳头组合上固定。Technical scheme: A home elevator with ultra-shallow pit and low top steel belt traction, including: a hoistway, and a pit arranged at the bottom of the hoistway; The car guide rail brackets are respectively provided with car guide rails, and the car guide rails are respectively fixed on both sides of the car frame; the top of the car frame is provided with a car top wheel, and the top of the second row of the car guide rails is provided The car transition wheel beam and the fixing frame of the car rope head are provided, and the car rope head combination is arranged on the fixing frame of the car transition wheel beam and the car rope head; it also includes: the car transition wheel and the wheel beam, One end of the car transition wheel and the wheel beam rests on the fixing frame of the car transition wheel beam and the rope head of the car, and the other end is placed on the traction machine frame, and the traction machine frame is provided with Steel belt type traction machine; the traction machine frame is arranged on the top of two rows of counterweight guide rails, and the two rows of counterweight guide rails are fixedly arranged on both sides of the counterweight frame through the counterweight guide rail brackets, and the counterweight frame The upper beam is provided with a counterweight wheel; the bottom of the traction machine frame is provided with a counterweight rope head fixing frame, and the counterweight rope head fixing frame is provided with a counterweight rope head combination; it also includes: at least two traction Traction steel belts, one end of at least two of the traction steel belts goes around the car rope head assembly and then goes down to the car top wheel, and then goes up around the car transition wheel to the The steel belt type traction machine, after bypassing the steel belt type traction machine to the counterweight wheel, and then bypassing the counterweight wheel to the counterweight rope head combination, and finally at the counterweight rope fixed on the head assembly.
作为优选,所述轿厢轿架包括:两轿架立梁、轿架上梁和轿架下梁,所述轿架上梁和所述轿架下梁分别位于两所述轿架立梁上下两侧,两所述轿架立梁位于所述轿厢两侧。Preferably, the car frame includes: two car frame vertical beams, a car frame upper beam and a car frame lower beam, the car frame upper beam and the car frame lower beam are respectively located on the upper and lower sides of the two car frame vertical beams On both sides, the two car frame vertical beams are located on both sides of the car.
作为优选,两列所述轿厢导轨的中心线与两所述轿架立梁的中心线位于统一直线上。Preferably, the center lines of the two rows of the car guide rails and the center lines of the two car frame vertical beams are located on a uniform straight line.
作为优选,两所述轿架立梁上端靠近所述轿架上梁处设置有两第一轿厢导靴;两所述轿架立梁下端靠近所述轿架下梁处设置有两第二轿厢导靴。Preferably, two first car guide shoes are provided at the upper ends of the two car frame vertical beams near the car frame upper beam; two second car guide shoes are provided at the lower ends of the two car frame vertical beams near the car frame lower beam. Car guide shoe.
作为优选,所述轿架下梁上设置有安全钳,所述安全钳的钳口对准所述轿厢导轨的工作面,所述钳口离所述轿厢导轨工作面3-4mm,所述安全钳上设置有安全拉杆,所述安全拉杆另一端与所述轿架立梁连接。Preferably, a safety gear is provided on the lower beam of the car frame, the jaws of the safety gear are aligned with the working surface of the car guide rail, and the jaw is 3-4 mm away from the working surface of the car guide rail, so The safety gear is provided with a safety pull rod, and the other end of the safety pull rod is connected with the car frame vertical beam.
作为优选,所述轿厢轿底设置有轿门地坎,所述轿厢的开门侧轿厢顶上设置有门机,所述门机通过紧固件与轿门上端连接,所述轿门下端装有门滑块卡在所述轿门地坎上的槽内,所述轿门随着开门、关门指令可沿着轿门地坎上的槽方向作水平运动,所述井道内侧各层站门口下端的梁上设置有层门地坎,所述井道内侧各层站门口上端的梁上设置有层门装置,所述层门装置通过紧固件与厅门上部连接,所述厅门下部装有门滑块卡在层门地坎上的槽内,所述厅门随着开门、关门指令可沿着厅门地坎上的槽方向作水平运动。Preferably, a car door sill is arranged on the bottom of the car, and a door operator is arranged on the top of the car on the door opening side of the car, and the door operator is connected with the upper end of the car door through fasteners. The lower end is equipped with a door slider that is stuck in the groove on the car door sill. The car door can move horizontally along the direction of the groove on the car door sill with the door opening and closing commands. The beam at the lower end of the station door is provided with a floor door sill, and the beam at the upper end of the station door of each floor inside the well is provided with floor door devices, the floor door devices are connected with the upper part of the hall door through fasteners, and the hall door The lower part is provided with a door slider that is clamped in the groove on the landing door sill, and the hall door can move horizontally along the direction of the groove on the hall door sill along with the door opening and closing instructions.
作为优选,所述轿厢过渡轮梁及轿厢绳头的固定架上设置有限速器,所述限速器靠近其中一列所述轿厢导轨,且位于所述安全拉杆的正上方,所述限速器投影在所述底坑内的位置上安装有涨紧装置,所述限速器上设置有限速器钢丝绳,所述限速器钢丝绳的一端固定在所述安全拉杆上,向上绕过所述限速器的轮子,向下至所述底坑内的所述涨紧装置,绕过涨紧装置轮子后向上最后再固定在所述安全拉杆上。Preferably, a speed limiter is set on the fixed frame of the car transition wheel beam and the car rope head, the speed limiter is close to one of the car guide rails, and is located directly above the safety rod, the speed limiter is A tensioning device is installed on the position where the speed limiter is projected in the bottom pit, a speed limiter wire rope is arranged on the speed limiter, and one end of the speed limiter wire rope is fixed on the safety rod, and goes up around the safety rod. The wheel of the speed limiter goes down to the tensioning device in the pit, bypasses the wheel of the tensioning device, goes up, and is finally fixed on the safety rod.
作为优选,所述对重架两侧的直梁上部和下部面向所述对重导轨配置有四个对重导靴,所述底坑内二列所述对重导轨中心位置设置有第一缓冲器,所述底坑内二列所述轿厢导轨中心位置设置有第二缓冲器。Preferably, the upper and lower parts of the straight beams on both sides of the counterweight frame are provided with four counterweight guide shoes facing the counterweight guide rail, and a first buffer is provided at the center of the two rows of the counterweight guide rail in the pit. and a second buffer is arranged in the center of the two rows of the car guide rails in the pit.
作为优选,所述轿厢导轨上且位于所述井道的顶部和所述底坑之间设置有限位开关;所述轿架立梁上设置有限位撞弓,所述限位撞弓与所述限位开关组成限位装置,防止轿厢冲顶和墩底。Preferably, a limit switch is provided on the car guide rail and between the top of the hoistway and the bottom pit; a limit striker is arranged on the car frame vertical beam, and the limit striker is connected to the The limit switch constitutes a limit device to prevent the car from rushing to the top and the bottom of the pier.
作为优选,所述井道每一楼层在所述井道内且位于一侧所述轿厢导轨上设置有平层用的平层隔磁板,所述轿架立梁上设置有平层开关,以组成平层装置,用来检测轿厢所停楼层位置。Preferably, each floor of the hoistway is provided with a leveling magnetic isolation plate for leveling in the hoistway and on one side of the car guide rail, and a leveling switch is provided on the car frame vertical beam to A leveling device is formed to detect the position of the floor where the car is parked.
有益效果:在本申请实施例中,采用钢带式曳引驱动的方式,通过至少两根所述曳引钢带的一端在所述轿厢绳头组合上绕过再向下绕至所述轿顶轮,再向上绕过所述轿厢过渡轮,至所述钢带式曳引机,绕过所述钢带式曳引机后至所述对重轮,再绕过所述对重轮至所述对重绳头组合,最后在所述对重绳头组合上固定,达到了钢带曳引驱动的目的,从而实现了缩小部件尺寸和节省空间的技术效果,进而解决了现有技术家用电梯采用钢丝绳曳引,钢丝绳最小为φ6,那么导向轮的直径最小为150mm,此时如果采用轿底轮,底坑深度至少350mm;如果采用轿顶轮,为使乘客的乘梯感觉舒适,轿厢净高至少2100mm,厅轿门净高2000mm,(若轿厢净高2000mm,厅轿门高1900mm相对于高个子的乘客而言会比较局促),此时井道顶层层高至少2900mm,故当底坑深度、顶层高度不够标准要求时,由于轿底轮或轿顶轮占用空间比较大,选用钢丝绳不合适的技术问题。Beneficial effect: In the embodiment of the present application, a steel belt type traction drive is adopted, and one end of at least two traction steel belts is passed around the car rope head combination and then wound down to the The car top wheel, and then bypass the car transition wheel upward to the steel belt type traction machine, bypass the steel belt type traction machine and then to the counterweight wheel, and then bypass the counterweight The wheel arrives at the counterweight rope head assembly, and finally is fixed on the counterweight rope head assembly, so as to achieve the purpose of driving the steel belt, thereby realizing the technical effect of reducing the size of components and saving space, thereby solving the problem of existing Technical household elevators use steel wire rope traction, the minimum steel wire rope is φ6, then the minimum diameter of the guide wheel is 150mm, if the car bottom wheel is used at this time, the depth of the pit is at least 350mm; if the car top wheel is used, in order to make passengers feel comfortable riding the elevator , the clear height of the car is at least 2100mm, and the clear height of the hall car door is 2000mm. (If the clear height of the car is 2000mm and the height of the hall car door is 1900mm, it will be more cramped for tall passengers.) At this time, the top floor of the hoistway is at least 2900mm high. Therefore, when the depth of the pit and the height of the top layer are not enough to meet the standard requirements, it is a technical problem that the steel wire rope is not suitable due to the large space occupied by the car bottom wheel or the car top wheel.
附图说明Description of drawings
图1是本发明的超浅底坑矮顶层钢带曳引家用电梯的主视图示意图;Fig. 1 is the front view schematic diagram of the ultra-shallow pit low top steel belt traction home elevator of the present invention;
图2是本发明的超浅底坑矮顶层钢带曳引家用电梯的侧视图示意图;Fig. 2 is the side view schematic diagram of the ultra-shallow pit low top steel belt traction home elevator of the present invention;
图3是本发明的超浅底坑矮顶层钢带曳引家用电梯的俯视图示意图;Fig. 3 is the top view schematic diagram of the ultra-shallow pit low top steel belt traction home elevator of the present invention;
图4是本发明的超浅底坑矮顶层钢带曳引家用电梯的轿厢主视图;Fig. 4 is the front view of the car of the ultra-shallow pit low top steel belt traction home elevator of the present invention;
图5是本发明的超浅底坑矮顶层钢带曳引家用电梯的轿厢侧视图。Fig. 5 is a side view of the car of the super-shallow pit low top steel belt traction home elevator of the present invention.
附图标记为:1、井道;2、底坑;3、轿厢导轨;4、轿厢导轨支架;5、对重导轨;6、对重导轨支架;7、轿架立梁;8、轿架上梁;9、轿架下梁;10、第一轿厢导靴;11、轿厢;12、轿门;13、门机;14、厅轿门;15、层门装置;16、安全钳;17、限速器;18、限速器钢丝绳;19、涨紧装置;20、轿顶轮;21、轿厢过渡轮;22、钢带式曳引机;23、曳引机机架;24、对重绳头固定架;25、对重绳头组合;26、轿厢过渡轮梁及轿厢绳头的固定架;27、轿厢绳头组合;28、曳引钢带;29、对重轮;30、对重架;31、第一缓冲器;32、第二缓冲器;33、平层开关;34、平层隔磁板;35、限位撞弓;36、限位开关;37、安全拉杆;38、轿门地坎;39、层门地坎;40、对重导靴;41、第二轿厢导靴;42、轮梁。Reference signs are: 1. hoistway; 2. pit; 3. car guide rail; 4. car guide rail support; 5. counterweight guide rail; 6. counterweight guide rail support; 7. car frame vertical beam; upper beam; 9, lower beam of car frame; 10, first car guide shoe; 11, car; 12, car door; 13, door machine; 14, hall car door; 15, landing door device; 16, safety Clamp; 17, speed limiter; 18, speed limiter wire rope; 19, tensioning device; 20, car top wheel; 21, car transition wheel; 22, steel belt traction machine; 23, traction machine frame ; 24. Counterweight rope head fixing frame; 25. Counterweight rope head combination; 26. Car transition wheel beam and car rope head fixing frame; 27. Car rope head combination; 28. Traction steel belt; 29 , counterweight wheel; 30, counterweight frame; 31, first buffer; 32, second buffer; 33, leveling switch; 34, leveling magnetic isolation plate; 35, limit hit bow; 36, limit switch; 37, safety lever; 38, car door sill; 39, landing door sill; 40, counterweight guide shoe; 41, second car guide shoe; 42, wheel beam.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。Furthermore, the terms "installed", "set up", "provided with", "connected", "connected", "socketed" should be construed broadly. For example, it may be a fixed connection, a detachable connection, or a unitary structure; it may be a mechanical connection, or an electrical connection; it may be directly connected, or indirectly connected through an intermediary, or between two devices, elements, or components. internal communication. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1-5所示,本申请涉及一种超浅底坑矮顶层钢带曳引家用电梯。该一种超浅底坑矮顶层钢带曳引家用电梯包括:井道1,以及设置于所述井道1底部的底坑2;井道1是指供轿厢11上下运动的腔体,能够确保顺畅的空间运动。底坑2是指底部凹坑,能够实现电梯轿厢向地下运动的效果。所述井道1两侧分别固定设置有轿厢导轨支架4,两所述轿厢导轨支架4上分别设置有轿厢导轨3,所述轿厢导轨3分别固定设置于轿厢轿架两侧;能够实现良好的导向效果。更进一步的,轿厢导轨支架4用膨胀螺栓固定在所述井道1(混泥土)的两侧圈梁上,或与所述井道1(钢结构)的两侧的钢圈梁直接焊接牢固。能够实现良好的固定效果,从而确保结构的稳定性。所述轿厢轿架顶部设置有轿顶轮20,二列所述轿厢导轨3顶部设置有轿厢过渡轮梁及轿厢绳头的固定架26,所述轿厢过渡轮梁及轿厢绳头的固定架26上设置有轿厢绳头组合27;As shown in Figures 1-5, the present application relates to a steel belt traction household elevator with a super shallow pit and a short top floor. The ultra-shallow pit low top steel belt traction household elevator comprises: a
还包括:轿厢过渡轮21和轮梁42,所述轿厢过渡轮21和轮梁42一端搁置在所述轿厢过渡轮梁及轿厢绳头的固定架26上,另一端搁置在曳引机机架23上,所述曳引机机架23上设置有钢带式曳引机22;所述曳引机机架23设置于二列对重导轨5的顶部,二列所述对重导轨5通过对重导轨支架6固定设置于对重架30两侧,所述对重架30上梁上设置有对重轮29;所述曳引机机架23底部设置有对重绳头固定架24,所述对重绳头固定架24上设置有对重绳头组合25;It also includes: the
还包括:至少两根曳引钢带,至少两根所述曳引钢带28的一端在所述轿厢绳头组合27上绕过再向下绕至所述轿顶轮20,再向上绕过所述轿厢过渡轮21,至所述钢带式曳引机22,绕过所述钢带式曳引机22后至所述对重轮29,再绕过所述对重轮29至所述对重绳头组合25,最后在所述对重绳头组合25上固定。采用钢带可以减小导向轮、过渡轮的直径,减小导向轮、过渡轮在井道1内的占用空间,以此来降低对底坑2深度和顶层高度的要求,同时导向轮较小时有利于降低对重侧占用位置,因而轿厢尺寸还可以适当增大,提高乘客乘梯舒适感。更进一步的,钢带采用齿钢带或平钢带形式。能够实现提供多种选择的效果。优选的,钢带由曳引钢丝绳外边包覆一层高强度聚氨酯。为曳引钢丝绳提供防护避免锈蚀,曳引钢丝绳在维护无需润滑,钢带与轮子啮合时避免了金属的直接摩擦,减少了摩擦噪音。优选的,钢带曳引机包角≥135°。即一定要保证钢带绕过曳引机曳引轮时两切点与曳引轮中心的连线形成的角不能小于135°。钢带穿绕要求比较高,钢带是偏平的,不可以仄立,仄立的话钢带受力不均会偏离轮子中间位置,导致钢带咬边磨损,电梯运行时噪声增大,平稳度降低。It also includes: at least two traction steel belts, one end of the at least two
本实用新型提供了一种超浅底坑2矮顶层钢带曳引家用电梯,即由钢带代替钢丝绳作为悬吊的摩擦方式的驱动电梯。钢带就是由8-12根镀锌曳引钢丝绳外面包覆一层聚氨酯。家用电梯采用的钢带分为齿钢带和平钢带两种。齿钢带厚度为4mm,平钢带厚度为3.5mm,里面的镀锌曳引钢丝绳直径为2.15mm。导向轮直径为86mm,比采用φ6mm钢丝绳时轮径(轮径φ150mm)减小了42.7%,比采用φ8mm钢丝绳时轮径(轮径φ200mm)减小了57%,大大缩小了导向轮梁42、过渡轮梁42的占用空间。The utility model provides a household elevator that is pulled by an ultra-shallow bottom pit and two short top layers of steel belts, that is, a driving elevator in which a steel belt is used instead of a steel wire rope as a suspension friction mode. The steel belt is made of 8-12 galvanized traction wire ropes covered with a layer of polyurethane. The steel belts used in home elevators are divided into two types: toothed steel belts and flat steel belts. The thickness of the toothed steel belt is 4mm, the thickness of the flat steel belt is 3.5mm, and the diameter of the galvanized traction wire rope inside is 2.15mm. The diameter of the guide wheel is 86mm, which is 42.7% smaller than when using φ6mm wire rope (wheel diameter φ150mm), and 57% smaller than when using φ8mm wire rope (wheel diameter φ200mm), which greatly reduces the
从以上的描述中,可以看出,本申请实现了如下技术效果:From the above description, it can be seen that the application has achieved the following technical effects:
在本申请实施例中,采用钢带式曳引驱动的方式,通过至少两根所述曳引钢带28的一端在所述轿厢绳头组合27上绕过再向下绕至所述轿顶轮20,再向上绕过所述轿厢过渡轮21,至所述钢带式曳引机22,绕过所述钢带式曳引机22后至所述对重轮29,再绕过所述对重轮29至所述对重绳头组合25,最后在所述对重绳头组合25上固定,达到了钢带曳引驱动的目的,从而实现了缩小部件尺寸和节省空间的技术效果,进而解决了现有技术家用电梯采用曳引钢丝绳曳引,曳引钢丝绳最小为φ6,那么导向轮的直径最小为150mm,此时如果采用轿底轮,底坑2深度至少350mm;如果采用轿顶轮20,为使乘客的乘梯感觉舒适,轿厢11净高至少2100mm,厅轿门14净高2000mm,(若轿厢净高2000mm,厅轿门14高1900mm相对于高个子的乘客而言会比较局促),此时井道1顶层层高至少2900mm,故当底坑2深度、顶层高度不够标准要求时,由于轿底轮或轿顶轮20占用空间比较大,选用钢丝绳不合适的技术问题。In the embodiment of the present application, a steel belt type traction drive is adopted, and one end of at least two
进一步的,所述轿厢轿架包括:两轿架立梁7、轿架上梁8和轿架下梁9,所述轿架上梁8和所述轿架下梁9分别位于两所述轿架立梁7上下两侧,两所述轿架立梁7位于所述轿厢11两侧。优选的,通过标准件紧固的方式,能够易于实现和便于操作。Further, the car frame includes: two car frame
进一步的,两列所述轿厢导轨3的中心线与两所述轿架立梁7的中心线位于统一直线上。能够确保稳定电梯轿厢稳定运行的效果。Further, the center lines of the two rows of the
进一步的,两所述轿架立梁7上端靠近所述轿架上梁8处设置有两第一轿厢导靴10;两所述轿架立梁7下端靠近所述轿架下梁9处设置有两第二轿厢导靴41。能够实现良好的引导效果,同时还实现良好的固定效果。Further, two first car guide shoes 10 are provided at the upper ends of the two car frame
进一步的,所述轿架下梁9上设置有安全钳16,所述安全钳16的钳口对准所述轿厢导轨3的工作面,所述钳口离所述轿厢导轨3工作面3-4mm,所述安全钳16上设置有安全拉杆37,所述安全拉杆37另一端与所述轿架立梁7连接。能够确保良好的安全性,从而防止发生意外。Further, a
进一步的,所述轿厢轿底设置有轿门地坎38,所述轿厢的开门侧轿厢顶上设置有门机13,所述门机13通过紧固件与轿门12上端连接,所述轿门12下端装有门滑块卡在所述轿门地坎38上的槽内,所述轿门12随着开门、关门指令可沿着轿门地坎38上的槽方向作水平运动,所述井道1内侧各层站门口下端的梁上设置有层门地坎39,所述井道1内侧各层站门口上端的梁上设置有层门装置15,所述层门装置15通过紧固件与厅轿门14上部连接,所述厅轿门14下部装有门滑块卡在层门地坎39上的槽内,所述厅轿门14随着开门、关门指令可沿着厅门地坎上的槽方向作水平运动。Further, a car door sill 38 is arranged on the bottom of the car, and a
进一步的,所述轿厢过渡轮21梁及轿厢绳头的固定架上设置有限速器17,所述限速器17靠近其中一列所述轿厢导轨3,且位于所述安全拉杆37的正上方,所述限速器17投影在所述底坑2内的位置上安装有涨紧装置19,所述限速器17上设置有限速器钢丝绳18,所述限速器钢丝绳18的一端固定在所述安全拉杆37上,向上绕过所述限速器17的轮子,向下至所述底坑2内的所述涨紧装置19,绕过涨紧装置19轮子后向上最后再固定在所述安全拉杆37上。能够实现良好的限速和涨紧效果,从而进一步提高轿厢的安全系数。Further, a
进一步的,所述对重架30两侧的直梁上部和下部面向所述对重导轨5配置有四个对重导靴40,所述底坑2内二列所述对重导轨5中心位置设置有第一缓冲器31,所述底坑2内二列所述轿厢导轨3中心位置设置有第二缓冲器32。能够实现良好的缓冲效果。Further, the upper and lower parts of the straight beams on both sides of the
进一步的,所述轿厢导轨3上且位于所述井道1的顶部和所述底坑2之间设置有限位开关36;所述轿架立梁7上设置有限位撞弓35,所述限位撞弓35与所述限位开关36组成限位装置,防止轿厢冲顶和墩底。能够实现良好的保护效果,从而进一步提高轿厢的安全性。Further, a
进一步的,所述井道1每一楼层在所述井道1内且位于一侧所述轿厢导轨3上设置有平层用的平层隔磁板34,所述轿架立梁7上设置有平层开关33,以组成平层装置,用来检测轿厢所停楼层位置。能够实现轿厢精准定位的效果,从而确保轿厢停留至指定位置。Further, each floor of the
本发明的操作步骤如下:The operation steps of the present invention are as follows:
井道1内,搭好脚手架。然后进行放样,定出轿厢对重及导轨位置。安装支架与井道1壁连接,用膨胀螺栓或焊接固定。然后安装轿厢导轨3及对重导轨5,用压导板连接,直接可调节。均校对尺寸后支架焊牢。对重导轨5顶上两根头上背部开有孔,设置在最顶端,距井道1顶350mm开始架设,保证两根对重导轨5顶端在同一水平面,再逐根向下排布。然后将曳引机机架23架设在两对重导轨5顶部,机架与对重导轨5顶部两排圆孔用M8×40螺栓固定,再用8Kg压导板、M10×40螺栓加固。两根轿厢导轨3顶上头上背部开有孔,设置在最顶端,距井道1顶350mm开始架设,保证两根轿厢导轨3顶端在同一水平面,再逐根向下排布。In
然后将轿厢过渡轮21梁及轿厢绳头的固定架架设在两轿厢导轨3顶部,固定架与轿厢导轨3顶部两排圆孔用M8×40螺栓固定再有13Kg压导板,M12×40螺栓加固。轿厢绳头组合27安装位置垂直向上至井道1顶适当位置用膨胀螺栓固定轿厢绳头组合27用加固槽钢,将加固槽钢与轿厢过渡轮21梁及轿厢绳头的固定架用两根M12的双头螺柱连接起来。轿厢绳头组合27安装到轿厢过渡轮21梁及轿厢绳头的固定架上。轿厢过渡轮21梁的一端架在曳引机机架23上,另一端架在轿厢过渡轮21梁及轿厢绳头的固定架上,用M12×40螺栓固定。曳引机机架23上垫上垫板,带式曳引机搁在垫板上部,确保水平放置后用M16标准件固定。对重绳头固定架24上四个孔与曳引机机架23下方四个孔用标准件M12×40连接,对重绳头组合25固定在对重绳头固定架24上。限速器17安装在井道1顶轿厢过渡轮21轮梁42及轿厢绳头的固定架上,调整好位置固定。Then set the fixing frame of the
接着底坑2内安装轿厢缓冲器座、对重缓冲器座,涨紧装置19,M10膨胀螺栓固定,轿厢缓冲器、对重缓冲器分别装配在缓冲器座上。Then, the car buffer seat and the counterweight buffer seat are installed in the pit 2, the
然后轿厢导轨3内装入下梁。拼接轿架,装好托架,装上梁两侧与直梁固定。装下梁与轿底支座。装配安全提拉机构。将轿底与下梁装配。对重导轨5内装对重架30,钢带进行放绕。接底层内控制柜及电气电缆。慢车启动轿厢。然后放样做井道1内层门装置15。拼装轿厢,装门机13。限速器钢丝绳18放绕,装平层及限位开关36装置,装外呼。进行调试直至电梯运行舒适。Then the lower beam is installed in the
本发明还具有如下有益效果:The present invention also has the following beneficial effects:
1、钢带电梯节省空间。当井道底坑深度、顶层高度不够标准要求时,钢丝绳曳引电梯设计行不通时,可选用钢带式曳引电梯;1. Steel belt elevator saves space. When the depth of the hoistway pit and the height of the top floor are not enough to meet the standard requirements, and the design of the wire rope traction elevator is not feasible, the steel belt traction elevator can be selected;
2、钢带的寿命比钢丝绳长,是传统钢丝绳的2-3倍;2. The life of the steel belt is longer than that of the steel wire rope, which is 2-3 times that of the traditional steel wire rope;
3、钢带的重量比钢丝绳轻,约比传统钢丝绳轻20%;3. The weight of the steel belt is lighter than that of the steel wire rope, about 20% lighter than the traditional steel wire rope;
4、钢带比钢丝绳更加坚固耐用,每条钢带所含的高张力钢丝约为588-1176根,比传统的钢丝绳所含的要多;4. The steel belt is stronger and more durable than the steel wire rope, and each steel belt contains about 588-1176 high-tension steel wires, which is more than the traditional steel wire rope;
5、钢带安全性更强,每条钢带能承受约3200Kg-6400Kg的拉力,每部家用电梯至少是2根钢带,其给予乘客的安全系数至少为12;5. The safety of steel belts is stronger, each steel belt can withstand a tensile force of about 3200Kg-6400Kg, each household elevator has at least 2 steel belts, and the safety factor for passengers is at least 12;
6、钢带是由镀锌钢丝外包覆高强度聚氨酯,比钢丝绳直接裸露在空气中更加耐腐蚀。6. The steel belt is made of galvanized steel wire covered with high-strength polyurethane, which is more corrosion-resistant than the steel wire rope exposed to the air directly.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, These equivalent transformations all belong to the protection scope of the present invention.
Claims (10)
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